Siemens SINAMICS G120C Operating Instructions Manual Download Page 407

Page: 407 / 470

For inverters FSAA … FSCC, a line supply with U

= 1 % has been assumed, referred to the

inverter power rating. When using a line reactor, the currents are reduced by several

percentage points.

Table 10-1

Frame size AA, 3-phase 380 … 480 VAC, +10%, -20%

Article No. without filter
Article No. with filter

6SL3210-1KE11-8U . 2
6SL3210-1KE11-8A . 2

6SL3210-1KE12-3U . 2
6SL3210-1KE12-3A . 2

6SL3210-1KE13-2U . 2
6SL3210-1KE13-2A . 2

Rated/LO base load power

0.55 kW

0.75 kW

1.1 kW

Rated/LO base load input current

2.3 A

2.9 A

4.1 A

Rated/LO base load output current

1.7 A

2.2 A

3.1 A

HO base load power

0.37 kW

0.55 kW

0.75 kW

HO base load input current

1.9 A

2.5 A

3.2 A

HO base load output current

1.3 A

1.7 A

2.2 A

Power loss with filter

41 W

45 W

54 W

Power loss without filter

40 W

44 W

53 W

Required cooling air flow

5 l/s

Weight with filter

1.4 kg

Weight without filter

1.2 kg

Table 10-2

Frame size AA, 3-phase 380 … 480 VAC, +10%, -20%

Article No. without filter
Article No. with filter

6SL3210-1KE14-3U . 2
6SL3210-1KE14-3A . 2

6SL3210-1KE15-8U . 2
6SL3210-1KE15-8A . 2

Rated/LO base load power

1.5 kW

2.2 kW

Rated/LO base load input current

5.5 A

7.4 A

Rated/LO base load output current

4.1 A

5.6 A

HO base load power

1.1 kW

1.5 kW

HO base load input current

4.5 A

6.0 A

HO base load output current

3.1 A

4.1 A

Power loss with filter

73 W

91 W

Power loss without filter

72 W

89 W

Required cooling air flow

5 l/s

Weight with filter

1.4 kg

1.9 kg

Weight without filter

1.2 kg

1.7 kg

Table 10-3

Frame size A, 3-phase 380 … 480 VAC, +10%, -20%

Article No. without filter
Article No. with filter

6SL3210-1KE11-8U . 1
6SL3210-1KE11-8A . 1

6SL3210-1KE12-3U . 1
6SL3210-1KE12-3A . 1

6SL3210-1KE13-2U . 1
6SL3210-1KE13-2A . 1

Rated/LO base load power

0.55 kW

0.75 kW

1.1 kW

Rated/LO base load input current

2.3 A

2.9 A

4.1 A

Rated/LO base load output current

1.7 A

2.2 A

3.1 A

Technical data

10.5 Technical data dependent on the power

SINAMICS G120C converter

Operating Instructions, 09/2017, FW V4.7 SP9, A5E34263257B AF

407

Summary of Contents for SINAMICS G120C

Page 1: ...09 2017 Edition Low voltage converter Built in units with frame sizes AA F Operating Instructions www siemens com drives SINAMICS G120C SINAMICS ...

Page 2: ......

Page 3: ...017 FW V4 7 SP9 A5E34263257B AF Changes in the current manual Fundamental safety instructions 1 Introduction 2 Description 3 Installing 4 Commissioning 5 Advanced commissioning 6 Saving settings and series commissioning 7 Alarms faults and system messages 8 Corrective maintenance 9 Technical data 10 Appendix A ...

Page 4: ...onnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers ar...

Page 5: ...perating instructions Operating instructions SINAMICS G120C FW V4 7 SP6 https support industry siemens com cs ww en view 109744769 New functions Telegram 350 added for PROFIBUS and PROFINET Drive control via PROFIBUS or PROFINET Page 179 Improved method for optimizing the efficiency of standard induction motors Efficiency optimization Page 311 End position control with two limit switches Limit pos...

Page 6: ...le length Page 77 With the installation of a suitable fuse the short circuit current rating SCCR of the inverter is 100 kA irrespective of the frame size General inverter technical data Page 405 Other revised chapters Description for drive control via PROFIBUS and PROFINET has been revised Drive control via PROFIBUS or PROFINET Page 179 External Class B line filters for inverters FSAA FSC and refe...

Page 7: ...multi motor drives that can be operated 40 4 Installing 41 4 1 EMC compliant setup of the machine or plant 41 4 1 1 Control cabinet 42 4 1 2 Cables 43 4 1 3 Electromechanical components 46 4 2 Mounting base components 47 4 3 Installing the inverter 50 4 4 Mounting the line reactor 57 4 5 Mounting the output reactor 59 4 6 Mount dU dt filter plus Voltage Peak Limiter 62 4 7 Mounting the braking res...

Page 8: ...inverter 108 4 9 10 2 What do you have to set for communication via PROFIBUS 109 4 9 10 3 Installing the GSD 110 4 9 10 4 Setting the address 110 4 10 Connecting a motor holding brake 112 4 11 Monitoring the temperature of the braking resistor 113 5 Commissioning 115 5 1 Commissioning guidelines 115 5 2 Tools to commission the inverter 116 5 3 Preparing for commissioning 117 5 3 1 Collecting motor...

Page 9: ... Receive data and send data 179 6 5 2 Telegrams 180 6 5 3 Control and status word 1 182 6 5 4 NAMUR message word 185 6 5 5 Parameter channel 186 6 5 6 Examples for using the parameter channel 189 6 5 7 Extend telegrams and change signal interconnection 191 6 5 8 Slave to slave communication 193 6 5 9 Acyclically reading and writing inverter parameters 193 6 6 Drive control via Modbus RTU 194 6 7 D...

Page 10: ...8 6 18 PID technology controller 252 6 19 Motor control 258 6 19 1 Reactor filter and cable resistance at the inverter output 258 6 19 2 V f control 259 6 19 2 1 Characteristics of U f control 261 6 19 2 2 Optimizing motor starting 264 6 19 3 Encoderless vector control 268 6 19 3 1 Structure of vector control without encoder sensorless 268 6 19 3 2 Optimizing the speed controller 270 6 19 3 3 Adva...

Page 11: ...349 8 1 Operating states indicated on LEDs 350 8 2 Identification maintenance data I M 353 8 3 Alarms alarm buffer and alarm history 354 8 4 Faults alarm buffer and alarm history 357 8 5 List of alarms and faults 361 9 Corrective maintenance 369 9 1 Spare parts compatibility 369 9 2 Replacing inverter components 370 9 2 1 Overview of how to replace an inverter 371 9 2 2 Replacing a converter with ...

Page 12: ...6 Braking resistor 427 A Appendix 429 A 1 New and extended functions 429 A 1 1 Firmware version 4 7 SP9 429 A 1 2 Firmware version 4 7 SP6 431 A 1 3 Firmware version 4 7 SP3 432 A 1 4 Firmware version 4 7 435 A 1 5 Firmware version 4 6 SP6 436 A 1 6 Firmware version 4 6 437 A 1 7 Firmware version 4 5 438 A 2 Handling the BOP 2 operator panel 439 A 2 1 Menu structure symbols and keys 439 A 2 2 Chan...

Page 13: ...re V4 4 V4 7 SP6 458 A 7 Manuals and technical support 459 A 7 1 Overview of the manuals 459 A 7 2 Configuring support 461 A 7 3 Product Support 462 Index 463 Table of contents SINAMICS G120C converter Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF 13 ...

Page 14: ...Table of contents SINAMICS G120C converter 14 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 15: ... power connections and the protective conductor connection 5 Check whether the existing auxiliary supply circuits are de energized 6 Ensure that the motors cannot move 7 Identify all other dangerous energy sources e g compressed air hydraulic systems or water Switch the energy sources to a safe state 8 Check that the correct drive system is completely locked After you have completed the work resto...

Page 16: ...ices with protection class I high voltages can be present at open exposed parts which when touched can result in death or severe injury Ground the device in compliance with the applicable regulations WARNING Arcing when a plug connection is opened during operation Opening a plug connection when a system is operation can result in arcing that may cause serious injury or death Only open plug connect...

Page 17: ...due to electromagnetic fields Electromagnetic fields EMF are generated by the operation of electrical power equipment such as transformers converters or motors People with pacemakers or implants in the immediate vicinity of this equipment are at particular risk If you have a heart pacemaker or implant maintain a minimum distance of 2 m from electrical power equipment WARNING Unexpected movement of...

Page 18: ...component WARNING Unrecognized dangers due to missing or illegible warning labels Dangers might not be recognized if warning labels are missing or illegible Unrecognized dangers may cause accidents resulting in serious injury or death Check that the warning labels are complete based on the documentation Attach any missing warning labels to the components where necessary in the national language Re...

Page 19: ...ration once you have guaranteed that the functions relevant to safety are running correctly Note Important safety notices for Safety Integrated functions If you want to use Safety Integrated functions you must observe the safety notices in the Safety Integrated manuals WARNING Malfunctions of the machine as a result of incorrect or changed parameter settings As a result of incorrect or changed par...

Page 20: ...nd electronic components modules or devices in their original packaging or in other suitable materials e g conductive foam rubber of aluminum foil Only touch components modules and devices when you are grounded by one of the following methods Wearing an ESD wrist strap Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring Only place electronic components modules or device...

Page 21: ...lutions but are only intended to provide support for typical tasks You are responsible for the proper operation of the described products These application examples do not relieve you of your responsibility for safe handling when using installing operating and maintaining the equipment Fundamental safety instructions 1 3 Warranty and liability for application examples SINAMICS G120C converter Oper...

Page 22: ...dergo continuous development to make them more secure Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions Use of product versions that are no longer supported and failure to apply latest updates may increase customer s exposure to cyber threats To stay informed about product updates subscribe to the Siemens Industrial Security RSS...

Page 23: ...c can occur inside and outside the components under fault conditions caused by for example Component failure Software errors Operation and or environmental conditions outside the specification External influences damage 3 Hazardous shock voltages caused by for example Component failure Influence during electrostatic charging Induction of voltages in moving motors Operation and or environmental con...

Page 24: ...Fundamental safety instructions 1 5 Residual risks of power drive systems SINAMICS G120C converter 24 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 25: ...cient for all standard applications and enables drives to be commissioned as efficiently as possible Where it appears useful additional information for entry level personnel has been added The operating instructions also contain information about special applications Since it is assumed that readers already have a sound technical knowledge of how to configure and parameterize these applications th...

Page 26: ...data is required for commissioning How is the inverter set in the factory What is the commissioning procedure How do you restore the inverter factory settings Advanced commissioning Page 157 Which functions are included in the inverter firmware How do the functions interoperate with one another How are the functions set Saving settings and series commissioning Page 321 Why is it necessary to back ...

Page 27: ...t are the most important inverter parameters How is the inverter operated using the BOP 2 Operator Panel How does the device trace function in STARTER How can signal interconnections be changed in the inverter firmware What does BiCo technology mean Where can you find additional manuals and information about the inverter Introduction 2 2 Guide through the manual SINAMICS G120C converter Operating ...

Page 28: ...Introduction 2 2 Guide through the manual SINAMICS G120C converter 28 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 29: ...s This document contains recommendations relating to third party products Siemens accepts the fundamental suitability of these third party products You can use equivalent products from other manufacturers Siemens does not accept any warranty for the properties of third party products Use of OpenSSL This product contains software developed in the OpenSSL project for use within the OpenSSL toolkit T...

Page 30: ...nverter rating plate 1 set of terminal strips for connecting the inputs and outputs 1 set of shield plates including mounting materials Compact Operating Instructions in German and English The inverter contains open source software OSS The OSS license terms are saved in the inverter 1 set of connectors for connecting the line supply motor and braking resistor Only for inverters with fieldbus via U...

Page 31: ... 6 6 6 6 8 6 6 6 6 3 3 6LQDPLFV QSXW QSXW 2XWSXW 0RWRU 0RWRU ZZZ VLHPHQV FRP VLQDPLFV 6 6HULDO 1R 9HUVLRQ 9 The rating plate contains the Article No and the hardware and firmware version of the inverter You will find a rating plate at the following locations on the inverter At the front after removing the blanking cover for the operator panel At the side on the heat sink Description 3 1 Scope of d...

Page 32: ... article number 6SL3210 1KE the hardware version e g C02 and the firmware e g V4 7 on the inverter rating plate Shield plate including mounting hardware Compact Operating Instructions in German and English The inverter contains open source software OSS The OSS license terms are saved in the inverter 1 set of covers for the motor line and braking resistor terminals Description 3 2 Scope of delivery...

Page 33: ...WSXW 0RWRU 0RWRU ZZZ VLHPHQV FRP VLQDPLFV 6 6HULDO 1R 9HUVLRQ 9 The rating plate contains the Article No and the hardware and firmware version of the inverter You will find a rating plate at the following locations on the inverter At the front after removing the blanking cover for the operator panel At the side on the heat sink Description 3 2 Scope of delivery inverters FSD FSF SINAMICS G120C con...

Page 34: ...certain hazardous substances in electrical and electronic devices RoHS II European EMC Directive By completely complying with IEC EN 61800 3 it has been proven that the inverter is in compliance with directive 2004 108 EC or 2014 30 EU Underwriters Laboratories North American market Inverters provided with one of the test symbols displayed fulfil the requirements stipulated for the North American ...

Page 35: ... certificates for functions relating to functional safety Safety Integrated http support automation siemens com WW view en 22339653 134200 Certificates of products that were certified by UL http database ul com cgi bin XYV template LISEXT 1FRAME index html Certificates of products that were certified by TÜV SÜD https www tuev sued de industrie_konsumprodukte zertifikatsdatenbank Standards that are...

Page 36: ...E22 6UX1 6SL3210 1KE23 2UX1 6SL3210 1KE23 8UX1 6SL3203 0BE23 8BA0 50 m with additional fer rite core We recommend ferrite cores from Wurth Elek tronik GmbH Article number 74270095 1 with restrictions see below Line reactor The line reactor increases the level of protection for the inverter against overvoltages harmonics and commutation dips In order that the inverter service life is not reduced a ...

Page 37: ...00 3TD00 4AD0 Frame size A frame size F 3 kW 132 kW A sine wave filter is not available 1 with restrictions see below Output reactor In order to increase the maximum permissible motor cable length you need one or two output reactors depending on the inverter Frame size AA frame size C An output reactor Frame size D frame size F Two output reactors connected in series Inverter Output reactor Output...

Page 38: ...1 4 1 6SL3210 1KE31 7 1 6SL3210 1KE32 1 1 6SL3210 1KE32 4 1 6SL3000 2DE32 6AA0 Braking resistor The braking resistor allows the inverter to actively brake loads with high moments of inertia Inverter Braking resistor Braking resistor as base component Frame size AA 0 55 kW 1 1 kW 6SL3210 1KE11 8 6SL3210 1KE12 3 6SL3210 1KE13 2 6SL3201 0BE14 3AA0 6SE6400 4BD11 0AA0 1 1 5 kW 6SL3210 1KE14 3 2 2 kW 6S...

Page 39: ...e optional component is only permitted for operation of the inverter with the HO base load output 1 5 kW Supplementary optional components for the inverter In addition to the optional components offered by SIEMENS supplementary components are also available from selected partners Further information is provided on the Internet Drive options partner www siemens de drives options partner Description...

Page 40: ... as a result Please observed the notes in the System Manual Requirements for third party motors Further information is provided on the Internet Requirements for third party motors https support industry siemens com cs ww en view 79690594 Multi motor drive A multi motor drive involves simultaneously operating several motors from one inverter For standard induction motors multi motor drives are perm...

Page 41: ...QH ILOWHU QYHUWHU UDNLQJ UHVLVWRU 2XWSXW UHDFWRU RU VLQH ZDYH ILOWHU RQWURO FDELQHW LQH VXSSO ULYHQ PDFKLQH Figure 4 1 Example of the EMC zones of a plant or machine Inside the control cabinet Zone A Line supply connection Zone B Power electronics Devices in Zone B generate energy rich electromagnetic fields Zone C Control and sensors Devices in Zone C do not generate any energy rich electromagnet...

Page 42: ...d electrical connection Mount the control cabinet components on a bare metal mounting plate Connect the mounting plate to the control cabinet frame and PE bar and shield support through a large surface area to establish a good electrical connection For screw connections onto painted or anodized surfaces establish a good conductive contact using one of the following methods Use special serrated con...

Page 43: ...on is available in the Internet EMC installation guideline http support automation siemens com WW view en 60612658 4 1 2 Cables Cables with a high level of interference and cables with a low level of interference are connected to the inverter Cables with a high level of interference Cable between the line filter and inverter Motor cable Cable at the inverter DC link connection Cable between the in...

Page 44: ...ables parallel and close to one another Twist incoming and outgoing unshielded individual conductors Alternatively you can route incoming and outgoing conductors in parallel but close to one another Ground any unused conductors of signal and data cables at both ends Signal and data cables must only enter the cabinet from one side e g from below Using shielded cables for the following connections C...

Page 45: ...trical connection Requirements relating to shielded cables Use cables with finely stranded braided shields Connect the shield to at least one end of the cable DUH VKLHOG 0RXQWLQJ SODWH 6KLHOG SODWH RQQHFW VKLHOG 7RRWKHG WDSH RVH FODPS Figure 4 4 Examples for EMC compliant shield support Attach the shield to the shield support directly after the cable enters the cabinet Do not interrupt the shield ...

Page 46: ...ays Solenoid valves Motor holding brakes Connect the surge voltage protection circuit directly at the coil Use RC elements or varistors for AC operated coils and freewheeling diodes or varistors for DC operated coils Installing 4 1 EMC compliant setup of the machine or plant SINAMICS G120C converter 46 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 47: ...l dimensions in mm K E 7 FSAA FSA FSB FSC B 73 100 140 b 62 3 80 120 H 202 297 359 h 186 281 343 T 65 85 95 Figure 4 5 Line filter Installing 4 2 Mounting base components SINAMICS G120C converter Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF 47 ...

Page 48: ...filter Braking resistor Mounting of the base components 4 M4 screws 4 M4 nuts 4 M4 washers Tightening torque 5 Nm Installing 4 2 Mounting base components SINAMICS G120C converter 48 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 49: ...rame size FSAA Mount the inverter using two M4 screws on the base component Mounting frame size FSAA on two base components 0RWRU RXWSXW FKRNH RU VLQH ZDYH ILOWHU 0RWRU RXWSXW FKRNH RU VLQH ZDYH ILOWHU LQH VXSSO LQH VXSSO LQH VXSSO LQH ILOWHU RU OLQH UHDFWRU UDNLQJ UHVLVWRU 0RWRU LQH ILOWHU LQH ILOWHU RU OLQH UHDFWRU 6LQH ZDYH ILOWHUV LQH VXSSO 0RWRU LQH ILOWHU RU OLQH UHDFWRU 2XWSXW FKRNH LQH UHD...

Page 50: ...easure must prevent the spread of fire and emissions outside the control cabinet Protection against condensation or electrically conductive contamination Protect the device e g by installing it in a control cabinet with degree of protection IP54 according to IEC 60529 or NEMA 12 Further measures may be necessary for particularly critical operating conditions If condensation or conductive pollution...

Page 51: ... 295 mm Height including shield plate 268 mm 276 mm 276 mm 375 mm Width 73 mm 73 mm 100 mm 140 mm Depth of the inverter with PROFINET interface 178 mm 226 mm 226 mm 226 mm Depth of the inverter with USS MB or PROFIBUS inter face 155 mm 203 mm 203 mm 203 mm Additional depth with opera tor panel attached 11 mm with inserted BOP 2 Basic Operator Panel or IOP 2 Intelli gent Operator Panel Installing 4...

Page 52: ... including shield plate 708 mm 850 mm 1107 mm Height of the lower shield plate 152 mm 177 mm 257 mm Height of the upper shield plate 1 84 mm 123 mm 142 mm Width 200 mm 275 mm 305 mm Depth 237 mm 237 mm 357 mm Additional depth with opera tor panel OP attached 11 mm with inserted BOP 2 Basic Operator Panel or IOP 2 Intelli gent Operator Panel 1 The upper shield plate is optionally available Installi...

Page 53: ...h an integrated line filter then mount the EMC connecting bracket on the shield plate On inverters without a filter the EMC connecting bracket is not included in the scope of supply of the inverter 2 Then slide the shield module into the inverter so that it is held in the inverter by the clamping spring The shield module is located correctly if it can be easily withdrawn from the inverter without ...

Page 54: ...nting on a control cabinet panel Table 4 3 Drilling patterns and mounting equipment FSAA FSC Frame size AA 0 55 kW 2 2 kW Frame size A 3 0 kW 4 0 kW Frame size B 5 5 kW 7 5 kW Frame size C 11 kW 18 5 kW Drilling pattern Drilling pattern with out shield plate When the shield plate is mounted the drilling pattern is compatible to frame size A Mounting parts 2 M4 bolts 2 M4 nuts 2 M4 washers 3 M4 bol...

Page 55: ...a standard mounting rail TS 35 PP You can mount inverters frame size FSAA on a TS 35 standard mounting rail Procedure Proceed as follows to mount the inverter on a mounting rail 1 Mount the inverter on the top edge of the mounting rail 2 Using a screwdriver actuate the release button on the upper side of the inverter 3 Continue to actuate the release button until the inverter audibly snaps onto th...

Page 56: ...ted the inverter on a mounting rail To remove actuate the release button and at the same time withdraw the inverter from the mounting rail Installing 4 3 Installing the inverter SINAMICS G120C converter 56 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 57: ...s and components PP PP PP PP PP PP PP PP N N N N P P P P P P P P P P P P P P P P Figure 4 12 Clearances between the line reactors and other devices examples for space saving installation Installing 4 4 Mounting the line reactor SINAMICS G120C converter Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF 57 ...

Page 58: ...3203 0CE21 8AA0 0 Article number 6SL3203 0CE23 8AA0 0 Mount the line reactor using M5 screws nuts and washers Tightening torque 6 Nm Assignment of line reactor to inverter Optional components Page 36 Installing 4 4 Mounting the line reactor SINAMICS G120C converter 58 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 59: ...ces and components N N N N PP PP PP PP PP PP PP PP P P P P P P P P P P P P P P P P Figure 4 13 Minimum clearances of the output reactor to other devices space saving mounting examples Installing 4 5 Mounting the output reactor SINAMICS G120C converter Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF 59 ...

