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Tetra Pak HOYER COMET N, Manual

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Tetra Pak

Hoyer

POS. COD.

Q.TA’ DESCRIZIONE

DESCRIPTION

DESCRIPTION

1

12040078

4

Morsetto

Washer 

Rondelle

2

12040079

4

Morsetto

Washer 

Rondelle

3

12041459

1

Blocchetto

Block Bloc

4

12043241

4

Colonnina

Column 

Colonne

5

12044415

1

Alberino

6

12044417

1

Flangia

Flange

Bride

7

12044423

1

Puleggia

Pulley

Poulie

8

12044426

1

Bussola

Bush 

Douille

9

12044427

1

Alberino

10

12044429

1

Perno

Pin Axe

11

12044431

1

Bussola

Bush 

Douille

12

12044433

1

Piastra

Plate Plaque

13

12045075

2

Spalla

Shoulder

Epaulement 

14

12045076

2

Puleggia

Pulley

Poulie

15

12045077

1

Traversa

Crosspiece

Traverse

16

12045078

1

Piastra

Plate Plaque

17

12045079

1

Guida

Guide

Guide

18

12045082

4

Colonnina

Column 

Colonne

19

12045083

1

Flangia

Flange

Bride

20

12045088

1

Carter

Casing 

Carter

21

17000120

1

Encoder

Encoder Codeur

22

17000121

1

Cavo

Cable 

Cable

23

17001055

1

Proximity

Proximity sensor

Capteur de proximité

24

17001124

1

Motore

Motor

Moteur

25

17001199

1

Giunto

Joint

Joint

26

17001274

1

Cinghia

Belt 

Courroie

27

17001275

2

Rullo

Roller 

Rouleau

28

17001276

2

Rullo

Roller 

Rouleau

29

17001277

2

Paracolpi

30

336001383

6

Cuscinetto

Bearing 

Roulement

31

336010034

1

Riduttore

Reduction gear 

Réducteur

32

336069348

1

Corteco

Corteco seal 

Corteco

33

336071115

1

Corteco

Corteco seal 

Corteco

34

336071121

4

Corteco

Corteco seal 

Corteco

35

336072910

1

Giunto

Joint

Joint

36

17040085

1

Encoder

Encoder Codeur

37

12045089

1

Supporto

Support Support 

38

12044416

2

Distanziale

Spacer Entretoise

13040947

1/1

Movimento marcatore

 -

9 - 80

M/221869

Summary of Contents for HOYER COMET N

Page 1: ...p to you It is based on concrete data and on the best of our current knowledge Readthecontentsofthemanualcarefully including the warnings and recommendations Also read the conditions of sale including those governing the warranty No part of this manual may be reproduced or transmittedtothirdpartieswithoutthepriorwritten permission of TETRA PAK HOYER Machine HOYER COMET N Serial Number M 221869 ...

Page 2: ...identification data 2 General 3 Description of the machine and technical data 4 Installation 5 Adjustments and format change procedures 6 Operating stations 7 Cleaning and maintenance 8 Troubleshooting 9 Parts catalogue 10 Annexes contents ...

Page 3: ...HOYER COMET N 1 1 Tetra Pak Hoyer CN 03 A A 01 Contents 1 MACHINE IDENTIFICATION DATA 1 1 Introduction 1 2 1 2 Identification plate 1 2 1 3 Service centres 1 3 ...

Page 4: ...he necessary measures to be taken When contacting our Service Department please Fig 1 1 Identification plate 1 1 Introduction Thank you for having chosen a Tetra Pax Hoyer machine We recommend that you read this manual carefully as it contains essential information regarding the installation checking and maintenance operations required to keep your machine in perfect condition The manual contains ...

Page 5: ...FIC Tetra Pak Hoyer Shanghai Shanghai Overseas Chinese Mansion Room 2105 2107 No 129 Yan an Xi Lu 200040Shanghai P R China Phone 86 21 6249 0860 Fax 86 21 6249 9064 Tetra Pak Hoyer Service 3rdFloor MolaceBuilding 2231 Pasong Tamo Street Makati MetroManila Philippines Phone 63 2 8132848 Fax 63 2 8132866 SOUTH KOREA Hoyer Ltd 4fl DookyongBldg 66 1 9 Hannam Dong Yong San Ku 140 210 Seoul South Korea ...

Page 6: ... Tetra Pak Hoyer CN 03 B A 01 Contents 2 GENERAL 2 1 Declaration of conformity 2 2 2 2 Preliminary points 2 2 2 3 General safety rules 2 2 2 4 Special warnings 2 3 2 5 Residual risks 2 3 2 6 Ambient operating limits 2 4 ...

Page 7: ...rk not authorised by Tetra Pak Hoyer carried out during the warranty period will automatically invalidate the warranty 2 2 Preliminary points 2 3 General safety rules THESE SAFETY RULES HAVE BEEN DRAWN UP IN YOUR INTEREST Strict observance will reduce the risk of accident to yourself or to others DO NOT attempt to move install or operate the machine before reading and assimilating the contents of ...

Page 8: ...ongthemotionaxisofaconveyor beltandasequenceofstationsfitforcarryingout the required filling cycle with ice cream and or other ingredients The process includes placing the container on a conveyor belt directly from an appropriate dispenser provided with a storage unit conveyingthecontainerplacedontheconveyor belt under the work stations completion of the filling cycle according to a predefined seq...

Page 9: ...fixed protections placed on the work front inhibit the operator s contact with both the movement of the kinematic mechanisms and the high temperature of the pressing masses The lateral protection in connection with the trays is not allowed with this kind of process The residual risk is recalled in section 3 6 Instructions on ban and danger signals in chapter 6 Work stations and with a crushing haz...

Page 10: ...of the machine 2 3 3 Operation 3 3 2 Machine accessories 3 3 4 Products 3 3 4 1 Changing the cup size 5 3 4 2 Changing the size of cones 5 3 4 3 Formats with icings 6 3 4 4 Changing the size of cones cups 6 3 5 Improper uses 7 3 6 Demolition and disposal 7 3 7 Technical data 7 3 8 Instructions on ban and danger signals 8 ...

Page 11: ...ial or substances that are approved for the food industry In order to avoid any accidental contact between the parts of the body and any element of the machine in motion the machine is supplied with panels protection boards lids attached with screws and or systems for which the use of suitable tools together with the operator s willingness are required to remove them The machine is composed of 1 S...

Page 12: ... described in paragraph 5 3 3 4 Products Sono previsti i formati per la produzione delle seguenti prodotti coppe e coni The production of SCH 1226 cup requires the use in sequence of the following stations Cup loading station Part 4 Fig 3 1 Ice cream doser 2 flavor Part 8 Fig 3 1 Cover loading Part 12 Fig 3 1 Cover sealing Part 14 Fig 3 1 Product ejection station Part 16 Fig 3 1 The production of ...

Page 13: ...p doser Part 11 Fig 3 1 Cover loading Part 12 Fig 3 1 Cover sealing Part 14 Fig 3 1 Product ejection station Part 16 Fig 3 1 The production of STD SCH 1257 cones requires the use in sequence of the following stations Cone loading station Part 5 Fig 3 1 Calibrator and chocolate sprinkling Part 6 Fig 3 1 Ice cream dosers 2 flavors Part 8 Fig 3 1 Chip doser Part 11 Fig 3 1 Cover loading Part 12 Fig 3...

Page 14: ...SCH 1254 SCH 1255 SCH1276 andconesSTD SCH1257 SCH 1271 SCH 1258 differ because of the dimensions of the cones and of the cover To change the production between MAXI and STD cones it is necessary to Replace the shutters Part 1 Fig 3 3 information on how to adjust this station see paragraph 6 1 10 Replace the storage containers of the cone loading station Part 1 Fig 3 4 Replace the blades of the con...

