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Siemens 1PH818, Operating Instructions & Installation Instructions

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Siemens 1PH818 Operating Instructions & Installation Instructions Download Page 108

For the "Performance" version, only use these special greases.

Table 9-6

Grease for the "Performance" version

Manufacturer

Grease type

Lubcon

Sintono GPE702

NOTICE
Damage caused by mixing lubrication types
Mixing different greases adversely affects the lubricating properties. Only the manufacturer 

provides a guarantee as to whether certain greases can be mixed.
● Never mix different greases.

Regreasing

Regreasing data are stamped on the lubricant plate of the machine:
● Relubrication intervals in operating hours
● Regreasing amount in grams
● Grease type
Regrease the bearing at the latest every 12 months irrespective of the actual number of 

operating hours. 

NOTICE
Relubrication intervals
The relubrication intervals for roller bearings are different from the servicing intervals for the 

machine. The roller bearings may be damaged if the relubrication intervals are not complied 

with. 
● Pay attention to the instructions on the lubricant plate.

Grease replacement intervals
The grease replacement intervals in these operating instructions or the relubrication intervals 

indicated on the plate apply for the following conditions:
● Normal load
● Operation at speeds in accordance with the rating plate
● Low-vibration operation
● Neutral ambient air
● High-quality roller bearing greases
In the case of unfavorable conditions, reduce the relubrication intervals after prior consultation 

with the manufacturer.

Maintenance
9.2 Inspection and maintenance

SIMOTICS M-1PH8  1PH818., 1PH822.

108

Operating Instructions 07/2016

Summary of Contents for 1PH818

Page 1: ...siemens com SIMOTICS M 1PH8 Synchronous motor Type 1PH818 1PH822 Operating Instructions Installation Instructions Edition 07 2016 ...

Page 2: ...18 07 2016 14 04 V14 00 ...

Page 3: ...ctions Edition 07 2016 Introduction 1 Safety information 2 Description 3 Preparations for use 4 Mounting 5 Electrical connection 6 Commissioning 7 Operation 8 Maintenance 9 Spare parts 10 Disposal 11 Service and Support A Technical specifications B Quality documents C Additional documents D ...

Page 4: ...hose who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used thes...

Page 5: ...cooled motors 29 4 4 Ensuring cooling 30 4 5 Interlock circuit for the external fan 33 4 6 Interlock circuit for anti condensation heating option 33 4 7 Thermal motor protection 33 4 8 Overheating during periodic duty 34 4 9 Noise emissions 34 4 10 Rotational speed limit values 35 4 11 System inherent frequencies 35 4 12 Torsional loading of the drive train due to faults in the electrical supply 3...

Page 6: ...or 58 5 2 7 Open condensation drain holes air cooled motor L12 59 5 2 8 Putting the machine down 60 5 2 9 Roughly aligning the machine 60 5 3 Installing the machine 60 5 3 1 Selecting fixing screws 61 5 3 2 Preconditions for smooth vibration free operation 61 5 3 3 Vibration severity 62 5 3 4 Aligning to the driven machine 63 5 3 5 Mounting the motor 65 5 4 Connecting the cooling water supply 65 6...

Page 7: ...achine 94 8 4 Switching off water cooled motors 94 8 5 Switching off force ventilated motors 94 8 6 Switching on again after an emergency switching off 95 8 7 Stoppages 95 8 7 1 Avoidance of damage to roller bearings during stoppages 95 8 8 Decommissioning the machine 96 8 9 Re commissioning the machine 96 8 10 Faults 96 8 10 1 Inspections in the event of faults 96 8 10 2 Electrical faults at forc...

Page 8: ...10 Spare parts 119 10 1 Ordering data 119 10 2 Spare parts kits 119 10 3 Holding brake 120 10 4 Ordering spare parts via the Internet 120 10 5 Anti condensation heating 120 10 6 Water cooled motor 121 10 6 1 Water cooled motor complete 121 10 7 Force ventilated motor 122 10 7 1 Force ventilated motor complete 122 10 7 2 External fan 123 10 7 3 External fan option L75 123 10 8 Terminal box 124 10 9...

Page 9: ...2 Table 5 4 Permissible deviations when aligning the motor 64 Table 5 5 Rate of flow and pressure drop 66 Table 6 1 Terminal designations using the 1U1 1 as an example 69 Table 6 2 Data for electrical connection 71 Table 7 1 Set values for monitoring the bearing temperatures before commissioning 89 Table 7 2 Set values for monitoring the bearing temperatures 90 Table 8 1 Electrical faults 97 Table...

Page 10: ...59 Figure 5 4 Max permissible vibration velocity taking into account the vibration displacement and vibration acceleration 63 Figure 5 5 Aligning the motor 64 Figure 6 1 Terminal lug for the grounding conductor for a force ventilated motor 68 Figure 6 2 Terminal lug for the grounding conductor for a water cooled motor 69 Figure 6 3 External fan terminal box schematic representation 77 Figure 6 4 D...

Page 11: ... Please contact the Service Center Page 131 if you have any suggestions on how to improve this document Text format features The warning notice system is explained on the rear of the inside front Always follow the safety instructions and notices in these instructions In addition to the safety related warning notices which you must read you will find the text in these instructions is formatted in t...

Page 12: ...Introduction SIMOTICS M 1PH8 1PH818 1PH822 12 Operating Instructions 07 2016 ...

Page 13: ...ific setup and safety regulations as well as regulations on the use of personal protective equipment are observed Note Use the services and support provided by the appropriate Service Center Page 131 for planning installation commissioning and servicing work You will find safety instructions in the individual sections of this document Follow the safety instructions for your own safety to protect o...

Page 14: ...e the use of caution is necessary when you are near the machine Always pay attention to your safety Also observe the following to prevent accidents General safety regulations applicable in the country where the machine is deployed Manufacturer specific and application specific regulations Special agreements made with the operator Separate safety instructions supplied with the machine Safety symbol...

Page 15: ...perate the machine properly CAUTION Hazardous substances Chemical substances required for the setup operation and maintenance of machines can present a health risk Poisoning skin damage cauterization of the respiratory tract and other health damage may result Read the information in these operating instructions and the product information supplied by the manufacturer Observe the relevant safety re...