Page 60: ...n M4 screws nuts and washers Tightening torque 3 Nm 0 Article number 6SL3202 0AE21 8CA0 Installation M5 screws nuts and washers Tightening torque 6 Nm 0 Article number 6SL3202 0AE23 8CA0 Installation M5 screws nuts and washers Tightening torque 6 Nm 0 Installing 4 5 Mounting the output reactor SINAMICS G120C converter 60 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 61: ...m Article number 6SL3000 2BE32 1AA0 Installation M8 screws nuts and washers Tightening torque 25 Nm Article number 6SL3000 2BE32 6AA0 Installation M8 screws nuts and washers Tightening torque 25 Nm Assignment of output reactor to inverter Optional components Page 36 Installing 4 5 Mounting the output reactor SINAMICS G120C converter Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF 61 ...

Page 62: ...ounting M10 screws nuts and washers 8 9 36 16 3 Figure 4 15 Overview of the Voltage Peak Limiter Figure 4 16 Voltage Peak Limiter Mounting M6 screws nuts and washers Installing 4 6 Mount dU dt filter plus Voltage Peak Limiter SINAMICS G120C converter 62 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 63: ...ting down the inverter wait for the device to cool down before touching it Clearances to other devices PP PP PP PP PP PP PP P P PP P P P P P P P P Figure 4 17 Minimum clearances for the braking resistor when mounting on the floor or a wall Keep shaded areas free of any devices and components Mounting instructions Mount the resistor on a heat resistant level surface with a high thermal conductivity...

Page 64: ... 180 187 430 M5 6 Nm JJY 023424020001 220 610 180 187 570 M5 6 Nm JJY 023434020001 350 630 180 317 570 M5 6 Nm JJY 023454020001 1 JJY 023422620001 JJY 023434020001 220 350 470 630 180 180 187 317 430 570 M5 6 Nm M5 6 Nm JJY 023464020001 1 JJY 023434020001 JJY 023434020001 350 350 630 630 180 180 317 317 570 570 M5 6 Nm M5 6 Nm Mount the braking resistor using screws nuts and washers 1 The article ...

Page 65: ...ichter A TN system transfers the PE protective earth to the installed plant or system via a conductor Generally in a TN line system the neutral point is grounded There are versions of a TN system with a grounded line conduc tor e g with grounded L1 A TN line system can transfer the neutral conductor N and the PE protective con ductor either separately or combined 7UDQVIRUPHU RU JHQHUDWRU 7R WKH V ...

Page 66: ...r external line filter Operation on TT line systems with grounded neutral point permissible Operation on TT line systems without grounded neutral point not permissible Inverter without line filter Operation on all TT line systems permissible For installations in compliance with IEC operation on a TT line system is permissible For installations in compliance with UL operation on a TT line system is...

Page 67: ... Behavior of the inverter when a ground fault occurs In some instances even for a ground fault the inverter should still remain functional In cases such as these you must install an output reactor This prevents an overcurrent trip or damage to the drive 4 8 2 Protective conductor WARNING Electric shock due to interrupted protective conductor The drive components conduct a high leakage current via ...

Page 68: ... the line or motor feeder cable Additional requirements placed on the protective conductor For permanent connection the protective conductor must fulfill at least one of the following conditions The protective conductor is routed so that it is protected against damage along its complete length Cables routed inside switch cabinets or enclosed machine housings are considered to be adequately protect...

Page 69: ... UHDFWRU RU G8 GW ILOWHU QYHUWHU 8 9 16 36 3 3 3 9 8 9 8 3 5 5 5 5 9 8 3 3 Figure 4 20 Connection of the inverters FSD FSE and their optional components 7ZR EUDNLQJ UHVLVWRUV LQ SDUDOOHO 9ROWDJH 3HDN LPLWHU 2XWSXW UHDFWRU RU G8 GW ILOWHU QYHUWHU 8 9 16 36 3 3 3 9 8 9 8 3 5 5 3 5 5 5 5 9 8 3 3 Figure 4 21 Connection of the inverter FSF and its optional components Installing 4 8 Connect the line sup...

Page 70: ...age 41 Overview of the connections FSAA FSC 3 5 5 9 8 The plugs for connecting the line supply motor and braking resistor are located on the lower side of the inverter Installing 4 8 Connect the line supply motor and braking resistor SINAMICS G120C converter 70 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 71: ...g resistor Connecting the line supply and motor frame sizes FSD FSE Remove the lower connection covers You must re attach the covers in order to re establish the touch protection of the inverter after the cables have been connected Installing 4 8 Connect the line supply motor and braking resistor SINAMICS G120C converter Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF 71 ...

Page 72: ...ecting the braking resistor frame sizes FSD FSF We recommend mounting the shield plate The shield plate is not included in the scope of delivery of the inverter Spare parts Page 383 Procedure To connect a braking resistor proceed as follows 1 Remove the upper inverter cover 2 Release the two braking resistor terminals 3 Remove the seal together with the connection cover upwards away from the inver...

Page 73: ...b bN bN bಹb bN b b bPPt b b bPPt b b bPPt b b b1P bOEIbLQ bOEIbLQ bOEIbLQ bOEIbLQ bOEIbLQ UDPH VL H UDWHG SRZHU RQQHFWLRQ IRU EUDNLQJ UHVLVWRU RQGXFWRU FURVV VHFWLRQ WLJKWHQLQJ WRUTXH b1P b1P b1P b1P bN bಹb bN bN bಹb bN bN bಹb bN b b bPPt b b bPPt b b bPPt b b b1P bOEIbLQ bOEIbLQ bOEIbLQ bOEIbLQ bOEIbLQ b b b1P bOEIbLQ 1P 1P PPt PPt ෪ PPt OEI LQ OEI LQ bN bಹb bN bN bN bಹb bN bN 6 6 6 6 6 6 6 ෪ PPt...

Page 74: ...bN bಹb bN 3 0 1P OEI LQ 3 0 3 0 3 0 3 0 b1P bOEIbLQ OEI LQ PPt OEI LQ PPt OEI LQ 1P 0 0 0 5DWHG SRZHU RI WKH LQYHUWHU RQGXFWRU FURVV VHFWLRQ WLJKWHQLQJ WRUTXH G8 GW ILOWHU 5DWHG SRZHU RI WKH LQYHUWHU RQGXFWRU FURVV VHFWLRQ WLJKWHQLQJ WRUTXH 9ROWDJH 3HDN LPLWHU bN bಹb bN 3 0 0 bN bಹb bN 0 5DWHG SRZHU RI WKH LQYHUWHU RQQHFWLRQ FURVV VHFWLRQ WLJKWHQLQJ WRUTXH UDNLQJ UHVLVWRU 7HPSHUDWXUH FRQWDFW 1P 1P...

Page 75: ... being able to interrupt these short circuit currents and being destroyed and so causing electric shock or a fire Ensure that the uninfluenced short circuit current at the line terminal of the inverter does not exceed the breaking capacity SCCR or Icc of the protective device used Table 4 6 Branch circuit protection according to the IEC standard and UL standard Frame size Rated power Article numbe...

Page 76: ... Electrical Code part 1 and also all local regulations Depending on the inverter use the following power and motor cables FSAA with rated power 1 5 kW Copper conductor suitable for temperatures 60 C FSAA 2 2 KW and FSA FSC Copper conductor suitable for temperatures 75 C FSD FSF Copper conductor suitable for temperatures 60 C or 75 C For frame size FSE use a copper conductor suitable for temperatur...

Page 77: ...filter and without output reactor Inverter without filter and without output reactor Inverter without fil ter with an output re actor with shielded motor cable Shielded Unshiel ded Shielded Unshiel ded Shielded Unshiel ded FSAA 25 m 2 50 m 100 m 150 m 3 150 m 150 m 4 225 m 4 FSA FSC 25 m 2 50 m 100 m 150 m 150 m 150 m 4 225 m 4 1 The values are valid for a pulse frequency set at the factory 2 When...

Page 78: ...utput reactors in ser ies with shielded motor cable Shielded Unshielded Shielded Unshielded FSD FSE 2 150 m 200 m 300 m 350 m 525 m FSF 2 150 m 300 m 450 m 525 m 800 m 1 The values are valid for a pulse frequency set at the factory 2 The specified motor cable lengths apply for a line voltage of 400 V Installing 4 8 Connect the line supply motor and braking resistor SINAMICS G120C converter 78 Oper...

Page 79: ... 81 ෭ ෪ 81 ෭ ෪ 31 9 9 I 0 01 I 3 31 9 8 8 8 8 9 9 In a delta connection the motor is oper ated with a voltage and frequency above its rated values As a consequence the motor power is increased by a factor 3 1 73 In the range f 0 87 Hz the motor can output its rated torque MN The maximum voltage U 400 V is avail able at a frequency of f 3 50 Hz 87 Hz The motor only goes into field weakening above 8...

Page 80: ...h a residual current device RCD ELCB or RCCB or residual current monitoring equipment RCM under the following conditions The inverter is connected to a TN system You are using an inverter with frame sizes FSAA FSA or FSB You are using a super resistant universal current sensitive RCD RCM type B such as a SIQUENCE circuit breaker from Siemens RCD RCM tripping current for filtered devices 300 mA RCD...

Page 81: ...ory card slot Switch for AI 0 8 I 0 4 mA 20 mA U 10 0 V 10 V Switch for the bus address Only on G120C DP and G120C USS MB 2II 2Q LW LW LW LW LW LW LW G120C PN No function USB interface X22 for con nection to a PC 1 1 5 6 Status LED LNK1 2 only for G120C PN Terminal strip X139 2 21 Switch for bus termination only on G120C USS MB G120 DP and G120C PN No function Fieldbus interface at the bottom Inst...

Page 82: ...to insert or withdraw the memory card USB interface X22 for connection to a PC Terminal strip X130 8 Switch for analog inputs AI 0 and AI 1 I 0 4 mA 20 mA U 10 0 V 10 V Terminal strip X132 Terminal strip X133 Fieldbus interface X150 at the bottom Installing 4 9 Connecting the interfaces for the inverter control SINAMICS G120C converter 82 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 83: ...HU VXSSO 1 UHIHUHQFH IRU GDWD 5 7 1 UHFHLYH DQG WUDQVPLW 175 3 FRQWURO VLJQDO 5 7 3 UHFHLYH DQG WUDQVPLW 7UDQVPLW GDWD 7UDQVPLW GDWD 5HFHLYH GDWD 5HFHLYH GDWD 7 7 5 5 0RGEXV 578 866 352 86 3 3 352 1 7 WKHU1HW 3 Installing 4 9 Connecting the interfaces for the inverter control SINAMICS G120C converter Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF 83 ...

Page 84: ...e the 24 V power supply from terminal 9 to supply the digital inputs then you must connect GND with DI COM1 and DI COM2 at the terminals When an optional 24 V power supply is connected to terminals 31 32 the Control Unit remains in operation even after the Power Module has been disconnected from the line supply The Control Unit thus maintains fieldbus communication for example for terminals 31 32 ...

Page 85: ...the external and the internal inverter power supply voltages with one another then you must connect GND with terminals 34 and 69 at the terminals 2 2 1 20 20 2 12 2 20 2 1 9 287 1 H W 9H W Connection of contacts switching to N potential with an external power source Connect terminals 69 and 34 at the termi nals Installing 4 9 Connecting the interfaces for the inverter control SINAMICS G120C conver...

Page 86: ...ted from GND if as described above you use the 24 V power supply from terminal 9 to supply the digital inputs then you must connect GND with DI COM1 and DI COM2 at the terminals When an optional 24 V power supply is connected to terminals 31 32 the inverter remains in operation even after the Power Module has been disconnected from the line supply As a consequence the inverter maintains fieldbus c...

Page 87: ...onnect the external and the internal inverter power supply voltages with one another then you must connect GND with terminals 34 and 69 at the terminals 1 H W 9H W 2 326 2 1 9 RXW 1 20 2 12 2 20 2 1 20 Connection of contacts switching to N potential with an external power source Connect terminals 69 and 34 at the terminals Installing 4 9 Connecting the interfaces for the inverter control SINAMICS ...

Page 88: ... FWXDO VSHHG YDOXH P P ODUP DXOW 21 2 5HYHUVLQJ GLUHFWLRQ RI URWDWLRQ FNQRZOHGJH IDXOW 9 1 1 1 20 9 RXW 1 2 1 2 326 2 1 7 02725 7 02725 9 RXW 1 20 2 12 2 20 2 1 Figure 4 26 Factory settings for G120C USS FSAA FSC Installing 4 9 Connecting the interfaces for the inverter control SINAMICS G120C converter 88 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 89: ...FK RYHU RSHQ ORRS FRQWURO DQG VHWSRLQW LHOGEXV RJ 9 1 1 1 20 9 RXW 1 2 1 2 326 2 1 7 02725 7 02725 9 RXW 1 20 2 12 2 20 2 1 352 86 352 1 7 Figure 4 27 Factory settings for G120C DP and G120C PN FSAA FSC Installing 4 9 Connecting the interfaces for the inverter control SINAMICS G120C converter Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF 89 ...

Page 90: ...WURO RJ RJ 6ZLWFK RYHU RSHQ ORRS FRQWURO DQG VHWSRLQW LHOGEXV RJJLQJ 9 RXW 1 2 1 2 326 2 1 7 02725 7 02725 9 RXW 1 20 2 12 2 20 2 1 9 1 1 1 1 20 Figure 4 28 Factory setting for G120C PN FSD FSF Installing 4 9 Connecting the interfaces for the inverter control SINAMICS G120C converter 90 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 91: ...eed setpoints Designation in the BOP 2 coN 2 SP Default setting 2 Conveyor systems with Basic Safety FNQRZOHGJH IDXOW 21 2 ZLWK IL HG VSHHG VHWSRLQW L HG VSHHG VHWSRLQW 5HVHUYHG I U D VDIHW IXQFWLRQ FWXDO VSHHG YDOXH DUQLQJ DXOW 2 2 2 DO 0 p0730 DO 1 p0731 AO 0 p0771 0 DI 0 r0722 0 DI 5 r0722 5 Fixed speed setpoint 1 p1001 fixed speed setpoint 2 p1002 fixed speed setpoint active r1024 Speed setpoi...

Page 92: ...4 Speed setpoint main setpoint p1070 0 1024 Several of the DI 0 DI 1 DI 4 and DI 5 high the inverter adds the corresponding fixed speed setpoints Designation in the BOP 2 coN 4 SP Default setting 4 Conveyor system with fieldbus RQWURO YLD 352 GULYH WHOHJUDP FWXDO VSHHG YDOXH DUQLQJ DXOW 2 2 2 DO 0 p0730 DO 1 p0731 AO 0 p0771 0 Speed setpoint main setpoint p1070 0 2050 1 Designation in the BOP 2 co...

Page 93: ...6SHHG DFWXDO YDOXH ODUP FNQRZOHGJH IDXOW RJ RJ RU VSHHG VHWSRLQW RJ 6ZLWFK RYHU FRQWURO DQG VHWSRLQW 7HOHJUDP RJJLQJ LHOGEXV LV QRW DFWLYH RQWURO YLD 352 GULYH WHOHJUDP 1R IXQFWLRQ 1R IXQFWLRQ DXOW 6SHHG VHWSRLQW 7HOHJUDP 3 2 2 2 DO 0 p0730 DO 1 p0731 AO 0 p0771 0 DI 0 r0722 0 DI 3 r0722 3 Speed setpoint main setpoint p1070 0 2050 1 Jog 1 speed setpoint p1058 factory setting 150 rpm Jog 2 speed se...

Page 94: ...0 1050 Designation in the BOP 2 MoP SAFE Default setting 9 Standard I O with MOP 0RWRUL HG SRWHQWLRPHWHU ORZHU FNQRZOHGJH IDXOW 21 2 0RWRUL HG SRWHQWLRPHWHU UDLVH 6SHHG DFWXDO YDOXH ODUP DXOW 6SHHG VHWSRLQW 2 2 2 DO 0 p0730 DO 1 p0731 AO 0 p0771 0 DI 0 r0722 0 DI 3 r0722 3 Motorized potentiometer setpoint after ramp function generator r1050 Speed setpoint main setpoint p1070 0 1050 Designation in ...

Page 95: ...ignation in the BOP 2 Std ASP Default setting 13 Standard I O with analog setpoint and safety 6SHHG VHWSRLQW FNQRZOHGJH IDXOW 21 2 5HYHUVLQJ 5HVHUYHG I U D VDIHW IXQFWLRQ FWXDO VSHHG YDOXH DUQLQJ DXOW 2 2 2 DO 0 p0730 DO 1 p0731 AO 0 p0771 0 DI 0 r0722 0 DI 5 r0722 5 AI 0 r0755 0 Speed setpoint main setpoint p1070 0 755 0 Designation in the BOP 2 ASPS Installing 4 9 Connecting the interfaces for t...

Page 96: ...6SHHG VHWSRLQW 3 3 3 3 3 3 3 3 3 2 2 2 DO 0 p0730 DO 1 p0731 AO 0 p0771 0 DI 0 r0722 0 DI 5 r0722 5 Motorized potentiometer setpoint after ramp function generator r1050 Speed setpoint main setpoint p1070 0 2050 1 p1070 1 1050 Switch controller via PZD01 bit 15 p0810 r2090 15 Designation in the BOP 2 Proc Fb Installing 4 9 Connecting the interfaces for the inverter control SINAMICS G120C converter ...

Page 97: ...unction generator r1050 Speed setpoint main setpoint p1070 0 755 0 p1070 1 1050 Designation in the BOP 2 Proc Default setting 17 2 wire forw backw1 6SHHG VHWSRLQW FNQRZOHGJH IDXOW 21 2 FORFNZLVH 21 2 FRXQWHUFORFNZLVH 6SHHG DFWXDO YDOXH ODUP DXOW 2 2 2 DO 0 p0730 DO 1 p0731 AO 0 p0771 0 DI 0 r0722 0 DI 2 r0722 2 AI 0 r0755 0 Speed setpoint main setpoint p1070 0 755 0 Designation in the BOP 2 2 wIrE...

Page 98: ... the BOP 2 2 wIrE 2 Default setting 19 3 wire enable forw backw 6SHHG VHWSRLQW FNQRZOHGJH IDXOW 21 FRXQWHUFORFNZLVH QDEOH 2 21 FORFNZLVH 6SHHG DFWXDO YDOXH ODUP DXOW 2 2 2 DO 0 p0730 DO 1 p0731 AO 0 p0771 0 DI 0 r0722 0 DI 4 r0722 4 AI 0 r0755 0 Speed setpoint main setpoint p1070 0 755 0 Designation in the BOP 2 3 wIrE 1 Installing 4 9 Connecting the interfaces for the inverter control SINAMICS G1...

Page 99: ...nt p1070 0 755 0 Designation in the BOP 2 3 wIrE 2 Default setting 21 USS fieldbus FNQRZOHGJH IDXOW 866 EDXG 3 3 YDULDEOH 6SHHG DFWXDO YDOXH ODUP DXOW 2 2 2 DO 0 p0730 DO 1 p0731 AO 0 p0771 0 DI 2 r0722 2 Speed setpoint main setpoint p1070 0 2050 1 Designation in the BOP 2 FB USS Installing 4 9 Connecting the interfaces for the inverter control SINAMICS G120C converter Operating Instructions 09 20...

Page 100: ...he same state at its fail safe digital input High signal The safety function is deselected Low signal The safety function is selected Connecting P P and P M switching fail safe digital outputs 9 2 0 PP switching digital output 9 0 2 PM switching digital output It is permissible to connect PP and PM switching safe outputs to a fail safe digital input Fault detection The inverter compares the two si...

Page 101: ...WARNING Electric shock due to unsuitable power supply Death or serious injury can result when live parts are touched in the event of a fault For all connections and terminals of the electronic boards only use power supplies that provide PELV Protective Extra Low Voltage or SELV Safety Extra Low Voltage output voltages WARNING Electric shock due to unsuitable motor temperature evaluation system Vol...

Page 102: ...les of more than 30 m at the digital inputs and 24 V power supply connect an overvoltage protection element between the terminal and the associated reference potential We recommend using the Weidmüller overvoltage protection terminal with designation MCZ OVP TAZ DIODE 24VDC Table 4 9 Permissible cables and wiring options Solid or finely stran ded cable Flexible conductor with non insulated end sle...

Page 103: ...ble to the terminal strip on the shield plate of the inverter Shielded cables to the terminal strip to the fieldbus and to the motor temperature sensor Shielded motor cable Unlacquered good electrically conducting mounting plate Supplied ferrite core in the line cable relevant only for FSAA 2 2 kW 6SL3210 1KE15 8A 2 Figure 4 29 EMC compliant wiring shown using the example of a frame size A and fra...

Page 104: ... for communication with higher level controls with the subsequently listed fieldbus interfaces Fieldbus Profiles S7 commu nication2 Control Unit PROFIdrive PROFIsafe1 PROFIenergy2 PROFINET G120C PN EtherNet IP2 PROFIBUS G120C DP USS2 G120C USS MB Modbus RTU2 1 Information on PROFIsafe can be found in the Safety Integrated function manual 2 Information about these fieldbuses profiles and communicat...

Page 105: ...y created in the control Diagnostic alarms in accordance with the error classes specified in the PROFIdrive profile Device replacement without removable data storage medium Shared Device for Control Units with fail safe functions The inverter as Ethernet node 3 6 1 0 6 6 1 0 6 0 6 1 0 6 WKHUQHW Figure 4 32 The inverter as Ethernet node Further information on the operation as Ethernet nodes can be ...

Page 106: ...th the controller even when the supply voltage on the Power Module is switched off You must supply the Control Unit with 24 V DC at terminals 31 and 32 if you wish to maintain communication with the control system when the line voltage is switched off In the case of brief interruptions of the 24 V power supply the inverter may signal a fault without communications with the control system being int...

