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Thermo Fisher Scientific

Model 15

i

Instruction Manual

6-1

Chapter 6

Troubleshooting

This instrument has been designed to achieve a high level of reliability. In
the event of problems or failure, the troubleshooting guidelines, board-level
connection diagrams, connector pin descriptions, and testing procedures
presented in this chapter should be helpful in isolating and identifying
problems.

The Technical Support Department at Thermo Fisher Scientific can also
be consulted in the event of problems. See “

Service Locations

” on page

6-

20

for contact information. In any correspondence with the factory, please

note both the serial number and program number of the instrument.

This chapter provides the following troubleshooting and service support
information:

●

“

Safety Precautions

” on page

6-1

●

“

Troubleshooting Guides

” on page

6-1

●

“

Board-Level Connection Diagrams

” on page

6-5

●

“

Connector Pin Descriptions

” on page

6-7

●

“

Service Locations

” on page

6-20

Read the safety precautions in the Preface and “

Servicing

” chapter before

performing any actions listed in this chapter.

The troubleshooting guides presented in this chapter are designed to help
isolate and identify instrument problems.

Table 6–1

provides general troubleshooting information and indicates the

checks that you should perform if you experience an instrument problem.

Table 6–2

lists all the alarm messages you may see on the graphics display

and provides recommendations about how to resolve the alarm condition.

Safety Precautions

Troubleshooting

Guides

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134
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137
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Summary of Contents for 15i

Page 1: ...Model 15i Instruction Manual Gas Filter Correlation HCl Analyzer Part Number 102866 00 15Feb2008 ...

Page 2: ...ons terms and pricing are subject to change Not all products are available in all countries Please consult your local sales representative for details Thermo Fisher Scientific Air Quality Instruments 27 Forge Parkway Franklin MA 02038 1 508 520 0430 www thermo com aqi ...

Page 3: ...ientific has contracted with one or more recycling disposal companies in each EU Member State and this product should be disposed of or recycled through them Further information on Thermo Fisher Scientific s compliance with these Directives the recyclers in your country and information on Thermo Fisher Scientific products which may assist the detection of substances subject to the RoHS Directive a...

Page 4: ......

Page 5: ...ntenance provides maintenance procedures to ensure reliable and consistent instrument operation Chapter 6 Troubleshooting presents guidelines for diagnosing analyzer failures isolating faults and includes recommended actions for restoring proper operation Chapter 7 Servicing presents safety alerts for technicians working on the analyzer step by step instructions for repairing and replacing compone...

Page 6: ...nt damage Refer to the following types of alerts you may see in this manual Safety and Equipment Damage Alert Descriptions Alert Description DANGER A hazard is present that could result in death or serious personal injury if the warning is ignored WARNING A hazard or unsafe practice could result in serious personal injury if the warning is ignored CAUTION A hazard or unsafe practice could result i...

Page 7: ... Do not wipe the LCD polarizing plate with a dry cloth as it may easily scratch the plate Do not use alcohol acetone MEK or other ketone based or aromatic solvent to clean the LCD module but rather use a soft cloth moistened with a naphtha cleaning solvent Do not place the LCD module near organic solvents or corrosive gases Do not shake or jolt the LCD module Changes or modifications to this unit ...

Page 8: ...l Description Marking of electrical and electronic equipment which applies to waste electrical and electronic equipment falling under the Directive 2002 96 EC WEEE and the equipment that has been put on the market after 13 August 2005 Service is available from exclusive distributors worldwide Contact one of the phone numbers below for product support and technical information or visit us on the we...

Page 9: ...Board 2 8 Startup 2 10 Operation 3 1 Display 3 1 Pushbuttons 3 2 Soft Keys 3 3 Alphanumeric Entry Screen 3 4 Firmware Overview 3 4 Power Up Screen 3 6 Run Screen 3 6 Main Menu 3 7 Range Menu 3 8 Single Range Mode 3 8 Dual Range Mode 3 9 Auto Range Mode 3 11 Gas Units 3 13 Range 3 13 Set Custom Ranges 3 14 Custom Ranges 3 15 Averaging Time 3 15 Calibration Factors Menu 3 16 HCl Background 3 16 HCl ...

Page 10: ...6 Select Content 3 26 Choose Field Data 3 26 Concentrations 3 27 Other Measurements 3 27 Analog Inputs 3 28 Commit Content 3 28 Reset to Default Content 3 29 Configure Datalogging 3 29 Logging Period Min 3 29 Memory Allocation Percent 3 30 Data Treatment 3 30 Communication Settings 3 31 Serial Settings 3 31 Baud Rate 3 31 Data Bits 3 32 Parity 3 32 Stop Bits 3 32 RS 232 RS 485 Selection 3 33 Instr...

Page 11: ...ect Range 3 45 Minimum and Maximum Value 3 45 Choose Signal to Output 3 46 Analog Input Configuration 3 47 Descriptor 3 48 Units 3 48 Decimal Places 3 49 Number of Table Points 3 49 Table Points 3 50 Volts 3 50 User Value 3 50 Temperature Compensation 3 51 Pressure Compensation 3 51 Screen Contrast 3 52 Service Mode 3 52 Date Time 3 53 Timezone 3 53 Diagnostics Menu 3 54 Program Versions 3 54 Volt...

Page 12: ...Motor Speed 3 66 Zero and Span Check 3 66 Max Zero and Span Check Offset 3 67 Zero and Span Auto Calibration 3 67 Concentration 3 68 Min and Max Concentration Limit 3 68 Min Trigger Concentration 3 68 Service Menu 3 69 Range Mode Select 3 69 Pressure Calibration 3 70 Calibrate Pressure Zero 3 70 Calibrate Pressure Span 3 71 Restore Pressure Default Calibration 3 71 Flow Calibration 3 72 Calibrate ...

Page 13: ... s and Controller s 4 1 Pressure Regulator for HCl Standard Cylinder 4 2 Mixing Chamber 4 2 Output Manifold 4 2 Pre Calibration 4 2 Calibration 4 3 Connect the Instrument 4 3 Zero Adjust 4 3 Span Adjust 4 4 Calibration Frequency 4 5 Periodic Zero and Span Checks 4 5 HI and LO Multi Point Calibration 4 6 Default Coefficients 4 6 Cal Point 1 2 and 3 Adjust 4 6 Preventive Maintenance 5 1 Safety Preca...

Page 14: ...Bench Replacement 7 15 Optical Switch Replacement 7 16 Bench Heater Assembly Replacement 7 17 Detector Preamplifier Assembly Replacement 7 18 Preamp Board Calibration 7 20 Pump Replacement 7 20 Pressure Transducer Replacement 7 21 Pressure Transducer Calibration 7 22 Flow Transducer Replacement 7 24 Flow Transducer Calibration 7 25 Capillary Cleaning or Replacement 7 26 Optional Zero Span and Samp...

Page 15: ... Switch Optional 8 3 Firmware 8 3 Instrument Control 8 4 Monitoring Signals 8 4 Output Communication 8 4 Electronics 8 4 Motherboard 8 5 Measurement Interface Board 8 5 Measurement Interface Board Connectors 8 6 Flow Sensor Assembly 8 6 Pressure Sensor Assembly 8 6 Bench Heater Board 8 6 Pre amp Board Assembly 8 6 Digital Output Board 8 7 I O Expansion Board Optional 8 7 Front Panel Connector Boar...

Page 16: ...mber B 1 Commands B 2 Entering Units in PPB B 3 Commands List B 3 Measurements B 9 Alarms B 12 Diagnostics B 16 Datalogging B 17 Calibration B 24 Keys Display B 27 Measurement Configuration B 28 Hardware Configuration B 32 Communications Configuration B 34 I O Configuration B 41 Record Layout Definition B 46 Format Specifier for ASCII Responses B 46 Format Specifier for Binary Responses B 47 Forma...

Page 17: ...ters Read Input Registers C 5 0x05 Force Write Single Coil C 7 MODBUS Parameters Supported C 8 Geysitech Bayern Hessen Protocol D 1 Serial Communication Parameters D 1 TCP Communication Parameters D 2 Instrument Address D 2 Abbreviations Used D 2 Basic Command Structure D 2 Block Checksum Characters BCC D 3 Geysitech Commands D 3 Instrument Control Command ST D 3 Data Sampling Data Query Command D...

Page 18: ...Contents xiv Model 15i Instruction Manual Thermo Fisher Scientific ...

Page 19: ...ector in Auto Range Mode 3 12 Figure 4 1 Calibration Flow Schematic 4 3 Figure 5 1 Inspecting and Cleaning the Fan 5 4 Figure 5 2 Rebuilding the Pump 5 6 Figure 6 1 Board Level Connection Diagram Common Electronics 6 5 Figure 6 2 Board Level Connection Diagram Measurement System 6 6 Figure 7 1 Properly Grounded Antistatic Wrist Strap 7 4 Figure 7 2 Model 15i Component Layout 7 7 Figure 7 3 Removin...

Page 20: ...Board Connectors 7 36 Figure 7 18 Replacing the Measurement Interface Board 7 39 Figure 7 19 Replacing the Front Panel Board and the LCD Module 7 40 Figure 8 1 Hardware Components 8 2 Figure 9 1 Purge Housing Assembly 9 2 Figure 9 2 Bench Mounting 9 5 Figure 9 3 EIA Rack Mounting 9 6 Figure 9 4 Retrofit Rack Mounting 9 7 Figure 9 5 Rack Mount Option Assembly 9 8 Figure B 1 Flags Field B 12 ...

Page 21: ...Interface Board Connector Pin Descriptions 6 12 Table 6 5 Front Panel Board Connector Pin Diagram 6 15 Table 6 6 I O Expansion Board Optional Connector Pin Descriptions 6 16 Table 6 7 Digital Output Board Connector Pin Descriptions 6 18 Table 6 8 Pre amp Board Connector Pin Descriptions 6 19 Table 7 1 Model 15i Replacement Parts 7 4 Table 7 2 Model 15i Cables 7 6 Table 7 3 External Device Connecti...

Page 22: ... Power up Mode Values B 40 Table B 12 Set Layout Ack Values B 41 Table B 13 Analog Current Output Range Values B 42 Table B 14 Analog Voltage Output Range Values B 42 Table B 15 Default Analog Output Channel Assignments B 44 Table C 1 Read Coils for 15i C 8 Table C 2 Read Registers for 15i C 9 Table C 3 Write Coils for 15i C 11 Table D 1 Operating Status for Model 15i D 7 Table D 2 Error Status fo...

Page 23: ... range modes Multiple user defined analog outputs Analog input options High sensitivity Fast response time Linearity through all ranges Highly specific to HCl Self aligning optics Automatic temperature and pressure compensation User selectable digital input output capabilities Standard communications features include RS 232 485 and Ethernet C Link MODBUS Geysitech Bayern Hessen streaming data and ...

Page 24: ...the optical bench Radiation from an infrared source is chopped and then passed through a gas filter alternating between HCl and N2 The radiation then passes through a narrow bandpass interference filter and enters the optical bench where absorption by the sample gas occurs The infrared radiation then exits the optical bench and falls on an infrared detector The HCl gas filter acts to produce a ref...

Page 25: ...nges 0 5 10 20 50 100 200 500 1000 2000 5000 ppm 0 10 20 50 100 200 500 1000 2000 5000 7500 mg m3 Custom ranges 0 5 to 5000 ppm 0 10 to 7500 mg m3 Zero noise 0 1 ppm RMS 300 second averaging time Lower detectable limit 0 20 ppm Zero drift 24 hour 0 2 ppm Span drift 24 hour 0 2 of full scale Response time 120 seconds 30 second averaging time Sample flow rate 0 5 2 liters min Operating temperature 5...

Page 26: ...t user selectable per channel Digital outputs 1 power fail relay Form C 10 relays Form A user selectable alarm output relay logic 100 mA 200 VDC Digital inputs 16 digital inputs user select programmable TTL level pulled high Serial Ports 1 RS 232 or RS 485 with two connectors baud rate 1200 115200 data bits parity and stop bits protocols C Link MODBUS Geysitech Bayern Hessen and streaming data all...

Page 27: ...a heavy object such as bending at the knees while keeping your back straight and upright Grasp the instrument at the bottom in the front and at the rear of the unit Although one person can lift the unit it is desirable to have two persons lifting one by grasping the bottom in the front and the other by grasping the bottom in the rear Equipment Damage Do not attempt to lift the instrument by the co...

Page 28: ...er to expose the internal components 3 Remove the packing material in the analyzer Figure 2 1 Figure 2 1 Remove the Packing Material 4 Remove the three shipping screws from the pump Figure 2 2 Figure 2 2 Removing the Shipping Screws Remove Packing 2 pieces Units without Optional I O Board Units with Optional I O Board Shipping Screws 3 ...

Page 29: ...he SAMPLE bulkhead on the rear panel Figure 2 3 Ensure that the sample line is not contaminated by dirty wet or incompatible materials All tubing should be constructed of FEP Teflon 316 stainless steel borosilicate glass or similar tubing with an OD of 1 4 inch and a minimum ID of 1 8 inch The length of the tubing should be less than 10 feet Figure 2 3 Model 15i Rear Panel Note Gas must be deliver...

Page 30: ...t there is no restriction in this line 3 If the optional zero span solenoid valves are installed connect a source of HCl free air to the ZERO bulkhead and connect a source of HCl span gas to the SPAN bulkhead 4 Connect a suitable recording device to the rear panel connector For detailed information about connecting to the instrument refer to Connecting External Devices on page 2 5 Instrument Contr...

Page 31: ... are circuit boards with a D Sub connector on one side and a series of screw terminals on the other side These assemblies provide a convenient mechanism for connecting wires from a data system to the analyzer s I O connectors The following terminal board PCB assemblies are available for iSeries instruments I O terminal board PCB assembly 37 pin standard D O terminal board PCB assembly 37 pin stand...

