Ski-Doo FORMULA III, Shop Manual

Page: 276 / 356

Section 07 REAR SUSPENSION
Sub-Section 01 (SUSPENSION SC-10 HIGH PERFORMANCE, CROSS-COUNTRY AND
07-01-11
1. Damper nut torque 11-13 N•m (96-108 lbf• in ).
2. Rebound shim pack.
3. Piston.
4. Compression shim pack.
5. O-ring visual inspection seal carrier assembly.
6. Damper rod.
Reinstall floating piston into damper body. Use
m o ly b d e n um d is u l fi d e g re a s e ( e x a m p l e :
molykote GN paste (P / N 413 7037 00) to ease O-
ring past damper body threads with floating pis-
ton guide (P / N 529 0266 00).
1. Push (slowly) by hand
2. Hollow side of floating piston must face rod side
NOTE : Lubricate inside of piston guide with
molykote GN paste (P / N 413 7037 00).
1. Required distance
2. Top of the piston
Install floating piston to depth of 151 mm (5.94 in)
for front damper, 190 mm (7.48 in) for rear damp-
er and 141 mm (5.55 in) for center damper. Mea-
sure from the top edge of the damper body.
NOTE : If the floating piston is installed too
far into the damper body, light air pressure
through Schrader valve (with core removed) will
move piston outward.
CENTER
QTY
D
mm
(in)
Thick
mm
(in)
Spacer 1
12 mm
(0.472 in)
0.023 mm
(0.008 in)
Extension shims 8
26 mm
(1.020 in)
0.152 mm
(0.006 in)
Piston slit 4
Compression
shims
10
30 mm
(1.180 in)
0.203 mm
(0.008 in)
Spacer 3
16 mm
(0.630)
0.203 mm
(0.008 in)
REAR
QTY
D
mm
(in)
Thick
mm
(in)
Spacer 1
15 mm
(0.590 in)
0.023 mm
(0.008 in)
Extension shims 10
26 mm
(1.02 in)
0.152 mm
(0.006 in)
Piston slit 2
Compression
shims
7
30 mm
(1.180 in)
0.203 mm
(0.008 in)
Spacer 3
15 mm
(0.590)
0.203 mm
(0.008 in)
A06F2DA
1
2
3
4
5
6
A06F14B
1
529 0266 00 2
'
A27F07B
2
1
'