Page 107: ...th Safety Integrated via terminal and HMI https support industry siemens com cs ww en view 60441457 Controlling the speed of a SINAMICS G110M G120 Startdrive with S7 1500 TO via PROFINET with Safety Integrated via terminal and HMI https support industry siemens com cs ww en view 78788716 4 9 9 4 Installing GSDML Procedure To install the GSDML of the inverter in the engineering system of the contro...

Page 108: ...aximum permitted cable length to the previous station and the subsequent one is 100 m at a baud rate of 12 Mbit s 2 Externally supply the inverter with 24 VDC through terminals 31 and 32 The external 24 V supply is only required if communications with the control should also run when the line voltage is switched off You have now connected the inverter to the control using PROFIBUS DP Communication...

Page 109: ... as in the PROFIBUS master Interconnect the telegrams in the control program of the PROFIBUS master with the signals of your choosing Drive control via PROFIBUS or PROFINET Page 179 Application examples You can find application examples for PROFIBUS communication on the Internet Controlling the speed of a SINAMICS G110M G120 G120C G120D with S7 300 400F via PROFINET with Safety Integrated via term...

Page 110: ...dresses 1 125 You have the following options for setting the PROFI BUS address Using the address switch on the Control Unit The address switch has priority over the other settings With the parameter p0918 factory setting p0918 126 It is only possible to change p0918 if an invalid address is set in the address switch With STARTER or Startdrive Setting is only possible if an invalid address is set i...

Page 111: ...e inverter supply voltage again Your settings become active after switching on You set the PROFIBUS address Installing 4 9 Connecting the interfaces for the inverter control SINAMICS G120C converter Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF 111 ...

Page 112: ...interface relay U2 Power supply for the motor holding brake Figure 4 33 Connect the motor holding brake to digital output DO 0 of the inverter via interface relay K1 To define which of the digital outputs of the inverter is used to control the motor holding brake you must interconnect the corresponding digital output with the brake control signal Digital output DO 0 p0730 52 12 Digital output DO 1...

Page 113: ... braking resistor temperature 1 Connect the temperature monitoring system of the braking resistor terminals T1 and T2 on the braking resistor to a free digital input on the inverter WHUQDO IDXOW WHUQDO IDXOW QYHUWHU UDNLQJ UHVLVWRU 5 5 5 5 7 7 9 287 1 20 Figure 4 34 Example Temperature monitoring of the braking resistor via digital input DI 3 on the Control Unit 2 Define the function of the digita...

Page 114: ...Installing 4 11 Monitoring the temperature of the braking resistor SINAMICS G120C converter 114 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 115: ...irements to be met by the drive for your application Page 117 2 Restore the factory settings of the inverter if necessary Page 151 3 Check if the factory setting of the inverter is sufficient for your application Page 118 4 Set the following for quick commissioning of the drive The closed loop motor control The inputs and outputs The fieldbus interface Page 120 5 Check if additional inverter funct...

Page 116: ... Overview of the manuals Page 459 PC tools STARTER and Startdrive are PC tools that are used to commission troubleshoot and control the inverter as well as to back up and transfer the inverter settings You can connect the PC with the inverter via USB or via the PROFIBUS PROFINET fieldbus Connecting cable 3 m between PC and inverter Article number 6SL3255 0AA00 2CA0 STARTER DVD Article number 6SL30...

Page 117: ...eplate 9ROWDJH XUUHQW 3RZHU 6SHHG UWLFOH 1R 1 0 1 0 Figure 5 1 Example of the rating plate for a standard induction motor In which region of the world is the motor to be used Europe IEC 50 Hz kW North America NEMA 60 Hz hp or 60 Hz kW How is the motor connected Pay attention to the connection of the motor star connection Y or delta connection Δ Note the appropriate motor data for connecting Commis...

Page 118: ...r and reversing in the factory setting The inverter is set in the factory as follows After the ON command the motor accelerates with a ramp up time of 10 s referred to 1500 rpm to its speed setpoint After the OFF1 command the motor brakes down to standstill with 10 s ramp down time The motor direction of rotation reverses with the reversing command The ramp up and ramp down times define the maximu...

Page 119: ... the motor independent of the speed setpoint A minimum speed 0 is for example useful for fans or pumps Maximum speed factory setting 1500 rpm The inverter limits the motor speed to the maximum speed Operate the inverter with the factory setting We recommend that you execute quick commissioning For quick commissioning you must adapt the inverter to the connected motor by setting the motor data in t...

Page 120: ...r edge of the BOP 2 housing in the matching recess of the inverter housing 3 Press the BOP 2 onto the inverter until you hear the latching mechanism on the inverter housing engage You have plugged the BOP 2 onto the inverter When you power up the inverter the BOP 2 will be ready for operation Commissioning 5 4 Quick commissioning using the BOP 2 operator panel SINAMICS G120C converter 120 Operatin...

Page 121: ...RU GDWD LGHQWLILFDWLRQ PHWKRG 6HOHFW WKH DSSOLFDWLRQ QWHU WKH GULYH GDWD 6HOHFW WKH PRWRU FRQWURO PRGH 6HW PLQLPXP DQG PD LPXP VSHHGV UDPS XS DQG UDPS GRZQ WLPHV 3DUDPHWHUV WR EH VHW SHUW S S S S S S S S S S S S S S S S S 6WDQGDUG GULYH FRQWURO QDPLF GULYH FRQWURO S SHUW S S S S S S 9 N PLQ 6WDQGDUG ULYH RQWURO QDPLF ULYH RQWURO SHUW 6WDQGDUG ULYH RQWURO QDPLF ULFH RQWURO Figure 5 4 Quick commissi...

Page 122: ...ess the OK key If you wish to restore all of the parameters to the factory setting before the quick commissioning proceed as follows 1 Press the OK key 2 Switchover the display using an arrow key nO YES 3 Press the OK key When selecting an application class the inverter assigns the motor control with the appropriate default settings Standard Drive Control Page 124 Dynamic Drive Control Page 126 Ex...

Page 123: ...s suitable for the following requirements All motor power ratings Ramp up time 0 rated speed depending on the motor power rating 1 s 0 1 kW 10 s 45 kW Applications with increasing load torque without load surges Standard Drive Control is insensitive with respect to imprecise setting of the motor data Typical settling time after a speed change 100 ms Typical settling time after a load surge 200 ms ...

Page 124: ...Motors without motor code stamped on the rating plate INDUCT Third party induction motor 1L IND 1LE1 1LG6 1LA7 1LA9 induction motors Motors with motor code stamped on the rating plate 1LE1 IND 100 1LE1 9 1PC1 IND 1PC1 1PH8 IND Induction motor Depending on the inverter the motor list in BOP 2 can deviate from the list shown above If you have selected a motor type with motor code you must now enter ...

Page 125: ...ct the default setting for the interfaces of the inverter that is suitable for your application Default setting of the interfaces Page 91 6HWSRLQW S S Q Figure 5 5 Minimum and maximum motor speed Q 6HWSRLQW S S W QPD S Figure 5 6 Ramp up and ramp down time of the motor Ramp down time after the OFF3 command 3 027 855 3 027 32 3 027 5 4 3 027 530 3 027 22 3 7 33 3 0 F 3 U 3 0 1 530 3 0 530 3 5 03 83...

Page 126: ...tting same as STILL The motor accelerates to the currently set setpoint after the motor data identification Complete quick commissioning as follows 1 Switchover the display using an arrow key nO YES 2 Press the OK key You have completed quick commissioning 5 4 4 Dynamic Drive Control Select the motor standard KW 50HZ IEC HP 60HZ NEMA KW 60HZ IEC 60 Hz Set the inverter supply voltage Select the mot...

Page 127: ...cooling LIQUID Liquid cooling NO FAN Without fan Select the basic setting for the motor control OP LOOP Recommended setting for standard applications CL LOOP Recommended setting for applications with short ramp up and ramp down times HVY LOAD Recommended setting for applications with a high break loose torque Select the default setting for the interfaces of the inverter that is suitable for your a...

Page 128: ...tor data while it is rotating The inverter switches off the motor after the motor data identification has been completed ST RT OP setting same as STIL ROT The motor accelerates to the currently set setpoint after the motor data identification STILL OP setting same as STILL The motor accelerates to the currently set setpoint after the motor data identification Complete quick commissioning Switch ov...

Page 129: ...st now enter the motor code The inverter assigns the following motor data corresponding to the motor code If you do not know the motor code then you must set the motor code 0 and enter motor data from p0304 and higher from the rating plate 87 Hz motor operation The BOP 2 only indicates this step if you selected IEC as the motor standard EUR USA P100 KW 50HZ Rated motor voltage Rated motor current ...

Page 130: ...l with square law characteristic SPD N EN Encoderless vector control Select a suitable control mode Control mode U f control or flux current control FCC Encoderless vector control Motors that can be operated Induction motors Induction and synchronous motors Application exam ples Pumps fans and compressors with flow characteristic Wet or dry blasting technology Mills mixers kneaders crushers agitat...

Page 131: ... Typically achieves a torque accuracy 5 for 15 100 of the rated speed We recommend the control mode for the following applications Motor power ratings 11 kW For load surges 10 100 of the rated motor torque The control mode is necessary for a ramp up time 0 rated speed dependent on the rated motor power 1 s 0 1 kW 10 s 132 kW Max output fre quency 550 Hz 240 Hz Torque control Without torque control...

Page 132: ... N EN however the motor cannot freely rotate for a mechanically limited travel range for example You have selected V f control as control mode e g VF LIN or VF QUAD ROT Measure the motor data while it is rotating The inverter switches off the motor after the motor data identification has been completed ST RT OP setting same as STIL ROT The motor accelerates to the currently set setpoint after the ...

Page 133: ...or data identification during quick commissioning e g measuring motor data while the motor is stationary When quick commissioning is complete the inverter issues alarm A07991 The motor has cooled down to the ambient temperature An excessively high motor temperature falsifies the motor data identification results Procedure when using the BOP 2 operator panel To start the motor data identification p...

Page 134: ...identification has been completed the inverter switches off the motor or it accelerates it to the setpoint If required switch off the motor Switch the inverter control from HAND to AUTO You have completed the motor data identification 027 Commissioning 5 4 Quick commissioning using the BOP 2 operator panel SINAMICS G120C converter 134 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 135: ...ting a project 2 Integrating the inverter into the project 3 Go online and start the quick commissioning 5 5 1 Creating a project Creating a new project Procedure To create a new project proceed as follows 1 Start the commissioning software STARTER or Startdrive 2 In the menu select Project New 3 Specify a name of your choice for the project You have created a new project Commissioning 5 5 Quick c...

Page 136: ...t insert a USB cable into your PC and then into the inverter 3 The PC operating system installs the USB driver when you are connecting the inverter and PC together for the first time 4 Press the Accessible nodes button Figure 5 11 Accessible nodes in STARTER Figure 5 12 Accessible nodes in Startdrive Commissioning 5 5 Quick commissioning with a PC SINAMICS G120C converter 136 Operating Instruction...

Page 137: ...displayed In this case follow the description below 6 Further procedure dependent on the commissioning software used STARTER Select the inverter Press the Accept button Startdrive Transfer the inverter into the project using the menu Online Upload device as new station hardware and software You have transferred an inverter accessible via the USB interface into your project Commissioning 5 5 Quick ...

Page 138: ... Access point to DEVICE STARTER Scout and the PG PC interface to S7USB 2 Press the Update button You have set the USB interface STARTER now shows the inverters connected via USB Commissioning 5 5 Quick commissioning with a PC SINAMICS G120C converter 138 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 139: ...r is offline 4 When you are online double click on Control Unit 5 Start the commissioning wizard You have started the quick commissioning of the inverter Procedure with Startdrive Proceed as follows to start the quick commissioning of the inverter 1 Select your project and go online 2 In the following screen form select the inverter with which you wish to go online 3 Once you are online select Com...

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Page 141: ...assigns the appropriate settings to the motor control Application class Standard Drive Control Dynamic Drive Control Motors that can be operated Induction motors Induction and synchronous motors Application exam ples Pumps fans and compressors with flow characteristic Wet or dry blasting technology Mills mixers kneaders crushers agitators Horizontal conveyor technology conveyor belts roller convey...

Page 142: ...torque Typically achieves a torque accuracy 5 for 15 100 of the rated speed We recommend Dynamic Drive Control for the following applications Motor power ratings 11 kW For load surges 10 100 of the rated motor torque Dynamic Drive Control is necessary for a ramp up time 0 rated speed dependent on the rated motor power 1 s 0 1 kW 10 s 132 kW Max output fre quency 550 Hz 240 Hz Commissioning Unlike ...

Page 143: ...otor data identification 1 Measure the motor data at standstill and with the motor rotating The inverter switches off the motor after the motor data identification has been completed 2 Recommended setting Measure the motor data at standstill The inverter switches off the motor after the motor data identification has been completed Select this setting if the motor cannot freely rotate e g for a mec...

Page 144: ... identification 0 No motor data identification 1 Recommended setting Measure the motor data at standstill and with the motor rotating The inverter switches off the motor after the motor data identification has been completed 2 Default setting Measure the motor data at standstill The inverter switches off the motor after the motor data identification has been completed Select this setting if the mo...

Page 145: ...s not suitable for hoisting gear and cranes lifting gear 3 Applications involving pumps and fans with optimized efficiency The setting only makes sense for steady state operation with slow speed changes We recommend setting 1 if load surges in operation cannot be ruled out 5 Applications with high breakaway torques e g extruders mills and mixers Motor identification 1 Recommended setting Measure t...

Page 146: ...ommissioning in Startdrive You have completed quick commissioning Select a suitable control mode Control mode U f control or flux current control FCC Encoderless vector control Motors that can be operated Induction motors Induction and synchronous motors Application exam ples Pumps fans and compressors with flow characteristic Wet or dry blasting technology Mills mixers kneaders crushers agitators...

Page 147: ...l settling time after a load surge 200 ms 6SHHG RDG 0RWRU WRUTXH W W PV The control mode controls and limits the motor torque Typically achieves a torque accuracy 5 for 15 100 of the rated speed We recommend the control mode for the following applications Motor power ratings 11 kW For load surges 10 100 of the rated motor torque The control mode is necessary for a ramp up time 0 rated speed depend...

Page 148: ...ted a method of motor data identification during quick commissioning e g measurement of the motor data while the motor is stationary When quick commissioning is complete the inverter issues alarm A07991 The motor has cooled down to the ambient temperature An excessively high motor temperature distorts the results of motor data identification The PC and inverter are connected to each other online P...

Page 149: ...e motor control proceed as follows 1 Open the control panel 2 Assume master control for the inverter 3 Set the Drive enables 4 Switch on the motor The inverter starts the motor data identification This measurement can take several minutes Depending on the setting after motor data identification has been completed the inverter switches off the motor or it accelerates it to the currently set setpoin...

Page 150: ...lso rotating measurement with self optimization of the speed control you must switch on the motor again as described above and wait for the optimization run to finish Commissioning 5 5 Quick commissioning with a PC SINAMICS G120C converter 150 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 151: ...factory settings when the safety functions are enabled If you are using the integrated safety functions of the inverter e g Safe Torque Off you must reset the safety functions separately from the remaining inverter settings The settings of the safety functions are protected by a password Settings that are not changed when restoring the factory setting The communication settings and the settings of...

Page 152: ...or the safety functions 5 Confirm that the parameters have been saved RAM to ROM 6 Go offline 7 Switch off the inverter supply voltage 8 Wait until all LEDs on the inverter go dark 9 Switch on the inverter supply voltage again You have restored the safety functions in the inverter to the factory settings Exception The password for the safety functions is not reset Safety functions password Page 21...

Page 153: ...rter go dark 11 Switch on the inverter supply voltage again You have restored the safety functions in the inverter to the factory settings Exception The password for the safety functions is not reset Safety functions password Page 217 Procedure with an operator panel Proceed as follows to restore the inverter safety functions to the factory settings 1 p0010 30Set Activate reset settings 2 p9761 En...

Page 154: ...LEDs on the inverter go dark 9 Switch on the inverter supply voltage again You have restored the safety function settings of your inverter to the factory settings Commissioning 5 6 Restoring the factory setting SINAMICS G120C converter 154 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 155: ... 6 In the screen form select After loading copy RAM to ROM 7 Start the reset 8 Wait until the inverter has been reset to the factory setting You have reset the inverter to factory settings Procedure with Startdrive Proceed as follows to reset the inverter to factory settings 1 Go online 2 Select Commissioning 3 Select Backing up reset 4 Select All parameters are reset Commissioning 5 6 Restoring t...

Page 156: ... as follows to reset the inverter to factory settings 1 In the Options menu select the DRVRESET entry 2 Confirm the reset using the OK key 3 Wait until the inverter has been reset to the factory setting You have reset the inverter to factory settings Commissioning 5 6 Restoring the factory setting SINAMICS G120C converter 156 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 157: ...r on and off Page 160 Adapt the default setting of the terminal strip Page 162 Controlling clockwise and counter clockwise operation via digital inputs Page 173 Drive control via PROFIBUS or PROFINET Page 179 Drive control via Modbus RTU Page 194 Drive control via USS Page 197 Drive control via Ethernet IP Page 200 Jogging Page 201 Limit position control Page 202 The inverter can switch between di...

Page 158: ...mperature level or flow The motor closed loop control either receives its setpoint from the higher level control or from the technology controller PID technology controller Page 252 Motor control The motor closed loop control ensures that the motor follows the speed setpoint You can choose between various control modes Motor control Page 258 The inverter has various methods to electrically brake t...

Page 159: ...he motor and to acknowledge any faults that occur Automatic restart Page 305 Energy saving For standard induction motors the efficiency optimization reduces the motor losses in the partial load range Efficiency optimization Page 311 If necessary the main contactor control disconnects the inverter from the power system and so reduces the inverter losses Line contactor control Page 314 The inverter ...

Page 160: ...RQ LVDEOH RSHUDWLRQ 0RWRU VWDWLRQDU 0RWRU VWDWLRQDU 6ZLWFK RQ WKH SRZHU VXSSO RI WKH LQYHUWHU DQG QRW DQG QRW 21 2 2 2 2 2 2 2 2 2 2 2 2 21 2 2 6 6 6 6 6 6 Figure 6 1 Internal sequence control of the inverter when the motor is switched on and off Table 6 1 Commands for switching the motor on and off OFF2 The inverter switches off the motor immediately without first braking it OFF3 The inverter cha...

Page 161: ... prerequisites for switching the motor on are satisfied S3 The inverter waits for enable operation S4 The motor is switched on S51 The inverter brakes the motor with the ramp down time of the ramp function generator S52 The inverter brakes the motor with the OFF3 ramp down time The abbreviations S1 S5b to identify the inverter states are defined in the PROFIdrive profile Advanced commissioning 6 2...

Page 162: ...nary signals Connectors CI and CO are parameters to interconnect analog signals This chapter describes how you adapt the function of individual inverter inputs and outputs using binectors and connectors U S 2 2 2 2 12 2 20 2 1 2 U S U U U U U U S 2 U Q 2 U Q S S Figure 6 2 Interconnecting the inputs and outputs in the inverter Advanced commissioning 6 3 Adapt the default setting of the terminal st...

Page 163: ...it 2 p2200 Technology controller enable p1023 Fixed speed setpoint selection bit 3 p3330 Two three wire control control command 1 p1035 Motorized potentiometer setpoint higher p3331 Two three wire control control command 2 p1036 Motorized potentiometer setpoint lower p3332 Two three wire control control command 3 A complete list of the binector outputs is provided in the List Manual Overview of th...

Page 164: ...fety related input to activate a safety function via the inverter terminal strip ุ The inverter combines two digital inputs to create a safety re lated input You can find additional information on safety related inputs in the description of the STO safety function Safe Torque Off STO safety function Page 215 Advanced commissioning 6 3 Adapt the default setting of the terminal strip SINAMICS G120C ...

Page 165: ...al Alarm overtemperature motor r0052 14 1 signal Motor CW rotation r0052 04 0 signal OFF2 active r0052 15 0 signal Alarm inverter overload r0052 05 0 signal OFF3 active r0053 00 1 signal DC braking active r0052 06 1 signal Closing lockout active r0053 02 1 signal Speed minimum speed p1080 r0052 07 1 signal Alarm active r0053 06 1 signal Speed setpoint speed r1119 The complete list of binector outp...

Page 166: ...0 Unipolar voltage input 0 V 10 V p0756 0 0 Unipolar voltage input monitored 2 V 10 V 1 Unipolar current input 0 mA 20 mA 2 Unipolar current input monitored 4 mA 20 mA 3 Bipolar voltage input 10 V 10 V 4 No sensor connected 8 In addition you must also set the switch associated with the analog input You can find the switch on the Control Unit behind the front doors Voltage input Switch position U f...

Page 167: ...ters of the reference variables e g p2000 is the reference speed p0759 x coordinate of the 2nd point characteristic point p0756 defines the unit p0760 y coordinate of the 2nd characteristic point of p200x p0761 Wire breakage monitoring response threshold Adapting the characteristic You must define your own characteristic if none of the default types match your particular application Application ex...

Page 168: ... based on its index e g parameter p0755 0 is assigned to analog input 0 Table 6 5 Frequently used connector inputs CI of the inverter CI Significance CI Significance p1070 Main setpoint p2253 Technology controller setpoint 1 p1075 Supplementary setpoint p2264 Technology controller actual value A complete list of the connector inputs is provided in the List Manual Overview of the manuals Page 459 D...

Page 169: ... its speed setpoint 0 even if the signal at the analog input terminals is slightly positive or negative This prevents the inverter from rotating the motor at a speed setpoint 0 p0764 0 Analog input dead band factory setting 0 Using an analog input as digital input An analog input can also be used as digital input Digital inputs Page 163 Advanced commissioning 6 3 Adapt the default setting of the t...

Page 170: ... automatically selects the appropriate scaling of the analog output The linear scaling characteristic is defined using two points p0777 p0778 and p0779 p0780 XUUHQW RXWSXW P P 9ROWDJH RXWSXW 9 9 S S P 9 S S S S S S S S Figure 6 4 Examples for scaling characteristics Parameters p0777 p0780 are assigned to an analog output via their index e g parameters p0777 0 p0770 0 belong to analog output 0 Tabl...