Page 15: ... 2 6 1 10 6 1 12 6 1 15 3 4 3 Formats with icings To change the formats of products SCH 1224 SCH 1225 SCH 1254 and SCH 1271 it isnecessarytoreplacethenozzle Part1Fig 3 8 with the icing plate Part 2 Fig 3 8 on the ice cream doser station Part 9 Fig 3 1 3 4 4 Changing the size of cones cups To replace cones and cups it is necessary to replace the discharge station Part 1 Fig 3 9 with the cup dischar...

Page 16: ...thstanding the equipment of the machine with several safety systems the operators must pay attention in order not to cause potentially dangerous situations for their own and other people s safety The machine is designed and built for the exclusive use as indicated in chapter 3 1 Any other use is to be considered improper and therefore unreasonable The builder cannot be considered responsible for a...

Page 17: ...at least 5 minutes Asignofhigh voltagecomponentsisplacedon the flap WARNING The lateral protection of the kinematic mechanisms in connection with the trays is not allowedwiththesetypesofextrusion dispensing lid loading and dispensing stations A crushing hazard signal is placed on the fixed protection WARNING The lateral protection of the kinematic mechanisms in connection with the trays and the de...

Page 18: ...CN 03 D A 01 Contents 4 1 Unpacking and delivery checks 4 2 4 2 Transport and installation 4 2 4 3 Electrical connection 4 3 4 4 Checking direction of rotation 4 3 4 5 Pneumatic connection 4 3 4 6 Freezer connections 4 3 4 INSTALLATION ...

Page 19: ...ription given in the shipping documents e Check that all the covers and panels have been correctly fitted and that there are no loose parts f Visually inspect all the electrical components to make sure that they are not damaged g If any part component is missing stop un packing and immediately notify Tetra Pak Hoyer h If the machine has been damaged during transit notify the insurance company imme...

Page 20: ...ther container on the opposite side of the machine under the product collection slide 4 5 Pneumatic connections Refer to ALL 2 Pneumatic diagrams onnect the machine to the supply of compressed air The minimum working pressure is 6 bar If the pressure is below 4 bar a special pressure switch calibrated by the manufacturer stops the functions of the machine Forinformationontheconsumptionofairandon t...

Page 21: ...panel adjustment 5 4 5 2 1 PLC settings 5 4 5 2 2 Setting operating parameters 5 11 5 3 Operating procedures 5 23 5 3 1 Preliminary controls 5 23 5 3 2 Starting production 5 23 5 3 3 Emergency stops 5 29 5 3 4 End of production 5 29 5 3 5 Product changeover 5 29 5 4 Turning of stations manually one by one 5 30 5 5 List of alarms and help pages 5 31 ...

Page 22: ... shift alarm clr help print Hoyer Comet _ Spac e Del xo Power Battery Hoyer Comet 5 1 Control panel adjustments F1 Start Stop main motor F2 Jog main motor F3 Selectauto manualproductioncycle F4 Start Stop C I P cycle and stations F5 Data settings F6 Select format F7 Save data F8 Apply data F9 Advanced functions for automatically starting productive cycle password required 1 2 3 4 Enter F9 F10 Set ...

Page 23: ...pag 2 F18 Start stop doser 2 pag 1 Start stop crimper pag 2 F19 Start stop pencil filler pag 1 Start stopdater pag 2 F20 Start stop topping pag 1 Start stop pick place pag 2 F21 Not used pag 1 Start stop product ejection pag 2 F22 Not used pag 1 Not used pag 2 pdup Back to previous page Back to previous paragraph Shift left Apply change of value Shift right Enter Confirm data pdown Go to next page...

Page 24: ...ypad F1 START STOP MAIN MOTOR Starts or stops the lamella belt motor This key has two stable positions Start and Stop F2 JOG MAIN MOTOR Jog the lamella belt To start the belt keep the key pressed The belt will stop if F2 is released NOTE The F2 key can be used only if the stations are not turned on using the key F4 F4 START STOP STATIONS AND CIP CYCLE Turn stations F12 through F22 on and off in bo...

Page 25: ... Clr For further information see 5 2 2 Setting operating parameters F6 SELECT FORMAT Press this key to call up a video page containing formats provided by Tetra Pak Hoyer and those entered by the customer for production The following example will appear on the next page of the video F7 SAVE DATA If you have modified required format save it by pressing F7 and Enter then press F8 to transfer the for...

Page 26: ...dit or enter new values press Enter the required value using the numerical keypad and confirm by pressing Enter Press or to move to the following or previous line and enter other positions Press pdown to access page 3 15 Press pdown to access page 4 15 Press pdown to access page 5 15 The LAST STATION parameter identifies the positions of the last station on the machine Because the machine is compr...

Page 27: ...tatus ON heating OFF required temperature reached Press pdown to access page 9 15 Data setting instructions are the same as those described earlier ACTUAL Temperature detected on sealing plate No 1 SET POINT Required working temperature HYSTERESIS Differential hysteresis value STATE Sealing station status ON heating OFF required temperature reached Press pdown to access page 10 15 Data setting ins...

Page 28: ...ng liquid press to shift the cursor to the TIME field and enter the total duration of the C I P cycle Confirm by pressing Enter press F4 to start all dosers on the machine The A2 key led will turn to green showing that the bypass valve is closed The washing liquid will flow through the dosers only For the entire duration of the washing the C I P page will be displayed and the CYCLE value will be d...

Page 29: ... format F11 RESET Resets alarms broken microswitches inverter malfunctions etc When an alarm occurs an ALARMS page is diplayed on the panel which indicates which alarm is present If additional information is available for a given malfunction the led of the help key will flash Press the key to display the information on the alarm Once the alarm is displayed a technician must check and repair the pr...

Page 30: ...by a thermometer in the tank and resistences of sealing unit A2 ICE CREAM BYPASS This push button works both manually and automatically When enabled it energizes the bypass valve that closes the bypass pipe and allows feeding of the ice cream mix in the dosers When the doser is ready cooled to the required temperature production may begin help Displays the operations and checks to perform to cance...

Page 31: ...sor iscarriedoutwhenthelamel la belt starts to stop by effect of the jogging device thereforewhenthejoggingdevicebrings the belt to a stop Inthismannerthemechanicalpartofthemachine and the electronic part which carries out control and adjustment functions are timed together in phase This timing is always carried out when the machine is assembled and must be repeated ONLYifthejoggingdeviceorthelame...

Page 32: ...in the PLC by pressing F8 you will now read You may now start the machine The new data are set b Entering data for a new format The following instructions are valid both when no format has yet been programmed and when you wish to set an additional format along with those previously stored in the panel Press F5 The following page indicating the format in use will be displayed STANDARD CONES indicat...

Page 33: ... 4 Press The cursor will shift to the right of the letter C 5 Press 4 M N O three times to display the letter O 6 Press The cursor will shift to the right of the letter O 7 Press 4 M N O twice to display the letter N 8 Press The cursor will shift to the right of the letter N 9 Press 4 M N O three times to display the letter O 10 Press The cursor will shift to the right of the letter O 11 Press 2 G...

Page 34: ...the station moves downward while the belt is not moving Go to page 3 22 by pressing pdown The following page is displayed The following items are shown CONSENT If this value is set to 1 it allows automatic operation of the station Set this value to 1 if automatic operation of the CONE DISPENSER station is required START Angular value that allows enabling of the station during automatic start and d...

Page 35: ...enabling disabling of the vacuum on suction cups Set ON and OFF values CUP BLOW VACUUM Parameters relative to theenabling diablingoftheairblowwhichallows detachingthecupfromthesuctioncup Theblow must occur when the cup is placed in the lamella slot Set ON and OFF values CUPBLOW Parametersrelativetotheopening closure of the valve that blows air into the cup magazine to aid cups to leave the stack T...