Page 32: ... Power_Fail_NO 4 Analog ground 16 TTL_Input1 5 Analog3 17 TTL_Input2 6 Analog ground 18 TTL_Input3 7 Analog4 19 TTL_Input4 8 Analog ground 20 Digital ground 9 Analog5 21 TTL_Input5 10 Analog ground 22 TTL_Input6 11 Analog6 23 TTL_Input7 12 Analog ground 24 Digital ground The analog outputs are arranged on the rear panel connector as shown in Figure 2 6 See Table 2 2 for channels and pin connection...

Page 33: ...tput 3 15 5 None 4 34 7 None 5 17 9 None 6 36 11 None Ground 16 18 19 35 37 2 4 6 8 10 12 Signal Ground Note All channels are user definable If any customization has been made to the analog output configuration the default selections may not apply Figure 2 7 shows the recommended method for attaching the cable customer supplied to the terminal board using the included tie down and spacer Table 2 3...

Page 34: ..._ContactB 18 Relay9_ContactB 7 Relay4_ContactA 19 Relay10_ContactA 8 Relay4_ContactB 20 Relay10_ContactB 9 Relay5_ContactA 21 not used 10 Relay5_ContactB 22 24V 11 Relay6_ContactA 23 not used 12 Relay6_ContactB 24 24V The 25 pin terminal board is included with the optional I O Expansion Board Figure 2 8 shows the recommended method for attaching the cable customer supplied to the terminal board us...

Page 35: ...iption Screw Signal Description 1 IOut1 13 Analog_In1 2 Isolated ground 14 Analog_In2 3 IOut2 15 Analog_In3 4 Isolated ground 16 Ground 5 IOut3 17 Analog_In4 6 Isolated ground 18 Analog_In5 7 IOut4 19 Analog_In6 8 Isolated ground 20 Ground 9 IOut5 21 Analog_In7 10 Isolated ground 22 Analog_In8 11 IOut6 23 Ground 12 Isolated ground 24 Ground Component Side Viewed from Top of Board Detail A Detail B...

Page 36: ...wer ON 2 Allow 90 minutes for the instrument to stabilize 3 Set instrument parameters such as operating ranges and averaging times to appropriate settings For more information about instrument parameters see the Operation chapter 4 Before beginning the actual monitoring perform a multipoint calibration as described in the Calibration chapter Startup ...

Page 37: ...ing Time on page 3 15 Calibration Factors Menu on page 3 16 Calibration Menu on page 3 18 Instrument Controls Menu on page 3 23 Diagnostics Menu on page 3 53 Alarms Menu on page 3 61 Service Menu on page 3 69 Password Menu on page 3 80 The 320 x 240 graphics liquid crystal display LCD shows the sample concentrations instrument parameters instrument controls help and error messages Some menus conta...

Page 38: ...play CAUTION If the LCD panel breaks do not let the liquid crystal contact your skin or clothes If the liquid crystal contacts your skin or clothes wash it off immediately using soap and water The Pushbuttons allow the user to traverse the various screens menus Figure 3 2 Front Panel Pushbuttons Pushbuttons ...

Page 39: ...or any other key to exit a help screen Up Down Left Right The four arrow pushbuttons and move the cursor up down left and right or change values and states in specific screens Enter The is used to select a menu item accept set save a change and or toggle on off functions The soft keys are multi functional keys that use part of the display to identify their function The function of the soft keys is...

Page 40: ...he right of the cursor one place to the left PAGE is used to change the keyboard character page For the English language this switches between upper and lower case alphabetic characters SAVE stores the string from the entry line into the parameter Alternately if the active cursor is moved to the entry line may be pressed to store the string from the entry line into the parameter The Model 15i util...

Page 41: ...ef Ratio AGC Intensity Motor Speed Analog Input Readings Analog Input Voltages Digital Inputs Relay States Test Analog Outputs Instrument Config Contact Info Alarms Alarms Detected Internal Temp Bench Temp Pressure Sample Flow Bias Voltage AGC Intensity Motor Speed Zero Check Span Check Zero Autocal Span Autocal Conc MB Status Interface Status I O Exp Status Service Range Mode Select Pressure Cal ...

Page 42: ...icon alarm bell icon and optional zero span sample solenoid valve status if installed The word SAMPLE on the left of the status bar indicates the analyzer has the span zero valve option and is in SAMPLE mode Other modes appear in the same area of the display as ZERO or SPAN For more information about the optional solenoid valves see Chapter 9 Optional Equipment Power Up Screen Run Screen The passw...

Page 43: ...shows the Run screen in single range mode X CONCENTRATION W 28 7 PPM HCl 25 5 PPM 29 2 PPM SAMPLE 12 34 ALARMx RANGE AVG DIAGS ALARM The Main Menu contains a number of submenus Instrument parameters and settings can be read and modified within the submenus according to their function The concentration appears above the Main Menu and submenus in every screen The Service menu is visible only when th...

Page 44: ...O to indicate which range is displayed For more information about the single dual and auto range modes see Single Range Mode Dual Range Mode and Auto Range Mode below In the Main Menu choose Range In the single range mode there is one range one averaging time and one span coefficient By default the two HCl analog outputs are arranged on the rear panel connector as shown in Figure 3 4 See Table 3 2...

Page 45: ...re user definable If any customization has been made to the analog output configuration the default selections may not apply In the dual range mode there are two independent analog outputs These are labeled simply as the High Range and the Low Range Each channel has its own analog output range averaging time and span coefficient This enables the sample concentration reading to be sent to the analo...

Page 46: ...d on the rear panel connector as shown in Figure 3 5 See Table 3 3 for channels and pin connections Dual range mode may be selected from the Range Mode Select in the Service Menu later in this chapter Figure 3 5 Pin Out of Rear Panel Connector in Dual Range Mode Table 3 3 Default Analog Outputs in Dual Range Mode Channel Connector Pin I O Terminal Pin Description 1 14 1 HCl High Analog Output 2 33...

Page 47: ...resented to the high ranges analog outputs When the low range is active the status output is at 0 volts When the high range is active the status output is at half of full scale When the high range is active the concentration must drop to 85 of the low HCl range for the low range to become active In addition to each channel having two ranges each channel has two span coefficients There are two span...

Page 48: ...Menu later in this chapter Figure 3 7 Pin Out of Rear Connector in Auto Range Mode Table 3 4 Default Analog Outputs in Auto Range Mode Channel Connector Pin I O Terminal Pin Description 1 14 1 HCl Analog Output 2 33 3 HCl Range Status half scale high range zero scale low range 3 15 5 None 4 34 7 None 5 17 9 None 6 36 11 None Ground 16 18 19 35 37 2 4 6 8 10 12 Signal Ground Note All channels are u...

Page 49: ...rature is different from 20 C A display warning will appear that ranges will be defaulted and calibration parameters reset GAS UNITS CURRENTLY PPM SET TO MG M3 AND SET RANGES AND CAL TOX DEFAULT SETTINGSXXXXXXXXXX ª CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The Range screen defines the concentration range of the analog outputs For example a HCl range of 0 50 ppm sets the analog output to concentrati...

Page 50: ...and C3 are custom ranges For more information about custom ranges see Set Custom Ranges below The Set Custom Ranges menu lists three custom ranges which are user defined In the ppm mode any value between 5 ppm and 5000 ppm can be specified as a range In the mg m3 mode any value between 10 mg m3 and 7500 mg m3 can be specified as a range In the Main Menu choose Range Set Custom Ranges CUSTOM RANGES...

Page 51: ...veraging times 1 2 and 5 and every 10 seconds for averaging times between 10 and 300 seconds An averaging time of 10 seconds for example means that the average concentration of the last 10 seconds will be output at each update An averaging time of 300 seconds means that the moving average concentration of the last 300 seconds will be output at each update Therefore the lower the averaging time the...

Page 52: ...n Menu choose Calibration Factors The background correction is determined during zero calibration The HCl background is the amount of signal read by the analyzer while sampling zero air The background signal is electrical noise Before the analyzer sets the HCl reading to zero it stores this value as the HCl background correction The Background screen is used to perform a manual adjustment of the i...

Page 53: ...press to return to the Calibration Factors menu or to return to the Run screen Press to actually set the HCl reading to 0 ppm and store the new background correction of 15 80 ppm Then the question mark prompt beside the HCl reading disappears In the Main Menu choose Calibration Factors Bkg HCl BACKGROUND HCl 15 80 SET BKG TO 0 00 ª INC DEC SAVE VALUE RANGE AVG DIAGS ALARM The span coefficient is u...

Page 54: ...the calibration factors to factory defaults In the Main Menu choose Calibration Factors Reset User Cal Defaults The Calibration menu is used to automatically set the zero background and the span coefficient The calibration menu is similar for the single dual and autorange mode as shown below The dual and autorange modes have two HCl span factors high and low This allows each range to be calibrated...

Page 55: ...Cl Coefficient screen is used to adjust the HCl coefficient and enter the span concentration The display shows the current HCl concentration reading and the current HCl range The next line of the display is where the HCl calibration gas concentration is entered The HCl span coefficient is calculated stored and used to correct the current HCl reading For more information about calibration see Chapt...

Page 56: ...checks or adjustments In the Main Menu choose Calibration Zero Span Check ZERO SPAN CHECK NEXT TIME 01Jan06 12 00 PERIOD HR 24 TOTAL DURATION HR 1 5 ZERO DURATION MIN 30 SPAN DURATION MIN 30 ª RANGE AVG DIAGS ALARM PURGE DURATION MIN 30 ZERO SPAN AVG SEC 60 ZERO CAL RESET ON SPAN CAL RESET OFF ZERO SPAN RATIO 1 The Next Time screen is used to view and set the initial date and time 24 hour format o...

Page 57: ...as the zero duration screen The span duration screen is used to set how long the span gas is sampled by the instrument The purge duration screen is used to set how long the purge period will be after doing a zero or span check This gives the instrument time to flush out the zero and span gas before any meaningful data is taken Logged data is flagged as taken during a purge to show that the data is...

Page 58: ... displayed only if Auto Calibration is set to YES in the Instrument Configuration screen in the Diagnostics menu If the zero calibration reset line is set to yes then not only is a zero check done but a zero adjustment is made If the span calibration reset line is set to yes then not only is a span check done but a span adjustment is made This is how to set up a scheduled recurring auto calibratio...

Page 59: ...intervals ranging from 1 to 60 minutes Record generation is tied to the instrument s real time clock For example if the logging period for srecs is set to 30 minutes a new srec will be generated on every hour and every half hour 10 00 10 30 11 00 Lrecs and srecs function independent of each other So for example an srec containing just the current HCl level could be generated every 5 minutes while ...

Page 60: ...T TO LREC TOGGLE VALUE RANGE AVG DIAGS ALARM The View Logged Data screen is used to select the starting point to view the logged data by the number of records or by date and time Note that both types of records cannot be viewed at the same time only the selected record type In the Main Menu choose Instrument Controls Datalogging Settings View Logged Data SELECT START POINT BY SET TO OF RECS ª CHAN...

Page 61: ...Date and Time screen is used to set a start date and time for which to view logged data For example if 20 Jan 2007 10 00 is entered then the first logged data record that is displayed is the first record after this time If set to one minute logging this would be at 20 Jan 2007 10 01 DATE AND TIME 20 JAN 2007 10 00 ª CHG DAYS SET CURSOR TO MONTHS ACCEPT AS SHOWN RANGE AVG DIAGS ALARM The Record Dis...

Page 62: ...These record fields comprise a temporary list of items for the selected record type that must be committed via the datalogging menu before the changes will apply Note that committing any changes to this list will erase all currently logged data for the selected record type only as the format of the stored data is changed In the Main Menu choose Instrument Controls Datalogging Settings Select Conte...

Page 63: ...cate high or low range concentrations In the Main Menu choose Instrument Controls Datalogging Settings Select Content select Field Concentrations CONCENTRATIONS NONE RANGE STATUS HCl LO HCl HI HCl RANGE AVG DIAGS ALARM The Other Measurements screen allows the user to assign one of the other available measurement types to the selected record field The currently selected item is shown by after it It...

Page 64: ...rd format and erase record log file data see Commit Content below In the Main Menu choose Instrument Controls Datalogging Settings Select Content select Field Analog Inputs ANALOG INPUTS NONE ANALOG IN 1 ANALOG IN 2 ANALOG IN 3 ANALOG IN 4 ª RANGE AVG DIAGS ALARM The Commit Content screen is used to save any changes that have been made to any of the record fields for the selected record type Savin...

Page 65: ... Settings Configure Datalogging DATALOGGING SETTINGS LOGGING PERIOD MIN 60 MEMORY ALLOCATION 50 DATA TREATMENT AVG RANGE AVG DIAGS ALARM The Logging Period Min screen is used to select the logging period in minutes for the selected record format srec or lrec List of choices include off 1 5 15 30 and 60 minutes default Reset to Default Content Configure Datalogging Logging Period Min CHANGE LREC DA...

Page 66: ...s Datalogging Settings Configure Datalogging Memory Allocation The Data Treatment screen is used to select the data type for the selected record type whether the data should be averaged over the interval the minimum or maximum measured during the interval or the current value last value measured Data treatment doesn t apply to all data just to the concentration measurement All other data points lo...

Page 67: ... ID COMMUNICATION PROTOCOL STREAMING DATA CONFIG TCP IP SETTINGS RANGE AVG DIAGS ALARM The Serial Setting submenu is used for serial communications control and configuration In the Main Menu choose Instrument Controls Communication Settings Serial Settings SERIAL SETTINGS BAUD RATE 9600 DATA BITS 8 PARITY NONE STOP BITS 1 RS 232 485 SEL RS 232 RANGE AVG DIAGS ALARM The Baud Rate screen is used to ...