Page 16: ...lways present inside the machine If the housing is open e g when maintenance openings are open or when working inside the machine magnetic objects can be suddenly attracted by this magnetic field This can result in death severe injury or material damage Working in the vicinity of the rotor is only permitted in exceptional circumstances Unambiguous access rules must be established in accordance wit...

Page 17: ...trically conductive foreign bodies Do not use any magnetic tools or lifting devices Wear only occupational safety items without magnetic metal parts e g occupational safety shoes with non magnetic protective caps and soles Keep your shoes and clothing free from chips and waste containing iron Exercise caution when installing accessories Ensure that no parts fall into the inside of the machine Do n...

Page 18: ...with electrically insulating materials such as Plastic film Plastic parts Insulating table supports Clothing made of synthetic fibers Always place electrostatic sensitive devices on conductive bases Always pack store and transport electronic modules or components in conductive packaging such as Metallized plastic or metal containers Conductive foam material Domestic aluminum foil The necessary ESD...

Page 19: ...ons of the converter manufacturer in order to avoid exceeding the limit values according to IEC EN 61000 6 3 for drive systems comprising machine and converter You must put appropriate EMC measures in place 2 9 Electromagnetic fields when operating electrical power engineering installations WARNING Interference to electronic devices caused by electrical power equipment Electrical power equipment g...

Page 20: ...Safety information 2 9 Electromagnetic fields when operating electrical power engineering installations SIMOTICS M 1PH8 1PH818 1PH822 20 Operating Instructions 07 2016 ...

Page 21: ...azardous areas An explosion can occur if the machine is operated in these areas This can result in death serious injury or material damage Never operate this machine in hazardous areas Rating plate The rating plate shows the identification data and the most important technical data The data on the rating plate and the contractual agreements define the limits of proper usage 2 0 1R 1 31 N 81 9 Q1 P...

Page 22: ...ated power PN 1 335 Weight 080 Induced voltage UI V 1 340 Maximum torque MMAX 090 Rated frequency fN 1 350 Maximum speed nMAX 100 Rated speed nN 1 360 Temperature sensor 110 Operating mode 1 370 Tachometer resolver 115 Code for operating point 1 380 Cooling method 120 Rated voltage UN 2 390 Throughput l min m3 s 121 Connection type 2 400 System pressure 130 Rated current IN 2 410 Maximum coolant t...

Page 23: ...SIMOTICS motor series European low voltage directive The SIMOTICS motor series complies with the requirements of the low voltage directive 2014 35 EU European machinery directive The SIMOTICS motor series does not fall within the area of validity of the machinery directive However the use of the products in a typical machine application has been fully assessed for compliance with the main regulati...

Page 24: ...s 13358 cert Drive The motor speed is controlled using a converter NOTICE Destruction of the machine when operated directly from the line supply The machine will be destroyed if it is directly connected to the line supply Only operate the machine using a converter Types of construction The motor is available in the following basic types of construction and further optional types of construction wi...

Page 25: ...on the order WARNING Improper use of the external fan Improper use of the external fan can result in death serious injury and material damage Observe and follow the operating instructions of the external fan External fan with three phase motor For 1PH828 motors external fans with three phase motor are used as standard Using option L75 these external fans can also be used for 1PH818 and 1PH822 type...

Page 26: ...sion of the mounted holding brake The corresponding data in the manufacturers operating instructions do not apply Table 3 4 Technical data of the holding brake Technical data NFF A 63 AH180 NFF A 100 AH225 Braking torque MBrake Nm 1000 1600 Max speed nBrake rpm 3500 3100 Weight incl hollow shaft mbrake kg 63 88 Moment of inertia Jbrake kgm2 0 022 0 051 Total moment of inertia emer gency stop Jtota...

Page 27: ...Bearings Standard design Drive end deep groove ball bearing as spring loaded floating bear ing Non drive end deep groove ball bearing as fixed bearing Version for increased radial forces Drive end cylindrical roller bearing as floating bearing Non drive end deep groove ball bearing as fixed bearing NOTICE Maintain the minimum radial forces Operating cylindrical roller bearings without a load can d...

Page 28: ...Description SIMOTICS M 1PH8 1PH818 1PH822 28 Operating Instructions 07 2016 ...

Page 29: ...rs markings etc to ensure the machine is operated safely within your plant 4 2 Observing the operating mode Observe the machine s operating mode Use a suitable control system to prevent overspeeds thus protecting the machine from damage 4 3 Cooling water quality for water cooled motors The values specified for the cooling water correspond to the requirements for a closed cooling circuit Not all of...

Page 30: ...losure Preconditions for adequate cooling For motors that are cooled by the ambient air the cooling air must be able to flow unimpeded to and from the motors Hot discharged air should not be drawn in again NOTICE Overheating If the required cooling air flow cannot be maintained the machine can overheat This can result in material damage Maintain the required minimum clearance for customer supplied...

Page 31: ... types 1PH818 and 1PH822 A bypass is available for 1PH822 with IP23 degree of protection and air guidance from the DE to the NDE Figure 4 2 Bypass for 1PH822 for IP23 Preparations for use 4 4 Ensuring cooling SIMOTICS M 1PH8 1PH818 1PH822 Operating Instructions 07 2016 31 ...

Page 32: ...ollowing when connecting pipes Additional pressure drop in the system Shipping covers on the ventilation openings must have been removed For machines with a pipe connection the potential pressure drop inside the machine is given in the following table Table 4 2 Pressure drop in motors with pipe connection Type Degree of pro tection Volume flow Pressure drop Flow resistance 1PH818 IP23 0 21 m3 s 45...

Page 33: ...he anti condensation heating is operated while the machine is running this can increase the temperatures inside the machine Install an interlock circuit that switches off the anti condensation heating once the main machine is switched on Only switch on the anti condensation heating after the motor has been switched off Carefully comply with the data on the anti condensation heating plate See also ...

Page 34: ...ICE EC fan control via an input signal The fan motor can overheat if the external EC fan is operated at low fan speeds as a result of the setpoint signal it receives Monitor the motor using the integrated temperature sensors Integrate the temperature monitoring into the interlocking circuit 4 9 Noise emissions WARNING Noise emissions During operation the machine s noise emission levels can exceed ...

Page 35: ...n limit values according to DIN ISO 10816 3 must not be exceeded 4 12 Torsional loading of the drive train due to faults in the electrical supply In the event of faults in the electrical connection during operation excessive air gap torques can lead to additional mechanical torsional load on the line shaft Note The system planner is responsible for the entire drive train WARNING Torsional loadings...