Page 36: ... disabling duringautomaticstop Thevaluemustalwaysbe lower than or equal to the lowest of the values set on this page SPRAYER DOWN Parameters relative to downwards upwards movement of the station to bring the sprays towards the cones Set ON and The following items are shown CONSENT If this value is set to 1 it allows automatic operation of the station Set this value to 1 if automatic operation of t...

Page 37: ... page 8 22 by pressing pdown The following page is displayed START Angularvaluethatallowsenablingofthe stationduringautomaticstart anddisablingduring automaticstop Thevaluemustalwaysbelowerthan orequaltothelowestofthevaluessetonthispage DOSER DOWN Parameters relative to the downwards upwards movements of the station tobringthedosingnozzlestowardsthecones or cups Set ON and OFF values If using a vo...

Page 38: ...ingautomaticstop Thevaluemustalwaysbe lower than or equal to the lowest of the values set on this page DOSER DOWN Parameters relative to the downwards upwards movement of the station to bring the dosing nozzles close to the cones or cups Set ON and OFF values If using a volumetric doser set both values to zero degrees to disable this command DOSER OPEN Parameters relative to the opening closure of...

Page 39: ... or equal to the lowest of the values set on this page TOPPING DOWN Parameters relative to downwards upwards movement of the station optional to bring the topping spouts above the cones or the cups Set ON and OFF values TOPPINGOPEN Specifiestheopening closure interval for the topping spouts that release the product chocolate syrup on the cones or the cups TOPPING PUMP Parameters relative to the mo...

Page 40: ... OR ENTER DATA Go to page 14 22 by pressing pdown The following page will be displayed The following items are shown CONSENT If this value is set to 1 it allows automatic operation of the station Set this value to 1 if automatic operation of the DRY NUT station is required START Angular value that allows enabling ofthestationduringautomaticstart anddisabling duringautomaticstop Thevaluemustalwaysb...

Page 41: ...ameters refer to the beginning of the vacuum SetvacuumONtooccurbeforeloweringbegins while the station is rising back up toward the foil magazine The vacuum should go off when the pieces of foil are over the containers FOIL BLOW These settings may be set if turning the vacuum off is not sufficient to detach the foils from the suction cups Set the ON and OFF values If both ON and OFF are set to zero...

Page 42: ...ON OFF commands whose value is greater than the start cam This value is used to define priority of the ON OFF commands to be implemented LIDRELEASE Thisparameteristobesetonlyif cuplidsaretobedispensed otherwisethevalueof 0 00sec shouldnotbeedited If thisisthecase a specialproximitysensorplacedonthecylinderfor upwards movement of the station controls the beginningofslavecylinderopening Part 8 Fig 6...

Page 43: ...ary to enter the start and end values mm 1st row position in mm of the printing head for each row during forward printing mm 2nd row position in mm of the printing head for each row during the return printing The following parameters for the pick place device are shown on this page CONSENT If this value is set to 1 it allows automatic operation of the station Set this value to 1 if automatic opera...

Page 44: ...am This value is used to define priority of the ON OFF commands to be implemented EJECTION Parameters relative to the downwards upwards movement of the stationtowardcontainers SetONandOFFvalues To set or edit the data follow the instructions provided in INSTRUCTIONS ON THE USE OF THE OPERATOR PANEL TO EDIT OR ENTER DATA ...

Page 45: ...ss containers are in place g Check that the emergency controls have been released h Connect up the freezer bypass valves i Check that the containers are correctly positioned in the feed magazines j Check that the lids have been correctly positioned in the feed magazines k Check that the various distributors are correctly fed ALARMS EMERGENCY ON ELECTRONIC SAFETY JOINT N ALL 0000 08 04 98 08 45 05 ...

Page 46: ...LER NOT IN RAISED POSITION 1 SEALER NOT IN RAISED POSITION 2 SEALER NOT IN RAISED POSITION 3 08 04 98 08 45 05 b Press F11 fig 5 1 to reset current alarms The start up page will now appear c Press F5 Fig 5 1 to set the production recipe d Press F6 Fig 5 1 to view the recipes entered e Press or Fig 5 1 to choose the desired recipe RECIPE DATA CODE 1 CUP 1 DESCRIPTION 2 CUP 2 1 23 RECIPE DATA CODE D...

Page 47: ...CLE MANUAL 1 1 CUP SPEED 50 POSITION 0 CYCLE MANUAL 1 1 CUP f Press Enter Fig 5 1 to confirm the choice of recipe g Press F7 Fig 5 1 to save the data h Press Enter Fig 5 1 to confirm that you wish to save i Press F8 Fig 5 1 to send the selected recipe to the PLC A message will appear over the page please wait transmission is running ...

Page 48: ... stations by pressing the station on buttons F12 CUP DISPENSER SPEED 40 F13 WIRE CUTTER POSITION 350 F14 DOSER 1 F15 COCOA DISPENSER F16 DRY NUT F17 LID DISPENSER F20 LEVELLER F18 CRIMPER F19 PRODUCT EXPULSION s Starting up the machine in manual mode While F3 is flashing press F1 to start belt movement then press F4 Turn on the necessary stations using the corresponding buttons Normally you should...

Page 49: ...e size of the cup perform the following procedure a If no mechanical parts have to be replaced Select the recipe setting page by pressing F6 see paragraph 5 2 1 and 5 3 2 points d e f Select the recipe that has to be produced then press Enter Press F9 to confirm the new selection b If mechanical parts have to be replaced Turn the machine off following the procedure described in paragraph 5 3 4 Rep...

Page 50: ...s not appear on the first function key page press pdown Fig 5 1 onthecontrolpaneltoviewthesecond function key page press the key such as F12 Fig 5 1 for cone dispenser to turn on the station F12 CONE FEED SPEED 40 F13 TUBE FEED POSITION 350 F14 FOIL DISPENSER F15 SEALER F16 DOSER 2 F17 LID DISPENSER 2 F20 DATER F18 LID DISPENSER 3 F21 PENCIL FILLER F19 LID DISPENSER F22 CHOCO SPRAYER F12 CUP DISPE...

Page 51: ... AUTOGUARD SAFETY PRESS RESET BUTTON F11 CHECK INPUT I 1 3 4 NO EXTERNAL CONSENT PRESS RESET BUTTON F11 CHECK INPUT I 1 5 5 AIR PRESSURE CHECK PRESSURE SWITCH 12S2 PRESS RESET BUTTON F11 CHECK INPUT I 1 6 6 CHAIN OVERLOAD THERMAL RELAY CHECK THERMAL RELAY 3F1 CHAIN DRIVE PRESS RESET BUTTON F11 CHECK INPUT I 1 7 7 BELT OVERLOAD THERMAL RELAY CHECK THERMAL RELAY 3F2 BELT DRIVE PRESS RESET BUTTON F11...

Page 52: ...S3 14S4 CHECK INPUT I 3 2 I 3 3 PRESS RESET BUTTON F11 13 SAFETY GUARD 2 RELEASE SAFETY GUARD 2 CHECK INPUT I 1 12 PRESS RESET BUTTON F11 14 SEALING UNIT NOT HIGH 1 CHECK THE POSITION OF SEALING UNIT 1 CHECK SENSOR 12S13 CHECK INPUT I 1 24 PRESS RESET BUTTON F11 15 SEALING UNIT NOT HIGH 2 CHECK THE POSITION OF SEALING UNIT 2 CHECK SENSOR 12S14 CHECK INPUT I 1 25 PRESS RESET BUTTON F11 16 SEALING U...