Page 68: ...mmunication Settings Serial Settings Data Bits DATA BITS CURRENTLY 8 SET TO 7 ª CHANGE VALUE SAVE VALUE RANGE AVG DIAGS ALARM The Parity screen is used to select the parity bit for the serial port to None default Even or Odd In the Main Menu choose Instrument Controls Communication Settings Serial Settings Parity PARITY CURRENTLY NONE SET TO ODD ª CHANGE VALUE SAVE VALUE RANGE AVG DIAGS ALARM The ...

Page 69: ...e ID is used to identify the instrument when using the C Link or MODBUS protocols to control the instrument or collect data It may be necessary to edit the ID number if two or more instruments of the same model are connected to one computer Valid instrument ID numbers are from 0 to 127 The Model 15i has a default instrument ID of 15 For more information about the instrument ID see Appendix B C Lin...

Page 70: ...ion of the 8 streaming data output items streaming interval current data format and current timestamp setting The Choose Stream Data submenu displays a list of the analog output signal group choices to choose from Choices are Concentrations Other Measurements and Analog Inputs if the I O expansion board option is installed In the Main Menu choose Instrument Controls Communication Settings Streamin...

Page 71: ...Measurements and Analog Inputs if the I O expansion board is installed In the Main Menu choose Instrument Controls Communication Settings Streaming Data Config Item 1 8 CHOOSE STREAM DATA CONCENTRATIONS OTHER MEASUREMENTS ANALOG INPUTS RANGE AVG DIAGS ALARM The Concentrations screen allows the user to assign one of the concentrations to the selected streaming data item The currently selected item ...

Page 72: ... Streaming Data Config select Item Other Measurements OTHER MEASUREMENTS NONE S R LO S R HI S R INT TEMP ª RANGE AVG DIAGS ALARM BENCH TEMP BENCH PRES SAMPLE FLOW INTENSITY MOTOR SPEED BIAS SUPPLY The Analog Inputs screen allows the user to assign an analog input signal none or analog inputs 1 8 to the selected streaming data item The currently selected item is shown by after it Once an item is se...

Page 73: ...R 10 209 43 237 The Use DHCP screen is used to specify whether to use Dynamic Host Configuration Protocol DHCP or not When DHCP is enabled the network dynamically provides an IP address for the instrument In the Main Menu choose Instrument Controls Communication Settings TCP IP Settings Use DHCP DHCP CURRENTLY OFF SET TO ON TOGGLE VALUE CYCLE POWER TO CHANGE DHCP RANGE AVG DIAGS ALARM The IP Addre...

Page 74: ... choose Instrument Controls Communication Settings TCP IP Settings Netmask NETMASK CURRENT 255 255 252 0 SET TO 255 255 252 0 0 MOVE CURSOR ª CHANGE VALUE SAVE VALUE RANGE AVG DIAGS ALARM The Default Gateway screen is used to edit the gateway address The default gateway can only be changed when DHCP is off If DHCP is on the instrument will respond with NOT SETTABLE IF DHCP IS ON For more informati...

Page 75: ...NTP server may be used to periodically synchronize the instrument s real time clock with a standard More information about the NTP servers and a list of public servers may be found at http www ntp org In the Main Menu choose Instrument Controls Communication Settings TCP IP Settings NTP Svr NTP SERVER IP ADDRESS CURRENT 10 209 43 237 SET TO 10 209 43 237 1 MOVE CURSOR ª CHANGE VALUE SAVE VALUE RAN...

Page 76: ...ow up on the outputs In the Main Menu choose Instrument Controls I O Configuration Output Relay Settings OUTPUT RELAY SETTINGS 1 NOP CONC ALARM 2 NOP LOCAL REMOTE 3 NOP UNITS 4 NOP GEN ALARM 5 NOP NONE ª RANGE AVG DIAGS ALARM The Logic State menu item is used to change the selected I O relay to either normally open or normally closed The default state is open which indicates that a relay connected...

Page 77: ...arm status for the selected relay output The currently selected item is shown by after it The I O board status alarm is only present if the I O expansion board is installed Zero and Span Check Cal are only present if the automated zero span check is enabled See the Alarms Menu section later in this chapter for more information on alarm items In the Main Menu choose Instrument Controls I O Configur...

Page 78: ...DE SAMPLE MODE PURGE MODE The Digital Input Settings menu displays a list of the 16 digital inputs available and allows the user to select the logic state and instrument parameter for the relay selected Note The digital inputs must be asserted for at least one second for the action to be activated Not all of the I O available in the instrument are brought out on the supplied terminal board If more...

Page 79: ...igned to the selected digital input The zero and span modes are only present if the zero span valve option is installed In the Main Menu choose Instrument Controls I O Configuration Digital Input Settings select Relay Instrument Action CHOOSE ACTION NONE ZERO MODE SPAN MODE SET BACKGROUND CAL TO LO SPAN ª RANGE AVG DIAGS ALARM AOUTS TO ZERO AOUTS TO FS CAL TO HI SPAN The Analog Output Configuratio...

Page 80: ...t Controls I O Configuration Analog Output Config Allow Over Under Range ALLOW OVER UNDER RANGE CURRENTLY ON SET TO OFF TOGGLE VALUE RANGE AVG DIAGS ALARM The Analog Output Configuration menu displays a list of the analog output configuration choices from which the user selects the parameter to adjust for the selected output channel Configuration choices include selecting range setting minimum max...

Page 81: ... V ALL CURRENTLY 0 10V SET TO 0 100mV ª CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The Minimum and Maximum Value screens are used to edit the zero 0 and full scale 100 values respectively in percentages for the selected analog output channel See Table 3 6 for a list of choices The minimum and maximum output value screens function the same way The following example shows the set minimum value screen I...

Page 82: ...arm min value User set alarm max value Motor Speed User set alarm min value User set alarm max value Bias Voltage User set alarm min value User set alarm max value Everything Else 0 Units 10 Units The Choose Signal to Output screen displays a list of the analog output signal choices Choices are grouped into three categories Concentrations Other Measurements and Analog Inputs if the I O expansion b...

Page 83: ...nge mode Internal Temp Analog Input 4 if the I O expansion board is installed Bench Temperature Analog Input 5 if the I O expansion board is installed Bench Pressure Analog Input 6 if the I O expansion board is installed Sample Flow Analog Input 7 if the I O expansion board is installed Intensity Analog Input 8 if the I O expansion board is installed Motor Speed Bias Supply The Analog Input Config...

Page 84: ...ing sent out The descriptor may be from 1 to 3 characters in length and defaults to IN1 to IN8 user input channel number In the Main Menu choose Instrument Controls I O Configuration Analog Input Config select Channel Descriptor ANALOG INPUT DESCRIPTOR CURRENTLY IN1 IN1 ABCDEFGHIJKLMN BKSP OPQRSTUVWXYZ PAGE 0123456789 SAVE RANGE AVG DIAGS ALARM The Units screen allows the user to enter the units f...

Page 85: ...llows the user to select how many points are used in the analog input conversion table for the selected channel The instrument uses linear interpolation between the points in this table to determine what the reading value is based on the analog input voltage Each point in the table consists of an analog input voltage value 0 10 5 V and a corresponding reading value Only two points are necessary fo...

Page 86: ... 2 10 00 V 10 0 U where U is the previously entered unit of measure In the Main Menu choose Instrument Controls I O Configuration Analog Input Config select Channel select Point Volts TABLE POINT 01 VOLTS CURRENTLY 0 00 SET TO 00 00 MOVE CURSOR ª CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The User Value screen allows the user to set the output value for the corresponding input voltage for the selecte...

Page 87: ...temperature compensation is off the display shows the factory standard temperature of 30 0 C In the Main Menu choose Instrument Controls Temperature Compensation TEMPERATURE COMPENSATION COMP TEMP 25 0 o C CURRENTLY ON SET TO OFF TOGGLE VALUE RANGE AVG DIAGS ALARM Pressure compensation provides compensation for any changes to the instrument s output signal due to reaction chamber pressure variatio...

Page 88: ...le select Instrument Controls Screen Contrast and adjust the screen contrast If the content on the screen is not visible use the set contrast 10 C Link command to set the screen contrast to mid range then optimize the contrast See contrast levels in Appendix B C Link Protocol Commands for more information on this command In the Main Menu choose Instrument Controls Screen Contrast SCREEN CONTRAST C...

Page 89: ...otocol NTP server This should be set to the timezone that the instrument is located in If the exact timezone is not shown in the list it may be entered via the C LINK tz command see Appendix B The selections are UTC GMT EST GMT 5 CST GMT 6 MST GMT 7 PST GMT 8 YST GMT 9 HST GMT 10 NST GMT 11 DLW GMT 12 CET GMT 1 EET GMT 2 BST GMT 3 DLT GMT 4 ECH GMT 5 FOX GMT 6 GLF GMT 7 CCT GMT 8 JST GMT 9 GST GMT...

Page 90: ... expansion board option is installed In the Main Menu choose Diagnostics DIAGNOSTICS PROGRAM VERSIONS VOLTAGES TEMPERATURES PRESSURE FLOW ª RANGE AVG DIAGS ALARM SAMPLE REF RATIO AGC INTENSITY MOTOR SPEED ANALOG INPUT READINGS ANALOG INPUT VOLTAGES DIGITAL INPUTS RELAY STATES TEST ANALOG OUTPUTS INSTRUMENT CONFIGURATION CONTACT INFORMATION The Program Versions screen read only shows the version nu...

Page 91: ...ption is installed In the Main Menu choose Diagnostics Voltages VOLTAGES MOTHERBOARD INTERFACE BOARD I O BOARD RANGE AVG DIAGS ALARM The Motherboard screen read only is used to display the voltage readings on the motherboard In the Main Menu choose Diagnostics Voltages Motherboard MOTHERBOARD VOLTAGES 3 3 SUPPLY 3 3 V 5 0 SUPPLY 5 0 V 15 0 SUPPLY 15 0 V 24 0 SUPPLY 24 1 V 3 3 SUPPLY 3 3 V RANGE AV...

Page 92: ...Diagnostics Voltages I O Board I O BOARD VOLTAGES 3 3 SUPPLY 3 3 V 5 0 SUPPLY 5 0 V 24 0 SUPPLY 24 0 V 3 3 SUPPLY 3 3 V RANGE AVG DIAGS ALARM The Temperatures screen read only displays the current internal instrument temperature and bench temperature The internal temperature is the air temperature measured by a sensor located on the measurement interface board In the Main Menu choose Diagnostics T...

Page 93: ...nd reference N2 side of the correlation wheel Normally when zero air is being sampled the sample reference ratio is between 1 05 and 1 15 A ratio outside may indicate that the correlation wheel is dirty or leaking gas In the Main Menu choose Diagnostics Sample Ref Ratio SAMPLE REFERENCE RATIO S R 1 100000 RANGE AVG DIAGS ALARM The AGC Intensity screen read only displays the intensity in Hertz of t...

Page 94: ...ics Motor Speed MOTOR SPEED SPEED 100 00 RANGE AVG DIAGS ALARM The Analog Input Readings screen read only displays the 8 user scaled analog readings if the I O expansion board option is installed In the Main Menu choose Diagnostics Analog Input Readings ANALOG INPUT READINGS HCL 10 2 PPM SO2 18 2 PPM CO2 250 PPM FL1 20 42 LPM IO5 0 0 Vª RANGE AVG DIAGS ALARM The Analog Input Voltages screen read o...

Page 95: ... The Relay States screen displays the state of the 10 digital outputs and allows toggling of the state to either on 1 or off 0 The relays are restored to their original states upon exiting this screen In the Main Menu choose Diagnostics Relay States Press to toggle and set the relay state to open or closed for the selected digital output RELAY STATES OUTPUT 1 0 OUTPUT 2 0 OUTPUT 3 0 OUTPUT 4 1 OUT...

Page 96: ...e screen when all analog outputs are set to normal operating mode In the Main Menu choose Diagnostics Test Analog Outputs ALL Voltage Channel 1 6 or Current Channel 1 6 SET ANALOG OUTPUTS SETTING ALL OUTPUT SET TO NORMAL SET TO FULL SCALE ª SET TO ZERO RESET TO NORMAL RANGE AVG DIAGS ALARM The Instrument Configuration screen displays information on the hardware configuration of the instrument Note...

Page 97: ...y If the alarm is not a level alarm the status will go from OK to FAIL The number of alarms detected is displayed to indicate how many alarms have occurred If no alarms are detected the number zero is displayed To see the actual reading of an item and its minimum and maximum limits move the cursor to the item and press Items displayed are determined by the options installed The zero span check and...

Page 98: ...m limits Acceptable alarm limits range from 8 to 47 C If the internal temperature reading goes beyond either the minimum or maximum limit an alarm is activated and the alarm bell icon appears in the status bar on the Run screen and in the Main Menu In the Main Menu choose Alarms Internal Temp INTERNAL TEMPERATURE ACTUAL 30 1 o C MIN 8 0 o C MAX 47 0 o C RANGE AVG DIAGS ALARM The Minimum Internal T...

Page 99: ... o C MIN 40 0 o C MAX 59 0 o C RANGE AVG DIAGS ALARM The Minimum Bench Temperature alarm limit screen is used to change the minimum bench temperature alarm limit The minimum and maximum Bench Temperature screens function the same way In the Main Menu choose Alarms Bench Temp Min or Max BENCH TEMPERATURE ACTUAL MIN 40 0 o C SET MIN TO 44 0 o C ª INC DEC SAVE VALUE RANGE AVG DIAGS ALARM The Pressure...

