Suzuki Engine 2002 GRAND VITARA SQ625, Service Manual

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CHARGING SYSTEM 6H-29
Reassembly [60 A type]
Assemble in reverse order of DISASSEMBLY, noting the follow-
ing.
1) Be sure to install brushes in the proper direction and solder
brush wires and stator leads.
2) Tighten generator pulley nut to specified torque.
Tightening torque
(a) : 118 N·m (11.8 kg-m, 85.5 lb-ft)
3) Push brushes into brush holder, then support brushes by
inserting appropriate wire from hole of rear housing.
4) After assembling generator, make sure that rotor turns
smoothly.
1. Stator
2. Brush
3. Brush holder
4. Solder
5. Brush spring
NOTE:
• When using vise, put clean cloth between rotor and
vise so as not to cause damage to rotor.
• Be sure to hold the location A. Do not hold the location
B as it does not have enough structural strength.
1. Pulley nut
2. Rotor
3. Cloth
4. Vise
NOTE:
• After installing rotor, remove wire.
• Check to make sure that match marks on front and rear
housing are aligned.
• Do not apply grease to rear (rotor) bearing. Remove oil
completely if found in bearing box of rear housing.
1. Rear housing
2. Wire