Page 53: ... POSITION OF CALIBRATOR CHECK SENSOR 12S10 CHECH INPUT I 1 21 PRESS RESET BUTTON F11 22 SAFETY GUARD 3 RELEASE SAFETY GUARD 3 CHECK INPUT I 1 13 PRESS RESET BUTTON F11 23 INDRAMAT PARAMETERS TRANSMISSION ERROR 24 LID DISPENSER BELT THERMAL RELAY CHECK THERMAL RELAY 3Q2 CHECK INPUT I 1 26 PRESS RESET BUTTON F11 25 LID PRESSING NOT HIGH CHECK THE POSITION OF LID PRESSING CHECK SENSOR 14S5 14S6 CHECK...

Page 54: ...T I 1 29 PRESS RESET BUTTON F11 29 SAFETY MOTOR TWISTER 1 CHECK THE TWISTER 1 INVERTER CHECK INPUT I 1 31 PRESS RESET BUTTON F11 30 WAFFLE NOT HIGH CHECK THE POSITION OF WAFFLE CHECK SENSOR 14S7 14S8 CHECK INPUT I 3 14 PRESS RESET BUTTON F11 31 INK JET DRIVE CIRCUIT BRAKER 32 INK JET DRIVE NOT OK Ith 33 INK JET DRIVE NOT OK Ctd 34 INK JET ENCODER RESET NOT DONE 35 INK JET ENCODER FAULT 36 LOW LEVE...

Page 55: ...chocolate sprayer 6 4 6 1 4 Chocolate spray pump equipment 6 5 6 1 5 Dispenser Handling Station 6 6 6 1 6 Ice cream fillers 1 flavour 6 7 6 1 7 Ice cream fillers 2 flavours 6 8 6 1 8 Topping 6 9 6 1 9 Chip doser 6 10 6 1 10 Lid alu foil dispenser 6 11 6 1 11 Lid sealing station 6 12 6 1 12 Cover welding station 6 13 6 1 13 Marking with Ink Jet 6 14 6 1 14 Bulk ejection station 6 15 6 1 15 Cone eje...

Page 56: ...rd Adjustment Intervention times may be altered by adjusting the corresponding cams This applies to the container release command and to activation deactivation of the vacuum which must always take place before the suction cup support carriage is at its upper dead point The vacuum must be released when the bulk container is positioned in the slot in the lamella before the suction cup carriage reac...

Page 57: ...When the machine is not working and the cone stop blades are open Part 3 Fig A 3 put two cones in the magazine Check that the cone in the release position rests correctly in the calibrated holes of the rocking levers Part 4 Fig A 3 then make sure that the cone in the release position is 5 mm below the cone stop blade Make sure that the cone release rocking levers hold the wafers without exerting t...

Page 58: ...s used to make the wafer water resistant To enable the station in manual mode press the button Page 1 WARNING The lateral protection of the kinematic mechanisms in connection with the trays is not allowedwiththesekindsofcalibrationandspray stations There is a crushing hazard signal placed on the fixed protection Adjustments The height of the mobile frame can be adjusted by loosening the screw Part...

Page 59: ...necessary because the pipes are not heated hence the re cycling bypass prevents the chocolate from stopping and solidifying inside the pipe This is achieved by carrying out continuous pumping cycles whose ON OFF intervals can be set in the CHOCO SPRAYER page See Chapter 5 for details This cycle is carried out even when the machine is not operating To turn off the valve which controls the pump set ...

Page 60: ...5 Fig B 5 adhere to the cam when deactivated the motion of the mobile frame stops The function of the actuator Pos 6 Fig B 5 is that of bearing the mobile frame load during the upward stroke the pressure of the actuator can be adjusted by means of a governor Pos 7 Fig B 5 During the downward stroke the pneumatic actuator Pos 6 Fig B 5 is connected when discharging by a release pneumatic valve whic...

Page 61: ...odifying the speed of the freezer appropriately and by adjusting the beginning and the duration of the filling phase on the operator interface panel To enable the station in manual mode press the button Page 1 WARNING The lateral protection of the kinematic mechanisms in connection with the trays is not allowedwiththiskindoficecreamfillingstations A crushing hazard signal is placed on the fixed pr...

Page 62: ...y modifying the speed of the freezer appropriately and by adjusting the beginning and the duration of the filling phase on the operator interface panel To enable the station in manual mode press the button Page 1 WARNING The lateral protection of the kinematic mechanisms in connection with the trays is not allowedwiththiskindoficecreamfillingstations A crushing hazard signal is placed on the fixed...

Page 63: ...e tank is essential because the bypass prevents the chocolate from stopping inside the pipe and solidifying due to the high temperature of the pipes This operation canbeperformedbyalwayscarryingoutpumping cycles with settable ON OFF cycle For more information see Chapter 5 This cycle can also be performed when the machine is idle To disable the valve that controls the pump set value PUMP OFF TIME ...

Page 64: ... vibration and counterclockwise to reduce it This operation can be performed by means of the cam on the operator s panel For more information see Chapter 5 This device fitted on the frame is used to distribute chips of nuts chocolate or of other ingredients on the product The doser comprises a hopper Pos 1 Fig B11 connected to distribution channels Pos 2 Fig B 11 where the product flows due to the...

Page 65: ...cycle However ifthevacuum detector indicates that there is a vacuum in the suction cups the down stroke of the station may take place PLEASE NOTE The threshold of the vacuum detector can be set by adjusting a screw located on the pneumatic panel Ifthestationhappenstomovedownevenwithout picking up the lids foils adjust the vacuum detector by increasing the threshold rotate towards MAX until the sta...

Page 66: ... connection with the trays is not allowed with this kind of lid sealing stations A crushing hazard signal is placed on the fixed protection Adjustments The process is controlled by means of a cam through the operation panel See Chapter 5 Setting the work parameters The position of each crimping pressure tool is adjustedonebyonebyoperatingonthescrewnut and on the lock nut that fix it to the mobile ...

Page 67: ...D 3 places the welding heads Part 1 Fig D 3 in contact with the cups and covers that have to be welded To enable the station in manual cycle press the button Page 2 Adjustments The operating mode and temperature of welding heads can be set on the operator s panel as explained in Chapter 5 Setting working parameters The backplates Part 5 Fig D 3 placed under the shutter are used to create a reactio...

Page 68: ...s 2 Fig M 1 controlledbyaratiomotor Pos 3 Fig M 1 which is activated by an inverter The encoder Pos 4 Fig M 1 takestheposition of the marking head and transfers the data to the PLC Adjustments The process is regulated by means of a cam through the operation panel See Chapter 5 Setting the work parameters To enable the station in manual mode press the button Page 1 WARNING For the maintenance and o...

Page 69: ...ixed guard Adjustment The action of the mechanism may be adjusted through cams using the operating panel Refer to point 5 2 1 Setting working parameters Adjust the position of the transfer tools and product conveyor belt so that cups do not interfere with these parts during ejection moving the belt by slackening the anchoring screws if necessary Check that the transfer tools push the cup onto the ...

Page 70: ...ot interfere with the above described components during ejection Itispossibletoadjusttheangleofejectioncurves Part 3 Fig E 2 and the fixing screw Part 5 Fig E 2 to facilitate the correct positioning of the cone on the conveyor 6 1 15 Cone ejection station Replacements for size changes If the cone size is different from the previous one at the time the size is changed it is sometimes necessary to c...

Page 71: ... 1 Recommended products 7 2 7 1 2 C I P washing 7 2 7 2 Regular maintenance 7 3 7 2 1 Beginning of the season 7 3 7 2 2 Daily maintenance 7 3 7 3 Doser maintenance 7 4 7 4 Topping maintenance 7 4 7 5 Adjusting lamella chain tension 7 5 7 6 List of lubricants 7 6 7 7 Summarized table of maintenance operations 7 6 ...