Page 100: ...M The Sample Flow screen displays the current sample flow reading and sets the minimum and maximum alarm limits Acceptable alarm limits range from 350 to 1 500 LPM If the sample flow reading goes beyond either the minimum or maximum limit an alarm is activated and the alarm bell icon appears in the status bar on the Run screen and in the Main Menu In the Main Menu choose Alarms Sample Flow SAMPLE ...

Page 101: ...tatus bar on the Run screen and in the Main Menu In the Main Menu choose Alarms Bias Voltage BIAS VOLTAGE ACTUAL 110 V MIN 130 V MAX 100 V RANGE AVG DIAGS ALARM The Minimum Bias Voltage alarm limit screen is used to change the minimum bias voltage alarm limit The minimum and maximum bias voltage screens function the same way In the Main Menu choose Alarms Bias Voltage Min or Max BIAS VOLTAGE ACTUA...

Page 102: ...inimum and maximum AGC Intensity screens function the same way In the Main Menu choose Alarms AGC Intensity Min or Max AGC INTENSITY ACTUAL MIN 150000 Hz SET MIN TO 200000 Hz ª INC DEC SAVE VALUE RANGE AVG DIAGS ALARM The Motor Speed screen read only displays the current motor speed A reading other than 100 0 indicates a problem with either the motor or the power supply In the Main Menu choose Ala...

Page 103: ...ed to change the maximum check offsets The maximum zero and span offset screens function the same way In the Main Menu choose Alarms Zero or Span Check Max Offset MAX ZERO CHECK OFFSET CURRENTLY 10 000 SET TO 00011 00 MOVE CURSOR ª CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The Zero and Span Auto Calibration screens read only allow the user to view the status of the most recent automatic zero or span...

Page 104: ...n CONCENTRATION ACTUAL 58 3 MIN 0 000 MAX 5000 MIN TRIGGER CEILING RANGE AVG DIAGS ALARM The Minimum Concentration alarm limit screen is used to change the minimum concentration alarm limits The minimum and maximum concentration alarm limit screens function the same way In the Main Menu choose Alarms Concentration Min or Max CONCENTRATION ACTUAL MIN 0 000 SET MIN TO 00020 00 MOVE CURSOR ª CHANGE V...

Page 105: ...e mode In dual or auto range modes HI or LO multi point calibration is displayed to indicate the calibration of the high or low concentrations In the Main Menu choose Service SERVICE RANGE MODE SELECT PRESSURE CALIBRATION FLOW CALIBRATION INITIAL S R RATIO MULTIPOINT CAL ª RANGE AVG DIAGS ALARM LO MULTIPOINT CAL HI MULTIPOINT CAL PREAMP BOARD CAL TEMPERATURE CALIBRATION ANALOG OUT CAL ANALOG INPUT...

Page 106: ...rvice mode see Service Mode earlier in this chapter The pressure sensor s zero counts and span slope are displayed on the menu Note This adjustment should only be performed by an instrument service technician In the Main Menu choose Service Pressure Calibration PRESSURE SENSOR CAL ZERO 72 SPAN 1 1416 SET DEFAULTS RANGE AVG DIAGS ALARM The Calibrate Pressure Zero screen calibrates the pressure sens...

Page 107: ...ndependent barometer to measure the ambient pressure and enter the value on this screen before calibrating In the Main Menu choose Service Pressure Calibration Span CALIBRATE PRESSURE SPAN CURRENTLY 753 0 mmHg SET TO 760 0 mmHg MOVE CURSOR ª CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The Restore Default Pressure Calibration screen allows the user to reset the pressure calibration configuration values...

Page 108: ...n FLOW SENSOR CAL ZERO 121 SPAN 1 0000 SET DEFAULTS RANGE AVG DIAGS ALARM The Calibrate Flow Zero screen calibrates the flow sensor at zero flow Note The pump must be disconnected before performing the zero calibration In the Main Menu choose Service Flow Calibration Zero CALIBRATE FLOW ZERO CURRENTLY 1 139 LPM SET TO 0 000 LPM DISCONNECT PUMP AND SAVE CURRENT FLOW RANGE AVG DIAGS ALARM The Calibr...

Page 109: ...ined at the factory and is used to correct for the slight variations found from one correlation wheel to another The only time the initial S R ratio should be changed is when the correlation wheel is replaced or sample reference is between 1 05 and 1 15 The initial sample reference ratio screen is visible only when the instrument is in service mode For more information on the service mode see Serv...

Page 110: ... of the high or low concentrations and function the same way For more information on HI and LO Multi Point Calibration see Chapter 4 Calibration The multi point calibration screen is visible only when the instrument is in service mode For more information on the service mode see Service Mode earlier in this chapter Note This adjustment should only be performed by an instrument service technician I...

Page 111: ...ULATE RANGE AVG DIAGS ALARM The Default Coefficients screen allows the user to view and reset the calibration coefficients to default values In the Main Menu choose Service Multipoint Cal select Cal Point Coefficients COEFFICIENTS 1 1 000000 2 1 000000 3 1 000000 SET TO DEFAULTS RANGE AVG DIAGS ALARM The Pre amp Board Calibration screen is used to adjust the preamp board calibration parameters The...

Page 112: ...ion screen is visible only when the instrument is in service mode For more information on the service mode see Service Mode earlier in this chapter Note This adjustment should only be performed by an instrument service technician In the Main Menu choose Service Temperature Calibration CALIBRATE AMBIENT TEMP CURRENTLY 32 3 o C SET TO 032 5 o C MOVE CURSOR ª CHANGE VALUE SAVE RANGE AVG DIAGS ALARM T...

Page 113: ...just the output until it reads 0 0 V on the meter for a voltage channel or either 0 or 4 mA for a current channel depending on the selected range See the set output to field on the display In the Main Menu choose Service Analog Out Cal select Channel Calibrate Zero ANALOG OUTPUT CAL ZERO CONNECT METER TO OUTPUT SELECTED OUTPUT V1 SET TO 100 SAVE VALUE ª INC DEC SET OUTPUT TO 0 0 V RANGE AVG DIAGS ...

Page 114: ...talled and when the instrument is in service mode For more information on the service mode see Service Mode earlier in this chapter Note This adjustment should only be performed by an instrument service technician In the Main Menu choose Service Analog Input Cal ANALOG INPUT CAL INPUT CHANNEL 1 INPUT CHANNEL 2 INPUT CHANNEL 3 INPUT CHANNEL 4 INPUT CHANNEL 5 ª RANGE AVG DIAGS ALARM ANALOG INPUT CAL...

Page 115: ...Ratio screen allows the user to view and set the dilution ratio Acceptable values are 1 500 1 The default is 1 1 When this value is set the dilution ratio is applied to all concentration measurements This screen is only accessible if the dilution ratio option is installed and when the instrument is in service mode For more information on the service mode see Service Mode earlier in this chapter In...

Page 116: ... In the Main Menu choose Service Restore User Defaults The Password menu allows the user to configure password protection If the instrument is locked none of the settings may be changed via the front panel user interface but they can still be changed via remote operation When the front panel is locked the user can still navigate the menu and view data instrument parameters and settings but nothing...

Page 117: ...sed to lock the instrument s front panel so users cannot change any settings from the front panel The lock instrument screen is shown if the instrument is unlocked and the password is set In the Main Menu choose Password Lock Instrument LOCK FRONT PANEL XXXPRESSING ENTER WILLXXXX PREVENT USER FROM CHANGING XCONFIG FROM FRONT PANELXX LOCK AND RETURN TO RUN RANGE AVG DIAGS ALARM If the instrument is...

Page 118: ...ssword used to unlock the instrument s front panel The change password screen is shown if the instrument is unlocked In the Main Menu choose Password Change Password ENTER NEW PASSWORD RANGXXXXXE ABCDEFGHIJKLMN BKSP OPQRSTUVWXYZ PAGE 0123456789 SAVE RANGE AVG DIAGS ALARM The Remove Password screen is used to erase the current password and disable password protection The remove password screen is s...

Page 119: ...t screen is used to enter the password to unlock the front panel The unlock instrument screen is shown if the instrument is locked In the Main Menu choose Password Unlock Instrument ENTER THE PASSWORD RANGXXXXXE ABCDEFGHIJKLMN BKSP OPQRSTUVWXYZ PAGE 0123456789 SAVE RANGE AVG DIAGS ALARM Unlock Instrument ...

Page 120: ......

Page 121: ... Point Calibration on page 4 6 The following equipment is required to calibrate the instrument A cylinder of HCl in N2 containing an appropriate concentration of HCl suitable for the selected operating range of the analyzer under calibration is necessary The HCl gas cylinder should be recertified on a regular basis determined by the local quality control program Calibration requires zero air that ...

Page 122: ...he manifold and to prevent ambient air from entering the manifold Prior to calibration be sure the instrument is operating properly Turn on the instrument and allow it to stabilize for one hour Perform the service checks of the Preventive Maintenance chapter Select the operating range and the averaging time of the Model 15i Note The averaging time should be less than the zero duration and less tha...

Page 123: ...al flow required by the analyzer and any other flow demand connected to the manifold Figure 4 1 Calibration Flow Schematic Use the following procedure to set the HCl reading to zero 1 Allow sufficient time for the analyzer to warm up and stabilize 2 Adjust the dilution system of Figure 4 1 so that zero air alone is present in the manifold Since not all flow controllers have a positive shut off it ...

Page 124: ...f the analyzer connected to the output manifold to ensure that no ambient air is pulled into the manifold vent The exact HCl concentration is calculated from F F F x HCl HCl HCl D HCl STD OUT Where HCl OUT diluted HCl concentration at the output manifold ppm HCl STD concentration of the undiluted HCl standard ppm FHCl flow rate of HCl standard corrected to 25 C and 760 mmHg LPM FD flow rate of dil...

Page 125: ...c zero and air span checks be performed These checks can be performed by 1 Periodically challenging the instrument with zero air The output of the zero air supply should be greater than the flow demand of the instrument In addition an atmospheric dump bypass should be utilized to ensure that the zero air gas flow is being delivered at atmospheric pressure Record the response in percent of scale as...

Page 126: ...e Cal point 2 50 of range Cal point 3 20 or range Note If performing a multi point calibration after a bad calibration or changing ranges it is recommended to start off with default values for the Cal point coefficients To set default values from the Main Menu select Service Mode Hi Multi Point Cal or Lo Multi Point Cal From Hi or Lo Multi Point Cal select Default Coef and press The instrument wil...

Page 127: ...ation standard until a stable response is obtained 3 From the Main Menu select Service Mode Lo Multi Point Cal Cal Point 1 4 Use to move the cursor and to increment or decrement the digit values until they match the concentration being introduced to the instrument Press The instrument will perform a series of calculations and save the new parameters 5 Press to back up a step in the Service Mode me...

Page 128: ...rement or decrement the digit values until they match the concentration being introduced to the instrument Press The instrument will perform a series of calculations and save the new parameters 13 Press to back up a step in the Service Mode menu 14 Select Coefficients and press The instrument will automatically calculate the new coefficients and save the new parameters 15 Repeat Steps 1 through 12...

Page 129: ... checking the calibration of the pressure and temperature transducers should be performed on a regular basis This chapter includes the following maintenance information and replacement procedures Safety Precautions on page 5 1 Replacement Parts on page 5 2 Cleaning the Outside Case on page 5 2 Cleaning the Optics on page 5 2 IR Source Replacement on page 5 3 Fan Filter Inspection and Cleaning on p...

Page 130: ...he case Equipment Damage Do not use solvents or other cleaning products to clean the outside case Best results are obtained when the optics are cleaned prior to calibration The cleanliness of the mirrors should be checked any time the AGC intensity is below 200 000 Hz since one cause of low output is light attenuation due to dirt on the mirrors Equipment Damage Some internal components can be dama...

Page 131: ... life Since the IR source is relatively inexpensive and easily replaced it is recommended that the IR source be replaced after one year of continuous use This will prevent loss of data due to IR source failure If an IR source is to be replaced on an as needed basis it should be replaced when There is no light output After cleaning the optics the IR light intensities remain below 10 000 Hz It is no...

Page 132: ...ress to display the Diagnostics menu 4 Press to move the cursor to Flow and press to display the Sample Flow screen The flow reading should indicate zero flow and the pressure reading should be less than 250 mmHg If not check to see that all fittings are tight and that none of the input lines are cracked or broken For detailed information about this screen refer to the Operation chapter If the pum...

Page 133: ...w 250 mmHg the valve associated with the zero line is functioning normally Use the following procedure to rebuild the pump Figure 5 2 To replace the pump see Pump Replacement on page 7 20 Equipment Required Flatblade screwdriver Flapper valve and diaphragm Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must...

Page 134: ...mp 4 Remove the screw securing the diaphragm to piston and remove diaphragm 5 Assemble the pump by following the previous steps in reverse make sure the Teflon white side of the diaphragm is facing up and that the flapper valves cover the holes of the top and bottom plate 6 Perform the Leak Test and Pump Check Out on page 5 4 ...

Page 135: ...r of the instrument This chapter provides the following troubleshooting and service support information Safety Precautions on page 6 1 Troubleshooting Guides on page 6 1 Board Level Connection Diagrams on page 6 5 Connector Pin Descriptions on page 6 7 Service Locations on page 6 20 Read the safety precautions in the Preface and Servicing chapter before performing any actions listed in this chapte...

Page 136: ...lly or with a multimeter Bad switch or wiring connection Unplug the power cord disconnect the switch and check operation with a multimeter Pressure transducer does not hold calibration or is noisy Pressure transducer defective Replace pressure transducer Run output noisy Recorder noise Replace or repair recorder Sample HCl concentration varying Run instrument on a span HCl source if quiet there is...

Page 137: ...ation Check the pump for a tear in the diaphragm replace with pump repair kit if necessary Refer to Preventive Maintenance chapter in this manual Check that capillaries are properly installed and O rings are in good shape Replace if necessary Check flow system for leaks Alarm Flow Flow low Check sample capillary 0 015 inch ID for blockage Replace as necessary If using sample particulate filter mak...

