Suzuki Engine 2002 GRAND VITARA SQ625, Service Manual

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ENGINE FUEL 6C-7
INSPECTION
After removing fuel tank, check hoses and pipes connected to fuel
tank for leaks, loose connections, deterioration or damage. Also
check fuel pump and level gauge gaskets for leaks, visually
inspect fuel tank for leaks and damage.
Replace any damaged or malconditioned parts.
INSTALLATION
1) Install fuel pump assembly (2) and fuel cut valve (15) to fuel
tank (1). Refer to “Fuel Pump” in this section.
2) Connect fuel hoses to fuel tank (1), fuel cut valve (15) and
fuel pump assembly (2).
After connecting, clamp hoses securely.
3) Install inlet valve (14) to fuel tank (1).
If deformed or damaged in any other way, replace with a new
one.
4) Install fuel tank (1) by using fuel tank belts (10) and then
install protector (9) to vehicle.
Tightening torque
Fuel tank bolt (a) : 50 N·m (5.0 kg-m, 36.5 lb-ft)
Fuel tank protector bolt (a) : (50 N·m (5.0 kg-m, 36.5 lb-ft)
5) Connect fuel filler hose (13) to fuel tank (1) and breather
hose (5) to fuel filler neck (11). Clamp them securely.
Tightening torque
Breather hose clamp (b) : 2.0 N·m (0.2 kg-m, 2.0 lb-ft)
Fuel filler hose clamp (c) : 4.0 N·m (0.4 kg-m, 3.0 lb-ft)
6) Install fuel filler hose protector.
7) Connect fuel vapor hose (1) and return hose (2) to fuel pipe
and clamp them securely.
3. Fuel filter 7. Fuel return line (from delivery pipe)
4. Fuel filler cap 8. Fuel vapor line (to EVAP canister)
6. Fuel feed line (to delivery pipe) 12. Breather pipe