Ski-Doo FORMULA III, Shop Manual

Page: 213 / 356

Section 05 TRANSMISSION
Sub-Section 07 (GEARBOX)
05-07-5
18,19,26,27,28, Reverse Shaft, LH Side
Bearing, Brake Shaft, Sleeve and Gear
Drive brake shaft out of gearbox housing.
Remove sleeve.
NOTE : Brake shaft gears remain in gearbox
hous-ing.
Proceed the same for reverse shaft plug.
Drive reverse shaft out until its LH side bearing is
free. Use a puller to extract this bearing.
1. Extract reverse shaft LH side bearing
Remove reverse shaft from gearbox housing. Re-
move brake shaft gears.
1,2,8,9, Oil Seal, Circlip, Driven Pulley
Shaft and Shim
Pry oil seal out of gearbox housing. Remove snap
ring.
Drive out driven pulley shaft. Use alignment tool
(P / N 420 4760 10) as a supporting plate to ex-
tract last gear and bearing. Spacer will fall into
gearbox housing.
21,22,29,30, Screw, Washer,
Intermediate Gear and Intermediate
Axle
Remove screws and washers from both interme-
diate axles. Fasten a long M8 x 1.25 screw in axle
end then drive it out, beginning with top one.
Remove intermediate gears.
Do not disassemble bearings of intermediate
gears needlessly.
24,25, Bottom Seal and Lower Gear
Pry out bottom seal from gearbox housing.
Using a press, drive out lower gear from left side.
CAUTION : Do not push against inner
bearing race.
A22D0FA
'
A22D0GA
1
A22D0HA
420 4760 10
A22D0IA
M8 x 1.25
-