Page 171: ...nction of an analog output You define the analog output function by interconnecting parameter p0771 with a connector output of your choice Parameter p0771 is assigned to the particular analog output via its index e g parameter p0771 0 is assigned to analog output 0 Table 6 7 Connector outputs CO of the inverter selection CO Meaning CO Meaning r0021 Actual speed smoothed r0026 DC link voltage smoot...

Page 172: ...7 Advanced settings You can manipulate the signal that you output via an analog output as follows Absolute value generation of the signal p0775 Signal inversion p0782 Additional information is provided in the parameter list of the List Manual Advanced commissioning 6 3 Adapt the default setting of the terminal strip SINAMICS G120C converter 172 Operating Instructions 09 2017 FW V4 7 SP9 A5E3426325...

Page 173: ...witches the motor on or off counter clockwise rotation Three wire control method 1 21 FORFNZLVH URWDWLRQ QDEOH 2 21 FRXQWHU FORFNZLVH URWDWLRQ ORFNZLVH RXQWHU FORFNZLVH 6WRS 6WRS W W W 6723 6723 Enable OFF1 Enables the motor to be switched on or switched off ON clockwise rotation Switches on the motor clockwise ro tation ON counter clockwise rotation Switches on the motor counter clock wise rotati...

Page 174: ...6 9 Select two wire control method 1 Parameter Description p0015 12 Macro drive unit You must carry out quick commissioning in order to set parameter p0015 Assigning digital inputs DI to the commands DI 0 ON OFF1 DI 1 Reversing Table 6 10 Changing the assignment of the digital inputs Parameter Description p0840 0 n 722 x BI ON OFF1 ON OFF1 Example p0840 722 3 DI 3 ON OFF1 p1113 0 n 722 x BI Setpoi...

Page 175: ...ion of rotation is defined by the command that first reaches state 1 Table 6 12 Select two wire control method 2 Parameter Description p0015 12 Macro drive unit You must carry out quick commissioning in order to set parameter p0015 Assigning digital inputs DI to the commands DI 0 ON OFF1 clockwise rotation DI 1 ON OFF1 counter clockwise rotation Table 6 13 Changing the assignment of the digital in...

Page 176: ...n 1 1 OFF1 The motor stops Table 6 15 Select two wire control method 3 Parameter Description p0015 18 Macro drive unit You must carry out quick commissioning in order to set parameter p0015 Assigning digital inputs DI to the commands DI 0 ON OFF1 clockwise rotation DI 1 ON OFF1 counter clockwise rotation Table 6 16 Changing the assignment of the digital inputs Parameter Description p3330 0 n 722 x...

Page 177: ...on 1 1 1 OFF1 The motor stops Table 6 18 Select three wire control method 1 Parameter Description p0015 19 Macro drive unit You must carry out quick commissioning in order to set parameter p0015 Assigning digital inputs DI to the commands DI 0 Enable OFF1 DI 1 ON clockwise rotation DI 2 ON counter clockwise rotation Table 6 19 Changing the assignment of the digital inputs Parameter Description p33...

Page 178: ...otor rotation Table 6 21 Select three wire control method 2 Parameter Description p0015 20 Macro drive unit You must carry out quick commissioning in order to set parameter p0015 Assigning digital inputs DI to the commands DI 0 Enable OFF1 DI 1 ON DI 2 Reversing Table 6 22 Changing the assignment of the digital inputs Parameter Description p3330 0 n 722 x BI 2 3 wire control command 1 enable OFF1 ...

Page 179: ...ge every parameter in the inverter via PKW data Not every telegram has a PKW range PZD The inverter receives control commands and setpoints from the higher level control and sends status messages and actual values via PZD data PROFIdrive and telegram numbers For typical applications certain telegrams are defined in the PROFIdrive profile and are assigned a fixed PROFIdrive telegram number As a con...

Page 180: ... 16 bit speed setpoint with torque limiting 7HOHJUDP 3URFHVV GDWD IRU 3 6 3 3 51B 2 8 7B 2 67 162 B 6 1 67B 77 67B 77 0 67B 77 3 3 3 3 16 bit speed setpoint for PCS7 7HOHJUDP 67 162 B 6 1 67B 77 3 3 3 16 bit speed setpoint with reading and writing to parameters 7HOHJUDP 3URFHVV GDWD IRU 3 6 51B 2 8 7B 2 67 162 B 6 1 67B 77 67B 77 0 67B 77 3 3 3 3 3 3 3 16 bit speed setpoint for PCS7 with reading a...

Page 181: ...ssage according to the VIK NA MUR definition Interconnection of the process data 3 VHQG ZRUG 3 VHQG ZRUG 3 VHQG ZRUG 3 VHQG ZRUG 3 VHQG ZRUG 3 1R 3 1R 3 1R 3 1R 3 1R 3 1R 3 1R 3 1R 3 1R 3 1R 6HQG ZRUG YDOXH GRXEOHZRUG 6HQG ZRUG SDUDPHWHU QXPEHU GRXEOHZRUG 6HQG ZRUG YDOXH ZRUG 6HQG ZRUG SDUDPHWHU QXPEHU ZRUG U S U S S U U S S U U S S U S U U S S U Figure 6 12 Interconnection of the send data In the...

Page 182: ...922 and p2079 Extend telegrams and change signal interconnection Page 191 For additional details relating to freely interconnecting process data refer to the List Manual function diagrams 2420 and 2472 Overview of the manuals Page 459 6 5 3 Control and status word 1 Control word 1 STW1 Bit Significance Explanation Signal inter connection in the inver ter Telegram 20 All other tele grams 0 0 OFF1 T...

Page 183: ... 0 r2090 6 1 Enable setpoint Motor accelerates with the ramp up time p1120 to the setpoint 7 0 1 Acknowledge faults Acknowledge fault If the ON command is still active the inverter switches to closing lockout state p2103 0 r2090 7 8 9 Reserved 10 0 No control via PLC Inverter ignores the process data from the field bus p0854 0 r2090 10 1 Control via PLC Control via fieldbus inverter accepts the pr...

Page 184: ...e tol erance range Setpoint actual value deviation within the tol erance range p2080 8 r2197 7 9 1 Master control requested The automation system is requested to accept the inverter control p2080 9 r0899 9 10 1 Comparison speed reached or exceeded Speed is greater than or equal to the corre sponding maximum speed p2080 10 r2199 1 11 1 current or torque limit reached 1 torque limit reached Comparis...

Page 185: ...nk overvoltage 3 1 Power Module fault e g overcurrent or overtemperature 4 1 inverter overtemperature 5 1 ground fault phase fault in the motor cable or in the motor 6 1 motor overload 7 1 communication error to the higher level control system 8 1 fault in a safety relevant monitoring channel 10 1 fault in the internal inverter communication 11 1 line fault 15 1 other fault Advanced commissioning ...

Page 186: ...6 25 Request identifiers control inverter AK Description Response identifier positive negative 0 No request 0 7 8 1 Request parameter value 1 2 7 8 2 Change parameter value word 1 7 8 3 Change parameter value double word 2 7 8 4 Request descriptive element 1 3 7 8 6 2 Request parameter value field 1 4 5 7 8 7 2 Change parameter value field word 1 4 7 8 8 2 Change parameter value field double word ...

Page 187: ...annot be changed change request to a descriptive element error value that cannot be changed 0B hex No master control change request but with no master control see also p0927 0C hex Keyword missing 11 hex Request cannot be executed due to the operating state access is not possible for temporary reasons that are not specified 14 hex Inadmissible value change request with a value that is within the l...

Page 188: ...00 9999 0000 1999 20 hex 10000 11999 0000 1999 A0 hex 20000 21999 0000 1999 50 hex 30000 31999 0000 1999 F0 hex 60000 61999 0000 1999 74 hex Subindex For indexed parameters the parameter index is located in subindex IND Bit 15 8 as hexadecimal value PWE Parameter value or connector Parameter values or connectors can be located in the PWE Table 6 28 Parameter value or connector PWE 1 PWE 2 Paramete...

Page 189: ...1210 0 In order to activate the automatic restart with acknowledge all faults and restart for an ON command p1210 must be set to 26 PKE bit 12 15 AK 7 change parameter value field word PKE bit 0 10 PNU 4BA hex 1210 4BA hex no offset as 1210 1999 IND bit 8 15 subindex 0 hex parameter is not indexed IND bit 0 7 page index 0 hex offset 0 corresponds to 0 hex PWE1 bit 0 15 0 hex PWE2 bit 0 15 1A hex 2...

Page 190: ... hex PWE2 bit 0 9 2 hex index of parameter DI 2 2 3DUDPHWHU FKDQQHO 3 KLJK UG ZRUG 3 ORZ WK ZRUG 1 QG ZRUG 3DJH LQGH 3DUDPHWHU QXPEHU 6XELQGH 3DUDPHWHU YDOXH 3 VW ZRUG ULYH 2EMHFW QGH Figure 6 16 Telegram to assign DI 2 with ON OFF1 Advanced commissioning 6 5 Drive control via PROFIBUS or PROFINET SINAMICS G120C converter 190 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 191: ...message frame configuration p2079 PROFIdrive PZD telegram selection extended 1 20 350 352 353 354 Standard telegram 1 PZD 2 2 Standard telegram 20 PZD 2 6 SIEMENS telegram 350 PZD 4 4 SIEMENS telegram 352 PZD 6 6 SIEMENS telegram 353 PZD 2 2 PKW 4 4 SIEMENS telegram 354 PZD 6 6 PKW 4 4 r2050 0 11 PROFIdrive PZD receive word Connector output to interconnect the PZD setpoints in the word format rece...

Page 192: ...ee telegram message frame configuration p2079 PROFIdrive PZD telegram selection extended 999 Free telegram message frame configuration r2050 0 11 PROFIdrive PZD receive word Connector output to interconnect the PZD setpoints in the word format received from the PROFIdrive controller p2051 0 16 PROFIdrive PZD send word Selection of the PZD actual values in the word format to be sent to the PROFIdri...

Page 193: ...writing and reading of parameters via acyclic communication For PROFIBUS Up to 240 bytes per write or read request via data set 47 For PROFINET Write or read requests via B02E hex and B02F hex Further information about acyclic communication is provided in the Fieldbus function manual Overview of the manuals Page 459 Application example Read and write to parameters Further information is provided i...

Page 194: ...ime of the Modbus slave 2 dead time between two telegrams r2029 Fieldbus interface error statis tics 0 number of error free telegrams 1 number of rejected tele grams 2 number of framing er rors 3 number of overrun er rors 4 number of parity errors 5 number of starting char acter errors 6 number of checksum errors 7 number of length errors p2030 2 Fieldbus interface protocol selection Modbus RTU p2...

Page 195: ...2 0 r2090 6 1 Enable setpoint Motor accelerates with the ramp up time p1120 to the setpoint 7 0 1 Acknowledge faults Acknowledge fault If the ON command is still active the inverter switches to the switch on inhibit state p2103 0 r2090 7 8 9 Reserved 10 0 No control via PLC Inverter ignores the process data from the fieldbus p0854 0 r2090 10 1 Control via PLC Control via fieldbus inverter accepts ...

Page 196: ...d to accept the inverter control p2080 9 r0899 9 10 1 Comparison speed reached or exceeded Speed is greater than or equal to the correspond ing maximum speed p2080 10 r2199 1 11 1 Torque limit not reached Comparison value for current or torque has been fallen below p2080 11 r0056 13 r1407 7 12 Reserved p2080 12 r0899 12 13 0 Alarm motor overtempera ture p2080 13 r2135 14 14 1 Motor rotates clockwi...

Page 197: ...er Factory setting 2 p2023 Fieldbus interface USS PKW number Factory setting 127 0 PKW 0 words 3 PKW 3 words 4 PKW 4 words 127 PKW variable p2024 Fieldbus interface times Fac tory setting 0 1000 ms 1 0 ms 2 0 ms 0 Maximum permissible telegram processing time of the Modbus slave 1 Character delay time 2 dead time between two telegrams r2029 Fieldbus interface error statis tics 0 number of error fre...

Page 198: ...enerator can be enabled 5 0 Stop RFG The output of the ramp function generator stops at the actual value p1141 0 r2090 5 1 Enable RFG The output of the ramp function generator follows the setpoint 6 0 Inhibit setpoint The inverter brakes the motor with the ramp down time p1121 of the ramp function generator p1142 0 r2090 6 1 Enable setpoint Motor accelerates with the ramp up time p1120 to the setp...

Page 199: ... range Setpoint actual value deviation within the toler ance range p2080 8 r2197 7 9 1 Master control requested The automation system is requested to accept the inverter control p2080 9 r0899 9 10 1 Comparison speed reached or exceeded Speed is greater than or equal to the correspond ing maximum speed p2080 10 r2199 1 11 1 Torque limit not reached Comparison value for current or torque has been fa...

Page 200: ...y setting 0 0 No function 1 Reserved 2 Save the configuration and activate 3 Delete configuration p8980 Ethernet IP profile Factory setting 0 A change only becomes effective after the inverter power supply has been switched off and switched on again 0 SINAMICS 1 ODVA AC DC p8982 Ethernet IP ODVA speed scaling Factory setting 128 A change only becomes effective after the inverter power supply has b...

Page 201: ... for the ON OFF1 command Jog settings Parameter Description p1058 Jogging 1 speed setpoint factory setting 150 rpm p1059 Jogging 2 speed setpoint factory setting 150 rpm p1082 Maximum speed factory setting 1500 rpm p1110 Inhibit negative direction 0 Negative direction of rotation is enabled 1 Negative direction of rotation is in hibited p1111 Inhibit positive direction 0 Positive direction of rota...

Page 202: ...ontrol moves the motor depending on two limit switch signals When a limit position is reached the inverter stops the motor At a limit position the inverter starts the motor with a new motion command in the direction of the opposite limit position If neither of the limit positions has been reached when the power is switched on the polarity of the speed setpoint decides in which direction the motor ...

Page 203: ...ection at a 0 1 signal change Figure 6 18 Limit position control of the inverter Parameter Explanation p3340 0 n Start limit switch 1 signal Start is active 0 signal Start is inactive p3342 0 n Minus limit switch 1 signal Limit switch is inactive 0 signal Limit switch is active p3343 0 n Plus limit switch r3344 Limit switch ON OFF 00 1 signal Limit switch ON 0 signal Limit switch OFF1 01 1 signal ...

Page 204: ...which are assigned to a specific master control are termed the command data set You select the command data set using parameter p0810 To do this you must interconnect parameter p0810 with a control command of your choice e g a digital input RQWUROOLQJ LQYHUWHU IXQFWLRQV FNQRZOHGJH 6HOHFW FRPPDQG GDWD VHW 6 RPPDQG GDWD VHW 3DUDPHWHU LQGH RPPDQG GDWD VHW 3DUDPHWHU LQGH RJ RJ FNQRZOHGJH RQWURO E 3 02...

Page 205: ...0 Editing command data sets in STARTER Parameter Description p0010 15 Drive commissioning Data sets p0170 Number of command data sets factory setting 2 p0170 2 3 or 4 p0010 0 Drive commissioning Ready r0050 Displaying the number of the CDS that is currently active p0809 0 Number of the command data set to be copied source p0809 1 Number of the command data set to which the data is to be copied tar...

Page 206: ...ild up time p0346 the inverter issues the command to open the brake 3 The inverter keeps the motor at a standstill until the motor holding brake opening time p1216 has ended The motor holding brake must be opened within time p1216 4 The inverter accelerates the motor to the speed setpoint After the OFF1 or OFF3 command 1 The inverter brakes the motor down to a standstill using the OFF1 or OFF3 com...

Page 207: ...et When commissioning the Motor holding brake function secure any suspended loads e g by applying the following measures Lower the load down to the floor Secure the dangerous area so that nobody can inadvertently enter it Set the Motor holding brake function according to the following description After commissioning check that the motor holding brake and the motor control function reliably For app...

Page 208: ...lding brake Set p1216 larger If the motor waits too long before accelerating after the motor holding brake has opened reduce p1216 For applications involving a pulling load e g lifting gear crane if p1216 is too long then the load can briefly sag sink after the motor holding brake is opened If you reduce p1216 then the amount that the load sags sinks is reduced 7 If the load sags after switching o...

Page 209: ...g 0 s During this time the induction motor is magnetized The inverter calculates this pa rameter using p0340 1 or 3 p0855 Open motor holding brake imperative factory setting 0 p0858 Close motor holding brake imperative factory setting 0 p1351 Starting frequency motor holding brake factory setting 0 Setting the frequency set value at the slip compensation output when starting with motor holding bra...

Page 210: ...tions LIM limiter PT1 smoothing INT integrator DIF differentiator controllers NSW analog BSW binary switches LVM limit value monitoring The number of free function blocks in the inverter is limited You can only use a function block once The inverter has 3 adders for instance If you have already configured three adders then no other adders are available Application description for the free function...

Page 211: ... lbf ft A Nm A r0333 Rated motor torque Nm lbf ft Nm p0341 Motor moment of inertia kgm2 lb ft2 kgm2 p0344 Motor weight kg Lb kg r0394 Rated motor power kW hp kW r1493 Total moment of inertia scaled kgm2 lb ft2 kgm2 1 Factory setting 6 14 2 Selecting the system of units Some physical units depend on the system of units selected SI or US for example the power kW or hp or the torque Nm or lbf ft You ...

Page 212: ...the particular reference variable When the reference variable changes then the significance of the scaled value also changes Example Reference speed 1500 rpm fixed speed 80 1200 rpm Reference speed 3000 rpm fixed speed 80 2400 rpm For each parameter you can find the associated reference variable for scaling in the List Manual Example r0065 is scaled with reference variable p2000 If scaling is not ...

Page 213: ...e information on this topic is provided in the List Manual Overview of the manuals Page 459 Special features You must optimize the technology controller after changing p0595 or p0596 6 14 4 Setting the motor standard system of units and technology unit using STARTER Precondition STARTER must be in the offline mode to switch over the units Select the online mode or the offline mode us ing the adjac...

Page 214: ...chnology controller 5 Select the motor standard 6 Save your settings 7 Go online The inverter signals that offline other units and process variables are set than in the inverter itself 8 Accept these settings in the inverter You have selected the motor standard and system of units using STARTER Advanced commissioning 6 14 Selecting physical units SINAMICS G120C converter 214 Operating Instructions...

Page 215: ...fe Torque Off STO Standard inverter functions linked with STO 1 The inverter identifies when STO is selected via a fail safe input or via PROFIsafe 2 The inverter prevents the energy supply to the motor If you use a motor holding brake the inverter closes the motor holding brake If you use a line contactor the inverter opens the line contactor 3 The inverter signals STO is active via a fail safe d...

Page 216: ...e risk Safe switch off Switching off the electric power supply for the installation either completely or partially Safely stop and safely prevent restart ing Stopping or preventing the dangerous movement Command Emergency Off Emergency Stop Classic solution Switch off the power supply Switch off the drive power supply 0 Solution with the STO safety function inte grated in the drive STO is not suit...

Page 217: ...anufacturer should have already performed a risk assessment e g in compliance with EN ISO 1050 Safety of machinery Principles of risk assessment The risk assessment must confirm that the inverter is permitted for use in accordance with SIL 2 or PL d 6 15 2 Commissioning STO We recommend that you commission the safety functions using the STARTER or Startdrive PC tool Tools to commission the inverte...

Page 218: ...verter has the factory settings 3 If a memory card inserted in the inverter remove it 4 Recommission the inverter You can obtain more information or learn about alternative procedures from Technical Support No Description p9761 Entering a password factory setting 0000 hex 0 No password set 1 FFFF FFFF Password is set p9762 New password p9763 Password confirmation Advanced commissioning 6 15 Safe T...

Page 219: ...ge settings 4 Select Basic functions via onboard terminals You have configured the safety functions Additional safety function configurations are described in the Safety Integrated Function Manual Overview of the manuals Page 459 Advanced commissioning 6 15 Safe Torque Off STO safety function SINAMICS G120C converter Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF 219 ...

Page 220: ...ion Manual Overview of the manuals Page 459 Parameter Description p0010 95 Drive commissioning parameter filter Safety Integrated commissioning p9601 Enable functions integrated in the drive factory setting 0000 bin 0 hex None of the safety functions has been released 1 hex Basic functions via onboard terminals has been enabled p9761 Enter a password factory setting 0000 hex Permissible passwords ...

Page 221: ... proceed as follows 1 Select the button for the feedback signal The screen form varies depending on the interface selected A Input terminals B PROFIsafe interface Figure 6 24 Interconnecting STO active in STARTER The screen form varies depending on the interface selected A Control type Figure 6 25 Interconnecting STO active in Startdrive 2 Select the signal that matches your particular application...

Page 222: ...ted the inverter signals STO active to the higher level control Parameter Description r9773 01 1 signal STO is active in the drive Advanced commissioning 6 15 Safe Torque Off STO safety function SINAMICS G120C converter 222 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 223: ...orm You have set the input filter and the simultaneity monitoring of the fail safe digital input Procedure with Startdrive Proceed as follows to set the input filter and the simultaneity monitoring of the fail safe digital input 1 Navigate to the filter settings 2 Set the debounce time for the F DI input filter 3 Set the discrepancy time for the simultaneity monitoring You have set the input filte...

Page 224: ...LVFUHSDQF WLPH LVFUHSDQF LVFUHSDQF 7HPSRUDU GLVFUHSDQF LQSXW VLJQDOV 6LJQDO GLVFUHSDQF 3HUPDQHQW GLVFUHSDQF W W W W W Figure 6 26 Simultaneity monitoring with discrepancy time Filter to suppress short signals In the following cases an immediate inverter response to signal changes of the fail safe digital inputs is not desirable If a fail safe digital input of the inverter is interconnected with an...

Page 225: ...51 STO debounce time factory setting 1 ms Debounce time of the fail safe digital input for the basic functions Debounce times for standard and safety functions The debounce time p0724 for standard digital inputs has no influence on the fail safe input signals Conversely the same applies The F DI debounce time does not affect the signals of the standard inputs If you use an input as a standard inpu...