Page 72: ...nkel Ecolab P3 topax 99 60 Henkel Ecolab SU616 Diversey Lever P3 topax 17 60 Henkel Ecolab 7 1 2 C I P washing The C I P washing cycle performs cycles of dispenser opening and closing by keeping the by pass valve shut for the entire washing time The dispenser opens with the crosspiece in the downward position and it closes with the crosspiece in the upward position The duration of the washing and ...

Page 73: ... any screws that may have come loose check that there is no leakage at connection points check the functioning of all moving parts and replace if necessary 7 2 2 Daily maintenance lubricate seals dry components and lubricate them with neutral vaseline before reassembling them material required vaseline oil check the oil level in the vibrator or twister doser lubricator container g Savethedataandsa...

Page 74: ... 3 Fig 7 2 With the doser dismantled check the efficiency of the O rings Pos 4 5 Fig 7 2 on the stem If they are worn ice cream mix will leak from the top of the doser 5 Wash using the recommended products shown in the table and reassemble 7 4 Topping maintenance Every day at the end of the work cycle send lukewarm water through the feed pipe through the metering pump Periodically and whenever it ...

Page 75: ...justing lamella chain tension Periodically check the tension of the lamella chain as follows 1 Slacken the locking nut Pos 1 Fig 7 4 and adjust the tension screw Pos 2 Fig 7 4 to obtain the correct working tension 2 Tighten the locking nut Pos 1 Fig 7 4 ...

Page 76: ...ts 4 C E Standard machine motor reduction gear 1 B D Standard machine conveyor switch 2 B D Doser components A E Doser moving components 4 C Topping A E Cover loadin 4 A C Pressure fittings 4 A C Welding 4 A C Loading conveyor 4 A C Component Supplier Type 1 Shutter motorized reduction gear Agip Blasia 320 ISO 3448 2 Transport jogger Agip Blasia 320 ISO 3448 3 Servodriven doser reduction gear Mobi...

Page 77: ...HOYER COMET N 8 1 Tetra Pak Hoyer CN 03 H A 01 Contents 8 Trouble shooting 8 1 Trouble shooting 8 2 ...

Page 78: ...or input outputofdigitaland oranalogue signals Absence of electrical input signals on PLC SOLUTION Verify electrical connections Verify main switch Verify voltage of the power supply Verify the presence of obstructions in the chain transmissionandfreemovement Check the pneumatic system Rearmtherelayintheelectrical control panel Check for correct settings on the inverter or for malfunctioning Check...

Page 79: ...s cams cam contacting wheel SOLUTION Verify operation of pneumatic valves and cylinders Verify on LED signal flow from valve coils and PLC Verify on LED end of run signal exchange with PLC Check the free movement of slides on guide rails verify the bushes and replace them if necessary Verify chain tension and modify if necessary Rotate the crown gear on circumferential slot hole with reference to ...

Page 80: ...ainer setting the distance between the hands and measuringbladesslightlyabove the height of the cones Verify that the parameters are correctly set when the cup stopping blades open Check the operation of the vacuum generator and the efficiency of the suction cup Verify that the fittings are correctly sealed Check that the cups fall correctly on the extraction cup the blades should close on the nex...

Page 81: ...ings for cylinder stroke Verifyoperationofthesolenoid valveforthestartupofthepump cylinder Verifyelectricalandpneumatic cables Verificare integrità regolatori di portata Verify flow rate regulators correct operation of the ball valves Regulate end of run lower trolley position so that spray is inside the cone and regulate cylinder stroke ring Regulateairflowonentrysoas to modify spraying angle Ver...

Page 82: ...ozer values Verify efficiency of the dozers and replace them if necessary Verify operation of the compressed air device Check airflow passage with regulator Verify fixing on anti vibration plugs and tightness of screws Verify condition of liquidity flow of chocolate Verify correct operation of the tub warming resistors Verify presence of water in the tub cavity and fill if necessary Check that the...

Page 83: ...ls topping Check for correct assembly of the nozzle ring Verify cycle settings Verify operation of the empty generator and replace if necessary Check the efficiency of the vacuum set up by shutting the air flow on suction cups Check piling of lids by regulating the guide lanes Regulate protrusion of screws of the support columns on magazine base Verifycontactbetweensuction cup and lid Verify opera...

Page 84: ...Tetra Pak Hoyer ...

Page 85: ... Time elapse filler 2 flavours Dosage bi parfums 13040889 1 1 Set dos std 1 gusto Time elapse filler 1 flavour Dosage mono parfum 13040332 1 1 By pass By pass By pass 13040042 1 1 Topping 6 file Topping device Dispositif pour le dosage du chocolat 13040046 1 1 Granella Dry ingredient dispenser Distributeur d ingrédients secs 13040462 1 2 Dispositivo saldatura foglietti Heat sealing station for alu...

Page 86: ...1019 4 Guida Guide Guide 14 VK50B01011 1 Supporto Support Support 15 12042770 18 Distanziale Spacer Entretoise 16 12040737 1 Carter Casing Carter 17 12040738 1 Carter Casing Carter 18 12041080 1 Tubo Hose Tube 19 12041140 2 Tirante Tie rod Entretoise 20 12041472 2 Tirante Tie rod Entretoise 21 12041473 1 Carter Casing Carter 22 12040746 4 Distanziale Spacer Entretoise 23 12041766 2 Distanziale Spa...

Page 87: ...Tetra Pak Hoyer 1 5 5 12 13 3 4 6 7 15 10 11 13 13 13 14 2 2 8 8 19 23 24 17 16 28 9 27 18 20 22 21 26 25 1 2 13040004 9 3 M 221869 ...

Page 88: ...1007 2 Longherone Arbor Longeron 6 12041008 4 Piastra Plate Plaque 7 12041014 8 Fissaggio Anchor Fixation 8 12041013 1 Traliccio Framework Treillis 9 12041002 1 Spalla Shoulder Epaulement 10 12041001 1 Spalla Shoulder Epaulement 11 12041012 3 Distanziale Spacer Entretoise 12 12042561 2 Piastra Plate Plaque 13 12042771 1 Sostegno Support Support 13040004 2 2 Struttura Structure Structure 9 5 M 2218...

Page 89: ...Tetra Pak Hoyer 9 8 6 6 6 7 7 7 7 7 7 5 5 4 2 3 1 12 12 11 11 11 13 6 7 7 10 2 2 13040004 9 6 M 221869 ...

Page 90: ...ling Articulation 19 17000642 1 Riduttore Reduction gear Réducteur 20 17000176 1 Manometro Manometer Manomètre 21 541315011 1 Distanziale Spacer Entretoise 22 12041139 2 Distanziale Spacer Entretoise 23 12042798 4 Perno Pin Axe 24 VK50C08001 1 Piastra Plate Plaque 25 VK50C20001 2 Puleggia Pulley Poulie 26 17000120 1 Encoder Encoder Codeur 27 17000121 1 Cavo Cable Cable 28 17000056 1 Fissaggio Anch...

Page 91: ...Tetra Pak Hoyer 2 1 4 4 5 6 6 2 7 8 16 22 25 23 25 32 24 26 27 21 20 29 28 17 19 18 36 13 12 11 14 15 10 9 30 31 34 35 37 33 38 1 4 13400324 9 9 M 221869 ...

Page 92: ...SCRIPTION 1 12040262 2 Rondella Washer Rondelle 2 17000144 2 Bussola Bush Douille 3 12040264 2 Ruota Wheel Roue 4 12040263 2 Anello Ring Anneau 5 12040261 1 Albero Shaft Arbre 13400324 2 4 Motorizzazione P140 Motor drive P140 Motorisation P140 9 11 M 221869 ...

