6A3-16
ENGINE MECHANICAL (RHZ ENGINE)
5. Starting motor
D
Inspect timing belt tensioner and roller for smooth rotation.
INSTALLATION
1) Check that camshaft timing belt pulley (3) is locked inserting
special tool (A) into cylinder head hole as shown in figure.
Special tool
(A): 09910-26540 / OUT0000151
2) Check that flywheel (MT) or drive plate (AT) is locked inserting
special tool (B) into holes in both cylinder block and flywheel
(MT) (or drive plate (AT)) with crank timing pulley key (4) turned
up.
Special tool
(B): 09910-26530 / OUT0000160
3) Install timing belt tensioner (1) and roller (2).
Do not tighten timing belt tensioner bolt with wrench yet.
Tighten by hand only at this time.
Tightening torque
Roller bolt (a): 45 N
.
m (4.5 kg-m, 32.5 lb-ft)
4) Turn crankshaft timing gear (1) to counterclockwise until groove
end of crankshaft timing gear (1) attached to crankshaft timing
gear key (3) end.
5) Insert a thickness gauge (2 mm (0.079 in.)) (2) or the like be-
tween crankshaft timing gear (1) and crankshaft timing gear key
(3) as shown.
6) Install timing belt (4), fully taut, in the following order.
D
Camshaft timing belt pulley (5)
D
Injection pump pulley (6)
D
Roller (7)
D
Crankshaft timing gear (1)
D
Water pump drive gear (8)
D
Timing belt tensioner (9)