Page 138: ...it Check to insure range corresponds with expected value If not select proper range Concentration low Check user defined low set point set to zero Alarm Zero Check Alarm Span Check Instrument out of calibration Recalibrate instrument Alarm Zero Autocal Alarm Span Autocal Check gas supply Perform manual calibration Alarm Motherboard Status Alarm Interface Status Alarm I O Exp Status Internal cables...

Page 139: ... GOUTPUTS DIGITALINPUTS P1 A P1 B RS232 RS485 J2 10 BASE T J15 J5 15Pin 8Pin 37Pin 9Pin 9Pin RS232 RS485 J1 EXPANSIONI O J2 25Pin 37Pin AC AC REARPAN EL ACINPUT 3Cond AC PO WER_GOOD 24VDC TRAN SFORM ER 90VACor240VACOptions J4 8Pin SPAREDATA DATA TOMEA SUREMENTSYSTEM Figure 6 1 and Figure 6 2 are board level connection diagrams for the common electronics and measurement system These illustrations c...

Page 140: ...ON ELECTRONICS AC PUMP 3 Pin J3 AC AC BENCH 4 Pin J4 AC SPAN1 SOL 2 Pin 2 Pin J16 SPAN2 SOL SAMPLE SOL 2 Pin J15 J14 2 Pin ZERO SPAN SOL J13 FAN 2 Pin J19 2 Pin J20 FAN SW1 2 Pin J21 FAN SW2 3 Pin PURGE FLOW SW J11 4 Pin CHOPPER MOTOR J8 O2 SENSOR 16 Pin J12 AMBIENT TEMP THERM 2 Pin J5 3 Pin OPTICAL PICKUP J6 4 Pin CHAMBER PRESSURE 5 Pin SAMPLE FLOW J9 J10 PREAMP BOARD 12 Pin J7 4 Cond IR DETECTOR...

Page 141: ...ion Board Optional Connector Pin Descriptions on page 6 16 Digital Output Board Connector Pin Descriptions on page 6 18 Pre amp Board Connector Pin Descriptions on page 6 19 Table 6 3 Motherboard Connector Pin Descriptions Connector Label Reference Designator Pin Signal Description INTF DATA J1 1 Ground 2 RS485 to Interface Board 3 RS485 to Interface Board 10 BASE T J2 1 Ethernet Output 2 Ethernet...

Page 142: ...V 4 Ground 5 Ground 6 Ground 7 RS485 to Expansion Board 8 RS485 to Expansion Board SPARE DATA J12 1 5V 2 24V 3 24V 4 Ground 5 Ground 6 Ground 7 RS485 to Spare Board 8 RS485 to Spare Board I O J5 1 Power Fail Relay N C Contact 2 Ground 3 TTL Input 1 4 TTL Input 2 5 Ground 6 TTL Input 5 7 TTL Input 7 8 TTL Input 8 9 TTL Input 10 10 Ground 11 TTL Input 13 12 TTL Input 15 13 Ground 14 Analog Voltage 1...

Page 143: ... Relay COM 21 Power Fail Relay N O Contact 22 Ground 23 TTL Input 3 24 TTL Input 4 25 TTL Input 6 26 Ground 27 TTL Input 9 28 TTL Input 11 29 TTL Input 12 30 TTL Input 14 31 TTL Input 16 32 Ground 33 Analog Voltage 2 34 Analog Voltage 4 35 Ground 36 Analog Voltage 6 37 Ground SER EN J7 1 Serial Enable Jumper 2 3 3V 24V IN J10 1 24V 2 Ground DIGITAL I O J14 1 5V 2 24V 3 24V 4 Ground 5 Ground 6 Grou...

Page 144: ...Clock EXT RS485 J15 1 RS485 to Rear Panel 2 RS485 to Rear Panel 3 5V 4 5V 5 5V 6 Ground 7 Ground 8 Ground 9 NC 10 NC 11 24 12 24 13 24 14 24 15 24 24 MONITOR J17 1 24V Power Monitor 2 Ground FRONT PANEL BD J18 1 Ground 2 Ground 3 LCLK LCD Signal 4 Ground 5 Ground 6 LLP LCD Signal 7 LFLM LCD Signal 8 LD4 LCD Signal 9 LD0 LCD Signal 10 LD5 LCD Signal 11 LD1 LCD Signal 12 LD6 LCD Signal 13 LD2 LCD Si...

Page 145: ...pad Row 2 Input 22 Keypad Row 1 Input 23 Keypad Row 4 Input 24 Keypad Row 3 Input 25 Keypad Col 2 Select 26 Keypad Col 1 Select 27 Keypad Col 4 Select 28 Keypad Col 3 Select 29 Ground 30 Ground 31 Ground 32 Ground 33 24V 34 24V RS232 RS485 A P1 A 1 NC 2 Serial Port 1 RX RS485 IN 3 Serial Port 1 TX RS485 OUT 4 NC 5 Ground 6 NC 7 Serial Port 1 RTS RS485 OUT 8 Serial Port 1 CTS RS485 IN 9 NC RS232 RS...

Page 146: ...C Ground AC 24VPWR J1 1 AC HOT 2 AC NEUT 3 AC Ground AC INTF BD PJ3 1 AC HOT 2 AC NEUT 3 AC Ground Table 6 4 Measurement Interface Board Connector Pin Descriptions Connector Label Reference Designator Pin Signal Description AC IN J1 1 AC HOT 2 AC NEUT 3 AC Ground AC O2 J2 1 AC HOT 2 AC NEUT 3 AC Ground AC PUMP J3 1 AC HOT 2 AC NEUT 3 AC Ground AC BENCH J4 1 Bench Thermistor 2 Ground 3 AC HOT 4 Ben...

Page 147: ...eamp Signal Input 2 Ground for Shield 3 Ground 4 SPI Data Out 5 SPI CLK 6 SPI CS 7 15V 8 5V 9 18V for IR Source 10 Ground 11 100V 12 100V Return MOT DRV J8 1 Motor Drive Voltage 1 2 Motor Drive Voltage 2 3 Motor Drive Voltage 3 4 Motor Drive Voltage 4 PRES J9 1 Chamber Pressure Sensor Input 2 Ground 3 15V 4 15V FLOW J10 1 Sample Flow Sensor Input 2 Ground 3 15V 4 15V 5 Ground FLOW SW J11 1 NC 2 Gr...

Page 148: ... NC 13 NC 14 O2 SENSOR THERMISTOR INPUT 15 NC 16 5V Z S J13 1 24V 2 Zero Span Solenoid Control SAMPLE J14 1 24V 2 Sample Solenoid Control SPAN1 J15 1 24V 2 Converter Solenoid Control SPAN2 J16 1 24V 2 Span 2 Solenoid Control DATA J17 1 Ground 2 RS485 from Motherboard 3 RS485 from Motherboard 24V IN J18 1 24V Input 2 Ground FAN J19 1 24V Fused 2 Ground FAN SW1 J20 1 24V Fused 2 Fan Control FAN SW2 ...

Page 149: ...und 6 LLP LCD Signal 7 LFLM LCD Signal 8 LD4 LCD Signal 9 LD0 LCD Signal 10 LD5 LCD Signal 11 LD1 LCD Signal 12 LD6 LCD Signal 13 LD2 LCD Signal 14 LD7 LCD Signal 15 LD3 LCD Signal 16 LCD Bias Voltagel 17 5V 18 Ground 19 Ground 20 LCD_ONOFF LCD Signal 21 Keypad Row 2 Input 22 Keypad Row 1 Input 23 Keypad Row 4 Input 24 Keypad Row 3 Input 25 Keypad Col 2 Select 26 Keypad Col 1 Select 27 Keypad Col ...

Page 150: ... Signal 9 LCLK_5V LCD Signal 10 5V 11 Ground 12 25V 13 LCD Bias Voltage 14 Ground KEYBOARD J3 1 Keypad Row 1 Input 2 Keypad Row 2 Input 3 Keypad Row 3 Input 4 Keypad Row 4 Input 5 Keypad Col 1 Select 6 Keypad Col 2 Select 7 Keypad Col 3 Select 8 Keypad Col 4 Select LCD BACKLIGHT J4 1 5V Supply 2 NC 3 Ground Table 6 6 I O Expansion Board Optional Connector Pin Descriptions Connector Label Reference...

Page 151: ...und 9 Analog Voltage Input 7 10 Analog Voltage Input 8 11 Ground 12 NC 13 Current Output Return 14 Ground 15 Current Output 1 16 Current Output Return 17 Current Output 2 18 Current Output Return 19 Current Output 3 20 Current Output Return 21 Current Output 4 22 Current Output Return 23 Current Output 5 24 Current Output Return 25 Current Output 6 MOTHER BD J2 1 5V 2 24V 3 24V 4 Ground 5 Ground 6...

Page 152: ...PI Output 10 SPI Board Select 11 SPI Clock DIGITAL OUTPUTS J2 1 Relay 1 Contact a 2 Relay 2 Contact a 3 Relay 3 Contact a 4 Relay 4 Contact a 5 Relay 5 Contact a 6 Relay 6 Contact a 7 Relay 7 Contact a 8 Relay 8 Contact a 9 Relay 9 Contact a 10 Relay 10 Contact a 11 NC 12 Solenoid Drive Output 1 13 Solenoid Drive Output 2 14 Solenoid Drive Output 3 15 Solenoid Drive Output 4 16 Solenoid Drive Outp...

Page 153: ... Relay 6 Contact b 26 Relay 7 Contact b 27 Relay 8 Contact b 28 Relay 9 Contact b 29 Relay 10 Contact b 30 24V 31 24V 32 24V 33 24V 34 24V 35 24V 36 24V 37 24V Table 6 8 Pre amp Board Connector Pin Descriptions Connector Label Reference Designator Pin Signal Description PRE AMP BD J7 1 Preamp Signal Output 2 Ground for Shield 3 Ground 4 SPI Data Out 5 SPI CLK 6 SPI CS 7 15V 8 5V 9 18V for IR Sourc...

Page 154: ...Detector Return 14 IR Detector Cooler 15 IR Detector Cooler 16 IR Detector For additional assistance service is available from exclusive distributors worldwide Contact one of the phone numbers below for product support and technical information or visit us on the web at www thermo com aqi 1 866 282 0430 Toll Free 1 508 520 0430 International Service Locations ...

Page 155: ...meters and functions that are useful when making adjustments or diagnosing problems For additional service assistance see Service Locations at the end of this chapter This chapter includes the following parts information and component replacement procedures Safety Precautions on page 7 3 Firmware Updates on page 7 4 Accessing the Service Mode on page 7 4 Replacement Parts List on page 7 4 Cable Li...

Page 156: ...ducer Calibration on page 7 25 Capillary Cleaning or Replacement on page 7 26 Optional Zero Span and Sample Solenoid Valve Replacement on page 7 27 Analog Output Testing on page 7 28 Analog Output Calibration on page 7 30 Analog Input Calibration on page 7 31 Thermistor Replacement on page 7 33 Ambient Temperature Calibration on page 7 34 I O Expansion Board Optional Replacement on page 7 35 Digit...

Page 157: ...d by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component Figure 7 1 If an antistatic wrist strap is not available be sure to touch the instrument chassis before touching any internal components When the instrument is unplugged the chassis is not at earth ground Do not remove the LCD panel or frame from the LCD module The...

Page 158: ...e to display it 1 From the Main Menu choose Instrument Controls Service Mode The Service Mode screen appears 2 Press to toggle the Service Mode to ON 3 Press to return to the Main Menu 4 Return to the procedure Table 7 1 lists the replacement parts for the Model 15i major subassemblies Refer to Figure 7 2 to identify the component location Table 7 1 Model 15i Replacement Parts Part Number Descript...

Page 159: ...th plate and fittings 101055 00 AC Receptacle Assembly 101681 00 Power Supply Assembly 24 VDC with base plate and screws 101688 00 Ambient Temperature Thermistor with connector 100907 00 Fan 24 VDC 4510 Fuse 250 VAC 3 0 Amp SlowBlow for 100 VAC and 110 VAC models 14009 Fuse 250 VAC 1 25 Amp SlowBlow for 220 240 VAC models 7336 Capillary 0 018 inch ID 8630 Filter Guard Assembly with foam 7361 I R S...

Page 160: ...1033 00 AC from Receptacle 101377 00 AC to Power Switch Table 7 3 lists the standard and optional cables and components used for connecting external devices such as PCs and dataloggers to an iSeries instrument Table 7 3 External Device Connection Components Part Number Description 102562 00 Terminal Block and Cable Kit DB25 optional 102556 00 Terminal Block and Cable Kit DB37 optional 102645 00 Ca...

Page 161: ... 7 7 Front Panel Board Optical Bench Thermistor Front Panel Flow Transducer Pump Pressure Transducer Motor and Wheel Assy Fan Detector Assy and Pre Amp IR Source Cover Figure 7 2 Model 15i Component Layout Motherboard Measurement Interface Board I O Expansion Board Opt Digital Output Board Power Supply ...

Page 162: ...re 7 3 Figure 7 3 Removing the Measurement Case Assembly and Lowering the Partition Panel Equipment Required Philips screwdriver Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component Removing the Measurement Case Assembly and Lowering the Partition Panel REMOVE SC...

Page 163: ...ront of the partition panel 9 While holding the case securely loosen the captive screw at the rear of the measurement case assembly and pull the measurement case assembly from the rear of the case 10 Remove the screw at the top rear of the partition panel that secures the top of the panel to the measurement case assembly and lower the panel being careful not to put excessive tension on the cables ...

Page 164: ...damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Turn the instrument OFF unplug the power cord and remove the cover 2 Remove the fan guard and filter from the fan by unsnapping it 3 If the fan is not being replaced install the new filter and snap it back into place and skip the remaining steps 4 Disconnec...