Page 36: ...sily accessed 4 13 2 Lifting and transportation To safely lift and transport the machine the following requirements must be met Personnel operating cranes and fork lift trucks must be appropriately qualified If the motor is packed depending on the weight size and on site conditions lift crates and transport frames using a fork lift truck or a crane with slings Use a crane or fork lift truck suitab...

Page 37: ... gravity of a load is not located centrally between the attachment points the motor can tip over or slip out of the lifting equipment and fall when it is being transported or lifted This can result in death serious injury or material damage Comply with the handling instructions on the machine when transporting it Be aware of the possibility of different loads on the sling ropes or lifting straps a...

Page 38: ...ance or spreading equipment NOTICE Damage to the terminal box The terminal box can be damaged when lifting without using suitable spreading equipment Only lift the machine using suitable spreading equipment Pay attention to the lifting capacity of the hoisting gear The weight of the motor is specified on the rating plate Figure 4 4 Lifting the machine schematic representation Preparations for use ...

Page 39: ...sion element has been pulled on then you must axially fix the rotor in another way ཱ Sleeve Shaft screw Figure 4 5 Rotor shipping brace Table 4 3 Tightening torque and preloading force for axially fixing the rotor Type Thread in the shaft end Tightening torque Preload 1PH818 M20 50 Nm 12 kN 1PH822 M20 50 Nm 12 kN 1PH828 M24 100 Nm 20 kN WARNING Lifting using the cooling water pipes The cooling wat...

Page 40: ...he customer 3 Fit the rotor shipping brace 4 Only use the eyebolts on the bearing shields to transport and lift the motor 4 13 4 Transporting a water cooled motor that has already been in operation If you have already operated the motor and now want to transport it proceed as follows 1 Allow the motor to cool down 2 Remove the connections provided by the customer 3 Drain the cooling water system a...

Page 41: ...ce it in a secure and raised position DANGER Standing under suspended loads If the lifting gear or load handling attachments were to fail the machine could fall This can result in death serious injury or material damage Never remain under or in the immediate vicinity of the machine when it is raised 4 13 6 Storage You can store the machine for up to two years in dry dust free and vibration free ro...

Page 42: ...s Protect the motor from shocks and humidity Cover the motor properly Avoid contact corrosion Every three months remove the shipping brace Rotate the shaft extension by hand Then reattach the rotor shipping brace Protection against humidity If a dry storage area is not available then take the following precautions Wrap the machine in a material that absorbs moisture Then pack the machine in an air...

Page 43: ...ing damage when being transported If the customer has already mounted parts for example coupling belt pulley etc the bearing can be damaged during transport In this case make sure that the customer uses a rotor shipping brace 4 13 8 Long term storage Long term storage If you are storing a machine for more than six months you must check its condition every six months Check the machine for damage Ca...

Page 44: ...ds at the DE and NDE are equipped with water drainage holes in the foot area and opposite the regreasing system Make sure that the condensation can always drain away freely Shaft heights 180 and 225 The plug that has been inserted into the water drainage holes allows the condensation to drain away Do not remove the plug otherwise the machine s degree of protection will be affected Shaft height 280...

Page 45: ...elow 0 C during operation add anti freeze to the cooling water 4 13 10 Protection against corrosion If the machine is stored in dry conditions then apply the subsequently listed anti corrosion measures Storage up to six months Apply a coat of corrosion protective compound to all accessible bare metal parts such as the exposed shaft extension flange or machine feet Storage for longer than six month...

Page 46: ...ing currents Setting up a properly meshed grounding system in the system as a whole with low impedance for high frequency currents No potential difference between the motor converter and working machine Use symmetrical shielded connecting cables Connect the cable shield at both ends over the greatest possible surface area 360 contact Use equipotential bonding conductors between the motor and the d...

Page 47: ...aring currents can damage bearings Also when performing subsequent installation work e g installing an automatic lubrication system or a non insulated vibration sensor ensure the bearing insulation is not bridged Contact your Service Center if necessary See also Service and Support Page 131 Preparations for use 4 14 Converter operation SIMOTICS M 1PH8 1PH818 1PH822 Operating Instructions 07 2016 4...

Page 48: ...Preparations for use 4 14 Converter operation SIMOTICS M 1PH8 1PH818 1PH822 48 Operating Instructions 07 2016 ...

Page 49: ...packed and ready for mounting at the installation location Note Measure the insulation resistance of the winding before starting installation work Wherever possible measure the insulation resistance of the winding before starting installation work If the insulation resistance lies below the specified value take appropriate remedial measures These remedial measures may necessitate the machine being...

Page 50: ... Testing the insulation resistance and polarization index Page 50 5 1 3 Testing the insulation resistance and polarization index WARNING Hazardous voltage at the terminals During and immediately after measuring the insulation resistance or the polarization index PI of the stator winding hazardous voltages may be present at some of the terminals Contact with these can result in death serious injury...

Page 51: ...0000 Urated rated voltage see the rating plate Umeas DC measuring voltage RC minimum insulation resistance at reference temperature of 40 C Conversion to the reference temperature When measuring with winding temperatures other than 40 C convert the measuring value to the reference temperature of 40 C according to the following equations from IEEE 43 2000 1 RC KT RT RC Insulation resistance convert...

Page 52: ...ve table Measuring the polarization index 1 To determine the polarization index measure the insulation resistances after one minute and ten minutes 2 Express the measured values as a ratio PI Rinsul 10 min Rinsul 1 min Many measuring devices display these values automatically following the measurement For insulation resistances 5000 MΩ the measurement of the PI is no longer meaningful and conseque...

Page 53: ... use of the services offered by the local Service Center Page 131 5 2 2 Checking the load handling attachments Inspect the load handling attachments such as the load stands lifting eyes and ring bolts and also the lifting gear before lifting the machine Inspect the load handling attachments on the machine for possible damage Replace any load handling attachments that are found to be damaged Check ...

Page 54: ...twork damage If painted surfaces come into contact with the detergent or solvent the paintwork can be damaged Use a suitable solvent to soften thick layers of anti corrosion agent Then push the softened layers off using a piece of hardwood approximately 10 x 10 x 1 cm Do not sand the protective coating down or scrape it off NOTICE Damage to the machine surface If you use metal objects such as scra...