Page 226: ...time to a value to match your application 3 Using this signal the inverter signals that a forced checking procedure test stop is required Interconnect this signal with an inverter signal of your choice You have set the forced checking procedure test stop for the basic functions Description The forced checking procedure test stop of the basic functions is an inverter self test The inverter checks i...

Page 227: ...ry setting 8 h Monitoring time for the forced dormant error detection r9660 Forced dormant error detection remaining time Displays the remaining time until the forced dormant error detection and testing the safety switch off signal paths r9773 31 1 signal Forced dormant error detection is required Signals for the higher level control system Advanced commissioning 6 15 Safe Torque Off STO safety fu...

Page 228: ...If the password is the factory default you are prompted to change the password If you try to set a password that is not permissible the old password will not be changed 4 Confirm the prompt for saving your settings copy RAM to ROM 5 Switch off the inverter supply voltage 6 Wait until all LEDs on the inverter go dark no voltage condition 7 Switch on the inverter supply voltage again Your settings a...

Page 229: ...tion p9700 D0 hex SI copy function factory setting 0 Start the SI parameter copy function p9701 DC hex Confirm data change factory setting 0 Confirm SI Basic parameter change p0010 0 Drive commissioning parameter filter 0 Ready p0971 1 Save parameter 1 Save the drive object copy from RAM to ROM After the inverter has saved the parameters in a non volatile fashion then p0971 0 Checking the connecti...

Page 230: ...igital inputs 3 Remove all interconnections of the digital inputs that you use as fail safe digital input F DI Figure 6 30 Removing the DI 4 and DI 5 digital input connections 4 You must delete the digital input connections for all CDS if you use the switchover of the command data sets CDS You can find a description of the CDS switchover in the operating instructions You have ensured that the fail...

Page 231: ...ital input F DI 3 You must delete the digital input connections for all CDS if you use the switchover of the command data sets CDS You can find a description of the CDS switchover in the operating instructions You have ensured that the fail safe digital inputs only control the safety functions in the inverter Advanced commissioning 6 15 Safe Torque Off STO safety function SINAMICS G120C converter ...

Page 232: ...e necessary tests Testing the safety related functions includes e g the following Are all safety equipment such as protective door monitoring devices light barriers or emergency off switches connected and ready for operation Does the higher level control respond as expected to the safety relevant feedback signals of the inverter Do the inverter settings match the configured safety relevant functio...

Page 233: ...ance test Documentation Functional expansion of the ma chine additional drive Yes Only check the safety functions of the new drive Supplement machine overview Supplement inverter data Add function table Log the new checksums Countersignature Transfer of inverter settings to oth er identical machines by means of series commissioning No Only check the control of all of the safety func tions Add mach...

Page 234: ...ation_machine English template Report of the settings for the basic functions as of firmware version V4 4 de_G120x_Basic_V4 4 German report en_G120x_Basic_V4 4 English report 3 You load the created reports for archiving and the machine documentation for further processing 4 Archive the reports and the machine documentation You have generated the documents to accept the safety functions Acceptance ...

Page 235: ...e main setpoint Inverter analog input Inverter fieldbus interface Motorized potentiometer simulated in the inverter Fixed setpoints saved in the inverter You have the same selection options when selecting the source of the supplementary setpoint Under the following conditions the inverter switches from the main setpoint to other setpoints When the technology controller is active and appropriately ...

Page 236: ...LQ VHWSRLQW 6XSSOHPHQWDU VHWSRLQW S S U Figure 6 32 Example Analog input 0 as setpoint source Table 6 33 Setting with analog input 0 as setpoint source Parameter Remark p1070 755 0 Main setpoint Interconnect the main setpoint with analog input 0 p1075 755 0 Additional setpoint Interconnect the additional setpoint with analog input 0 Advanced commissioning 6 16 Setpoints SINAMICS G120C converter 23...

Page 237: ...etpoint as a second process data PZD2 Table 6 34 Setting the fieldbus as setpoint source Parameter Remark p1070 2050 1 Main setpoint Interconnect the main setpoint with process data PZD2 from the fieldbus p1075 2050 1 Additional setpoint Interconnect the additional setpoint with process data PZD2 from the fieldbus Advanced commissioning 6 16 Setpoints SINAMICS G120C converter Operating Instruction...

Page 238: ... U S S S S W W W W Figure 6 35 Function chart of the motorized potentiometer Table 6 35 Basic setup of motorized potentiometer Parameter Description p1035 Motorized potentiometer setpoint higher Interconnect these commands with sig nals of your choice p1036 Motorized potentiometer setpoint lower p1040 MOP start value factory setting 0 rpm Defines the start value rpm that is effective when the moto...

Page 239: ...lculates the ramp function generator when the motor is switched off p1037 MOP maximum speed factory setting 0 rpm Automatically pre assigned when commissioning p1038 MOP minimum speed factory setting 0 rpm Automatically pre assigned when commissioning p1039 Motorized potentiometer inversion factory setting 0 Signal source for inverting the minimum speed velocity or maximum speed velocity p1041 Mot...

Page 240: ...h fixed speed setpoint Selecting the fixed speed setpoint either direct or binary The inverter makes a distinction between two methods when selecting the fixed speed setpoints Directly selecting a fixed speed setpoint You set 4 different fixed speed setpoints Up to 16 different setpoints are obtained by adding one or several of the four fixed speed setpoints L HG VHWSRLQW VHOHFWLRQ ELW L HG VHWSRL...

Page 241: ... function diagram 3010 in the List Manual Parameters to set the fixed speed setpoints Parameter Description p1001 Fixed speed setpoint 1 factory setting 0 rpm p1002 Fixed speed setpoint 2 factory setting 0 rpm p1015 Fixed speed setpoint 15 factory setting 0 rpm p1016 Fixed speed setpoint mode factory setting 1 1 Direct 2 Binary p1020 Fixed speed setpoint selection bit 0 factory setting 0 p1021 Fix...

Page 242: ...motor with digital input 0 p1070 1024 Main setpoint Interconnects the main setpoint with fixed speed setpoint p1020 722 0 Fixed speed setpoint selection bit 0 Interconnects fixed speed setpoint 1 with digital input 0 DI 0 p1021 722 1 Fixed speed setpoint selection bit 1 Interconnects fixed speed setpoint 2 with digital input 1 DI 1 p1016 1 Fixed speed setpoint mode Directly selects fixed speed set...

Page 243: ... frequency band at speed 0 results in a minimum speed after switching on the motor Limit to a maximum speed to protect the motor and mechanical system Ramp function generator to accelerate and brake the motor with an optimum torque QKLELW GLUHFWLRQ RI URWDWLRQ QYHUW 6NLS IUHTXHQF EDQGV 6HWSRLQW IRU PRWRU FRQWURO URP VHWSRLQW VRXUFH 6SHHG OLPLWDWLRQ 5DPS IXQFWLRQ JHQHUDWRU W Figure 6 39 Setpoint pr...

Page 244: ...gnal e g digital input 1 Table 6 40 Application example for inverting the setpoint Parameter Remark p1113 Setpoint inversion factory setting depends on the inverter p1113 722 1 Digital input 1 0 Setpoint remains unchanged Digital input 1 1 Inverter inverts the setpoint p1113 2090 11 Invert setpoint via control word 1 bit 11 Advanced commissioning 6 17 Setpoint calculation SINAMICS G120C converter ...

Page 245: ... setting 0 0 signal Direction of rotation is enabled 1 signal Direction of rotation is locked p1110 1 Negative direction of rotation is permanently inhibited p1110 722 3 Digital input 3 0 Negative direction of rotation is enabled Digital input 3 1 Negative direction of rotation is inhibited p1111 Inhibit positive direction factory setting 0 0 signal Direction of rotation is enabled 1 signal Direct...

Page 246: ...inimum speed factory setting 0 rpm p1106 CI Minimum speed signal source factory setting 0 Dynamic specification of the minimum speed NOTICE Incorrect direction of motor rotation if the parameterization is not suitable If you are using an analog input as speed setpoint source then for a setpoint 0 V noise voltages can be superimposed on the analog input signal After the on command the motor acceler...

Page 247: ...6 43 Parameters for the speed limitation Parameter Description p1082 Maximum speed factory setting 1500 rpm p1083 Speed limit positive direction of rotation factory setting 210 000 rpm p1085 CI Speed limit positive direction of rotation factory setting 1083 p1086 Speed limit negative direction of rotation factory setting 210 000 rpm p1088 CI Speed limit negative direction of rotation factory setti...

Page 248: ...rom just a few 100 ms e g for belt conveyor drives to several minutes e g for centrifuges 5DPS XS WLPH 5DPS GRZQ WLPH IIHFWLYH UDPS XS WLPH IIHFWLYH UDPS GRZQ WLPH 0D LPXP VSHHG W W W Initial and final rounding permit smooth jerk free acceleration and braking The ramp up and ramp down times of the motor are increased by the rounding times Effective ramp up time p1120 0 5 p1130 p1131 Effective ramp...

Page 249: ...ramp function generator You can find more information in function diagram 3070 and in the parameter list of the List Manual Setting the extended ramp function generator Procedure Proceed as follows to set the extended ramp function generator 1 Enter the highest possible speed setpoint 2 Switch on the motor 3 Evaluate your drive response If the motor accelerates too slowly then reduce the ramp up t...

Page 250: ...ction generator Changing the ramp up and ramp down times in operation The ramping up and down time of the ramp function generator can be changed during operation The scaling value can come e g from the fieldbus Table 6 45 Parameters for setting the scaling Parameter Description p1138 Up ramp scaling factory setting 1 Signal source for scaling the acceleration ramp p1139 Deceleration ramp scaling f...

Page 251: ...the inverter proceed as follows 1 Set p1138 2050 2 This means that you have interconnected the scaling factor for the ramp up time with PZD receive word 3 2 Set p1139 2050 2 This means that you have interconnected the scaling factor for the ramp down time with PZD receive word 3 The inverter receives the value for scaling the ramp up and ramp down times via PZD receive word 3 Further information i...

Page 252: ...KLQJ 3UHSDUDWLRQ QDEOH RQWUROOHU HQDEOH 5DPS XS UDPS GRZQ WLPH 5DPS GRZQ WLPH 5DPSXS WLPH 6HWSRLQW 6HWSRLQW 6FDOLQJ S S S S S S S S S 3 7G 7 The inverter uses the start value when all the following conditions are simultaneously satisfied The technology controller supplies the main setpoint p2251 0 The ramp function generator output of the technology controller has not yet reached the start value F...

Page 253: ...elected p2264 CI Technology controller actual value factory setting 0 Technology controller actual value p2257 p2258 Technology controller ramp up time and ramp down time factory setting 1 s p2274 Technology controller differentiation time constant Td factory setting 0 0 s The differentiation improves the rise time for very slow controlled variables e g a temperature control p2280 Technology contr...

Page 254: ...270 Technology controller actual value function 0 No function 1 2 x2 3 x3 For further information refer to the function block diagrams 7950 ff of the List Manual Autotuning of the PID controller Autotuning is an inverter function for the automatic optimization of the PID controller For active autotuning the inverter interrupts the connection between the PID controller and the speed controller Rath...

Page 255: ...sequent operation The actual value is interconnected Scalings filter and ramp function generator have been set The PID technology controller is enabled p2200 1 signal Procedure Proceed as follows to auto tune the PID controller 1 Select with p2350 the appropriate controller setting 2 Switch on the motor The inverter signals Alarm A07444 3 Wait until alarm A07444 goes away The inverter has recalcul...

Page 256: ...1 Over shoot of the controlled variable is to a large ex tent avoided W 4 Controller setting after completion of the autotun ing as for p2350 1 Optimize only the P and I action of the PID controller W p2354 PID autotuning monitoring time factory setting 240 s Monitoring time for the process response p2354 must be greater than half the period of the process variable oscillation p2355 PID autotuning...

Page 257: ...imum controller behavior for fast correction and quick com pensation of disturbance components The actual value approaches the setpoint and slightly over shoots maximum 10 of the setpoint step W The actual value only slowly approaches the setpoint Increase the proportional component KP and reduce the integration time TI W Actual value only slowly approaches the setpoint with slight os cillation In...

Page 258: ...tion the inverter assumes a cable resistance 20 of the stator resistance of the cold motor You must correctly set the components between the inverter and motor to achieve an optimum closed loop control quality Setting the reactor filter and cable resistance between the inverter and motor Procedure Proceed as follows to set the reactor filter and cable resistance between the inverter and motor 1 Se...

Page 259: ...m the stator resistance p0350 or repeat the motor data identification Additional information on the parameters is provided in the List Manual 6 19 2 V f control Overview of the U f control The U f control is a closed loop speed control with the following characteristics The inverter controls the output voltage using the V f characteristic The output frequency is essentially calculated from the spe...

Page 260: ...dard Drive Control Selecting application class Standard Drive Control in the quick commissioning adapts the structure and the setting options of the U f control as follows Starting current closed loop control At low speeds a controlled motor current reduces the tendency of the motor to oscillate With increasing speed transition from closed loop starting current control into U f control with voltag...

Page 261: ...e voltage drop in the stator resistor of the motor Figure 6 47 Characteristics of V f control The inverter increases its output voltage to the maximum possible output voltage The maximum possible output voltage of the inverter depends on the line voltage When the maximum output voltage is reached the inverter only increases the output frequency At this point the motor enters the field weakening ra...

Page 262: ...rabolic p1300 2 Table 6 49 Characteristics for special applications Requirement Application examples Remark Characteristic Parameter Applications with a low dy namic response and con stant speed Centrifugal pumps radial fans axial fans If the speed setpoint is reached and remains unchanged for 5 seconds then the inverter re duces is output voltage As a consequence the ECO mode saves en ergy with r...

Page 263: ...age drop across the motor stator resistance Figure 6 48 Characteristics after selecting Standard Drive Control Table 6 50 Linear and parabolic characteristics Requirement Application examples Remark Character istic Parameter The required torque is in dependent of the speed Conveyor belts roller conveyors chain conveyors eccentric worm pumps com pressors extruders centrifuges agita tors mixers Line...

Page 264: ...ch off trip the inverter due to overcurrent If message A07409 appears it is not permissible that you further increase the value of any of the parameters Procedure Proceed as follows to set the voltage boost 1 Switch on the motor with a setpoint of a few revolutions per minute 2 Check whether the motor rotates smoothly 3 If the motor does not rotate smoothly or even remains stationary increase the ...

Page 265: ... it has been switched on break loose torque You will find more information on this function in the parameter list and in function diagram 6301 in the List Manual After selecting application class Standard Drive Control in most applications no additional settings need to be made At standstill the inverter ensures that at least the rated motor magnetizing current flows Magnetizing current p0320 appr...

Page 266: ... minute 2 Check whether the motor rotates smoothly 3 If the motor does not rotate smoothly or even remains stationary increase the voltage boost p1310 until the motor runs smoothly 4 Accelerate the motor to the maximum speed with maximum load 5 Check that the motor follows the setpoint 6 If necessary increase the voltage boost p1311 until the motor accelerates without problem In applications with ...

Page 267: ...tory setting 0 Provides additional torque when the motor accelerates After commissioning depending on the motor power rating and the technological appli cation p0501 the inverter sets p1311 p1312 Starting current voltage boost when starting factory setting 0 Provides additional torque however only when the motor accelerates for the first time after it has been switched on break loose torque You ca...

Page 268: ...for induction motors 2 Settings that are required Figure 6 51 Simplified function diagram for sensorless vector control with speed controller Using the motor model the inverter calculates the following closed loop control signals from the measured phase currents and the output voltage Current component Iq Current component Iq Speed actual value The setpoint of the current component Id flux setpoin...

Page 269: ...s the torque and power limits corresponding to the current limit The actual torque limits are obtained from the converted current and power limits and the set torque limits Speed controller Start the rotating measurement of the motor data identification You must manually optimize the controller if the rotating measurement is not possible WARNING The load falls due to incorrect closed loop control ...

Page 270: ...o opera tion Complete 6 19 3 2 Optimizing the speed controller Optimum control response post optimization not required Preconditions for assessing the controller response The moment of inertia of the load is constant and does not depend on the speed The inverter does not reach the set torque limits during acceleration You operate the motor in the range 40 60 of its rated speed If the motor exhibit...

Page 271: ...ents Torque precontrol is active p1496 100 The load moment of inertia is constant and independent of the speed The inverter requires 10 50 of the rated torque to accelerate When necessary adapt the ramp up and ramp down times of the ramp function generator p1120 and p1121 STARTER and Startdrive have trace functions that allow the speed setpoint and actual value to be recorded Procedure To optimize...

Page 272: ... become unstable for drives with a high load moment of inertia and gearbox backlash or a coupling between the motor and load that can possibly oscillate In this case we recommend the following settings Increase p1452 smoothing the speed actual value Increase p1472 integral time TI TI 4 p1452 If after these measures the speed controller does not operate with an adequate dynamic performance then inc...

Page 273: ...1610 Static torque setpoint encoderless Factory setting 50 Set a value which is higher than the maximum load torque that occurs When opening the motor holding brake enter a speed setpoint 0 For speed setpoint 0 and with the motor holding brake open the load drops because the induction motor rotates with the slip frequency as a result of the pulling load Set the ramp up and ramp down times 10 s in ...

Page 274: ...cteristic The intermediate points of the friction characteristic are defined for positive speeds In the negative direction of rotation the inverter uses the intermediate points with a negative sign Recording a friction characteristic After quick commissioning the inverter sets the speeds of the intermediate points to values suitable for the rated speed of the motor The frictional torque of all int...

Page 275: ...s active 02 1 signal Determination of the friction characteristic is complete 03 1 signal Determination of the friction characteristic has been aborted 08 1 signal Friction characteristic positive direction r3841 Friction characteristic output Nm p3842 Activate friction characteristic 0 Friction characteristic deactivated 1 Friction characteristic activated p3845 Activate friction characteristic p...

Page 276: ... precise the value of the moment of inertia in the inverter the lower the overshoot after speed changes 6HWSRLQW 6SHHG 6HWSRLQW 6SHHG QDFFXUDWH YDOXH RI WKH PRPHQW RI LQHUWLD LQ WKH LQYHUWHU 7KH PRPHQW RI LQHUWLD YDOXH LQ WKH LQYHUWHU FRUUHVSRQGV WR UHDOLW W W Figure 6 55 Influence of the moment of inertia on the speed Function From the actual speed the actual motor torque and the frictional torqu...

Page 277: ...hanges the inverter initially calculates the accelerating torque MB as differ ence between the motor torque MM load tor que ML and frictional torque MR MB MM ML MR Moment of inertia J of the motor and load is ob tained from the accelerating torque MB and angu lar acceleration α α rate at which the speed changes J MB α If all of the following conditions are met the inverter calculates the moment of...

Page 278: ...known values when commissioning the system The inverter iteratively determines the characteristic by performing measurements while the motor is operational Activating the moment of inertia estimator The moment of inertia estimator is deactivated in the factory setting p1400 18 0 p1400 20 0 p1400 22 0 If you performed the rotating measurement for the motor identification during quick commissioning ...

Page 279: ...e to initial value J0 when motor switched off J0 p0341 p0342 p1498 If the load torque can change when the motor is switched off set p1400 22 0 24 1 signal Shortened moment of inertia estimation is active p1400 24 1 reduces the duration of the moment of inertia estimation Disadvantage If the accelerating torque is not constant while calculating the moment of inertia the calculation of the moment of...

Page 280: ...hat p1561 or p1562 is the short er the moment of inertia estimator meas urements The larger p1561 or p1562 is the more ac curate the results provided by the moment of inertia estimator p1562 Moment of inertia estimator change time load factory setting 10 ms p1563 Moment of inertia estimator load torque positive direction of rotation factory setting 0 Nm p1564 Moment of inertia estimator load torqu...

Page 281: ...nd is ready 05 1 signal The inverter writes actual results to the parameter p5312 Moment of inertia precontrol linear positive factory setting 0 1 s2 In a positive direction of rotation Moment of inertia p5312 load torque p5313 p5313 Moment of inertia precontrol constant pos itive factory setting 0 kgm2 p5314 Moment of inertia precontrol linear nega tive factory setting 0 1 s2 In a negative direct...

Page 282: ...net Engineering and commissioning series lifting equipment cranes https support industry siemens com cs de en view 103156155 Commissioning a compressor with closed loop pressure control https support industry siemens com cs ww en view 77491582 Advanced commissioning 6 19 Motor control SINAMICS G120C converter 282 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 283: ...es the load without the inverter having to process regenerative power Disadvantages significant increase in the motor temperature no defined braking characteristics no constant braking torque no braking torque at standstill braking energy is lost as heat does not function when the power fails Compound braking One version of DC braking The inverter brakes the motor with a defined ramp down time and...

Page 284: ...ng methods Pumps fans mixers compressors extruders Not required Grinding machines conveyor belts DC braking compound braking Centrifuges vertical conveyors hoisting gear cranes winders Dynamic braking Advanced commissioning 6 20 Electrically braking the motor SINAMICS G120C converter 284 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 285: ...dequately cool down between braking operations If necessary select another motor braking method With DC braking the inverter outputs an internal OFF2 command for the time that it takes to de energize the motor p0347 and then impresses the braking current for the duration of the DC braking The DC braking function is possible only for induction motors 4 different events initiate DC braking DC brakin...

Page 286: ...The higher level control issues the command for DC braking e g using DI3 p1230 722 3 2 DC braking starts If the higher level control withdraws the com mand during DC braking the inverter interrupts DC braking and the motor accelerates to its setpoint DC braking when the motor is switched off EUDNLQJ DFWLYH EUDNLQJ IRU 2 2 2 2 6WDUW VSHHG 7LPH LQWHUYDO Q S W W W Requirement p1231 5 or p1230 1 and p...

Page 287: ... 12 13 DC braking active DC braking ready DC braking selected DC braking selection internally locked DC braking for OFF1 OFF3 Table 6 53 Configuring DC braking as a response to faults Parameter Description p2100 Set fault number for fault response factory setting 0 Enter the fault number for which DC braking should be activated e g p2100 3 7860 external fault 1 p2101 6 Fault response setting facto...

