Ski-Doo FORMULA III, Shop Manual

Page: 329 / 356

Section 09 BODY / FRAME
Sub-Section 02 (FRAME)
09-02-1
FRAME 2
FRAME CLEANING
NOTE : For aluminum frames use only alu-
minum cleaner and follow instructions on
container. (Dursol cleaner or equivalent).
Clean frame and tunnel with appropriate cleaners
and rinse with high pressure hose.
On liquid cooled models carefully clean radiators
and check condition of radiator protectors. The
protectors should extend far enough to keep the
track from rubbing on the radiators.
1. Radiator
2. Radiator protector
Touch up all metal spots where paint has been
scratched off. Spray all bare metal parts of vehicle
with metal protector.
Seat Cleaning
For all models, it is recommend to clean the seat
with a solution of
warm soapy water using a soft
clean cloth.
CAUTION : Avoid use of harsh detergent
such as strong soaps, degreasing sol-
vents, abrasive cleaners, paint thinners, etc.
that may cause damage to the seat cover.
FRAME WELDING
Steel Frame :
– electric welding
– amperage : 70-110 A
– voltage : 20-24 V
– rod : E-7014 (3/32 in)
Aluminum Frame :
(Refer to Specialized Welding Shop)
– argon-oxygen / acetylene welding
– rod : ER-4043 (3/32 in)
CAUTION : Before performing electrical
welding anywhere on the vehicle, unplug
the multiple connector at the electronic box for
models equipped with a battery, unplug the
negative cable. This will protect the electronic
box and battery against damage caused by
flowing current when welding.
NOTE : This procedure applies to all elec-
tronic ignition systems.
TYPICAL
1. Unplug before electrical welding
CAUTION : If welding is to be done near
plastic material, it is recommended to ei-
ther remove the part from the area or to pro-
tect it with aluminum foil to prevent damage.
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