Page 55: ... type of balance of the rotor Use only ready drilled and balanced transmission elements Check the hole diameters and the balancing status before pulling them on Thoroughly clean the shaft extension Pulling on Warm up the transmission elements to expand them before pulling them on Select the temperature difference for the heating process to suit the coupling diameter fit and material See the coupli...

Page 56: ...the machine unless the transmission elements have been pulled on On shaft extensions without output element make sure that the feather key cannot fall out and shorten it by approximately half for balance type H Note Type of balancing In the case of shaft extensions with feather keys the type of balancing is also included on the rating plate next to the CE mark 5 2 5 Lifting and transporting the ma...

Page 57: ...een the attachment points the motor can tip over or slip out of the lifting equipment and fall when it is being transported or lifted This can result in death serious injury or material damage Comply with the handling instructions on the machine when transporting it Be aware of the possibility of different loads on the sling ropes or lifting straps and the carrying capacity of the lifting equipmen...

Page 58: ...way Do not remove the plug otherwise the machine s degree of protection will be affected If you have any questions contact the Siemens Service Center Page 131 NOTICE Damage caused by condensation If the stator winding is damp its insulation resistance is reduced This results in voltage flashovers which can destroy the winding Condensation can also cause rusting inside the machine Make sure that th...

Page 59: ...e water drainage holes allows the condensation to drain away Do not remove the plug otherwise the machine s degree of protection will be affected If you have any questions contact the Siemens Service Center Page 131 NOTICE Damage due to condensation If the stator winding is damp its insulation resistance is reduced This can result in voltage flashovers which can destroy the winding Condensation ca...

Page 60: ...hine For horizontal positioning push the motor sideways across the foundation When doing so ensure that the axial position is maintained 5 3 Installing the machine WARNING Inappropriate fastening material If screws of an incorrect property class have been selected or if they have been fastened to an incorrect tightening torque they may break or become loose This will cause the machine to move whic...

Page 61: ...hments during installation Do not use attachments as steps 5 3 1 Selecting fixing screws Unless specified otherwise use mounting bolts with at least strength class 8 8 to ISO 898 1 In this way you guarantee that the machine is securely mounted and the forces can be transferred through the torque Take into account the maximum forces occurring in the case of a fault such as short circuit or system t...

Page 62: ...t the defined measuring points on the motor By doing this you can ensure problem free operation and a long service life Maximum permitted vibration severity The values for the maximum permitted radial and axial vibration severity must both be maintained Table 5 2 Maximum permitted radial vibration severity Vibration frequency Vibration values1 6 3 Hz Vibration displacement s 0 25 mm 6 3 to 63 Hz V...

Page 63: ...al and horizontal alignment The following measures are required in order to compensate any radial offset at the coupling and to horizontally adjust the motor with respect to the driven machine The contact surfaces of the motor feet must lie on one plane Place shims under the motor feet to position it vertically and to prevent any stress distortion The number of shims should be kept as low as possi...

Page 64: ...l with no offset This ensures that no additional forces affect their bearings during operation 2 Perform the fine adjustments with plates under the entire motor foot Figure 5 5 Aligning the motor Table 5 4 Permissible deviations when aligning the motor Permissible deviations Radial shaft offset x Axial shaft offset y Flexible coupling 0 05 mm 0 05 mm Mounting 5 3 Installing the machine SIMOTICS M ...

Page 65: ...ccordance with ISO 10816 3 If the motor is to be only flange mounted then the maximum speed nmax is reduced for rigid foundations according to the following table Type Maximum speed nmax 1PH818 3000 1 min 1PH822 2500 1 min 1PH828 2000 1 min Maximum speed for a rigid foundation and flange mounting 5 4 Connecting the cooling water supply The inlet and outlet sockets for the cooling water supply are ...

Page 66: ...ing excessive torque when screwing in can damage the pipe system Hold the couplers steady with an open ended wrench when you screw in the water pipes 6 Ensure that the maximum permissible operating pressure does not exceed 6 bar The pressure drop is determined by the machine type and the shaft height Table 5 5 Rate of flow and pressure drop Type Flow rate Pressure drop 1PH8 184 15 l min 0 6 bar 1P...

Page 67: ... loose This could result in material damage to the machine or even in total failure which could in turn lead indirectly to material damage to the system Tighten the screwed connections to the specified tightening torques Observe any specifications regarding the materials from which fixing elements must be made When performing servicing check the fastenings See also Tightening torques for screw and...

Page 68: ...g in accordance with IEC EN 60204 1 Connect the ground conductor to the end shield of the motor There is a fixing lug for the ground conductor at the designated connection point The fixing lug is suitable for grounding high frequency currents using HF ribbon cable with appropriately formed conductor ends When making connections ensure the following the connecting surface is bare and protected agai...

Page 69: ...6 3 2 Terminal designation According to IEC EN 60034 8 the following basic definitions apply to the terminal designations for 3 phase machines Table 6 1 Terminal designations using the 1U1 1 as an example 1 U 1 1 Designation x Index for pole assignment for pole changing machines where applicable A lower index signifies a lower speed Special case for split winding x Phase designation U V W x Index ...

Page 70: ...is prevents contact corrosion Arrange the exposed connecting cables in the terminal box so that the PE conductor has excess length and the insulation of the cable strands cannot be damaged Close off unused bushings with a metal threaded plug This is the way to achieve a high frequency proof shielding 6 3 4 Electrical connection data Cable entry and technical connection data depend on the mounted t...

Page 71: ...ed on IEC EN 60204 1 or IEC EN 60364 5 32 6 3 5 Connection with cable lugs 1 To connect the cables to the main terminals select cable lugs that match the necessary cable cross section and appropriate screw size The connectable cable cross section is determined by the cable lug size for example Cable lug in accordance with DIN 46234 from 35 mm2 to 185 mm2 Cable lug in accordance with DIN 46235 from...

Page 72: ...screws depends on the size of the screw see Case A in the table in Chapter Tightening torques for screw and bolt connections Page 133 Connection using a cable lug at terminal boxes 1XB7 322 1XB7 422 Customer connecting cable Internal motor connecting cable Copper spacer ring Connection using a cable lug at terminal boxes 1XB7 700 1XB7 712 Customer connecting cable Connection bar Electrical connect...