Page 288: ...W W W W W Figure 6 57 Motor brakes with and without active compound braking Compound braking prevents the DC link voltage increasing above a critical value The inverter activates compound braking depending on the DC link voltage Above a DC link voltage threshold r1282 the inverter adds a DC current to the motor current The DC current brakes the motor and prevents an excessive increase in the DC li...

Page 289: ...or current p0305 Recommendation p3856 100 r0209 r0331 p0305 2 r3859 0 Compound braking status word r3859 0 1 Compound braking is active NOTICE Overheating of the motor due to compound braking The motor will overheat if you use compound braking too frequently or for too long This may damage the motor Monitor the motor temperature Allow the motor to adequately cool down between braking operations If...

Page 290: ...C link voltage in the inverter increases Depending on the DC link voltage the inverter outputs the regenerative power to the braking resistor through the braking chopper The braking resistor converts the regenerative power into heat therefore preventing DC link voltages Vdc_max UDNLQJ UHVLVWRU EUDNLQJ SRZHU UDNLQJ UHVLVWRU PRWRULQJ JHQHUDWLQJ 6SHHG OLQN YROWDJH U 9GFBPD U W W W Q Q Q Q Figure 6 58...

Page 291: ...IZER PC tool supports you when calculating the braking power Configuring support Page 461 p2106 BI External fault 1 p2106 722 x Signal for monitoring the braking resistor overtemperature with digital input x of the inverter Monitoring the temperature of the braking resistor Page 113 An application example for configuring a drive with braking resistor is provided in the Internet Engineering and com...

Page 292: ...ontroller reduces the speed and the motor voltage until the motor current is in the permissible range again If the motor current reaches the current limit during deceleration the I max controller extends the deceleration operation Settings You only have to change the factory settings of the I max controller if the drive tends to oscillate when it reaches the current limit or if it is shut down due...

Page 293: ... temperatures C p0290 Power unit overload response Factory setting and the ability to be changed depends on the hardware The dependency is described in the List Manual A thermal overload is present if the inverter temperature is greater than that specified in p0292 You define how the inverter responds if there is a risk of thermal overload using this pa rameter The details are described below p029...

Page 294: ...quency setpoint p1800 2 If it is not possible to temporarily reduce the pulse frequency or the risk of thermal overload cannot be prevented then stage 2 follows In vector control the inverter reduces its output current In U f control the inverter reduces the speed Once the overload condition has been removed the inverter re enables the output current or speed If both measures cannot prevent a powe...

Page 295: ...e the overload condition has been removed the inverter re enables the output current or speed If both measures cannot prevent a power unit thermal overload then the inverter switches off the motor with fault F30024 Overload response for p0290 13 We recommend this setting for drives with high starting torque e g horizontal conveyors or extruders If you operate the inverter with increased pulse freq...

Page 296: ...om 48 C 248 C Use the p0604 or p0605 parameter to set the temperature for the alarm and fault threshold Overtemperature alarm A07910 motor temperature p0604 and p0610 0 Overtemperature fault F07011 The inverter responds with a fault in the following cases motor temperature p0605 motor temperature p0604 and p0610 0 Sensor monitoring A07015 or F07016 Wire break The inverter interprets a resistance 2...

Page 297: ...5 motor temperature p0604 and p0610 0 Sensor monitoring A07015 or F07016 Wire break The inverter interprets a resistance 2120 Ω as a wire break and outputs the alarm A07015 After 100 milliseconds the inverter changes to the fault state with F07016 Short circuit The inverter interprets a resistance 603 Ω as a short circuit and outputs the alarm A07015 After 100 milliseconds the inverter changes to ...

Page 298: ...larm threshold p0604 0 Alarm A07910 no fault 1 Alarm A07910 and fault F07011 The inverter reduces the current limit 2 12 Alarm A07910 and fault F07011 The inverter does not reduce the current limit p0640 Current limit A Additional information on the motor temperature monitoring can be found in function diagram 8016 of the List Manual Advanced commissioning 6 23 Motor protection with temperature se...

Page 299: ... 2 for induction motors Table 6 55 Thermal motor model 2 for induction motors Parameter Description r0068 CO Absolute actual current value p0610 Motor overtemperature response factory setting 12 0 Alarm A07012 The inverter does not reduce the current limit 1 Alarm A07012 and fault F07011 The inverter reduces the current limit 2 Alarm A07012 and fault F07011 The inverter does not reduce the current...

Page 300: ...erter sets bit 09 1 after commissioning If you load the parameter settings for firmware version V4 6 into the inverter bit 09 0 remains p0627 Motor overtemperature stator winding factory setting 80 K p0625 Motor ambient temperature during commissioning factory setting 20 C Specification of the motor ambient temperature in C at the instant of the motor data iden tification r0632 Mot_temp_mod stator...

Page 301: ...r As a consequence the inverter monitors its DC link voltage and when necessary switches off the motor and outputs fault DC link overvoltage Protecting the motor and inverter against overvoltage 9GFBPD FRQWUROOHU DFWLYH PRWRULQJ PRWRULQJ JHQHUDWLQJ 6SHHG OLQN YROWDJH U 6ZLWFK LQ OHYHO 9GFBPD FRQWUROOHU 9GFBPD U W W W Q Q Q Figure 6 61 Simplified representation of the Vdc_max control The Vdc_max co...

Page 302: ...and p1292 p1294 p1254 Vdc_max control automatic ON level sensing factory setting de pendent on the Power Module 0 Automatic detection disabled 1 Automatic detection enabled p0210 p0210 Unit supply voltage If p1254 or p1294 0 the inverter uses this parameter to calculate the switch in thresholds of the Vdc_max control Set this parameter to the actual value of the input voltage For more information ...

Page 303: ...eed the inverter waits for the motor excitation build up time 3 The inverter accelerates the motor to the actual speed setpoint 21 2 6SHHG QYHUWHU RXWSXW IUHTXHQF 7KH LQYHUWHU PDJQHWL HV WKH PRWRU W W Figure 6 62 Principle of operation of the flying restart function Setting flying restart function Parameter Description p1200 Flying restart operating mode factory setting 0 0 Flying restart is disab...

Page 304: ...ut which enables the flying restart function p1202 Flying restart search current Factory setting depends on the Power Module Defines the search current with respect to the magnetizing current r0331 which flows in the motor during the flying restart p1203 Flying restart search current factor Factory setting depends on the Power Module The value influences the speed with which the output frequency i...

Page 305: ...d material damage Block off hazardous areas within the machine to prevent inadvertent access If it is possible that the motor is still rotating for a longer period of time after a power failure or after a fault then you must also activate the flying restart function Flying restart switching on while the motor is running Page 303 Using p1210 select the automatic restart mode that best suits your ap...

Page 306: ...under the following conditions p1210 1 Never p1210 4 6 14 16 or 26 If the command to switch on the motor is available at a digital input or via the fieldbus ON OFF1 1 3 If after a flying restart and magnetization r0056 4 1 no fault occurs within one second then the start attempt was successful Figure 6 64 Time response of the automatic restart Parameter for setting the automatic restart Parameter ...

Page 307: ... motor again p1213 0 Automatic restart monitoring time for restart factory setting 60 s This parameter is only effective for the settings p1210 4 6 14 16 26 With this monitoring function you limit the time in which the inverter may attempt to au tomatically switch on the motor again The monitoring function starts when a fault is identified and ends with a successful start attempt If the motor has ...

Page 308: ...ion is interrupted For one of the settings p1210 6 16 or 26 the inverter automatically acknowledges the fault and the motor restarts even if the higher level control attempts to send an OFF command to the inverter In order to prevent the motor automatically starting when the fieldbus communication fails you must enter the fault number of the communication error in parameter p1206 Example for PROFI...

Page 309: ...s VDC min control The VDC min control forces the load to go into slightly regenerative operation As a consequence the inverter covers its power loss and the losses in the motor with the kinetic energy of the load The load speed decreases however during kinetic buffering the DC voltage remains constant After the line supply returns the inverter immediately resumes normal operation OLQN YROWDJH 0RWR...

Page 310: ...1245 2 p0210 p1247 VDC min controller dynamic factor factory setting 300 p1255 VDC min controller time threshold factory setting 0 s Maximum duration of the kinetic buffering If kinetic buffering lasts longer than that speci fied in the parameter value the inverter outputs fault F7406 A value of 0 deactivates the monitoring p1257 VDC min controller speed threshold factory setting 50 rpm When falle...

Page 311: ...iciency optimization is active the inverter closed loop motor control prevents the motor from stalling ULYHQ PDFKLQH QYHUWHU 6SHHG 6SHHG VSHFLILHG 9DULDEOH OX 7RUTXH Figure 6 66 Efficiency optimization by changing the motor flux The three variables that the inverter can directly set which define efficiency of an induction motor are speed torque and flux However in all applications speed and torque...

Page 312: ...operating point the inverter either decreases or increases the flux in partial load operation of the motor The inverter calculates the parameters for the thermal motor model based on the motor data that has been set and the motor data identification Parameter Description p1401 Flux control configuration 14 1 signal Efficiency optimization 2 active p1570 Flux setpoint factory setting 100 p3315 Effi...

Page 313: ...with the torque OX IILFLHQF S S S Figure 6 70 Qualitative result of efficiency optimization method 1 The reduced flux in the motor partial load range results in higher efficiency Parameter Description p1570 Flux setpoint factory setting 100 p1580 Efficiency optimization factory setting depends on the inverter 0 Efficiency optimization is deactivated 100 In no load operation the inverter reduces th...

Page 314: ...ing one of its own digital outputs you must interconnect the digital output with signal r0863 1 e g for DO 2 p0732 863 1 Line contactor control with feedback signal Interconnect p0860 with the inverted signal of a digital input p0860 723 x QHUJL H FRQWDFWRU LQH FRQWDFWRU IHHGEDFN VLJQDO 2 S S W W Figure 6 72 Line contactor control via DO 2 with feedback signal via DI 3 If the line contactor feedba...

Page 315: ...has expired r0863 1 Drive coupling status control word Signal to activate the line contactor control p0867 Line contactor holding time after OFF1 factory setting 50 ms Time for which the line contactor must remain closed after an OFF1 p0869 Sequence control configuration p0689 0 line contactor immediately opens when the Safe Torque Off function becomes active STO p0689 1 Line contactor opens when ...

Page 316: ...riately varying the speed of the fluid flow machine As a consequence the fluid flow machine has the optimum efficiency for each flow rate and draws less electric power in the partial load range than for closed loop control concepts based on valves and throttle flaps LQH VXSSO QYHUWHU LQH VXSSO QYHUWHU Figure 6 74 Flow control with pump and inverter Function ORZ UDWH FRQWURO XVLQJ D WKURWWOH IODS 5...

Page 317: ... drawn since the last reset 2 Energy fed back since the last reset p0043 BI Enable energy usage display 1 signal Process energy display is active in r0042 p3320 p3329 Flow characteristic 6SHHG LQ 3RZHU LQ 6SHHG SRZHU S S S S S S S S S S Factory setting of the flow characteristic To set the characteristic you require the following data from the machine manufacturer for each speed interpolation poin...

Page 318: ...wo saved settings The settings in the inverter with the same index are known as drive data set 0 6HWSRLQW SURFHVVLQJ 0RWRU FRQWURO 6HWSRLQWV L HG VHWSRLQWV 0RWRUL HG SRWHQWLRPHWHU RJJLQJ UDNHV O LQJ UHVWDUW 6 VWHP SURWHFWLRQ SSOLFDWLRQ VSHFLILF 2YHUFXUUHQW 2YHUYROWDJH 2YHUWHPSHUDWXUH 3URWHFWLRQ DQG PRQLWRULQJ 6 6 Figure 6 75 DDS switchover in the inverter You can use parameter p0180 to define the ...

Page 319: ...th the motor switched off The switchover time is approx 50 ms If you do not switch over the motor data together with the drive data sets i e same motor number in p0826 then the drive data sets can also be switched over in operation Table 6 59 Parameters for copying the drive data sets Parameter Description p0819 0 Source drive data set p0819 1 Target drive data set p0819 2 1 Start copy operation F...

Page 320: ...Advanced commissioning 6 32 Switchover between different settings SINAMICS G120C converter 320 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 321: ... via a USB cable you cannot backup data to a memory card via an operator panel Disconnect the USB connection between the PG PC and inverter before you backup data to the memory card via an operator panel Carrying out series commissioning Series commissioning is the commissioning of several identical drives Precondition The Control Unit to which the settings are transferred has the same article num...

Page 322: ...into your PC s card reader Command to format the card format x fs fat x Drive code of the memory card on your PC SD Format FAT 16 or FAT 32 Insert the card into your PC s card reader Command to format the card format x fs fat or format x fs fat32 x Drive code of the memory card on your PC Functional restrictions with memory cards from other manufacturers The following functions are either not poss...

Page 323: ...m update the next time the supply voltage is switched on If you switch off the supply voltage during the operating system update the inverter firmware may be incompletely loaded and damaged The inverter cannot be operated with corrupt firmware Before inserting the memory card ascertain whether it also contains inverter firmware Do not switch off inverter supply voltage during an operating system u...

Page 324: ...our drive select Drive Navigator 4 Select the Commissioning button 5 Select the button to transfer the settings to the memory card 6 Select the settings as shown in the diagram and start the data backup 7 Wait until STARTER signals that the data backup has been completed 8 Close the screen forms Saving settings and series commissioning 7 1 Saving settings on a memory card SINAMICS G120C converter ...

Page 325: ... backed up the inverter settings to a memory card Procedure with BOP 2 Proceed as follows to back up your settings on a memory card 1 Remove any USB cable that is inserted in the inverter 75 6 72 5 2 In the OPTIONS menu select TO CARD 3 5 0 6 7 3 Set the number of your data backup You can back up 99 different settings on the memory card 6 2 4 Start data transfer with OK 6 9 1 3 U 6 21 1 72 5 G2Q 5...

Page 326: ... up the settings of the inverter on the memory card Saving settings and series commissioning 7 1 Saving settings on a memory card SINAMICS G120C converter 326 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 327: ...ta from the memory card Manually transferring Requirements The inverter power supply has been switched on No memory card is inserted in the inverter Procedure with STARTER Proceed as follows to transfer settings from a memory card to the inverter 1 Go online and in your drive select the Drive Navigator 2 Select the Commissioning button 3 Select the button to transfer the data from the memory card ...

Page 328: ...witch on the inverter power supply again Your settings become effective after switching on You have now transferred your settings from a memory card to the inverter Procedure with Startdrive Proceed as follows to transfer settings from a memory card to the inverter 1 Go online 2 Select Online diagnostics Saving settings and series commissioning 7 1 Saving settings on a memory card SINAMICS G120C c...

Page 329: ...ory card to the inverter 1 Remove any USB cable that is inserted in the inverter 75 6 520 5 2 In the OPTIONS menu select FROM CRD 3 5 0 6 7 3 Set the number of your data backup You can back up 99 different settings on the memory card 6 2 4 Start data transfer with OK 21 1 520 5 G2Q 5 Wait until the inverter has transferred the settings from the memory card 6 Switch off the inverter power supply 7 ...

Page 330: ...emove the memory card using the safe removal function Procedure with STARTER To safely remove the memory card proceed as follows 1 Go online 2 In the Drive Navigatorselect the following screen form 3 Click on the button to safely remove the memory card STARTER will tell you whether you can remove the memory card from the inverter You have now safely removed the memory card from the inverter Saving...

Page 331: ...P 2 proceed as follows 3 5 06 67 1 5 7 5 3 ැ 1 Set p9400 2 If a memory card is inserted p9400 1 3 3 2 The inverter sets p9400 3 or p9400 100 p9400 3 You may remove the memory card from the inverter p9400 100 It is not permissible that you remove the memory card Wait for several seconds and then set p9400 2 again 3 3 Remove the memory card After removing the memory card p9400 0 You have now safely ...

Page 332: ...of your choice Deactivate message Procedure To deactivate alarm A01101 for a memory card that is not inserted proceed as follows 1 Set p2118 x 1101 x 0 1 19 2 Set p2119 x 3 You have deactivated message A01101 for a memory card that is not inserted Parameter Parameter Explanation p2118 0 19 Change message type message number factory setting 0 p2119 0 19 Change message type factory setting 0 1 Fault...

Page 333: ...5 Go offline You have backed up the settings with STARTER Procedure with Startdrive To back up the settings with Startdrive proceed as follows 1 Go online 2 Select Online Upload device to PG PC 3 Back up the project with Project Save 4 Wait until Startdrive reports that data backup has been completed 5 Go offline You have backed up the settings with Startdrive PC PG inverter The procedure depends ...

Page 334: ...Go offline 5 Confirm the dialog box that then opens by clicking Yes to save the data to the non volatile memory of the inverter Copy from RAM to ROM You have transferred the settings from the PG to the inverter with Startdrive Procedure with STARTER with enabled safety functions To load the settings from the PG to the inverter with STARTER and to activate the safety functions proceed as follows 1 ...

Page 335: ...ed the settings from the PG to the inverter with STARTER and activated the safety functions Procedure with Startdrive when the safety functions are enabled To transfer the settings from the PG to the inverter with Startdrive and activate the safety functions proceed as follows 1 Save the project 2 Select Load to device Figure 7 1 Activating settings in Startdrive 3 Connect Startdrive online with t...

Page 336: ...r settings copy RAM to ROM 8 Disconnect the online connection 9 Switch off the inverter supply voltage 10 Wait until all LEDs on the inverter go dark no voltage condition 11 Switch on the inverter supply voltage again You have transferred the settings from the PG to the inverter with Startdrive and have activated the safety functions Saving settings and series commissioning 7 2 Saving the settings...

Page 337: ...ait until the inverter has backed up the settings to the BOP 2 3 1 6 21 1 72 23 G2Q You have backed up the settings on the BOP 2 BOP 2 inverter Procedure To transfer the settings to the inverter proceed as follows 75 6 520 23 1 In the OPTIONS menu select FROM BOP 6 2 2 Start data transfer with OK 21 1 3 Wait until the inverter has written the settings to the memory card 81 3 1 6 520 23 G2Q 4 Switc...

Page 338: ...y again Your settings become effective after switching on You have transferred the settings to the inverter Saving settings and series commissioning 7 3 Saving settings to an operator panel SINAMICS G120C converter 338 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 339: ...ard you can back up 99 other settings in addition to the default setting Additional information is available in the Internet Memory options http support automation siemens com WW view en 43512514 Saving settings and series commissioning 7 4 Other ways to back up settings SINAMICS G120C converter Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF 339 ...

Page 340: ...or deactivate the write protection 1 Go online 2 Open the shortcut menu of the required inverter 3 Activate or deactivate write protection 4 Press the Copy RAM to ROM button to retentively save the settings You have activated or deactivated write protection Active write protection can be identified as in the expert list the input fields of adjustable parameters p are shaded gray Parameters r7760 W...

Page 341: ...st Manual in Section Parameters for write protection and know how protection Note Write protection for multimaster fieldbus systems Via multimaster fieldbus systems e g BACnet or Modbus RTU in spite of write protection being activated parameters can still be changed So that write protection is also active when accessing via these fieldbuses you must additionally set p7762 to 1 In STARTER and Start...

Page 342: ...ic copy protection The inverter can only be operated if the associated memory card with the inverter settings is inserted in the inverter After replacing an inverter to be able to operate the new inverter with the settings of the replaced inverter without knowing the password the memory card must be inserted in the new inverter Know how protection with extended copy protection The inverter can onl...

Page 343: ...d when know how protection is active Active know how protection inhibits the following functions Download of inverter settings using STARTER or Startdrive Automatic controller optimization Stationary or rotating measurement of the motor data identification Deleting the alarm history and the fault history Generating acceptance documentation for the safety functions Functions that can be executed wh...

Page 344: ...ther you must extend the exception list List of exceptions Page 345 2 Activate the know how protection Know how protection Page 346 Saving settings and series commissioning 7 6 Know how protection SINAMICS G120C converter 344 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 345: ... When restoring the factory settings you lose what you have configured in the inverter and you must recommission the inverter Extending the exception list Procedure with STARTER Proceed as follows to extend the exception list for know how protection 1 Backup the inverter settings using the button on the PC 2 Go offline 3 Using p7763 in the expert list define the required number of parameters n n 1...

Page 346: ...ect 3 In the shortcut menu select Know how protection drive unit activating 4 The Without copy protection option is active by default If an appropriate memory card is inserted in the Control Unit you can select one of two copy protection options With basic copy protection permanently linked to the memory card With extended copy protection permanently linked to the memory card and Control Unit Sele...

Page 347: ...ed know how protection Preventing data reconstruction from the memory card As soon as know how protection has been activated the inverter only backs up encrypted data to the memory card In order to guarantee know how protection after activating know how protection we recommend that you insert a new empty memory card For memory cards that have already been written to previously backed up data that ...

Page 348: ...t serial number p7759 0 19 KHP Control Unit reference serial number r7760 Write protection know how protection status 01 1 signal Know how protection active 02 1 signal Know how protection temporarily unlocked 03 1 signal Know how protection cannot be deactivated 04 1 signal Extended copy protection active 05 1 signal Basic copy protection active 06 1 signal Trace and measurement functions for dia...

Page 349: ...he inverter signals alarms and faults via the following interfaces Fieldbus Terminal strip with the appropriate setting Interface to the BOP 2 or IOP 2 operator panel Interface to STARTER or Startdrive Identification maintenance data I M If requested the inverter sends data to the higher level control via PROFIBUS or PROFINET Inverter specific data Plant specific data SINAMICS G120C converter Oper...

Page 350: ...lowing Table 8 2 Basic states RDY Explanation Temporary state after the supply voltage is switched on The inverter is free of faults Commissioning or reset to factory settings A fault is active Firmware update is active Inverter waits until the power supply is switched off and switched on again after a firmware update Alarms faults and system messages 8 1 Operating states indicated on LEDs SINAMIC...

Page 351: ...ystem is active The fieldbus is active however the inverter is not receiving any process data RDY When LED RDY flashes simultaneously Inverter waits until the power supply is switched off and switched on again after a firmware update No fieldbus connection is available RDY When LED RDY flashes simultaneously Incorrect memory card Firmware update failed Firmware update is active Communication via M...

