Ski-Doo FORMULA III, Shop Manual

Page: 245 / 356

Section 06 ELECTRICAL
Sub-Section 05 (ELECTRIC STARTER)
06-05-5
1. Install on overrunning clutch
2. Install thrust washer
5,6,7,8,9, Brush Holder, Brush, Spring,
Yoke and Armature
Slide yoke over armature.
Install brush holder then brushes in their hous-
ings. Insert springs as follows : place one end of
spring against brush, compress, then push the
other end of spring onto its housing. Repeat for
remaining springs.
1. This end first
2. Push this end to complete
1,2,4, Screw, End Frame and Insulator
Secure insulator over brushes and springs. Prop-
erly install end frame and tighten screws.
10,15,17, Solenoid, Drive Lever and
Drive Housing
Insert solenoid plunger inside of drive lever fork
and secure to drive housing.
Connect starter bare wire to solenoid.
NOTE : Connect this wire on the shorter so-
lenoid stud.
1. Shorter stud
2. Bare wire
INSTALLATION
Make sure that starter and engine mating surfac-
es are free of grime. Serious trouble may arise if
starter is not properly aligned.
Install starter.
NOTE : Check proper engaging depth of
starter pinion teeth to ring gear teeth (see il-
lustration). Install hardened washers (P / N 503
0079 00) between engine and starter support and
/ or starter bracket accordingly.
CAUTION : All starter and starter bracket
fasteners must be secured with Loctite
271 (P / N 413 7074 00).
A19E08A
1
2
A19E04A
1
2
'
A19E09A
1
2
'
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