Siemens SINUMERIK 802S, Start-Up

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Manual Machine
7.2 Loading the software
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SINUMERIK 802S
6FC5 597–2AA00–0BP2 (01.02)
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Press the “Input start” function key to start the data transfer on the control system.
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A box with the following question will appear on the control system: “Read in start–up
data?”. If you wish to start this process, press the “OK” function key to confirm.
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If the data transfer has been started successfully, the message “V24 input running” is dis-
played. The data transfer will take approx. 15 minutes; during this time, it is imperative to
prevent a power failure or an interruption of the data transfer. If sometimes the message
“No text management available!” is displayed, this is normal and can therefore be ignored.
Notice
Under no circumstances may a power failure or an interruption of the data transfer occur while
the data transfer is running! Otherwise, a new power–up of the control system can be sup-
pressed due to an uncontrolled interruption of the data saving (in the flash memory). In this
case, it is not possible to try to transfer the data once more; the operating system must be
re–installed.
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After the transfer has been completed, press the “Error log” function key to check whether
the “OK” message has been set for all data.
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Carry out Power ON. The user interface for the manual machine is installed.
The installation of the “Manual Machine” user interface is now completed. Now, however, the
relevant default data are not yet set for machine data, tool data, MGUDs,..., and for the PLC
program.
These data / default data must be loaded into the control system by transferring an appropria-
tely adapted “initial.ini”. To this end, either use the “initial.ini” adapted by the machine manu-
facturer or load (when starting the project) the default machine data record included in the file
“manmach.cnf” on the supplied CD ROM.
How to load the file “manmach.cnf” (default data record) is explained in the following:
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After the control system has powered up, press the key to call the interactive pass-
word screenform.
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Enter the password “1111” and press the key to confirm.
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Press the once more and use the “OK” function key to switch to the standard user
interface.
The further sequence corresponds to that as described for the installation of the user interface
for the “Manual Machine” (see above). The individual difference is that the file “MM_2.ser”
must be transferred from the Toolbox.
During the transfer, the control system reboots sometimes. The whole process takes approx. 5
minutes (depending on the amount of data).
At the completion of this process, the relevant machine data and – in some cases – also the
standard PLC program must be adapted accordingly, depending on the hardware confirgura-
tion.