Page 73: ...surrounding components could burn This could result in material damage to the machine or even in total failure which could in turn lead to indirect material damage to the system Retighten the clamping nuts after approximately 24 hours and then again after approximately four weeks Make sure that the terminals are de energized before you tighten the nuts 6 3 7 Stepless mating face for the seal in th...

Page 74: ...degree of protection cable routing type permissible cable diameter etc 2 Then close the terminal box with the terminal box cover fixing screws See also Tightening torques for screw and bolt connections Page 133 6 3 9 Internal equipotential bonding The internal equipotential bonding between the grounding terminal in the box enclosure and the motor frame is established through the terminal box retai...

Page 75: ...ng plate matches the connection data Cable glands are not included in the scope of supply Close unused cable entries otherwise the degree of protection is not maintained The line voltage corresponds to the quality attributes laid down in DIN EN 50160 and the defined standard voltages laid down in DIN IEC 60038 Procedure 1 Open the terminal box of the external fan and route the cables into it The c...

Page 76: ...been disconnected the external fan starts up automatically again when the voltage is restored The external fan can automatically switch on and switch off as a result of its inherent function NOTICE Remove the jumper in the fan terminal box inserted in the factory If the company operating the plant or system removes the jumper in the fan terminal box which was inserted in the factory then that comp...

Page 77: ... the external fan through 90 then it is not permissible that the cable outlet faces upwards Water that accumulates at the cable glands can result in a short circuit Rotate the terminal box cover of the external fan through 180 See also Interlock circuit for the external fan Page 33 6 4 2 2 Connection values of the external fan option L03 The following connection values for the external fan applies...

Page 78: ...ders For versions without speed encoder connection thread M16x1 5 is located here Connecting a speed encoder via DRIVE CLiQ The signal connection between the motor and the converter is established via the DRIVE CLiQ cable MOTION CONNECT Always use prefabricated cables from Siemens These cables reduce the mounting installation time and costs and increase operational reliability Push the connector o...

Page 79: ...ure 6 5 Sensor Module mounted on the terminal box NOTICE Modifying the cable outlet direction Changing the cable outlet direction by any improper means will damage the connecting cables The permissible rotation range must not be exceeded A maximum of ten changes to the rotation angle of the Sensor Module are permissible within the rotation range 6 4 4 Connect the holding brake Information for elec...

Page 80: ...this can result in death severe bodily injury and material damage When connecting the temperature sensor to external temperature monitoring devices when required apply additional measures to fully comply with the requirements set out in IEC 60664 1 or IEC 61800 5 1 Hazard due to electric shock 6 4 6 Connecting to a converter Selecting and connecting the cable Use Motion Connect cables or symmetric...

Page 81: ...s a magnetic flux in the machine due to the permanent magnets in the rotor An electrical voltage is generated at the terminals each time that the rotor turns As a result of this there is also a voltage at the converter output terminals via the connecting cable When working on the drive system you must prevent the machine shaft from rotating 6 4 7 Converter operation on a grounded network NOTICE Da...

Page 82: ...Electrical connection 6 4 Auxiliary circuits SIMOTICS M 1PH8 1PH818 1PH822 82 Operating Instructions 07 2016 ...

Page 83: ...is induced in the stator winding that can be measured at the motor terminals If a cable or converter short circuit occurs then a short circuit current is driven by the induced rotor voltage The motor can rotate unexpectedly at any time which can result in death serious injury or material damage If it is possible for the motor to be passively driven during system operation ensure that short circuit...

Page 84: ...s Ensure that you never wear or carry any of the following objects and that they are kept a safe distance from the machine All kinds of magnetic metal parts such as keys glasses tools knives scissors tape measures etc Magnetic jewelry such as rings chains needles watches etc Electronic devices and data carriers such as service cards check cards credit cards calculators cell phones etc Wallets or o...

Page 85: ... here Testing the insulation resistance and polarization index Page 50 NOTICE Damage to the converter The electronics of the integrated converter can be destroyed when measuring the insulation resistance at the EC external fan with a voltage exceeding 305 V Do not measure the insulation resistance of the EC external fan More information can be found in the instructions of the EC external fan 7 3 C...

Page 86: ...pare the data on the rating plate or if necessary the system specific documentation The minimum insulation resistance values are within tolerance Minimum air clearances have been maintained Any supplementary motor monitoring devices and equipment have been correctly connected and are functioning correctly All brakes and backstops are operating correctly At the monitoring devices the values for War...

Page 87: ...ected and ready for operation The cooling water supply is switched on The data can be found on the rating plate Cooling water is available in the configured quality and quantity 7 4 Perform a test run with the water cooled motor If you want to start the machine for a trial run ensure that it is connected to the cooling water supply WARNING Risk of burning from hot steam If the cooling water supply...

Page 88: ... the motor runs down Maximum speed The maximum rotational speed nmax is the highest permissible operating speed The maximum rotational speed is specified on the rating plate See also Description Page 21 7 6 Test run After installation or inspection carry out a test run 1 Switch on the cooling systems 2 Start up the machine without a load To do this close the circuit breaker and do not switch off p...

Page 89: ...ot been adequately aligned The machine is being operated at the system resonance point System motor base frame foundation NOTICE Serious damage to the machine If the vibration values in operation are not maintained in accordance with DIN ISO 10816 3 then the machine can be mechanically destroyed During operation observe the vibration values in accordance with DIN ISO 10816 3 NOTICE No load operati...

Page 90: ...d warning corresponding to the operating temperature Top Table 7 2 Set values for monitoring the bearing temperatures Set value Temperature Alarm Toperation 5 K 115 C Shutting down Toperation 10 K 120 C Commissioning 7 7 Set values for monitoring the bearing temperature optional SIMOTICS M 1PH8 1PH818 1PH822 90 Operating Instructions 07 2016 ...

Page 91: ...ing and live parts Rotating or live parts are dangerous If you remove the required covers this can result in death serious injury or material damage Any covers that prevent live electrical or rotating parts from being touched ensure compliance with a particular degree of protection or are required for ensuring proper air flows and hence effective cooling must not be opened during operation WARNING...

Page 92: ...the feeding converter is switched on or the DC link of the converter is not discharged there can be a voltage at the motor terminals even when the rotor is not moving Depending on the converter type the voltage is up to 1000 V When coming into contact this can result in death serious injury and material damage Maintain the five safety rules Page 13 at all times when operating the machine WARNING D...