Page 93: ...Tetra Pak Hoyer 1 3 2 4 5 3 1 2 4 1 1 2 4 13400324 9 12 M 221869 ...

Page 94: ...040123 1 Cinghia Belt Courroie 11 336026884 1 Puleggia Pulley Poulie 12 014045632 1 Motore Motor Moteur 13 336006294 1 Bussola Bush Douille 14 12042793 1 Giunto Joint Joint 15 336072390 3 Cuffia Guard Couvercle 16 D FM3146A 1 Rondella Washer Rondelle 17 336001423 2 Cuscinetto Bearing Roulement 18 12041903 1 Tendicinghia Belt tightener Tendeur de courroie 19 12041905 1 Perno Pin Axe 20 12041904 1 P...

Page 95: ...Tetra Pak Hoyer 2 2 1 2 6 7 3 12 14 10 9 8 11 16 15 13 4 20 19 18 17 2 3 4 13400324 9 15 M 221869 ...

Page 96: ... Fond 3 12040042 2 Supporto Support Support 4 12040053 2 Corpo tenditore Tensioner body Corps tendeur 5 336067155 2 Guarnizione O ring Joint 6 12040057 2 Cappellotto Cap Capot 7 12040059 2 Pistone Piston Piston 8 12040056 2 Molla Spring Ressort 13400324 4 4 Motorizzazione P140 Motor drive P140 Motorisation P140 9 17 M 221869 ...

Page 97: ...Tetra Pak Hoyer 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 4 4 13400324 9 18 M 221869 ...

Page 98: ...e 20 12042678 1 Camma Cam Came 21 12041824 1 Perno Pin Axe 22 12041882 1 Carter Casing Carter 23 12041739 1 Carter Casing Carter 24 12041752 8 Distanziale Spacer Entretoise 25 12042315 1 Carter Casing Carter 26 12042318 1 Carter Casing Carter 27 011045494 1 Scarico rapido Fast air discharge Décharge air rapide 28 D FM3146A 1 Rondella Washer Rondelle 29 12041898 1 Piastra Plate Plaque 30 12041590 1...

Page 99: ...a Pak Hoyer 1 2 3 5 4 6 5 8 1 7 11 15 9 17 16 15 6 5 5 12 13 14 13 12 9 10 17 18 19 20 30 21 22 24 24 24 24 25 26 24 24 24 24 23 16 34 36 38 35 37 40 31 32 27 28 29 33 43 41 39 42 1 4 13040657 9 21 M 221869 ...

Page 100: ...000752 1 Testa a snodo Coupling head Tête articulée 5 12041045 1 Tirante Tie rod Entretoise 6 17000755 1 Testa a snodo Coupling head Tête articulée 7 12042677 1 Fulcro Fulcrum Point d appui 8 17000757 2 Testa a snodo Coupling head Tête articulée 9 17000756 2 Testa a snodo Coupling head Tête articulée 13040657 2 4 Alimentazione coppe Cup dispenser Alimentation gobelets 9 23 M 221869 ...

Page 101: ...Tetra Pak Hoyer 3 2 2 3 8 7 6 8 9 5 4 1 9 2 4 13040657 9 24 M 221869 ...

Page 102: ... ventouse 3 1 Ventosa Suction cup Ventouse 4 12041039 2 Supporto Support Support 5 12041035 2 Forcella Fork Fourche 6 17000410 4 Boccola Bush Bague 7 12041043 2 Guida Guide Guide 8 12041036 2 Colonnina Column Colonne 9 17000800 4 Raschiatore Scraper Racleur 13040657 3 4 Alimentazione coppe Cup dispenser Alimentation gobelets 9 26 M 221869 ...

Page 103: ...Tetra Pak Hoyer 4 5 6 6 7 8 4 1 2 3 5 6 6 7 8 9 9 9 9 3 4 13040657 9 27 M 221869 ...

Page 104: ...o Washer Rondelle 6 12041086 2 Pattino Guide Guide 7 12041085 1 Supporto Support Support 8 12040079 4 Morsetto Washer Rondelle 9 6 Magazzino Magazine Magasin 10 12 Asta Rod Tige 11 12 Asta Rod Tige 12 12042483 4 Distanziale Spacer Entretoise 13 12042357 1 Carter Casing Carter 14 12042632 1 Distributore Distributor Distributeur 13040657 4 4 Alimentazione coppe Cup dispenser Alimentation gobelets 9 ...

Page 105: ...Tetra Pak Hoyer 1 2 4 3 6 3 12 7 6 8 5 8 5 9 10 11 13 4 12 14 4 4 13040657 9 30 M 221869 ...

Page 106: ...pport Support 8 12045822 2 Supporto Support Support 9 17000932 4 Boccola Bush Bague 10 12045824 8 Manina Gripper Pince de prise 11 12043737 2 Perno Pin Axe 12 12045823 2 Albero Shaft Arbre 13 17000899 1 Cilindro Cylinder Cylindre 14 12043736 1 Glifo 15 12043735 2 Leva Lever Levier 16 12042567 12 Distanziale Spacer Entretoise 17 12045838 2 Carter Casing Carter 18 17000206 2 Regolatore Regulator Rég...

Page 107: ...Tetra Pak Hoyer 1 5 6 6 5 5 6 6 5 13 3 14 11 8 4 2 10 15 9 9 12 4 7 7 16 2 16 16 16 16 17 17 16 1 16 16 16 16 16 16 11 12 18 19 1 2 13040984 9 33 M 221869 ...

Page 108: ...17000007 2 Cilindro Cylinder Cylindre 11 540212003 2 Innesto Coupling Intercalaire 12 12042483 4 Distanziale Spacer Entretoise 13 12043730 16 Nottolino Guide Guide 14 12040808 2 Leva Lever Levier 15 17000757 1 Testa a snodo Coupling head Tête articulée 16 12044575 1 Tirante Tie rod Entretoise 17 17000832 1 Testa a snodo Coupling head Tête articulée 18 12045806 1 Asse Axle Axe 19 12045803 1 Tirante...

Page 109: ...Tetra Pak Hoyer 13 13 13 13 13 13 13 13 23 21 22 20 20 19 18 5 7 7 8 9 6 1 4 5 3 3 3 9 9 14 15 16 17 7 14 10 11 12 12 12 12 11 10 2 24 24 2 2 13040984 9 36 M 221869 ...

Page 110: ...006 6 Bussola Bush Douille 20 12040219 6 Staffa Bracket Etrier 21 D FM0606 6 Molla Spring Ressort 22 D FM0607 6 Tampone Pad Tampon 23 12045046 6 Supporto Support Support 24 17040697 6 Resistenza Resistance Résistance 25 17001241 1 Spruzzatore Sprayer Gicleur 26 12045056 6 Raccordo Union Raccord 27 016060215 10 Clamp Clamp Clamp 28 018020586 10 Guarnizione O ring Joint 29 12041889 2 Portagomma Hose...

Page 111: ...Tetra Pak Hoyer 33 10 11 12 33 12 11 1 2 3 4 5 6 9 7 8 13 14 15 18 15 14 15 18 15 17 19 20 22 29 28 27 29 27 28 40 16 25 24 23 26 27 28 27 27 28 39 32 31 30 21 34 37 36 35 38 1 1 13040974 9 39 M 221869 ...

Page 112: ...ui 23 17000158 1 Cilindro Cylinder Cylindre 24 17000157 1 Cilindro Cylinder Cylindre 25 17000163 4 Boccola Bush Bague 26 12040523 1 Camma Cam Came 27 12040509 3 Tirante Tie rod Entretoise 28 12040507 1 Biella Connecting rod Bielle 29 17000161 2 Bussola Bush Douille 30 018046031 1 Terminale Terminal Terminal 31 011045494 1 Scarico rapido Fast air discharge Décharge air rapide 32 011045919 1 Silenzi...

