15
Figure 34
B
B
B
B
BA
A
A
A
AG D (Contin
G D (Contin
G D (Contin
G D (Contin
G D (Continued)
ued)
ued)
ued)
ued)
Step D-9
1. Make sure that the slot in the Diff Screw (84) is lined up with
the slot in the female Outdrive/Diff Half (83) and that the Allen Wrench
is inserted in the slot in the Diff Screw.
2. Carefully remove the Allen Wrench from Diff Nut in the male
Outdrive. Insert it through the slot of the male Outdrive (same as
what was done with the female Outdrive). This will hold the Diff Nut
in place during assembly.
3. While holding the Female Outdrive/Diff Half with the Allen
Wrench inserted, carefully place the two Outdrive/Diff Halves to-
gether.
4. Hold the Diff assembly so that the Outdrive/Diff Half with the
Diff Nut (73) is pointing up. Slowly turn the Male Diff Half clock-
wise to thread the Diff Screw in the Diff Nut. Thread the two halves
together until the Screw just starts to snug up.
After about 4-5 turns when tightening the diff, tighten the screw
a little and then “work” the diff a little, by holding the Diff Gear and
Rotating the Outdrive/Diff Half. Then tighten the Diff a little more
and “work” the diff again. Continue this until the Diff is tight. This
will ensure proper seating of all the parts in the Diff assembly.
5. Tighten the Diff until the Gear (81) cannot be turned while
both of the Outdrives/Diff Halves are being held. Final Diff adjust-
ment should be made after completion of the car.
Diff Assembly:
84
81
77
73
83
Step D-8
Diff Ring to Female Outdrive:
1. Insert a 5mm x 8mm Ball Bearing (80) into the center of the
female Outdrive/Diff Half (83).
2. Place the 1/16" Allen Wrench (92) through the slot in the
Outdrive/Diff Half containing the Diff Screw (84). Slide the wrench
all the way against the Screw. By handling the Outdrive/Diff Half
with the Wrench inserted, the Diff Screw will be held in place while
the finishing assembly of the Differential.
3. Apply a small amount of Clear Diff Grease (78) to the outer
ridge of the Outdrive. Install the remaining Diff Ring (79), again lin-
ing up the "D shape" of the Outdrive/Diff Half with the "D shape" of
the Diff Ring. Apply a good size bead of grease to the exposed side
of the Diff Ring.
Figure 33
83
92
84
80
SMALL AMOUNT
OF GREASE
79
79
80