Page 165: ...ed antistatic wrist strap must be worn while handling any internal component 1 Turn the instrument OFF unplug the power cord and remove the cover 2 Remove the two cover screws holding the IR source cover to the motor plate and remove the IR source cover Figure 7 5 3 Loosen both clamp screws from the IR source mounting posts and remove IR source 4 Install a new IR source by following the previous s...

Page 166: ... filter wheel Equipment Required Filter wheel Allen wrenches 5 32 inch and 5 64 inch Philips screwdriver Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component Filter Wheel Replacement SEMS Nuts 4 Washers 2 IR Source Cover IR Source Mounts IR Source Motor Plate Acc...

Page 167: ...rench through the access hole in the bottom of the motor plate loosen the set screw holding the filter wheel to the motor shaft and carefully pry the filter wheel off the motor shaft Figure 7 5 5 Install new filter wheel by following the previous steps in reverse Make sure that the set screw seats on the flat of the motor shaft 6 After the filter wheel is installed spin the wheel and observe that ...

Page 168: ...ch Flatblade screwdriver Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Disconnect the chopper motor power cable from the MOT DRV connector on the measurement interface board 2 Follow the directions for Filter Wheel Replacement procedure up to and includi...

Page 169: ...Turn the instrument OFF unplug the power cord and remove the cover 2 Disconnect the chopper motor cable from the MOT DRV connector on the measurement interface board and disconnect the detector cable from the PREAMP cable connector on the measurement interface board 3 Disconnect the plumbing connections from the optical bench 4 Remove the four screws holding the optical bench to the shock mounts a...

Page 170: ...nal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Turn the instrument OFF unplug the power cord and remove the cover 2 Remove the optical bench following the Optical Bench Replacement procedure in this chapter 3 Turn the optical bench over remove the two screws securing the optical sw...

Page 171: ...ment Required Bench heater Heat conductive compound Flatblade screwdriver 1 4 inch Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Turn the instrument OFF unplug the power cord and remove the cover 2 Remove the optical bench following the Optical Bench Rep...

Page 172: ...nd 7 64 inch Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Turn the instrument OFF unplug the power cord and remove the cover 2 Disconnect the cable from the PREAMP connector on the measurement interface board and disconnect the two wires from the top of...

Page 173: ...follows a From the Main Menu choose Service Initial S R Ratio The Initial S R Ratio screen appears b At the Initial S R Ratio screen press to select set the initial S R ratio to the value of the current ratio and press to store the value The initial S R ratio should be between 1 05 and 1 15 Note If Service Mode is not displayed refer to Accessing the Service Mode on page 7 4 then return to the beg...

Page 174: ...beginning of this step 3 At the Preamp Board Cal screen use until either the Sample or Reference value reads more than 150 000 then press to save the value Use the following procedure to rebuild the Figure 7 10 Equipment Required Pump Nut driver Philips screwdriver 2 Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist...

Page 175: ...p by following the previous steps in reverse 7 Perform a leak test as described in the Preventive Maintenance chapter Figure 7 10 Replacing the Pump Use the following procedure to replace the pressure transducer Figure 7 11 Equipment Required Pressure transducer Philips screwdriver 2 Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded...

Page 176: ...ining screws and remove the pressure transducer assembly Figure 7 11 Figure 7 11 Replacing the Pressure Transducer 5 To install the pressure transducer assembly follow the previous steps in reverse 6 Calibrate the pressure transducer Refer to the Pressure Transducer Calibration procedure that follows Use the following procedure to calibrate the pressure transducer Note An error in the zero setting...

Page 177: ...manner not specified by the manufacturer the protection provided by the equipment may be impaired Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Turn the instrument OFF unplug the power cord and remove the cover 2 Disconnect the tubing from the pressure t...

Page 178: ...ng procedure to replace the flow transducer Figure 7 12 Equipment Required Flow transducer Philips screwdriver 2 Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Turn the instrument OFF unplug the power cord and remove the cover 2 Disconnect flow transducer...

Page 179: ...ING The service procedures in this manual are restricted to qualified service representatives If the equipment is operated in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any int...

Page 180: ...ress to save the zero flow value 6 Reconnect the pump cable to the AC PUMP connector on the measurement interface board 7 Connect a calibrated flow sensor at the SAMPLE bulkhead on the rear panel 8 Press to return to the Flow Sensor Cal screen 9 At the Flow Sensor Cal screen press to select Span The Calibrate Flow Span screen appears 10 Wait at least 10 seconds for the reading to stabilize use and...

Page 181: ... internal component 1 Turn the instrument OFF unplug the power cord and remove the cover 2 Remove the capillary from the inlet elbow fitting on the pump head Figure 7 13 Cleaning or Replacing the Capillary 3 Clean with less than 0 015 inch diameter wire or replace 4 Install the capillary by following the previous steps in reverse Use the following procedure to replace the solenoid Equipment Requir...

Page 182: ...a leak test as described in the Preventive Maintenance chapter The analog outputs should be tested if the concentration value on the front panel display disagrees with the analog outputs To check the analog outputs connect a meter to an analog output channel voltage or current and compare the meter reading with the output value set on the Test Analog Outputs screen Equipment Required Multimeter Us...

Page 183: ...uld be adjusted Refer to the Analog Output Calibration procedure that follows 6 Press to set the output to full scale The Output Set To line displays Full Scale 7 Check that the meter is displaying a full scale value If the meter reading differs by more than one percent of the full scale output the analog outputs should be adjusted Refer to the Analog Output Calibration procedure that follows 8 Pr...

Page 184: ...le 7 5 Analog Input Channels and Rear Panel Pin Connections Input Channel Pin 1 1 2 2 3 3 4 5 5 6 6 7 7 9 8 10 Ground 4 8 11 14 Use the following procedure to calibrate the analog outputs if a meter reading in the Analog Output Testing procedure differed by more than one percent or after replacing the optional I O expansion board Equipment Required Multimeter 1 Connect a meter to the channel to be...

Page 185: ...ng the analog output always calibrate zero first and then calibrate full scale 5 Use until the meter reads the value shown in the Set Output To line 0 0 V or 0 0 or 4 0 mA then press to save the value 6 Press to return to the previous screen 7 Press to select Calibrate Full Scale 8 Use until the meter reads the value shown in the Set Output To line then press to save the value Use the following pr...

Page 186: ...ress to return to the Analog Input Cal screen and repeat Steps 2 through 4 to calibrate other input channels to zero as necessary 6 Continue with the Calibrating the Input Channels to Full Scale procedure that follows Use the following procedure to calibrate the input channels to full scale by applying a known voltage to the channels Equipment Required DC voltage source greater than 0 volts and le...

Page 187: ...hannels to the source voltage as necessary Use the following procedure to replace the ambient temperature thermistor Figure 7 15 Equipment Required Thermistor assembly Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Turn the instrument OFF unplug the power...

Page 188: ...tricted to qualified service representatives If the equipment is operated in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Remove the instrument cover 2 T...

Page 189: ...screen appears Note If Service Mode is not displayed refer to Accessing the Service Mode on page 7 4 then return to the beginning of this step 4 Wait at least 10 seconds for the ambient reading to stabilize use and to enter the known temperature and press to save the temperature value 5 Install the cover Use the following procedure to replace the optional I O expansion board Figure 7 16 Equipment ...

Page 190: ...tuds and remove the board 5 To install the I O expansion board follow the previous steps in reverse 6 Calibrate the analog current outputs and analog voltage inputs as defined earlier in this chapter Figure 7 16 Replacing the I O Expansion Board Optional Figure 7 17 Rear Panel Board Connectors Motherboard Support Bracket Mounting Studs Motherboard Digital Output Board I O Expansion Board Opt Mothe...

Page 191: ...er cord and remove the cover 2 Remove the I O expansion board optional if used See the I O Expansion Board Optional Replacement procedure in this chapter 3 Disconnect the digital output board ribbon cable from the motherboard 4 Using the nut driver remove the two standoffs securing the board to the rear panel Figure 7 17 5 Pop the digital output board off of the mounting studs and remove the board...

Page 192: ...nplug all connectors from the motherboard Note connector locations to facilitate re connection 5 Using the nut driver remove the six standoffs securing the board to the rear panel Figure 7 17 6 Pop the motherboard off of the support bracket and remove the motherboard 7 To install the motherboard follow the previous steps in reverse 8 Calibrate the analog voltage outputs as defined earlier in this ...

Page 193: ...screws at the top of the measurement interface board Pop the measurement interface board off from the two bottom mounting studs and remove the board 4 To install the measurement interface board follow the previous steps in reverse 5 Re install the measurement case assembly 6 Calibrate the preamp board pressure transducer flow transducer and ambient temperature sensor as defined earlier in this cha...

Page 194: ...lug the power cord and remove the cover 2 Remove the three ribbon cables and the two wire connector from the front panel board 3 Pop the board off of the two top mounting studs and remove the board by lifting it up and off the slotted bottom support 4 Replace the front panel board by following the previous steps in reverse Figure 7 19 Replacing the Front Panel Board and the LCD Module Mounting Stu...

Page 195: ...hile handling any internal component Do not remove the LCD panel or frame from the LCD module The LCD polarizing plate is very fragile handle it carefully Do not wipe the LCD polarizing plate with a dry cloth as it may easily scratch the plate Do not use alcohol acetone MEK or other Ketone based or aromatic solvents to clean the LCD module but rather use a soft cloth moistened with a naphtha clean...

Page 196: ...ble select Instrument Controls Screen Contrast and adjust the screen contrast If the content on the screen is not visible use the set contrast 10 C Link command to set screen constrast to mid range then optimize the contrast See the C Link Protocol Commands appendix for more information on this command For additional assistance service is available from exclusive distributors worldwide Contact one...

Page 197: ...ystem electronics and input output connections and functions as follows Hardware on page 8 1 Firmware on page 8 3 Electronics on page 8 4 I O Components on page 8 7 Model 15i hardware Figure 8 1 include Optical bench Band pass filter Bench heater board Chopper motor Optical pickup Gas filter wheel Infrared source Pre amplifier assembly with IR detector Sample flow sensor Pressure transducer Capill...

Page 198: ...gh the sample gas multiple times before reaching the infrared detector The band pass filter limits the light entering the optical bench to a narrow band of the infrared portion of the spectrum The bench heater board applies power to the bench heater resistors and transmits the bench temperature monitored by a thermistor This assembly is used for maintaining the optical bench at a constant temperat...

Page 199: ...nfrared detector that detects the energy of the infrared light passing through the optical bench It amplifies the pulsating signal from the infrared detector The sample flow sensor located at the optical bench outlet measures the flow of sample through the optical bench The pressure transducer measures the pressure of the sample gas The capillary and the pump control the sample gas flow The pump d...

Page 200: ... then processed by the high level processor to produce the final measurement values The one second accumulated counts are accumulated and reported for the user specified averaging time If this averaging time is greater than ten seconds the measurement is still reported every 10 seconds The one second average of the other analog inputs are reported directly no additional signal conditioning is perf...

Page 201: ...ard also contains I O circuitry and the associated connector to monitor external digital status lines and to output analog voltages that represent the measurement data Connectors located on the motherboard include External connectors include External Accessory RS 232 485 Communications two connectors Ethernet Communications I O connector with Power Fail Relay 16 Digital Inputs and 6 Analog Voltage...

Page 202: ...e transducer with a gas input fitting The pressure transducer output is produced by measuring the pressure difference between the sample gas pressure and ambient air pressure The bench heater board provides connections for the optical bench heater resistors and optical bench temperature thermistor The optical bench temperature is measured with a thermistor The voltage across the thermistor is appl...

Page 203: ...plies a DC DC isolator supply a sub processor and analog circuits Eight analog voltage inputs are provided with an input voltage range of 0V to10 VDC Six current outputs are provided with a normal operating range of 0 to 20 mA The front panel connector board interfaces between the motherboard and the function key panel and graphics display It serves as a central location to tie the three connector...

Page 204: ...d span point through the firmware At least 5 of full scale over and under range are also supported but may be overridden in the firmware if required The analog outputs may be assigned to any measurement or diagnostic channel with a user defined range in the units of the selected parameter The current outputs are independent of the voltage outputs The current outputs are isolated from the instrumen...

Page 205: ...odes and special conditions including Zero Gas Mode opens zero solenoid Span Gas Mode opens span solenoid Set Background sets zero Cal to Low Span sets low span coefficient Cal to High Span sets high span coefficient Analog outputs to zero Analog outputs to full scale The actual use of these inputs will vary based on analyzer configuration The digital inputs are TTL level compatible and are pulled...

Page 206: ...traight cable is required and when the connector is male a null modem cable is required Data Format 1200 2400 4800 9600 19200 38400 57600 or 115200 BAUD 7 or 8 data bits 1 or 2 stop bits No odd or even parity All responses are terminated with a carriage return hex 0D Refer to Table 8 1 for the DB9 connector pin configuration Table 8 1 RS 232 DB9 Connector Pin Configuration DB9 Pin Function 2 RX 3 ...

Page 207: ...amic addressing set using a DHCP server Any serial port protocols may be accessed over Ethernet in addition to the serial port Up to three simultaneous connections are allowed per protocol The external accessory connector is not used in the Model 15i analyzer This port is used in other models to communicate with smart external devices that may be mounted hundreds of feet from the analyzer using an...

Page 208: ......

Page 209: ... a source of zero air is connected to the ZERO port Zero and span gas should be supplied at atmospheric pressure It may be necessary to use an atmospheric dump bypass plumbing arrangement to accomplish this For more information refer to the Installation chapter and the Operation chapter The filter wheel purge option includes a housing attached between the optical bench and the motor plate Figure 9...