Page 93: ...interlocking circuit 8 2 Do not operate water cooled motors without cooling water The motor must always be connected to the cooling water supply during operation NOTICE Cooling water supply If the cooling water supply fails or if the motor is operated for a short time without water cooling the motor will overheat This can result in material damage or even a write off Never operate the motor withou...

Page 94: ...ile the machine is running this can increase the temperatures inside the machine This can result in material damage Make sure that the anti condensation heating is switched off before the machine is switched on Only operate anti condensation heating when the machine is switched off 8 4 Switching off water cooled motors Switch off the cooling water supply for longer non operational periods When swi...

Page 95: ... service for extended periods of time implement suitable anti corrosion preservation and drying measures When recommissioning the motor after a long period out of service carry out the measures recommended in the chapter entitled Commissioning Page 83 8 7 1 Avoidance of damage to roller bearings during stoppages Extended stoppages at the identical or almost identical resting position of the roller...

Page 96: ...achine was decommissioned and reverse the measures that were taken for conservation and storage Perform the measures listed in the Commissioning section See also Commissioning Page 83 Insulation resistance and polarization index Page 50 8 10 Faults 8 10 1 Inspections in the event of faults Natural disasters or unusual operating conditions such as overloading or short circuit are faults that overlo...

Page 97: ...ables X X X X Interrupted phase in the feeder cable after switching on Check the frequency converters and feeder cables X X X X Winding short circuit or inter phase short circuit in stator wind ing Determine the winding resistances and insulation resistan ces Contact the Service Center X Converter output voltage too high frequency too low Check the settings at the frequency converter and perform t...

Page 98: ...ater supply switched off Water connection pipes defective Check the cooling water connection Switch on the cooling water supply Find the leak and seal it Contact the Service Center X X Cooling water flow rate too low Inlet temperature too high Increase the cooling water flow Set the correct upstream temperature 8 10 4 Mechanical faults Table 8 3 Mechanical faults Grinding noise Radial vibrations A...

Page 99: ...ed X Too much grease in bearing Remove surplus grease Contact the Service Center if necessary X Wrong grease in the bearing Use the correct grease X Belt tension too high Reduce the drive belt tension X Bearing contaminated Contact the Service Center X X Bearing canted X X Insufficient bearing play X X Bearing corroded X Friction marks on raceway X Scoring brinelling X Excessive bearing play X Mec...

Page 100: ...Operation 8 10 Faults SIMOTICS M 1PH8 1PH818 1PH822 100 Operating Instructions 07 2016 ...

Page 101: ...ervicing maintenance or repair 9 1 Observe the operating instructions of the components When carrying out any maintenance and repair work always carefully observe the manufacturer s operating instructions for additional components See also Operating instructions holding brake Page 139 Operating instructions of the EC external fan Page 163 9 2 Inspection and maintenance WARNING Rotating and live pa...

Page 102: ...is adequate extraction NOTICE Machine damage caused by foreign bodies Foreign bodies such as dirt tools or loose components such as screws etc can be left by accident inside the machine after maintenance is performed These can cause short circuits reduce the performance of the cooling system or increase noise in operation They can also damage the machine When carrying out maintenance work make sur...

Page 103: ...must rectify them immediately They may otherwise damage the motor 9 2 3 Main inspection While the motor is running check that The stated electrical characteristics are being observed The smooth running characteristics and machine running noise have not deteriorated Once the machine has been shut down check that The motor foundation has no indentations or cracks The machine is aligned within the pe...

Page 104: ... the permanently lubricated roller bearing is determined by the number of operating hours and is required around every three years 9 2 6 Maintenance When carrying out any work on the machine observe the general safety instructions Page 13 and the specifications contained in EN 50110 1 regarding safe operation of electrical equipment 9 2 6 1 Measuring the insulation resistance during the course of ...

Page 105: ...ermanent lubrication with coupling output Replace bearings after approximately 20 000 operating hours at the latest after three years Cleaning Depending on the degree of pollution Main inspection After approximately 16 000 operating hours at the latest after two years 9 2 6 3 Rolling contact bearings The motors have rolling contact bearing bushes for grease lubrication Depending on the version the...

Page 106: ...apply Table 9 3 Criteria for selecting roller bearing greases Criteria Standard Property characteristic value Unit Type of base oil Mineral oil Thickener Lithium Consistency according to NLGI class DIN 51818 3 for vertical and horizontal types of construction 2 alternatively for horizontal type of construction with reduced lubrication interval Worked penetration DIN ISO 2137 220 295 0 1 mm Operati...

Page 107: ...on intervals by half or appropriately adapt them If in doubt consult the manufacturer Recommended greases for roller bearings For standard applications the following high quality greases are recommended for roller bearings for vertical and horizontal motor types of construction due to their technical attributes Table 9 4 Roller bearing greases for vertical and horizontal types of construction Manu...

Page 108: ...urs NOTICE Relubrication intervals The relubrication intervals for roller bearings are different from the servicing intervals for the machine The roller bearings may be damaged if the relubrication intervals are not complied with Pay attention to the instructions on the lubricant plate Grease replacement intervals The grease replacement intervals in these operating instructions or the relubricatio...

Page 109: ...mponents This can result in death serious injury or material damage 1 Clean the grease nipple before regreasing Gradually press in an appropriate type and amount of grease as stamped on the lubricant plate and specified in these operating instructions The roller bearing temperature initially increases noticeably After the excess grease has been displaced out of the bearing the temperature will ret...

Page 110: ... the normal value Figure 9 1 Flat grease nipples and schematic representation for types 1PH818 and 1PH822 9 2 6 5 Cleaning the spent grease chamber The rolling contact bearing s spent grease chamber only has room for a limited amount of spent grease When the spent grease chamber is full the spent grease must be removed otherwise it will penetrate into the interior of the machine The information on...

Page 111: ...e chamber Empty the spent grease chamber Note For types 1PH818 and 1PH822 you must remove the fan before removing the speed encoder cover At the NDE remove the fan and then the speed encoder cover 9 2 6 6 Maintaining the cooling water system The cooling water pipe system made of high grade steel is maintenance free if the required coooling water quality Page 29 is maintained Maintenance 9 2 Inspec...

