Programming and Operating Manual (Milling)
6FC5398-4DP10-0BA1, 01/2014
3
Table of contents
Preface ................................................................................................................................................................... 2
1
Introduction............................................................................................................................................................. 7
1.1
SINUMERIK 808D ADVANCED operator panels .......................................................................................... 7
1.1.1
Overview ....................................................................................................................................................... 7
1.1.2
Control elements on the PPU ........................................................................................................................ 8
1.2
Machine control panels ............................................................................................................................... 10
1.2.1
Overview ..................................................................................................................................................... 10
1.2.2
Control elements on the MCP ..................................................................................................................... 11
1.3
Screen layout .............................................................................................................................................. 13
1.4
Protection levels .......................................................................................................................................... 14
1.5
Setting user interface language .................................................................................................................. 15
2
Turning on, reference point approach .................................................................................................................... 15
3
Setting-up ............................................................................................................................................................. 16
3.1
Coordinate systems .................................................................................................................................... 16
3.2
Setting up tools ........................................................................................................................................... 19
3.2.1
Creating a new tool ..................................................................................................................................... 19
3.2.2
Activating the tool ........................................................................................................................................ 20
3.2.3
Assigning the handwheel ............................................................................................................................ 20
3.2.4
Activating the spindle .................................................................................................................................. 22
3.2.5
Measuring the tool (manually) ..................................................................................................................... 23
3.2.6
Setting up the workpiece ............................................................................................................................. 25
3.2.7
Verifying the tool offset result in "MDA" mode ............................................................................................. 28
3.2.8
Entering/modifying the tool wear data ......................................................................................................... 29
3.3
Operating area overview ............................................................................................................................. 30
4
Part programming ................................................................................................................................................. 31
4.1
Creating a part program .............................................................................................................................. 32
4.2
Editing part programs .................................................................................................................................. 33
4.3
Managing part programs ............................................................................................................................. 35
5
Automatic machining ............................................................................................................................................. 37
5.1
Performing the simulation ........................................................................................................................... 38
5.2
Program control .......................................................................................................................................... 39
5.3
Program test ............................................................................................................................................... 41
5.4
Starting and stopping / interrupting a part program ..................................................................................... 42
5.5
Executing / transferring a part program through the RS232 interface ......................................................... 43
5.5.1
Configuring RS232 communication ............................................................................................................. 43
5.5.2
Executing from external (through RS232 interface) .................................................................................... 44
5.5.3
Transferring from external (through RS232 interface) ................................................................................. 45
5.6
Machining at a specific point ....................................................................................................................... 46
6
Saving system data ............................................................................................................................................... 47
7
Data backup ......................................................................................................................................................... 49
8
Programming principles ........................................................................................................................................ 50
8.1
Fundamentals of programming ................................................................................................................... 50
8.1.1
Program names .......................................................................................................................................... 50
8.1.2
Program structure ....................................................................................................................................... 50
8.2
Positional data ............................................................................................................................................ 51