Page 210: ...ge gas to the rear panel bulkhead at a constant pressure of 15 psig A 0 000 inch glass capillary green will deliver the required 140cc min purge flow Flows greater than this are not recommended due to unstable cooling effects on the IR source Lower flows are acceptable as long as the purge housing is adequately purged for the application A 5 10 micron pore size two inch diameter Teflon element is ...

Page 211: ...the analog output connector or the relay output connector The other kit is for the DB25 connector and can be used for the optional I O expansion board For associated part numbers refer to External Device Connection Components on page 7 6 Each kit consists of one six foot cable one terminal block one snap track Note Supporting all of the connections on units with the optional I O expansion board re...

Page 212: ...LACK 5 YELLOW 24 GRAY BLACK 6 GREEN 25 PINK BLACK 7 BLUE End color codes for 25 pin cables continue for 37 pin cables 8 VIOLET 26 PINK GREEN 9 GRAY 27 PINK RED 19 WHITE 28 PINK VIOLET 11 PINK 29 LIGHT BLUE 12 LIGHT GREEN 30 LIGHT BLUE BROWN 13 BLACK WHITE 31 LIGHT BLUE RED 14 BROWN WHITE 32 LIGHT BLUE VIOLET 15 RED WHITE 33 LIGHT BLUE BLACK 16 ORANGE WHITE 34 GRAY GREEN 17 GREEN WHITE 35 GRAY RED ...

Page 213: ...unted in an EIA style rack includes mounting slides and front panel EIA rack mounting handles Retrofit rack Mounted in an EIA style rack includes mounting slides and front panel EIA rack mounting handles This configuration is intended for direct replacement of a C series instrument in an existing rack The rail mounting location is lower on the case and the front mounting screw slots have non stand...

Page 214: ...Optional Equipment Mounting Options 9 6 Model 15i Instruction Manual Thermo Fisher Scientific Figure 9 3 EIA Rack Mounting ...

Page 215: ...Optional Equipment Mounting Options Thermo Fisher Scientific Model 15i Instruction Manual 9 7 Figure 9 4 Retrofit Rack Mounting ...

Page 216: ...Optional Equipment Mounting Options 9 8 Model 15i Instruction Manual Thermo Fisher Scientific Figure 9 5 Rack Mount Option Assembly ...

Page 217: ... Material Authorization RMA which may include biohazard decontamination procedures and other product specific handling instructions and c then if applicable Buyer may return the defective Products to Seller with all costs prepaid by Buyer Replacement parts may be new or refurbished at the election of Seller All replaced parts shall become the property of Seller Shipment to Buyer of repaired or rep...

Page 218: ... Seller therefor at Seller s then prevailing time and materials rates ANY INSTALLATION MAINTENANCE REPAIR SERVICE RELOCATION OR ALTERATION TO OR OF OR OTHER TAMPERING WITH THE PRODUCTS PERFORMED BY ANY PERSON OR ENTITY OTHER THAN SELLER WITHOUT SELLER S PRIOR WRITTEN APPROVAL OR ANY USE OF REPLACEMENT PARTS NOT SUPPLIED BY SELLER SHALL IMMEDIATELY VOID AND CANCEL ALL WARRANTIES WITH RESPECT TO THE...

Page 219: ...CP port 9881 Up to three simultaneous connections per protocol may be made over Ethernet For details see the following topics Instrument Identification Number on page B 1 Commands on page B 2 Measurements on page B 9 Alarms on page B 12 Diagnostics on page B 16 Datalogging on page B 17 Calibration on page B 24 Keys Display on page B 27 Measurement Configuration on page B 28 Hardware Configuration ...

Page 220: ...e sensitive Each command must begin with the proper instrument identification number ASCII character The command in the following example begins with the ASCII character code 143 decimal which directs the command to the Model 15i and is terminated by a carriage return CR ASCII character code 13 decimal ASCII 143 T I M E CR Many of the commands have two forms One form reads parameter from the instr...

Page 221: ...mory It is important that this command be sent each time instrument parameters are changed If changes are not saved they will be lost in the event of a power failure When interfacing to an instrument via C link commands always enter the concentration values in ppb or μg m3 units For example to set a background value to 20 ppm enter 20000 ppb as the value for the set background command Table B 2 li...

Page 222: ... speed max Reports sets motor speed alarm maximum value B 14 alarm motor speed min Reports sets motor speed alarm minimum value B 14 alarm pressure max Reports sets pressure alarm maximum value B 15 alarm pressure min Reports sets pressure alarm minimum value B 15 alarm sample flow max Reports sets sample flow alarm maximum value B 15 alarm sample flow min Reports sets sample flow alarm minimum va...

Page 223: ...sp to stream Sets copies current selections in scratch pad into stream list B 22 copy srec to sp Sets copies current srec selection into the scratch pad B 23 copy stream to sp Sets copies current streaming data selection into the scratch pad B 23 custom Reports sets defined custom range concentration B 29 data treatment lrec Reports sets data treatment for concentration values in lrecs B 17 data t...

Page 224: ...oncentration B 10 hcl bkg Reports sets current HCl background B 26 hcl coef Reports sets current HCl coefficient B 25 he help Simulates pressing help pushbutton B 27 high avg time Reports sets high range averaging time B 9 high coef 0 Reports coefficients of the curve developed from hi multi point calibration B 25 high coef 1 Reports coefficients of the curve developed from hi multi point calibrat...

Page 225: ...ets low averaging time B 9 low coef 0 Reports coefficients of the curve developed from lo multi point calibration B 25 low coef 1 Reports coefficients of the curve developed from lo multi point calibration B 25 low coef 2 Reports coefficients of the curve developed from lo multi point calibration B 25 low hcl Reports HCl concentration calculated with low range coefficients B 10 low hcl coef Report...

Page 226: ...on B 27 ru run Simulates pressing run pushbutton B 27 sample Sets zero span valves to sample mode B 30 save Stores parameters in FLASH B 33 save params Stores parameters in FLASH B 33 sc screen C series legacy command that reports a generic response Use iscreen instead B 28 sp conc Reports sets span concentration B 26 sp field Reports sets item number and name in scratch pad list B 23 span Sets ze...

Page 227: ...en operating in dual or auto range mode The following example shows that the averaging time is 300 seconds according to Table B 3 Send avg time Receive avg time 11 300 sec set avg time selection set high avg time selection set low avg time selection These commands set the averaging time high and low averaging times according to Table B 3 The following example sets the averaging time to 120 seconds...

Page 228: ...ing example shows that the HCl concentration is 40 ppm Send hcl Receive hcl 4 000E 04 ppb internal temp This command reports the current internal instrument temperature The first reading is the temperature being used in instrument calculations The second temperature is the actual temperature being measured If temperature compensation is on then both temperature readings are the same If temperature...

Page 229: ...command reports the sample reference ratio in single mode The high ratio commands reports the sample reference ratio using high averaging time and the low ratio command using low averaging time when operating in dual or auto mode The following example shows that the current ratio is 1 100000 Send ratio Receive ratio 1 100000 flags This reports 8 hexadecimal digits or flags that represent the statu...

Page 230: ...ensity alarm minimum value is 150 Send alarm agc intensity min Receive alarm agc intensity min 150000 0 V set alarm agc intensity min value set alarm agc intensity max value These commands set the agc intensity alarm minimum and maximum values to value where value is a floating point number representing agc intensity alarm limits The following example sets the agc intensity alarm maximum value to ...

Page 231: ...ber temp min alarm chamber temp max These commands report the current chamber temperature alarm minimum and maximum value settings The following example reports that the chamber temperature alarm minimum value is 35 0 C Send alarm chamber temp min Receive alarm chamber temp min 35 0 deg C set alarm chamber temp min value set alarm chamber temp max value These commands set the chamber temperature a...

Page 232: ...min value set alarm internal temp max value These commands set the internal temperature alarm minimum and maximum values to value where value is a floating point number representing internal temperature alarm limits in degrees C The following example sets the internal temperature alarm maximum value to 45 0 C Send set alarm internal temp max 45 Receive set alarm internal temp max 45 ok alarm motor...

Page 233: ...alarm sample flow min alarm sample flow max These commands report the current sample flow alarm minimum and maximum value settings The following example reports that the sample flow alarm minimum value is 2 LPM Send alarm sample flow min Receive alarm sample flow min 2 000 l min set alarm sample flow min value set alarm sample flow max value These commands set the sample flow alarm minimum and max...

Page 234: ...000 Hz bias voltage This command reports the current IR bias supply voltage The following example reports that the bias voltage is 102 3 volts Send bias voltage Receive bias voltage 102 300 V diag volt mb This command reports the diagnostic voltage measurements on the motherboard The sequence of voltages is Positive 24 positive 15 positive 5 positive 3 3 and negative 3 3 Each voltage value is sepa...

Page 235: ...recs that have been saved The following example clears srecs Send set clr srecs Receive set clr srecs ok data treatment lrec data treatment srec These commands report the current selection of data treatment for concentrations in the lrecs or srecs The following example reports the data treatment for concentrations in lrec as minimum Send data treatment lrec Receive data treatment lrec min set data...

Page 236: ...or the scratch pad sp list The scratch pad is a temporary memory area which is used to set up lists of selections for lrec srec or streaming data items The user can copy any of these lists to the scratch pad modify individual elements in the list then save the scratch pad back to the original list Refer to the sp field command for information on how to edit the scratch pad The following example sh...

Page 237: ...yout Definition section at the end of this appendix For details on how to decode the flag fields within these records see the flags command Send erec Receive erec 09 01 08 02 07 flags 8C040510 hcl 7349E 000 4 hihcl 50000 000 4 s r 0 000 los r 0 902 biasv 112 668 agci 196543 000 intt 34 023 cht 47 995 smpfl 1 085 pres 758 886 avgt1 10 avgt2 10 hclbkg 136 832 hclcoef 1 000 lohclcoef 1 000 hclrange 5...

Page 238: ...l 5994E 000 intt 33 689 cht 44 484 pres 758 886 smplfl 1 085 speed 100 000 biasv 115 883 intensity 199940 000 15 20 08 15 07 flags 8c060000 hcl 7349E 000 hihcl 5994E 000 intt 33 689 cht 44 484 pres 758 886 smplfl 1 085 speed 100 000 biasv 115 883 intensity 199940 000 15 25 08 15 07 flags 8c060000 hcl 7349E 000 hihcl 5994E 000 intt 33 689 cht 44 484 pres 758 886 smplfl 1 085 speed 100 000 biasv 115...

Page 239: ...rec mem size srec mem size These commands report the number of lrecs and srecs that can be stored with the current settings and the number of blocks reserved for lrecs and srecs The following example shows that 1075 blocks were reserved for lrecs and the maximum number of lrecs that can be stored in memory is 241979 Memory allocation can be changed using the malloc command Send lrec mem size Recei...

Page 240: ...number representing percent The following example sets the memory allocation for lrecs to 10 Note Issuing these commands will clear all the logged data in memory All the existing records should be retrieved using appropriate commands if required Send set malloc lrec 10 Receive set malloc lrec 10 ok set copy sp to lrec set copy sp to srec set copy sp to stream These commands copy the current select...

Page 241: ...he variable number and name stored at the index in the scratch pad list The scratch pad is a temporary memory area which is used to set up lists of selections for lrec srec or streaming data items The user can copy any of these lists to the scratch pad modify individual elements in the list then save the scratch pad back to the original list The following example shows that field 5 in the scratch ...

Page 242: ...ing data string will have a time stamp attached to it or not according to Table B 6 The following example reports that the streaming data shall not include a time stamp Send stream time Receive stream time 0 set stream time value This command enables value where value is to attach or disable time stamp to streaming data string according to Table B 6 The following example attaches a time stamp to s...

Page 243: ...hese commands Send set cal low hcl coef Receive set cal low hcl coef ok hcl coef high hcl coef low hcl coef These commands report HCl coefficients in single range mode or the high and low range coefficients in dual or auto range mode If the mode is incorrect the instrument responds with can t wrong settings The following example reports that the HCl coefficient is 1 200 Send hcl coef Receive hcl c...

Page 244: ...ckgrounds The following example reports that the HCl background is 1 4 ppm Send hcl bkg Receive hcl bkg 1 400 ppb set hcl bkg value This command is used to set HCl backgrounds to user defined values to value where value is a floating point representation of the background in current selected units The following example sets the HCl background to 1 4 ppm Send set hcl bkg 1 400 Receive set hcl bkg 1...

Page 245: ...left 3 me 4 menu button do down en enter he help le left me menu ri right ru run up 1 2 3 4 These commands simulate pressing the front panel pushbuttons The numbers represent the front panel soft keys from left to right Send push enter Receive push enter ok isc iscreen These commands retrieve the framebuffer data used for the display on the iSeries instrument It is 19200 bytes in size 2 bits per p...

Page 246: ...for use with Windows it needs to be saved as a 4 bit per pixel gray scale image Also note that BMP files are upside down relative to this data that is the top display line is the last line in the BMP sc screen These commands are meant for backward compatibility with the C series Screen information is instead reported using the iscreen command above Send screen Receive screen This is an ISeries ins...

Page 247: ...full scale range to 2000 ppm Send set range 8 Receive set range 8 ok Table B 7 Ranges Selection ppm mg m3 0 5 10 1 10 20 2 20 50 3 50 100 4 100 200 5 200 500 6 500 1000 7 1000 2000 8 2000 5000 9 5000 7500 10 C1 C1 11 C2 C2 12 C3 C3 custom range range 1 2 3 This command reports the user defined value of custom range 1 2 or 3 The following example reports that custom range 1 is defined to 55 ppm Sen...

Page 248: ... sets the current range mode to single dual or auto The following example sets the range mode to single Send set range mode single Receive set range mode single ok gas mode This command reports the current state of the zero span valves gas mode as sample zero or span The following example reports that the gas mode is sample Send gas mode Receive gas mode sample set sample This command sets the zer...