Page 112: ...tions Death serious injury or material damage can result For safety reasons it is not permissible to make any unauthorized modifications or changes to the fan The external fan can automatically switch on and switch off as a result of its inherent function After a power failure or when the power has been disconnected the external fan starts up automatically again when the voltage is restored Wait u...

Page 113: ...on is no longer guaranteed There is a risk of injury Only change the filter when the fan is stationary 1 Unscrew the fan guard and remove the old filter mat 2 Insert the new filter mats and screw the fan guard back into position You can order the filter mat as a spare part Spare parts external fan Page 123 Spare parts kits Page 119 Ordering spare parts via the Internet Page 120 9 2 6 8 Maintaining...

Page 114: ...coating The motor can partly be fitted with screws with preCOTE coating To ensure screw locking use new screws with preCOTE coating during assembly repair As an alternative use normal screws with a threadlocker such as Loctite If roller contact bearings with an insulated design are installed use roller bearings of the same type as spare parts This will prevent any bearing damage being caused by be...

Page 115: ...achine can fall when lifted Death serious injury or material damage will result Only use the eyebolts on the bearing shields to transport and lift the motor 9 3 3 Removing and mounting the external fan WARNING Live parts Contact with live parts can cause death serious injury or material damage 1 Before carrying out any maintenance work on the device disconnect it from the line supply particularly ...

Page 116: ...818 1PH822 9 3 4 Connecting the speed encoder NOTICE Electrostatic discharge Electronic modules contain components that can be seriously damaged by electrostatic discharge These modules can easily be destroyed unless they are handled properly To protect your equipment against damage follow the instructions given in the section headed Electrostatic Sensitive Devices Page 18 Maintenance 9 3 Repair S...

Page 117: ...or adjusted by Siemens service personnel This will ensure problem free functioning 9 3 5 Replacing the DRIVE CLiQ interface encoder module Only trained Siemens service engineers Page 131 are authorized to replace the DRIVE CLiQ interface sensor module NOTICE Electrostatic discharge Electronic modules contain components that can be destroyed by electrostatic discharge These modules can be easily de...

Page 118: ...all the sensor module on other motors Do not replace the sensor module with a sensor module from a different motor 9 3 6 Touch up any damaged paintwork If the paint is damaged it must be repaired in order to protect the unit against corrosion Note Paint system Contact the Service Center Page 131 before you repair any paint damage They will provide you with more information about the correct paint ...

Page 119: ...hine type and serial number from the bar code on the rating plate Note The graphics in this chapter are schematic representations of the basic versions They are used for spare parts definitions The supplied version may differ in details from these representations 10 2 Spare parts kits The spare parts are bundled with the necessary wearing parts in a logical way so as to create spare parts kits The...

Page 120: ... be ordered online from the spare parts service Spares on Web Spares on Web https b2b extern automation siemens com spares_on_web You can use Spares on Web to determine the order numbers for motor spare parts quickly and easily A short description of how to use Spares on Web is available on the Internet Guide for Spares on Web http support automation siemens com WW news en 25248626 10 5 Anti conde...

Page 121: ...8 00 Rotor complete 4 00 Spare parts kit drive end bearing 10 00 Stator housing with laminated core winding and cooling water pipe system 55 00 Spare parts kit speed encoder 10 35 Hoisting lug 5 00 Bearing shield drive end 20 00 Terminal box 6 00 Bearing shield non drive end 99 00 Special built on parts On request Spare parts 10 6 Water cooled motor SIMOTICS M 1PH8 1PH818 1PH822 Operating Instruct...

Page 122: ...t NDE bearing 8 00 Rotor complete 4 00 Spare parts kit DE bearing 10 00 Stator housing with laminated core winding and cooling water pipe system 55 00 Spare parts kit speed encoder 10 35 Eyebolt 5 00 Bearing shield DE 20 00 Terminal box 6 00 Bearing shield NDE 99 00 Special built on components On request Spare parts 10 7 Force ventilated motor SIMOTICS M 1PH8 1PH818 1PH822 122 Operating Instructio...

Page 123: ...ription 32 00 Fan 34 31 External grill cover 34 21 Filter element 34 33 Inside basket Option for type 1PH828 10 7 3 External fan option L75 The external fan for option L75 can only be ordered as one part Contact the Service Center if necessary Spare parts 10 7 Force ventilated motor SIMOTICS M 1PH8 1PH818 1PH822 Operating Instructions 07 2016 123 ...

Page 124: ...0 4 Spare parts for terminal box Number Designation Number Designation 20 20 Enclosure 20 50 Entry plate 20 30 Cover 20 60 Adapter plate optional On request Spare parts 10 8 Terminal box SIMOTICS M 1PH8 1PH818 1PH822 124 Operating Instructions 07 2016 ...

Page 125: ...art speed encoder type 1PH818 1PH822 Part Description 55 00 Spare parts kit speed encoder Speed encoder Torque arm 55 71 Cable with plug connector 6 80 Cover On request Spare parts 10 9 Speed encoder type 1PH818 1PH822 SIMOTICS M 1PH8 1PH818 1PH822 Operating Instructions 07 2016 125 ...

Page 126: ...Spare parts 10 9 Speed encoder type 1PH818 1PH822 SIMOTICS M 1PH8 1PH818 1PH822 126 Operating Instructions 07 2016 ...

Page 127: ...ing will take priority at all times 11 2 Preparing for disassembly Disassembly of the machine must be carried out and or supervised by qualified personnel with appropriate expert knowledge 1 Contact a certified waste disposal organization in your vicinity Clarify what is expected in terms of the quality of dismantling the machine and provision of the components 2 Follow the five safety rules Page ...

Page 128: ...t a safe distance from the machine All kinds of magnetic metal parts such as keys glasses tools knives scissors tape measures etc Magnetic jewelry such as rings chains needles watches etc Electronic devices and data carriers such as service cards check cards credit cards calculators cell phones etc Wallets or other iron containing objects Electrically conductive foreign bodies Do not use any magne...

Page 129: ...tainer made of non magnetic material and left in the furnace during the entire demagnetization procedure Demagnetization is achieved by heating the rotor in the furnace until the permanent magnets have reached a temperature of 350 C NOTICE Emissions Exhaust gas that is released must be collected and rendered harmless without damaging the environment Note Authorized waste disposal companies Informa...