Page 352: ...g LED RDY Inverter waits until the power supply is switched off and switched on again after a firmware update No communication with higher level controller RDY In conjunction with an asynchronously flashing LED RDY Incorrect memory card Firmware update failed Firmware update is active Alarms faults and system messages 8 1 Operating states indicated on LEDs SINAMICS G120C converter 352 Operating In...

Page 353: ...the value generated by the machine is p8805 0 is used p8809 0 53 Values of r9781 0 and r9782 0 When requested the inverted transfers its I M data to a higher level control or to a PC PG with installed STEP 7 STARTER or TIA Portal I M0 Designation Format Example for the content Valid for PRO FINET Valid for PRO FIBUS Manufacturer specific u8 10 00 00 hex MANUFACTURER_ID u16 42d hex Sie mens ORDER_I...

Page 354: ...U U IORDW PV PV Figure 8 1 Alarm buffer The inverter saves incoming alarms in the alarm buffer An alarm includes an alarm code an alarm value and two alarm times Alarm code r2122 Alarm value r2124 in fixed point format I32 r2134 in floating point format Float Alarm time received r2123 Alarm time removed r2125 Up to 8 alarms can be saved in the alarm buffer In the alarm buffer the warnings are sort...

Page 355: ...ed remain in the alarm buffer 3 The inverter closes gaps in the alarm buffer that occurred when the removed alarms were shifted in the alarm history by shifting the alarms that have not been removed up 4 The inverter saves the received alarm as the latest alarm in the alarm buffer The alarm history saves up to 56 alarms In the alarm history alarms are sorted according to the alarm time received Th...

Page 356: ...r float values Extended settings for alarms Table 8 7 Extended settings for alarms Parameter Description You can change up to 20 different alarms into a fault or suppress alarms p2118 Setting the message number for the message type Select the alarms for which the message type should be changed p2119 Setting the message type Setting the message type for the selected alarm 1 Fault 2 Alarm 3 No messa...

Page 357: ...faults in the fault buffer A fault includes a fault code a fault value and two fault times Fault code r0945 The fault code and fault value describe the cause of the fault Fault value r0949 in fixed point format I32 r2133 in floating point format Float Fault time received r2130 r0948 Fault time removed r2136 r2109 Up to 8 faults can be saved in the fault buffer In the fault buffer the faults are so...

Page 358: ...akes place 1 The inverters shifts the values previously saved in the fault history each by eight indices The inverter deletes the faults that were saved in the indexes 56 63 before the acknowledgement 2 The inverter copies the contents of the fault buffer to the save locations 8 15 in the fault history 3 The inverter deletes the faults that have been removed from the fault buffer The faults that h...

Page 359: ...alue for float values Displays additional information about the fault that occurred for float values r2136 Fault time removed in days Displays the time in days when the fault was removed Extended settings for faults Parameter Description p2100 0 19 Setting the fault number for fault response Selecting the faults for which the fault response should be changed You can modify the motor fault response...

Page 360: ...9 Setting acknowledgement mode Setting the acknowledgement type for the selected fault 1 Can only be acknowledged using POWER ON 2 IMMEDIATE acknowledgement after removing the fault cause You will find details in function diagram 8075 and in the parameter description of the List Manual Alarms faults and system messages 8 4 Faults alarm buffer and alarm history SINAMICS G120C converter 360 Operatin...

Page 361: ...meter p0971 Switch off the inverter and switch on again F01044 Error loading data from memory card Replace the memory card or the inverter A01101 Memory card not available Insert a memory card or deactivate alarm A01101 Activate message for a memory card that is not inserted Page 332 F01105 CU Insufficient memory Reduce number of data sets F01122 Frequency at the probe input too high Reduce the fr...

Page 362: ...ons This message is withdrawn after the Safety commissioning has ended A01699 Switch off signal path test re quired After the next time that the STO function is deselected the message is withdrawn and the monitoring time is reset A01900 PROFIBUS Configuration tele gram faulty Explanation A PROFIBUS master is attempting to establish a connection with a faulty configuration telegram Check the bus co...

Page 363: ...he wait time in p1212 and or monitoring time in p1213 Connect an ON command p0840 Increase the monitoring time of the power unit or switch off p0857 Reduce the wait time for resetting the fault counter p1213 1 so that fewer faults are registered in the time interval A07321 Automatic restart active Explanation The automatic restart AR is active During voltage recovery and or when remedying the caus...

Page 364: ...e limit r1538 for a positive direction of rotation r1539 for a negative direction of rotation F07901 Motor overspeed Activate precontrol of the speed limiting controller p1401 bit 7 1 F07902 Motor stalled Check whether the motor data has been parameterized correctly and perform motor identification Check the current limits p0640 r0067 r0289 If the current limits are too low the drive cannot be mag...

Page 365: ...urred when checking the memory card Insert a suitable memory card and switch the inverter supply voltage temporarily off and then on again POWER ON Deactivate the copy protection p7765 F13101 Know how protection Copy pro tection cannot be activated Insert a valid memory card F30001 Overcurrent Check the following Motor data if required carry out commissioning Motor connection method Υ Δ V f operat...

Page 366: ...de area F30037 Rectifier overtemperature See F30035 and in addition Check the motor load Check the line phases A30049 Internal fan defective Check the internal fan and if required replace F30052 Incorrect Power Module data Replace the inverter or upgrade the inverter firmware F30053 Error in FPGA data Replace the inverter F30059 Internal fan defective Check the internal fan and if required replace...

Page 367: ...va lid Correct the name of station p8920 and activate p8925 2 A50020 PROFINET Second control missing Shared Device is activated p8929 2 However only the connection to a PROFINET control is present For further information please refer to the List Manual Overview of the manuals Page 459 Alarms faults and system messages 8 5 List of alarms and faults SINAMICS G120C converter Operating Instructions 09...

Page 368: ...Alarms faults and system messages 8 5 List of alarms and faults SINAMICS G120C converter 368 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 369: ...onents are discontinued These further developments are spare parts compatible and do not change the article number In the scope of such spare parts compatible ongoing development plug connector or connection positions are sometimes slightly modified This does not cause any problems when the components are properly used Please take this fact into consideration in special installation situations e g...

Page 370: ...per repair of the inverter may cause malfunctions or result in consequential damage such as fire or electric shock Only commission the following persons to repair the inverter Siemens customer service A repair center that has been authorized by Siemens Specialist personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual Only use original spare ...

Page 371: ...orrect inappropriate inverter settings Replacing inverters of different types can result in incomplete or incorrect inappropriate inverter settings As a consequence unexpected machine motion e g speed oscillation overspeed or incorrect direction of rotation Unexpected machine motion can result in death injury or material damage In all cases that are not permitted according to the table above recom...

Page 372: ...r having to reassign the device names with a PG Details of the device replacement without removable storage medium can be found in the Internet PROFINET system description http support automation siemens com WW view en 19292127 Corrective maintenance 9 2 Replacing inverter components SINAMICS G120C converter 372 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 373: ...ble direction of rotation include certain saws Connect the three phases of the motor lines in the right order After replacing the inverter check the direction in which the motor rotates Replacing an inverter with data backup on a memory card Procedure To replace the inverter proceed as follows 1 Disconnect the line voltage to the inverter and if installed the external 24 V supply or the voltage fo...

Page 374: ... V supply or the voltage for the digital outputs of the inverter 2 Remove the connecting cables of the inverter 3 Remove the defective inverter 4 Install the new inverter 5 Connect all of the cables to the inverter 6 Reconnect the line voltage and if being used the external 24 V supply or the voltage for the digital outputs of the inverter 7 Open the project that matches the drive in STARTER 8 Go ...

Page 375: ... external 24 V supply or the voltage for the digital outputs of the inverter 7 In Startdrive open the project that matches the drive 8 Select Load to device 9 Connect Startdrive online with the drive The inverter signals faults after the download Ignore these faults as they will be automatically acknowledged by the following steps 10 Press the Start safety commissioning button 11 Enter the passwor...

Page 376: ...puts Alarm A01028 Alarm A01028 The loaded settings are not compatible with the inverter Set p0971 1 to delete the alarms Check the inverter settings We recommend that you recommission the drive No alarm A01028 Proceed with the next step 11 Switch off the inverter power supply 12 Wait until all LEDs on the inverter are dark 13 Switch on the inverter power supply again The inverter reports the fault...

Page 377: ...ponent replacement and firmware change Page 398 You have replaced the inverter and transferred the safety function settings from the Operator Panel to the new inverter Corrective maintenance 9 2 Replacing inverter components SINAMICS G120C converter Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF 377 ...

Page 378: ...insert this into the new inverter 6 Connect all of the cables to the inverter NOTICE Damage from swapping the motor s connection lines The direction in which the motor rotates switches if you swap the two phases of the motor line Connect the three phases of the motor lines in the right order After replacing the power module check the direction in which the motor rotates 7 Reconnect the line voltag...

Page 379: ...tive inverter 4 Install the new inverter 5 Connect all of the cables to the inverter 6 Reconnect the line voltage and if being used the external 24 V supply or the voltage for the digital outputs of the inverter 7 Open the project that matches the drive in STARTER 8 Go online and transfer the settings from the PC into the inverter by pressing the button The inverter signals faults after the downlo...

Page 380: ...ection Replacing devices with know how protection without copy protection In the case of know how protection without copy protection the inverter settings can be transferred to another inverter using a memory card Saving setting on memory card Page 323 Transferring the setting from the memory card Page 327 Replacing devices with know how protection with copy protection The know how protection with...

Page 381: ...card as reference serial number in p7769 Activate know how protection with copy protection Copy RAM to ROM must be activated Activating and deactivating know how protection Page 346 Write the configuration with p0971 1 to the memory card Send the memory card to the end customer 3 The end customer inserts the memory card and switches on the power supply for the inverter When powering up the inverte...

Page 382: ...69 Activate know how protection with copy protection Copy RAM to ROM must be activated Activating and deactivating know how protection Page 346 Write the configuration with p0971 1 to the memory card Copy the encrypted project from the card to the associated PC Send the encrypted project to the end customer e g via e mail 3 The end customer copies the project to the Siemens memory card that belong...

Page 383: ...SL3200 0ST05 0 AA0 Frame size B 6SL3200 0ST06 0AA0 Frame size C 6SL3200 0ST07 0AA0 1 set of connection covers Frame size D 6SL3200 0SM13 0AA0 Frame size E 6SL3200 0SM14 0AA0 Frame size F 6SL3200 0SM15 0AA0 Fan unit for the heat sink comprising a housing that can be plugged on with in tegrated fan Frame size A 6SL3200 0SF12 0AA0 Frame size B 6SL3200 0SF13 0AA0 Frame size C 6SL3200 0SF14 0AA0 Frame ...

Page 384: ...ided on the Internet Spares on Web https www automation siemens com sow sap language EN Corrective maintenance 9 2 Replacing inverter components SINAMICS G120C converter 384 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 385: ...hat the fan unit is defective A05002 air intake overtemperature A05004 rectifier overtemperature F30004 heat sink overtemperature F30024 temperature model overtemperature F30025 chip overtemperature F30035 air intake overtemperature F30037 rectifier overtemperature Remove fan unit FSA FSC RFNLQJ ODWFKHV RFNLQJ ODWFKHV 3RZHU FRQQHFWRU 3RZHU FRQQHFWRU UDPH 6L H UDPH 6L H Figure 9 1 Remove fan unit f...

Page 386: ...ield plate 4 Using your fingers press on the sides of the fan unit locking lugs 5 Withdraw the fan unit from the housing You have withdrawn the fan unit Install fan unit FSA FSC Procedure Proceed as follows to install the fan unit 1 Align the power supply connection of the fan unit to the connector in the inverter 2 Carefully insert the fan unit into the heatsink until until the locking lugs engag...

Page 387: ...have discharged so that the remaining charge is at a non hazardous level Check the voltage at the inverter connections before you carry out any installation work 2 Remove the fan unit from the Power Module in steps and as shown in the diagram Use a screwdriver if necessary OLIW 3 Additionally for PT devices Remove the interior fan as shown below Corrective maintenance 9 2 Replacing inverter compon...

Page 388: ...the reverse order to what is described above When inserting the fan unit you establish the electrical connection between the inverter and fan unit Corrective maintenance 9 2 Replacing inverter components SINAMICS G120C converter 388 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 389: ...oving and installing the interior fan Removing the roof mounted fan Procedure Proceed as follows to remove the roof mounted fan 1 Switch off the inverter power supply WARNING Electric shock as a result of a residual charge in power components After the power supply has been switched off it takes up to 5 min until the capacitors in the inverter have discharged so that the residual charge is at a no...

Page 390: ...oof mounted fan to the connector in the inverter 2 Carefully insert the roof mounted fan into the inverter until it engages in the inverter housing 3 Switch on the power supply for the inverter You have inserted the roof mounted fan Corrective maintenance 9 2 Replacing inverter components SINAMICS G120C converter 390 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 391: ... directory of the memory card Figure 9 3 Example of memory card contents after the file transfer Depending on the firmware the filenames and the number of files may differ from the display above The USER directory does not exist on unused memory cards After the memory card is plugged in for the first time the inverter creates a new USER directory You have prepared the memory card for the firmware ...

Page 392: ...RQFDUG YHUVLRQLQYHUWHU HV LUPZDUH GRZQJUDGH 7KH LQYHUWHU ORDGV WKH ILUPZDUH 7KH LQYHUWHU VLJQDOV DWD KDV EHHQ GRZQORDGHG IURP WKH PHPRU FDUG 1R 7KH LQYHUWHU LPSRUWV WKH GDWD EDFNXS IURP WKH PHPRU FDUG DWD EDFNXS DYDLODEOH RQ WKH PHPRU FDUG 1R HV 7KH LQYHUWHU VDYHV LWV GDWD ำ IDFWRU VHWWLQJ RQ WKH PHPRU FDUG User actions Inverter response Figure 9 4 Overview of the firmware upgrade and firmware dow...

Page 393: ...n 5 PLQ 5 The inverter transfers the firmware from the memory card into its memory The transfer takes approximately 5 10 minutes While data is being transferred the LED RDY on the in verter stays red The LED BF flashes orange with a varia ble frequency 6 At the end of the transfer the LED RDY and BF slowly flash red 0 5 Hz Power supply failure during transfer The inverter firmware will be incomple...

Page 394: ...still inserted depending on the previous content of the memory card one of the two following cases has occurred The memory card contains a data backup The inverter has taken the settings from the memory card There was no data backup on the memory card The inverter has written its settings to the memory card You have upgraded the inverter firmware Memory cards with license If the memory card includ...

Page 395: ... the inverter are dark 3 Insert the card with the matching firmware into the inverter slot until it latches into place 4 Switch on the inverter power supply again 5 PLQ 5 The inverter transfers the firmware from the memory card into its memory The transfer takes approximately 5 10 minutes While data is being transferred the LED RDY on the in verter stays red The LED BF flashes orange with a varia ...

Page 396: ...ollowing cases has occurred The memory card contains a data backup The inverter has taken the settings from the memory card There was no data backup on the memory card The inverter has the factory setting 11 If the memory card did not contain a data backup of the inverter settings then you must transfer your settings to the inverter from another data backup Saving settings and series commissioning...

Page 397: ...owngrade You can check the following to correct an unsuccessful firmware upgrade or downgrade Does the firmware version of your inverter fulfill the preconditions For an upgrade as a minimum V4 5 For a downgrade as a minimum V4 6 Have you correctly inserted the card Does the card contain the correct firmware Repeat the appropriate procedure Corrective maintenance 9 3 Firmware upgrade and downgrade...

Page 398: ...plement the hardware version in the inverter data Replacing the motor with an identi cal pole pair number No change Replace the gearbox with an iden tical ratio Replacing safety related I O devi ces e g Emergency Stop switch No Only check the control of the safety functions affected by the components that have been replaced No change Inverter firmware update No Supplement firmware version in the i...

Page 399: ...steps 2 and 3 as often as required until the inverter outputs fault F01018 5 Set p0971 1 6 Switch off the inverter power supply 7 Wait until all LEDs on the inverter go dark Then switch on the inverter power supply again The inverter now powers up with the factory settings 8 Recommission the inverter You have restored the inverter factory settings Case 2 The motor is switched off You cannot commun...

Page 400: ...s a fault present If there is then remove the fault cause and acknowledge the fault Has the inverter been completely commissioned p0010 0 If not the inverter is e g still in a commissioning state Is the inverter reporting the ready to start status r0052 0 1 Is the inverter missing some enable signals r0046 How does the inverter receive its setpoint and commands Digital inputs analog inputs or fiel...

Page 401: ... outputs Response time for debounce time p0724 0 5 5 ms 1 ms Analog input differ ential input 12 bit resolution AI 0 switchable 0 V 10 V or 10 V 10 V Typical current drain 0 1 mA maximum voltage 35 V 0 mA 20 mA Maximum voltage 10 V maximum current 80 mA Response time 10 ms 2 ms If AI 0 has been configured as additional digital input Maximum voltage 35 V low 1 6 V high 4 0 V 13 ms 1 ms response tim...

Page 402: ...ction STO then DI 4 and DI 5 form a safety related input Input voltage 30 V 5 5 mA Response time When the debounce time p9651 0 Typical 5 ms p9651 worst case 15 ms p9651 When debounce time 0 Typical 6 ms worst case 16 ms PFH Probability of Failure per Hour Probability of failure of the safety functions 5 10E 8 USB interface Mini B Technical data 10 1 Technical data of inputs and outputs SINAMICS G...

Page 403: ...IRU V RYHUORDG IRU V RYHUORDG IRU V RYHUORDG IRU V DVH ORDG IRU V DVH ORDG IRU V 3HUPLVVLEOH RYHUORDG IRU RZ 2YHUORDG 2 3HUPLVVLEOH RYHUORDG IRU LJK 2YHUORDG 2 N N N N DVH ORDG 2 DVH ORDG 2 W W Figure 10 1 Duty cycles High Overload and Low Overload Technical data 10 2 High Overload and Low Overload SINAMICS G120C converter Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF 403 ...

Page 404: ... a load cycle according to Low Overload We recommend the SIZER engineering software to select the inverter You will find additional information about SIZER on the Internet Download SIZER http support automation siemens com WW view en 10804987 130000 Load cycles and typical applications Low Overload load cycle High Overload load cycle The Low Overload load cycle assumes a uniform base load with low...

Page 405: ...he inverter frame size and also the options used Technical data dependent on the power Page 406 Relative humidity 95 Condensation is not permissible Installation altitude Up to 1000 m above sea level Higher installation altitudes are permissible for a reduced output current Ambient tempera ture when stored 40 C 70 C 40 F 158 F Shock and vibration Long term storage in the transport packaging accord...

Page 406: ...If you increase the pulse frequency above the factory setting then the inverter reduces the maximum output current Permissible ambi ent temperature The permissible ambient temperature depends on the following conditions Frame size FS of the inverter Inverter fieldbus interface Operator panel LWK RSHUDWRU SDQHO 6 6 6 6 6 6 6 3HUPLVVLEOH DPELHQW WHPSHUDWXUH ZLWKRXW UHGXFLQJ WKH RXWSXW FXUUHQW LHOGEX...

Page 407: ...0 2 Frame size AA 3 phase 380 480 VAC 10 20 Article No without filter Article No with filter 6SL3210 1KE14 3U 2 6SL3210 1KE14 3A 2 6SL3210 1KE15 8U 2 6SL3210 1KE15 8A 2 Rated LO base load power 1 5 kW 2 2 kW Rated LO base load input current 5 5 A 7 4 A Rated LO base load output current 4 1 A 5 6 A HO base load power 1 1 kW 1 5 kW HO base load input current 4 5 A 6 0 A HO base load output current 3...

Page 408: ...d power 1 1 kW 1 5 kW HO base load input current 4 5 A 6 0 A HO base load output current 3 1 A 4 1 A Power loss with filter 73 W 91 W Power loss without filter 72 W 89 W Required cooling air flow 5 l s 5 l s Weight with filter 1 9 kg 1 9 kg Weight without filter 1 7 kg 1 7 kg Table 10 5 Frame size A 3 phase 380 480 VAC 10 20 Article No without filter Article No with filter 6SL3210 1KE17 5U 1 6SL32...

Page 409: ... current 33 0 A 40 6 A 48 2 A Rated LO base load output current 25 A 31 A 37 A HO base load power 7 5 kW 11 kW 15 kW HO base load input current 24 1 A 36 4 A 45 2 A HO base load output current 16 5 A 25 A 31 A Power loss with filter 349 W 435 W 503 W Power loss without filter 344 W 429 W 493 W Required cooling air flow 18 l s 18 l s 18 l s Weight with filter 4 7 kg 4 7 kg 4 7 kg Weight without fil...

Page 410: ...ent 69 A HO base load output current 68 A Power loss with filter 1 304 kW Power loss without filter 1 291 kW Required cooling air flow 55 l s Weight with filter 20 kg Weight without filter 18 kg Table 10 10 Frame size E 3 AC 380 V 480 V 10 20 Article no without filter Article no with filter 6SL3210 1KE31 1U 1 6SL3210 1KE31 1A 1 LO base load power 55 kW LO base load input current 96 A LO base load ...

Page 411: ... kW 2 223 kW Required cooling air flow 153 l s 153 l s 153 l s Weight with filter 62 kg 62 kg 66 kg Weight without filter 59 kg 59 kg 64 kg Table 10 12 Frame size F 3 AC 380 V 480 V Article no without filter Article no with filter 6SL3210 1KE32 4U 1 6SL3210 1KE32 4A 1 LO base load power 132 kW LO base load input current 221 A LO base load output current 237 A HO base load power 110 kW HO base load...

