Ski-Doo FORMULA III, Shop Manual

Page: 111 / 356

Section 04 ENGINE
Sub-Section 03 (599 AND 779 ENGINE TYPES)
04-03-11
599 ENGINE
1. Oil level plug
Add chaincase synthetic oil (P / N 413 8028 00)
into water pump housing until oil level reach bot-
tom of plug hole. See above illustration. Total ca-
pacity is about 14 cc (.47 US oz).
This oil addition is needed only when servicing
water pump. During normal engine operation, this
oil can flow through engine. After that fuel / oil
mixture will lubricate water pump bearings by
scavenging.
6, Screw
Apply Loctite 242 on screw threads. Install the
screw retaining oil line clip first. If experiencing
leaks at carburetor adaptor, use primer N and Loc-
tite 515 on sealing surfaces of crankcase and
adaptor.
7, Seal
Install seal using pusher (P / N 420 8745 16).
8,9, Plastic Gear and Steel Gear
Install plastic gear on oil pump side. Steel gear
goes on water side, its shoulder first.
1. Plastic gear
2. Steel gear
3. Shoulder facing crankcase
A06C2HA
13
14
5 3 6 7 2
1
8 4 9 11 12
10
1
A06C1RA
420 8745 16
1
A06C34A
2 3