Ski-Doo FORMULA III, Shop Manual

Page: 244 / 356

Section 06 ELECTRICAL
Sub-Section 05 (ELECTRIC STARTER)
06-05-4
1. Cut close to connector
Remove burrs with a file on the remaining welded
portion.
CAUTION : Be careful not to damage plas-
tic portion of yoke.
Place spare brush plate edge against yoke con-
nector edge (welded portion).
Crimp plate over yoke connector with a pair of pli-
ers.
1. Plate edge
2. Yoke connector
3. Crimp
4. Spare brush
Solder the crimped portion.
CAUTION : Do not overheat and quickly
per-form soldering to prevent solder from
flowing to the brush through the wire. Prefera-
bly use a heat sink.
CLEANING AND INSPECTION
Refer to the end of this sub-section.
ASSEMBLY
Prior to assembling, coat sliding surfaces and
moving parts on armature shaft splines, overrun-
ning clutch, solenoid switch plunger, drive lever
and bushings with G.E. Versilube G 321 (P / N 413
7040 00) lubricant.
Proceed as follows for assembling.
Secure drive housing in a vise.
CAUTION : Do not overtighten since
housing might be damaged.
12,13, Stop Collar and Circlip
Install overrunning clutch onto armature shaft. In-
sert
inner collar onto shaft. Install a new circlip.
CAUTION : Always install a new circlip
when servicing.
Insert outer collar being careful to match protru-
sions with notches of collars.
Using a pair of pliers on each side of stop collars,
squeeze evenly until collars sit over circlip.
1. Squeeze evenly
12,14,15,17, Stop Collar, Thrust Washer,
Drive Lever and Drive Housing
Install thrust washer against outer stop collar.
Place drive lever onto overrunning clutch then in-
sert into drive housing.
A19E05A
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A19E06A
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A19E07A
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