Page 113: ...2 25 23 24 20 17 20 25 25 21 3 4 27 12 27 21 15 17 12 18 19 14 7 6 5 13 6 28 13 11 29 9 26 22 35 4 3 35 29 10 18 19 15 16 11 31 8 8 32 5 30 36 38 40 37 39 33 34 31 32 43 41 42 41 43 44 44 45 46 1 1 13040503 9 42 M 221869 ...

Page 114: ...2040546 2 Chiusura Closing system Fermeture 4 336067107 8 Guarnizione O ring Joint 5 5506 9006 4 Boccola Bush Bague 6 12040544 2 Cannotto Sleeve Fourreau 7 12040547 2 Chiusura Closing system Fermeture 8 12040548 2 Distanziale Spacer Entretoise 13040217 1 1 Colonna movimento stazioni Station movement column Colonne mouvement stations 9 44 M 221869 ...

Page 115: ...Tetra Pak Hoyer 6 4 5 4 7 2 1 8 2 3 4 5 4 8 2 3 4 5 4 8 6 4 5 4 7 2 1 8 1 1 13040217 9 45 M 221869 ...

Page 116: ...gello Nozzle Tuyau 13 336057033 12 Volantino Handwheel Petit volant 14 018020581 24 Guarnizione clamp Clamp gasket with edge Garniture clamp avec bord 15 016060218 24 Chiusura clamp 1 Clamp lockup Fermeture clamp 16 540204085 12 Curva Elbow Coude 17 17000975 2 Riduzione Reduction Réducteur 18 018060961 24 Fascetta Hose clamp Collier acier 19 12060281 12 Perno Pin Axe 20 12060282 12 Morsetto Washer...

Page 117: ...Tetra Pak Hoyer 1 2 3 4 5 6 3 8 9 10 11 12 7 15 14 14 15 16 16 15 14 21 23 22 18 19 13 20 25 23 24 17 26 1 1 13040895 9 48 M 221869 ...

Page 118: ...gue 12 540204063 6 Ugello Nozzle Tuyau 13 CM50E50002 2 Distributore Distributor Distributeur 14 018020581 24 Guarnizione clamp Clamp gasket with edge Garniture clamp avec bord 15 016060218 24 Chiusura clamp 1 Clamp lockup Fermeture clamp 16 12060282 4 Morsetto Washer Rondelle 17 17000975 1 Riduzione Reduction Réducteur 18 018020584 1 Guarnizione O ring Joint 19 12043683 1 Volantino Flywheel Petit ...

Page 119: ...Tetra Pak Hoyer 1 2 3 4 5 6 3 8 9 10 11 12 7 15 14 21 23 22 18 24 20 16 19 18 25 17 13 14 21 15 1 1 13040889 9 51 M 221869 ...

Page 120: ... Hose connection Porte caoutchouc 4 016060219 5 Chiusura clamp 2 Clamp lockup Fermeture clamp 5 018020583 5 Guarnizione 2 O ring Joint 6 12040527 1 Tubo Hose Tube 7 12040524 2 Cravatta Tie Etau 8 12040525 2 Cravatta Tie Etau 9 12042640 1 Tubo Hose Tube 10 17000082 1 Elettrovalvola Solenoid valve Electrovanne 13040332 1 1 By pass By pass By pass 9 53 M 221869 ...

Page 121: ...Tetra Pak Hoyer 6 4 5 5 4 3 5 4 5 4 1 2 7 8 9 5 4 10 1 1 13040332 9 54 M 221869 ...

Page 122: ...buteur 12 336067030 6 Guarnizione OR Seal Joint torique OR 13 336067048 6 Guarnizione OR Seal Joint torique OR 14 336067092 6 Guarnizione O ring Joint 15 12042031 6 Ugello Nozzle Tuyau 16 336067100 6 Guarnizione O ring Joint 17 17000278 3m Tubo Hose Tube 18 D01H00016B 6 Disco Disc Disque 19 D01H00016A 6 Ghiera Ring nut Bague 20 12041786 6 Valvola Valve Vanne 21 12041629 4 Collettore Manifold Colle...

Page 123: ...Tetra Pak Hoyer 3 1 2 6 13 8 23 24 20 11 11 14 15 18 19 12 16 7 5 4 21 22 23 24 4 21 9 25 26 25 26 17 17 10 1 1 13040042 9 57 M 221869 ...

Page 124: ...rateur 7 12040079 3 Morsetto Washer Rondelle 8 12040646 1 Supporto Support Support 9 12040078 3 Morsetto Washer Rondelle 10 12040993 1 Supporto Support Support 11 12042645 6 Imbuto Funnel Entonnoir 12 015010825 4 Ammortizzatori Shock absorber Amortisseur 13 17000082 1 Elettrovalvola Solenoid valve Electrovanne 14 17000168 1 Riduttore Reduction gear Réducteur 15 17000176 1 Manometro Manometer Manom...

Page 125: ...Tetra Pak Hoyer 2 3 6 4 5 8 7 9 10 11 12 5 5 12 5 1 7 9 14 13 15 1 1 13040046 9 60 M 221869 ...

Page 126: ...t 13 12041474 2 Guida Guide Guide 14 336005056 8 Boccola Bush Bague 15 12040970 4 Cannotto Sleeve Fourreau 16 12044357 4 Colonnina Column Colonne 17 12044926 4 Distanziale Spacer Entretoise 18 12044358 2 Piastra Plate Plaque 19 12044347 1 Traversa Crosspiece Traverse 20 12044407 1 Tubo Hose Tube 21 017075168 24 Resistenza Resistance Résistance 22 016960075 6 Raccordo Union Raccord 23 12041801 6 Tu...

Page 127: ...tra Pak Hoyer 10 12 11 10 12 11 8 22 17 16 14 15 14 17 16 14 15 14 17 16 14 15 14 9 7 6 5 5 4 1 3 2 3 2 17 16 15 24 14 2 3 2 1 24 25 26 26 25 23 19 18 18 20 21 27 27 27 13 27 13 1 2 13040462 9 63 M 221869 ...

Page 128: ...upporto Support Support 10 12044408 2 Perno Pin Axe 11 17000055 2 Fissaggio Anchor Fixation 12 17000054 2 Finecorsa Limit switch Fin de course 13 17000082 1 Elettrovalvola Solenoid valve Electrovanne 14 12044339 2 Forcella Fork Fourche 15 12044353 4 Perno Pin Axe 16 17000752 2 Snodo Coupling Articulation 17 17000755 2 Snodo Coupling Articulation 18 12044338 2 Tirante Tie rod Entretoise 19 12044354...

Page 129: ...Tetra Pak Hoyer 11 12 5 4 3 13 6 7 10 8 9 6 7 4 5 3 2 9 10 15 15 14 14 18 16 16 19 20 19 15 17 17 15 21 1 8 22 22 2 2 13040462 9 66 M 221869 ...

Page 130: ...163 4 Boccola Bush Bague 26 12040537 1 Camma Cam Came 27 12040509 3 Tirante Tie rod Entretoise 28 12040507 1 Biella Connecting rod Bielle 29 17000161 2 Bussola Bush Douille 30 018046031 1 Terminale Terminal Terminal 31 D FM3146A 1 Rondella Washer Rondelle 32 17000164 2 Kit oscillante Oscillating Kit Boîte de oscillante 33 17000642 1 Riduttore Reduction gear Réducteur 34 17000176 1 Manometro Manome...