Page 249: ...d sets the gas units to ppm or mg m3 The following example sets the gas units to mg m3 Send set gas unit mg m3 Receive set gas unit mg m3 ok pres comp This command reports whether pressure compensation is on or off The following example shows that pressure compensation is on Send pres comp Receive pres comp on set pres comp onoff onoff on off These commands turn the pressure compensation on or off...

Page 250: ...orts the screen s level of contrast The following example shows the screen contrast is 55 according to Table B 8 Send contrast Receive contrast 11 55 set contrast level This command sets the screen s level of contrast according to Table B 8 The following example sets the contrast level to 50 Send set contrast 10 Receive set contrast 10 ok Table B 8 Contrast Levels Level Contrast Level 0 0 1 5 2 10...

Page 251: ...12 01 06 ok set default params This command sets all the parameters to their default values This does not affect the factory calibrated parameters Send set default params Receive set default params ok save set save params These commands store all current parameters in FLASH memory It is important that each time instrument parameters are changed that this command be sent If changes are not saved th...

Page 252: ...e addr dns 192 168 1 1 set addr dns address This command sets the domain name server address where address consists of four numbers ranging from 0 255 inclusive separated by Send set addr dns 192 168 1 1 Receive set addr dns 192 168 1 1 ok addr gw This command reports the default TCP IP gateway address Send addr gw Receive addr gw 192 168 1 1 set addr gw address This command sets the default gatew...

Page 253: ... nm 255 255 252 0 set addr nm address This command sets the netmask address where address consists of four numbers ranging from 0 255 inclusive separated by Note This command cannot be used when DHCP is on Refer to the DHCP command that follows for additional information Send set addr nm 255 255 252 0 Receive set addr nm 255 255 252 0 ok addr ntp This command reports the IP address for the network...

Page 254: ...ent state of use of the Dynamic Host Configuration Protocol DHCP as on or off DHCP is used to assign an IP address to the instrument automatically The following example shows that DHCP is on Send dhcp Receive dhcp on set dhcp onoff onoff on off This command enables on and disables off the DHCP service When DHCP is set to on the instrument gets the IP address the netmask address and the gateway add...

Page 255: ...cksum Send set format 01 Receive set format 01 ok Table B 9 Reply Termination Formats Format Reply Termination 00 CR 01 NL sum xxxx CR where xxxx 4 hexadecimal digits that represent the sum of all the characters bytes in the message host name This command reports the host name string The following example reports the host name is set to iSeries Send host name Receive host name iSeries set host nam...

Page 256: ... ID for subsequent commands Send set instrument id 16 Receive set instrument id 16 ok mode This command reports what operating mode the instrument is in local service or remote The following example shows that the instrument is in the remote mode Send mode Receive mode remote set mode local set mode remote These commands set the instrument to local or remote mode The following example sets the ins...

Page 257: ...cted upon but will not change the instrument lock status this is for compatibility with systems expecting and ok response Note The instrument will always respond to the command mode with the status of the password lock as mode local or mode remote regardless of the above setting The following example sets the instrument to accept the set mode local and set mode remote commands Send set allow mode ...

Page 258: ... 1 ok Table B 11 Power up Mode Values Value Power up Mode 0 Local Unlocked Mode default 1 Remote Locked Mode program no This command reports the analyzer s model information and program version number Send program no Receive program no iSeries 15i 01 05 02 140 layout ack This command reports the stale layout layout change indicator that is attached to each response if the erec layout has changed s...

Page 259: ...t tz EST 5EDT ok analog iout range channel This command reports the analog current output range setting for channel where channel must be between 1 and 6 inclusive The following example reports current output channel 4 is in the 4 20 mA range according to Table B 13 This command responds with feature not enabled if the I O expansion board is not detected Send analog iout range 4 Receive analog iou...

Page 260: ...analog vin 1 75 325 2 796 V analog vout range channel This command reports the analog voltage output channel range where channel is between 1 and 6 inclusive according to Table B 14 The following example reports that analog voltage output channel 2 is set to 3 0 10 V Send analog vout range 2 Receive analog vout range 2 3 set analog vout range channel range This command sets analog voltage output c...

Page 261: ...s to the designated state high or low Use the list var din command to obtain the list of supported index values and corresponding actions The following example sets the digital input channel 1 to 3 on a low to high transition Send set din 1 3 high Receive set din 1 3 high ok dout channel This command reports the index number output variable and the active state assigned to digital output channel T...

Page 262: ...tatus 3 Voltage Output Not Assigned Not Assigned Not Assigned 4 Voltage Output Not Assigned Not Assigned Not Assigned 5 Voltage Output Not Assigned Not Assigned Not Assigned 6 Voltage Output Not Assigned Not Assigned Not Assigned 7 Current Output Low HCl Low HCl High Low HCl 8 Current Output Low HCl High HCl Range Status 9 Current Output Not Assigned Not Assigned Not Assigned 10 Current Output Not...

Page 263: ...that is all open or all closed The following example shows that the status of all the relays logic is set to normally open Send relay stat Receive relay stat open Note If individual relays have been assigned different logic then the response would be a 4 digit hexadecimal string with the least significant byte LSB being relay no 1 For example Receive relay stat 0x0001 indicates relay no 1 is set t...

Page 264: ...resentations 32 bit floats or 32 bit integers These values are converted into text for display on the screen using the format specifier for the front panel display Normally the specifier used to parse a particular datum from the input stream will be strongly related to the specifier used to display it such as all of the floating point inputs will be displayed with an f output specifier and all of ...

Page 265: ...en parsed out the resulting value is to be divided by 10 d Thus the 16 bit field 0xFFC6 would be interpreted with the format specifier n3 as the number 0 058 The subsequent lines in the erec layout response describe the appearance of the full panel The full instrument panel as it appears on the screen has two columns of lines Each line is composed of three major components 1 a text field 2 a value...

Page 266: ...the instrument Binary numbers can also have an optional precision specifier which is used to determine how many bits to print For example the specifier b4 will print the lowest four bits of the parsed number There are serious restrictions on where an s field may appear currently sources 1 and 2 must be s and no others may be s The value source is followed by optional alarm information indicated by...

Page 267: ...selection list with output translation The number of the option selected is used as an index into the translation table to generate an output string N Indicates a button which only sends the subsequent command to the instrument No user prompting happens The following string through an optional or the end of the line is the command which is to be sent to the instrument upon the completion of the bu...

Page 268: ...e of Mode and value taken from the sixth field of the data response There is a bitfield extraction of bits 12 through 13 from the source the value type is not important here because the value is being translated to an output string Once the bits have been extracted they are shifted down to the bit zero position Thus the possible values of this example will be 0 through 3 The translation list shows...

Page 269: ...d MODBUS parameters listed below Up to three simultaneous connections are supported over Ethernet For details of the Model 15i MODBUS Protocol specification see the following topics Serial Communication Parameters on page C 1 TCP Communication Parameters on page C 2 Application Data Unit Definition on page C 2 Function Codes on page C 3 MODBUS Parameters Supported on page C 8 Additional informatio...

Page 270: ...nk commands and can be between 1 and 127 decimal i e 0x01 hex to 0x7F hex This address is only used for MODBUS RTU over serial connections Note Device ID 0 used for broadcast MODBUS commands is not supported Device IDs 128 through 247 i e 0x80 hex to 0xF7 hex are not supported because of limitations imposed by C Link In MODBUS over TCP IP a MODBUS Application Protocol Header MBAP is used to identi...

Page 271: ...on the function For more description of these data fields see Function Codes below In MODBUS over serial an error check is included in the message This is not necessary in MODBUS over TCP IP because the higher level protocols ensure error free transmission The error check is a two byte 16 bit CRC value This section describes the various function codes that are supported by the Model 15i Read Coils...

Page 272: ...e quantity of complete bytes of data Note The values reported may not reflect the state of the actual relays in the instrument as the user may program these outputs for either active closed or open Request Function Code 1 Byte 0x01 or 0x02 Starting Address 2 Bytes 0x0000 to maximum allowed by instrument Quantity of Outputs 2 Bytes 1 to maximum allowed by instrument Unit Identifier 1 Byte 0x00 to 0...

Page 273: ... and output 11 is the LSB of this byte The four remaining high order bits are zero filled Read Holding Input Registers reads the measurement data from the instrument Issuing either of these function codes will generate the same response These functions read the contents of one or more contiguous registers These registers are 16 bits each and are organized as shown below All of the values are repor...

Page 274: ...s N N or N 1 N Quantity of Registers Error Response Function Code 1 Byte Function code 0x80 Exception Code 1 Byte 01 Illegal Function 02 Illegal Address 03 Illegal Data 04 Slave Device Failure Here is an example of a request and response to read registers 10 13 Request Field Name Hex Function 0x03 Starting Address Hi 0x00 Starting Address Lo 0x09 No of Registers Hi 0x00 No of Registers Lo 0x04 Res...

Page 275: ...ion number 1 is addressed as 0 The requested ON OFF state is specified by a constant in the request data field A value of 0xFF00 requests the action to be ON A value of 0x0000 requests it to be OFF All other values are illegal and will not affect the output The normal response is an echo of the request returned after the state has been written Note This function will not work if the instrument is ...

Page 276: ...00 Output Address Lo 05 Output Value Hi FF Output Value Lo 00 Table C 1 through Table C 3 lists the MODBUS addresses supported for the Model 15i IMPORTANT NOTE The addresses in the following tables are Protocol Data Unit PDU addresses Verify the coil number on your MODBUS master to ensure that it matches the coil number on the instrument Note Coil status 1 indicates active state Table C 1 Read Coi...

Page 277: ...M 20 I O EXP BD STATUS ALARM 21 CONC ALARM 22 PURGE MODE 23 NOT USED 24 ZERO CHECK CAL ALARM 25 SPAN CHECK CAL ALARM IMPORTANT NOTE The addresses in the following tables are Protocol Data Unit PDU addresses Verify the register number on your MODBUS master to ensure that it matches the register number on the instrument Note For additional information on how to read registers and interpret the data ...

Page 278: ... SAMPLE FLOW 29 30 INTENSITY 31 32 MOTOR SPEED 33 34 ANALOG IN 1 35 36 ANALOG IN 2 37 38 ANALOG IN 3 39 40 ANALOG IN 4 41 42 ANALOG IN 5 43 44 ANALOG IN 6 45 46 ANALOG IN 7 47 48 ANALOG IN 8 49 50 NOT USED 51 52 NOT USED 53 54 NOT USED 55 56 BIAS SUPPLY 57 58 HCl 59 60 LO HCl 61 62 HI HCl 63 64 NOT USED IMPORTANT NOTE The addresses in the following tables are Protocol Data Unit PDU addresses Verif...

Page 279: ...t detects the change and triggers the appropriate action Note The coils within each coil group in the following table are mutually exclusive and will not be triggered if there is conflict Before you assert 1 one coil in a group make sure the other coils in the group are de asserted 0 Table C 3 Write Coils for 15i Coil Number Action Triggered 100 INVALID 101 ZERO MODE 102 SPAN MODE 103 SET BACKGROU...

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Page 281: ...rument This is achieved by using the supported Geysitech commands listed below Up to three simultaneous connections are supported over Ethernet For details of the Model 15i Geysitech Protocol specification see the following topics Serial Communication Parameters on page D 1 TCP Communication Parameters on page D 2 Instrument Address on page D 2 Abbreviations Used on page D 2 Basic Command Structur...

Page 282: ...y address in the examples throughout this document Note Device IDs 128 through 247 are not supported because of limitations imposed by the C Link protocol The following is a list of abbreviations used in this document CR is abbreviation for Carriage Return ASCII code 0x0D STX is abbreviation for Start of Text ASCII code 0x02 ETX is abbreviation for End of Text ASCII code 0x03 SP is abbreviation fo...

Page 283: ...by the two characters A B The checksum is referred to as BCC throughout this document The following commands are supported by the Geysitech protocol Instrument Control Command ST Data Sampling Data Query Command DA There are three control commands supported by the Geysitech protocol This control command is a single letter which triggers an action in the instrument These commands are active only wh...

Page 284: ...nse to DA command below The command structure for a data query command is as follows STX DA address ETX BCC The address is optional which means it can be left out completely The address if present must match the Instrument Address Additional space can be present after the address If the address is left out then no space is allowed in the query string A command with no address is also a valid comma...

Page 285: ...the response will have the address X where X keeps incrementing by 1 for each measurement included measured value is the concentration value in currently selected gas units represented as exponential representation with 4 characters mantissa and 2 characters exponent each with sign Mantissa sign and 4 digits The decimal point is assumed to be after the first digit and is not transmitted Exponent s...

Page 286: ...nd Concentration 5 681 Address 2 Third Concentration 11 75 0000000000 SP CR The attached concentrations are in the selected gas units The measurements that are attached to the response if not valid in a particular mode will report a value of 0 0 The following measurements reported in response to DA command are for the Model 15i The 1 measurement reported in single range mode includes HCl The 2 mea...

Page 287: ... 0 0 0 1 0 0 0 Gas Unit Indication ppm or ppb 0 0 0 1 0 0 0 0 Ozonator Off 0 0 1 0 0 0 0 0 PMT Off 0 1 0 0 0 0 0 0 Not Used 1 0 0 0 0 0 0 0 Table D 2 Error Status for Model 15i D7 D6 D5 D4 D3 D2 D1 D0 Æ Bit 8 7 6 5 4 3 2 1 Æ Hex value 80 40 20 10 08 04 02 01 MSB LSB Error status Internal Temperature Alarm 0 0 0 0 0 0 0 1 Optical Chamber Temperature Alarm 0 0 0 0 0 0 1 0 AGC Intensity Alarm 0 0 0 0...

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