Page 412: ...wer loss in partial load operation in the Internet Partial load operation http support automation siemens com WW view en 94059311 Technical data 10 6 Data regarding the power loss in partial load operation SINAMICS G120C converter 412 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 413: ... A 10 6 A 8 8 A 7 5 A 6 3 A 5 6 A 5 0 A 7 5 kW 16 5 A 16 5 A 14 0 A 11 6 A 9 9 A 8 3 A 7 4 A 6 6 A 11 0 kW 25 0 A 25 0 A 21 3 A 17 5 A 15 0 A 12 5 A 11 3 A 10 0 A 15 0 kW 31 0 A 31 0 A 26 4 A 21 7 A 18 6 A 15 5 A 14 0 A 12 4 A 18 5 kW 37 0 A 37 0 A 31 5 A 25 9 A 22 2 A 18 5 A 16 7 A 14 8 A 22 kW 43 A 43 A 36 6 A 30 1 A 25 8 A 21 5 A 19 4 A 17 2 A 30 kW 58 A 58 A 49 3 A 40 6 A 34 8 A 29 A 26 1 A 23...

Page 414: ...N line system with grounded neutral point can also be supplied using an isolation transformer The phase to phase voltage does not have to be reduced Current derating depending on the installation altitude The permissible inverter output current is reduced above an installation altitude of 1000 m QVWDOODWLRQ DOWLWXGH P 2XWSXW FXUUHQW Figure 10 2 Current derating depending on the installation altitu...

Page 415: ...d at the same time with a low output frequency can cause the current conducting components in the inverter to overheat Excessively high temperatures can damage the inverter or have a negative impact on the inverter service life Never operate the inverter continuously with an output frequency 0 Hz Only operate the inverter in the permissible operating range RQWLQXRXV RSHUDWLRQ 6SRUDGLF VKRUW WLPH G...

Page 416: ...operating time Derating as a function of the ambient temperature PELHQW WHPSHUDWXUH r 2XWSXW FXUUHQW Figure 10 6 Permissible output current as a function of the ambient temperature FSAA FSC PELHQW WHPSHUDWXUH r 2XWSXW FXUUHQW Figure 10 7 Permissible output current as a function of the ambient temperature FSD FSF Technical data 10 8 Restrictions for special ambient conditions SINAMICS G120C convert...

Page 417: ...WDJH 9 2XWSXW SRZHU 2XWSXW FXUUHQW Figure 10 8 Current and voltage derating as a function of the input voltage Technical data 10 8 Restrictions for special ambient conditions SINAMICS G120C converter Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF 417 ...

Page 418: ...onments IEC EN 61800 3 makes a distinction between the first environment and second environment and defines different requirements for these environments First environment Residential buildings or locations at which the PDS is directly connected to a public low voltage supply without intermediate transformer Second environment All industrial plant systems or locations that are connected to the pub...

Page 419: ...verter Either install an external filter for the inverter or install corresponding filters at the system level Field conducted high frequency noise emission of an unfiltered inverter When installed professionally in accordance with EMC guidelines the inverters fulfill the requirements of the standard Second environment category C2 Immunity The inverter is suitable for the second environment Emitte...

Page 420: ...ent category C2 To enable you to use the inverter in the first environment during installation you must observe the limit values for the cable conducted low frequency disturbance variables harmonics in addition to the limit values for the second environment category C2 Harmonic currents Page 421 Contact your system operator to obtain approval for an installation in the first environment Technical ...

Page 421: ...1 to KN11 By implementing appropriate additional measures the limit values according to category C2 or limit value class A Group 1 are observed Additional measures such as the use of an additional RFI suppression filter EMC filter may be necessary In addition measures for EMC compliant configuration of the plant or system are described in detail in this manual and in the Configuration manualEMC in...

Page 422: ...2 5 mH Power loss 25 W 25 W 40 W Degree of protection IP20 IP20 IP20 Weight 1 3 kg 1 4 kg 1 4 kg Table 10 16 Technical data of the line reactors Article no 6SL3203 0CE13 2AA0 6SL3203 0CE21 0AA0 6SL3203 0CE21 8AA0 Inductance 2 5 mH 2 5 mH 0 5 mH Power loss 25 W 40 W 55 W Degree of protection IP20 IP20 IP20 Weight 1 1 kg 2 1 kg 3 0 kg Table 10 17 Technical data of the line reactors Article no 6SL320...

Page 423: ...ng base components Page 47 Table 10 18 Technical data of the line filter as footprint component Feature Data Article no 6SL3203 0BE17 7BA0 6SL3203 0BE21 8BA0 6SL3203 0BE23 8BA0 Power loss at 50 60 Hz Degree of protection IP20 IP20 IP20 Weight 1 75 kg 4 0 kg 7 3 kg Technical data 10 10 Accessories SINAMICS G120C converter Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF 423 ...

Page 424: ... 2 5 mH 1 3 mH Power loss at 50 60 Hz 25 W 90 W 80 W Degree of protection IP20 IP20 IP20 Weight 0 8 kg 3 4 kg 3 9 kg Table 10 20 Technical data of the output reactors Article no 6SL3202 0AE21 8CA0 6SL3202 0AE23 8CA0 6SE6400 3TC07 5ED0 Inductance 0 54 mH 0 26 mH 0 3 mH Power loss 80 W 110 W 277 W Degree of protection IP20 IP20 IP20 Weight 10 1 kg 11 2 kg 26 7 kg Table 10 21 Technical data of the ou...

Page 425: ...s provided in the following Chapter Optional components Page 36 Dimensions and mounting dimensions Mounting base components Page 47 Table 10 22 Technical data of the sine wave filter as footprint component Article no 6SE6400 3TD00 4AD0 Power loss at 50 60 Hz 25 W Degree of protection IP20 Weight 0 8 kg Technical data 10 10 Accessories SINAMICS G120C converter Operating Instructions 09 2017 FW V4 7...

Page 426: ...plus Voltage Peak Limiter to the inverter is provided in the following Chapter Optional components Page 36 Dimensions and mounting dimensions Mount dU dt filter plus Voltage Peak Limiter Page 62 Table 10 23 Technical data dU dt filter plus Voltage Peak Limiter Article no 6SL3000 2DE32 6AA0 Power loss 730 W Degree of protection IP00 Weight 72 kg Technical data 10 10 Accessories SINAMICS G120C conve...

Page 427: ...e braking resistors Article no 6SL3201 0BE21 8AA0 6SL3201 0BE23 8AA0 JJY 023422620001 Resistance 75 Ω 30 Ω 25 Ω Pulse power Pmax 7 5 kW 18 5 kW 22 kW Rated power PDB 375 W 925 W 1100 W Temperature contact NC contact 250 VAC 2 5 A 250 VAC 2 5 A 250 VAC 2 5 A Degree of protection IP20 IP20 IP21 Weight 2 7 kg 6 2 kg 7 0 kg Table 10 26 Technical data of the braking resistors Article no JJY 02342402000...

Page 428: ...act NC contact 250 VAC 2 5 A Degree of protection IP21 Weight 27 kg V V V V 3PD 3PD 3PD 3PD 3 3 3 3 W W W 3 3 V V W 3 3 3 3 3 3PD 3 Figure 10 9 Pulse power Pmax rated power PDB and examples of the switch on duration of the braking resistor Technical data 10 10 Accessories SINAMICS G120C converter 428 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 429: ...tened switch on time for PM330 Power Modules 5 Expansion of the support for 1FP1 synchronous reluctance motor with the following inverters SINAMICS G110M SINAMICS G120D SINAMICS G120 with CU240B 2 or CU240E 2 Control Unit A PM240 2 Power Module is required to operate a 1FP1 synchronous re luctance motor with SINAMICS G120 6 Support of 1FP3 synchronous reluctance motors A PM240 2 Power Module is re...

Page 430: ... traversing blocks to the higher level control system 15 Expansion to include a feedback signal if a memory card is not inserted in the inverter Parameter r9401 as BiCo parameter for the optional feedback signal to the higher level control system New alarm A01101 16 Expansion of the End stop control function on the following inverters SINAMICS G120 SINAMICS G120C SINAMICS G120D 17 Expansion of the...

Page 431: ...he control of synchronous reluctance takes into account the inductance of the output reactor 5 Support of motor temperature sensor Pt1000 6 New p4621 parameter for disabling PTC short circuit monitoring 7 Revision of the thermal motor model for protecting the motor against dam age due to overheating in the stator or rotor 8 Changing the quick commissioning in the Standard Drive Control appli catio...

Page 432: ... 1FG1 geared synchronous motors are supported 6 Selection list for 1PH8 induction motors in the STARTER and Startdrive commissioning wizard 7 Updated selection list for 1LE1 induction motors in the STARTER and Startdrive commissioning wizard 8 Motor support expanded with 1LE1 1LG6 1LA7 and 1LA9 induction motors 9 Speed and position control obtain their respective actual value from an SSI encoder w...

Page 433: ...wait for the motor demagnet ization time and identifies the motor speed without requiring a search op eration 20 Load torque monitoring extended to include the following functions Protection against blocking leakage and dry running operation in pump applications Protection against blocking and broken belts in fan applications 21 Automatic switchover of the real time clock from daylight saving time...

Page 434: ...e result of the energy savings calculation for flow machines is available as a connector 31 New ppm unit parts per million for unit switching 32 Displaying speeds during commissioning via operator panel in units of Hz instead of rpm Conversion from Hz to rpm via p8552 33 Voltage dependent current limit for 600V devices of Power Module PM330 and PM240 2 Appendix A 1 New and extended functions SINAM...

Page 435: ...anent field synchronous motors 5 Encoderless 1FK7 synchronous motors are supported Direct motor selection based on the article number with associated code number It is not necessary to input individual motor data 6 Pulse input as source of setpoint value The inverter calculates its speed setpoint from a sequence of pulses at the digital input 7 Dynamic IP address assignment DHCP and temporary devi...

Page 436: ... function changes in firmware 4 6 SP6 Function SINAMICS G120 G120D 8 3 8 8 8 6 8 8 1 Support for the new Power Modules PM330 IP20 GX Appendix A 1 New and extended functions SINAMICS G120C converter 436 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 437: ...s commandable AO objects objects for configuring the PID controller 6 Communication via EtherNet IP 7 Skip frequency band for analog input A symmetrical skip frequency band can be set for each analog input around the 0 V range 8 Changing the control of the motor holding brake 9 Safety function SBC Safe Brake Control Secure control of a motor holding brake when using the Safe Brake Module option 10...

Page 438: ... Control Units with PROFINET support 4 Support of the PROFIenergy profile 5 Shared device support via PROFINET 6 Write protection 7 Know how protection 8 Adding a second command data set CDS0 CDS0 CDS1 All other inverters have four command data sets 9 Position control and basic positioner 10 Support of an HTL encoder 11 Support of an SSI encoder 12 Fail safe digital output Appendix A 1 New and ext...

Page 439: ...56 2 6 732 17 9 PLQ 63 9 92 7 287 U 3 1111 9 1 9 855 287 5 4 PLQ PLQ 9 PLQ PLQ 63 PLQ 5 03 1 0DF 3 U 59 33 1 Status display once the power supply for the inverter has been switched on Figure A 1 Menu of the BOP 2 3URFHGXUH IRU VZLWFKLQJ WKH PRWRU RQ DQG RII YLD WKH RSHUDWRU SDQHO 6ZLWFK RQ PRWRU 6ZLWFK RII WKH PRWRU 3UHVV 0 18 872 0DVWHU FRQWURO RI WKH LQYHUWHU LV UHOHDVHG YLD WKH 23 Q DODUP LV DF...

Page 440: ...t the parameter filter using the arrow keys Press the OK key STANDARD The inverter only displays the most important parameters EXPERT The inverter displays all of the parameters 2 6 2 2 2 2 3 3 3 3 5 06 67 1 5 7 5 3 57 7 5 U 3 Select the required number of a write parameter using the arrow keys Press the OK key 4 Select the value of the write parameter using the arrow keys Accept the value with th...

Page 441: ...rocedure To change an indexed parameter proceed as follows 1 Select the parameter number 2 Press the OK key 3 Set the parameter index 4 Press the OK key 5 Set the parameter value for the selected index 2 2 3 U U U 3 3 You have now changed an indexed parameter Appendix A 2 Handling the BOP 2 operator panel SINAMICS G120C converter Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF 441 ...

Page 442: ...utton 2 2 6 3 3 V You have now entered the parameter number directly Entering the parameter value directly The BOP 2 offers the option of setting the parameter value digit by digit Precondition The parameter value flashes in the BOP 2 display Procedure To select the parameter value directly proceed as follows 1 Press the OK button for longer than five seconds 2 Change the parameter value digit by ...

Page 443: ...rameter can only be adjusted during quick commissioning A parameter can only be adjusted when the motor is switched off 2 V U 5 21 2 V 3 3 9 2 V 3 5811 1 9 The operating state in which you can change a parameter is provided in the List Manual for each parameter Appendix A 2 Handling the BOP 2 operator panel SINAMICS G120C converter Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF 443 ...

Page 444: ...ignals each Recording You can start a measurement as frequently as you require As long as you do not exit START the results remain under the Measurements tab with data and time When terminating STARTER or under the Measurements tab you can save the measurement results in the trc format Appendix A 3 The device trace in STARTER SINAMICS G120C converter 444 Operating Instructions 09 2017 FW V4 7 SP9 ...

Page 445: ...the measurement period and then calculate the trace clock cycle of STARTER using Trigger condition to start the device trace The device trace starts as soon as you press the start trace button Using the button you can define another trigger to start the device trace The pretrigger defines the time in which the signals are traced before the trigger condition As a consequence the trigger condition t...

Page 446: ...ro lines Measuring cursor On This allows you to analyze the measuring intervals in more detail Save to device memory card In this area you define whether the device trace will save successive measurements in directory USER SINAMICS DATA TRACE on a inserted memory card Displaying the measurements backed up on the memory card Procedure To display the measurements backed up on the memory card proceed...

Page 447: ...ecific applications using parameters You cannot change the signal interconnection within the block However the interconnection between blocks can be changed by interconnecting the inputs of a block with the appropriate outputs of another block The signal interconnection of the blocks is realized contrary to electric circuitry not using cables but in the software 0DLQ VHWSRLQW 0RWRUL HG SRWHQWLRPHW...

Page 448: ...wide range of requirements This does not necessarily have to involve highly complex functions Example 1 Assign a different function to a digital input Example 2 Switch the speed setpoint from the fixed speed to the analog input Principle when connecting BICO blocks using BICO technology When interconnecting the signal the following principle applies Where does the signal come from An interconnecti...

Page 449: ...mmand to switch on the motor ON OFF1 21 2 S S S U S PV S S 7 3 S U U U S 1 Figure A 7 Signal interconnection for control logic The signal of digital input 0 DI 0 is fed through a time block PDE 0 and is interconnected with the input of a logic block AND 0 The signal of digital input 1 DI 1 is interconnected to the second input of the logic block The logic block output issues the ON OFF1 command to...

Page 450: ...arameter that displays the status of digital input 1 p0840 20031 Interconnect the AND output to ON OFF1 Explanation of the application example using the ON OFF1 command Parameter p0840 0 is the input of the ON OFF1 block of the inverter Parameter r20031 is the output of the AND block To interconnect ON OFF1 with the output of the AND block set p0840 20031 21 2 S S S U 1 Figure A 8 Interconnecting ...

Page 451: ...emselves PM switching and PP switching fail safe digital outputs The inverter allows a fail safe PM switching digital output as well as a PP switching fail safe digital output to be connected 9 0 0 3 3 3 20 20 9 0 20 20 Figure A 9 Connecting a PM switching and PP switching fail safe digital output Connection examples The following examples comply with PL d according to EN 13849 1 and SIL2 accordin...

Page 452: ...0 60 20 20 6 Figure A 12 Connecting an F digital output module e g SIMATIC F digital output module The Safety Integrated function manual provides additional connection options and connections in separate control cabinets Manuals and technical support Page 459 Appendix A 5 Connecting a fail safe digital input SINAMICS G120C converter 452 Operating Instructions 09 2017 FW V4 7 SP9 A5E34263257B AF ...

Page 453: ...onverter with the safety function Fail safe inputs PROFIsafe address Correct setting of the STO safety function Note Perform the acceptance test with the maximum possible velocity and acceleration in order to test the expected maximum braking distances and braking times Note Non critical alarms The following alarms are issued following each system ramp up and are not critical for acceptance A01697...

Page 454: ...as part of the basic functions proceed as follows Status 1 The inverter is ready The inverter signals neither faults nor alarms of the safety functions r0945 0 7 r2122 0 7 STO is not active r9773 1 0 2 Switch on motor 2 1 Enter a speed setpoint 0 2 2 Switch on the motor ON command 2 3 Check that the correct motor is running Appendix A 6 Acceptance test for the safety function SINAMICS G120C conver...

Page 455: ...al on Power Module r9772 25 1 If a mechanical brake is not available the motor coasts down A mechanical brake brakes the motor and holds it to ensure that it remains at standstill The inverter signals neither faults nor alarms of the safety functions r0945 0 7 r2122 0 7 The inverter signals the following STO is selected r9773 0 1 STO is active r9773 1 1 4 Deselect STO 4 1 Deselect STO 4 2 Check th...

Page 456: ...fety functions depending on the operating mode and safety equipment are shown in the function table Operating mode Safety equipment Drive Selected safety function Checked Table A 8 Example of a function table Operating mode Safety equipment Drive Selected safety function Checked Automatic Protective door closed Conveyor belt Protective door open Conveyor belt STO Emergency Stop button pressed Conv...

Page 457: ...ning engineer The commissioning engineer confirms that the tests and checks listed above have been correctly executed Date Name Company dept Signature Machine manufacturer The machine OEM confirms the correctness of the settings documented above Date Name Company dept Signature Appendix A 6 Acceptance test for the safety function SINAMICS G120C converter Operating Instructions 09 2017 FW V4 7 SP9 ...

Page 458: ...unctions Name Number Value SI enable functions integrated in the drive p9601 p9601_v Only for the CU250S 2 Control Unit SI enable safe brake control p9602 p9602_v SI PROFIsafe address p9610 p9610_v F DI switch over discrepancy time p9650 p9650_v SI STO debounce time p9651 p9651_v Only for the CU250S 2 Control Unit SI Safe Stop 1 delay time p9652 p9652_v SI forced dormant error detection timer p965...

Page 459: ...ual EMC installation guideline http support automation siemens com WW view en 60612658 EMC compliant control cabinet design potential equalization and cable routing Safety Integrated function manual https support industry siemens com cs ww en view 109483003 Configuring PROFIsafe Installing commissioning and operating fail safe functions of the inverter Fieldbus function manual https support indust...

Page 460: ... there a multiple editions of a manual select the latest edition Configuring a manual Further information about the configurability of manuals is available in the Internet MyDocumentationManager https www industry siemens com topics global en planning efficiency documentation Pages default aspx Select Display and configure and add the manual to your mySupport documentation Not all manuals can be c...

Page 461: ...gnetic compatibility technical overview Standards and guidelines EMC compliant control cabinet design EMC overview https support industry siemens com cs ww en view 103704610 EMC Guidelines configuration manual EMC compliant control cabinet design potential equalization and cable routing EMC installation guideline http support automation siemens com WW view en 60612658 Safety Integrated for novices...

Page 462: ...n the products you use The Knowledge Manager Intelligent Search helps you find the documents you need Users and specialists from around the world share their experience and knowledge in the Forum You can find your local representative for Automation Drives via our contact database under Contact Partner Information about local service repair spare parts and much more can be found under Services App...

Page 463: ...ck 447 BOP 2 Menu 439 Symbols 439 Braking functions 283 Braking method 283 284 Braking module 290 Braking resistor 38 290 Clearances 64 Dimension drawings 64 Installation 63 Bus termination 81 C Cable protection 75 Cable resistance 258 Catalog 461 CDS Command Data Set 204 230 231 Centrifuge 123 130 141 146 285 288 Chain conveyors 123 130 141 146 Characteristic Additional 262 Linear 262 263 parabol...

Page 464: ...oad 327 333 337 Drilling pattern 47 54 58 60 64 Drive control 157 Drive Data Set DDS 318 Drive Data Sets 318 dv dt filter 259 Dynamic braking 290 E Electromechanical sensor 451 Elevator 207 EMC 41 Emergency Stop button 217 EN 61800 5 2 216 End customer 456 Energy saving display 316 Extruder 123 130 141 146 295 F Factory assignment 88 Factory settings 151 Restore to 153 Restoring the 151 152 155 Fa...

Page 465: ... emitting diode 349 Level control 252 License 322 Limit position 202 Limit position control 202 Limit switch 202 Line contactor 215 Line dip 309 Line filter 36 Line reactor 36 Dimension drawings 58 Dimensioned drawings 47 Line supply type 65 Linear characteristic 262 263 List Manual 459 LNK PROFINET Link 351 Locked rotor starting torque 54 Low Overload 404 M Machine description 456 Main screen for...

Page 466: ...tion 36 P Page index 188 Parabolic characteristic 262 263 Parameter channel 186 IND 188 Parameter index 188 Parameter number 188 442 Parameter value 442 Partial load operation 412 password 218 PID controller 252 PKW parameter ID value 179 Plant description 456 PLC functionality 449 PLC program 457 Power distribution systems 65 Power failure 305 Power Modules Dimension drawings 51 Power on reset 15...

Page 467: ... 2 439 Limiting 243 Speed control 268 Spindle 123 130 141 146 Square law characteristic 262 263 Standards EN 61800 3 34 Star connection Y 79 Startdrive 217 333 Startdrive commissioning tool 217 Startdrive PC tool 217 STARTER 217 333 Download 116 STARTER commissioning tool 217 STARTER PC tool 217 Starting behavior Optimization 264 266 Starting current 260 State overview 160 Status Word Status word ...

Page 468: ...B interface 136 Use for the intended purpose 29 V V f characteristic 259 VDC min controller 309 Vector control 271 Sensorless 268 Version Firmware 456 Hardware 456 Safety function 456 Vertical conveyors 290 Voltage boost 259 260 264 266 Voltage input 166 W Wire breakage 224 Wire break monitoring 167 296 297 Write protection 340 Z Ziegler Nichols 256 ZSW1 status word 1 184 195 199 Index SINAMICS G1...

Page 469: ......

Page 470: ...on www siemens com sinamics SINAMICS converters www siemens com safety integrated Safety Integrated www siemens com profinet PROFINET For additional information on SINAMICS G120 scan the QR code Siemens AG Digital Factory Motion Control Postfach 3180 91050 ERLANGEN ...

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