Page 131: ...23 24 20 17 20 25 25 21 3 4 27 12 27 21 15 17 12 18 19 14 7 6 5 13 6 28 13 11 29 9 26 22 35 4 3 35 29 10 18 19 15 16 11 31 8 8 32 5 30 36 38 40 37 39 31 32 42 33 34 41 48 49 43 43 45 45 46 46 47 50 1 2 13040059 9 69 M 221869 ...

Page 132: ...tretoise 10 12040531 1 Piastra Plate Plaque 11 12040533 1 Albero Shaft Arbre 12 336001448 1 Cuscinetto Bearing Roulement 13 333001020 1 Palmola Palmola Palmola 14 333003207 1 Freno idraulico Hydraulic brake Frein hydraulique 15 12042688 1 Pannello Panel Panneau 16 12042686 1 Carter Casing Carter 17 336071267 1 Corteco Corteco seal Corteco 18 336071180 1 Corteco Corteco seal Corteco 19 12041494 2 F...

Page 133: ...Tetra Pak Hoyer 1 2 3 3 4 14 8 7 4 9 11 6 12 10 13 5 16 18 17 21 15 20 19 19 2 2 13040059 9 72 M 221869 ...

Page 134: ...3 Tirante Tie rod Entretoise 12 17000600 6 Boccola Bush Bague 13 12042908 3 Bussola Bush Douille 14 12043254 3 Ghiera Ring nut Bague 15 12042909 1 Traversa Crosspiece Traverse 16 12042901 3 Perno Pin Axe 17 12042903 3 Perno Pin Axe 18 12042904 1 Perno Pin Axe 19 12042910 1 Traversa Crosspiece Traverse 20 17000920 1 Supporto Support Support 21 12042913 1 Mensola Bracket Console 22 12042914 1 Mensol...

Page 135: ...Tetra Pak Hoyer 16 17 18 15 14 12 19 13 12 11 9 10 8 5 5 9 11 12 13 7 7 7 6 3 4 1 2 10 8 20 21 22 8 10 9 16 16 16 17 18 18 18 25 23 24 26 1 2 13040698 9 75 M 221869 ...

Page 136: ...Morsetto Washer Rondelle 4 12042916 2 Copertura Cover Couverture 5 12042905 12 Distanziale Spacer Entretoise 6 17040627 12 Volantino Flywheel Petit volant 7 12040641 1 Profilo Form Profilé 8 12041405 4 Colonna Column Colonne 9 VK50R08001 5 Polizene Polyzene Parois 13040698 2 2 Aggraffatore Lid closing station Station de fermeture des couvercles 9 77 M 221869 ...

Page 137: ...Tetra Pak Hoyer 2 3 2 3 3 2 3 2 4 4 1 1 5 5 5 8 8 8 8 7 9 9 9 9 9 6 6 2 2 13040698 9 78 M 221869 ...

Page 138: ...45082 4 Colonnina Column Colonne 19 12045083 1 Flangia Flange Bride 20 12045088 1 Carter Casing Carter 21 17000120 1 Encoder Encoder Codeur 22 17000121 1 Cavo Cable Cable 23 17001055 1 Proximity Proximity sensor Capteur de proximité 24 17001124 1 Motore Motor Moteur 25 17001199 1 Giunto Joint Joint 26 17001274 1 Cinghia Belt Courroie 27 17001275 2 Rullo Roller Rouleau 28 17001276 2 Rullo Roller Ro...

Page 139: ...Tetra Pak Hoyer 20 36 17 24 18 19 9 32 30 8 30 34 23 4 4 37 35 6 11 30 33 30 34 13 14 26 34 30 15 3 12 28 27 27 14 10 34 7 30 2 2 13 2 2 1 1 1 1 16 31 21 25 22 38 38 29 29 5 1 1 13040947 9 81 M 221869 ...

Page 140: ...elle 19 12041102 1 Asse Axle Axe 20 12045174 1 Camma Cam Came 21 011045494 1 Scarico rapido Fast air discharge Décharge air rapide 22 D FM3146A 1 Rondella Washer Rondelle 23 12041835 1 Piastra Plate Plaque 24 12041023 2 Distanziale Spacer Entretoise 25 12041739 1 Carter Casing Carter 26 12041752 8 Distanziale Spacer Entretoise 27 12042315 1 Carter Casing Carter 28 12042318 1 Carter Casing Carter 2...

Page 141: ...Tetra Pak Hoyer 1 2 3 5 4 6 5 8 1 7 10 9 17 16 6 5 5 24 13 14 13 24 9 22 17 18 12 19 20 29 30 27 28 11 31 33 35 34 15 15 23 26 26 26 26 26 26 26 26 21 25 32 36 39 40 37 38 41 1 3 13040656 9 84 M 221869 ...

Page 142: ...0 2 Seeger Seeger Seeger 8 12041054 2 Tappo Cap Bouchon 9 17000754 2 Testa a snodo Coupling head Tête articulée 10 17000755 2 Testa a snodo Coupling head Tête articulée 11 12042628 2 Supporto Support Support 12 12041332 1 Contrappeso Counterweight Contrepoids 13 12042629 1 Leverismo Lever Levier 14 336002218 2 Cuscinetto Bearing Roulement 15 336071350 2 Corteco Corteco seal Corteco 16 336067054 4 ...

Page 143: ...Tetra Pak Hoyer 4 1 2 5 6 7 8 5 9 10 9 10 11 13 12 11 1 2 5 6 7 8 3 5 14 15 14 15 16 16 16 16 2 3 13040656 9 87 M 221869 ...

Page 144: ... Q TA DESCRIZIONE DESCRIPTION DESCRIPTION 1 12041334 2 Supporto Support Support 2 12041881 2 Porta espulsori Expeller holder Porte éjecteur 13040656 3 3 Espulsione verticale Vertical ejection Ejection verticale 9 89 M 221869 ...

Page 145: ...Tetra Pak Hoyer 1 2 1 3 3 13040656 9 90 M 221869 ...

Page 146: ...40152 2 Sostegno Support Support 9 12041434 2 Colonnina Column Colonne 10 12040970 2 Canotto Sleeve Fourreau 11 336005056 4 Boccola Bush Bague 12 011045494 1 Scarico rapido Fast air discharge Décharge air rapide 13 12041435 1 Carter Casing Carter 14 12042350 2 Piatto Plate Plateau 15 12042534 2 Distanziale Spacer Entretoise 16 17000082 1 Elettrovalvola Solenoid valve Electrovanne 17 17000225 2 Reg...

Page 147: ...Tetra Pak Hoyer 3 3 4 5 12 8 8 7 2 5 6 1 1 10 11 11 10 11 11 13 9 14 14 15 15 16 17 17 1 1 13040535 9 93 M 221869 ...

Page 148: ...eture 10 17040137 1 Nastro Belt Tapis 11 17040138 10 Pignone Pinion Pignon 12 17000826 1 Riduttore Reduction gear Réducteur 13 17000049 1 Supporto Support Support 14 12042604 1 Lamiera Plate Tôle 15 12041459 2 Blocchetto Block Bloc 16 12042608 1 Tenditore Tightener Tendeur 17 12042536 1 Penna Peen Panne 18 12041460 2 Perno Pin Axe 19 12040155 4 Perno Pin Axe 20 12042605 5 Pattino Guide Guide 21 12...

Page 149: ...Tetra Pak Hoyer 23 23 3 10 23 11 1 1 6 2 12 20 19 19 18 15 22 8 16 7 7 21 9 4 17 14 5 13 1 1 13040573 9 96 M 221869 ...

Page 150: ...Tetra Pak Hoyer CN 02 LA 02 Comet N Serial number ANNEXES ...

Page 151: ...Tetra Pak Hoyer CN 02 LA 02 ANNEX 1 Electric diagram Drawing ANNEX 2 Pneumatic diagram Drawing ANNEX 3 Product technical diagram N ...

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