Page 130: ...l regulations or via a specialist disposal company The same applies for cloths and cleaning substances which have been used while working on the machine Packaging material If necessary contact a suitable specialist disposal company Wooden packaging for sea transport consists of impregnated wood Observe the local regulations The foil used for water proof packaging is an aluminum composite foil It c...

Page 131: ...The following link provides information on how to create your own individual documentation based on Siemens content and adapt it for your own machine documentation My support https support industry siemens com My de en documentation Note If you want to use this function you must first register Later you can log on with your login data Training The following link provides information on SITRAIN tra...

Page 132: ...websites and is also not responsible for the contents and information provided there Use of these websites is at the risk of the person doing so Internet address for products Products http www siemens com motioncontrol Siemens Support for on the move You can obtain optimum support anywhere you go using the Siemens Industry Online Support app The app is available for Apple iOS Android and Windows P...

Page 133: ...f less than 25 mm The clamping length is taken as the distance between the head of the bolt and the point at which the bolt is screwed in Tightening torques The bolted connections with metal contact surfaces such as end shields bearing cartridge parts terminal box parts bolted onto the stator frame should be tightened to the following torques depending on the thread size Table B 1 Tightening torqu...

Page 134: ...nd to bolts with property class 8 8 according to ISO 898 1 Case C Applies to bolts with property class 8 8 or A4 70 according to ISO 898 1 however only to bolts screwed into components made from materials with higher property class e g cast iron steel or cast steel Note Non standard tightening torques Different tightening torques for electrical connections and bolted connections for parts with fla...

Page 135: ... You can find the quality documents here https support industry siemens com cs ww de ps 13358 cert https support industry siemens com cs ww en ps 13358 cert SIMOTICS M 1PH8 1PH818 1PH822 Operating Instructions 07 2016 135 ...

Page 136: ...Quality documents SIMOTICS M 1PH8 1PH818 1PH822 136 Operating Instructions 07 2016 ...

Page 137: ...ot apply Table D 1 Technical data of the holding brake Technical data NFF A 63 1PH818 SH180 NFF A 100 1PH822 SH225 Braking torque MBrake Nm 1000 1600 Max speed nBrake rpm 3500 3100 Weight incl hollow shaft mbrake kg 63 88 Moment of inertia Jbrake kgm2 0 022 0 051 Total moment of inertia emer gency stop Jtotal kgm2 1 3 3 9 Rated voltage U V 230 V AC 230 V AC Permitted single switched energy P W 98 ...

Page 138: ...Additional documents D 1 Reader notes on the operating instructions of the holding brake SIMOTICS M 1PH8 1PH818 1PH822 138 Operating Instructions 07 2016 ...

Page 139: ...D 2 Operating instructions holding brake Additional documents D 2 Operating instructions holding brake SIMOTICS M 1PH8 1PH818 1PH822 Operating Instructions 07 2016 139 ...

Page 140: ...Additional documents D 2 Operating instructions holding brake SIMOTICS M 1PH8 1PH818 1PH822 140 Operating Instructions 07 2016 ...

Page 141: ...ßlau Telefon 0340 2190 0 Telefax 0340 2190 201 E mail vertrieb dessau stromag com http www stromag dessau de Internet These operating instructions are intended to enable the user to operate the Stromag Dessau product safely and effectively to use it sensibly and to maintain it properly so as to exclude the possibility of any damage or incorrect operation 141 ...

Page 142: ...ease screws 4 3 8 Mechanical release by means of hand lever optional 4 4 9 Current supplies and electrical connections 4 5 9 Assembly and dismantling 5 9 Assembly 5 1 10 Mounting accuracy 5 2 10 Dimensions space requirement and mass 5 3 10 Dismantling 5 4 10 Initial setting into service 6 11 Operation 7 11 Operating conditions 7 1 11 Protection classes 7 2 12 Duty cycle and switching frequency 7 3...

Page 143: ...0 3000 103 89 9 0 6 1 0 25 0 080 0 00040 6 3 4 40 44 4900 3000 103 90 7 0 6 1 0 30 0 067 0 00043 10 4 6 3 63 70 4500 3000 103 113 9 0 6 1 2 65 0 103 0 00080 13 10 100 110 4100 2500 103 110 4 0 6 1 2 75 0 110 0 00125 14 16 160 175 3800 2400 103 115 8 0 6 1 2 120 0 124 0 00340 21 25 250 275 3500 2100 103 136 6 0 6 1 2 150 0 149 0 00430 30 40 400 440 3200 1800 103 212 9 0 6 1 3 250 0 170 0 01212 40 6...

Page 144: ...ay and connections are stated on the dimensional drawing as mentioned in chap 1 2 1 4 Application range and utilization as per specification in docks in harbour cranes container loading facilities for crane hoisting and trolley travel gears Operating conditions Protection class IP 66 in accordance with DIN 40050 VDE 0470 Electrical design of brakes in accordance with DIN VDE 0580 in thermical clas...

Page 145: ... trained and instructed Each such person must have read and understood this instruction manual especially in respect to the safety instructions We do not accept liability for damage or malfunctioning resulting from non adherence to this manual Repair and maintenance works must be carried out by skilled and trained workmen only meeting the minimum requirements for aptitude and qualification accordi...

Page 146: ...requirements of the EMVG Please inquire our leaflet EMC notes No 900 00001 at Stromag Dessau GmbH address as per chap 10 3 3 Transportation 3 1 Packing The type of packing complies with the agreements with the orderer as stated in the order acknowledgement If no type of packing has been agreed it depends on the transportation route The symbols marked on the packing must be adhered to 3 2 Pre mount...

Page 147: ...y are prined with a zinc phosphate painting Bore and keyway of the driving hub 15 are supplied greased Should it be intended to stock the brake in process another protection against corrosion has to be provided Please consult our after sales service address given in chapter 10 3 3 5 Delivery extent On receipt check the consignment for completeness see packing list Possible damage during transporta...

Page 148: ... mountingscrewfor hand release end cap 11 brake flange 47 screw for locating dog 12 tacho flange 49 emergency release screw 13 outer body 50 cap screw for emergency release 14 adjusting ring 52 screw for lockable hand release 15 hub 60 seal ring for tacho 20 shim 61 seal ring for brake flange 21 compression spring 63 counter nut for micro switch 22 locating doc 64 set screw micro switch 23 termina...

Page 149: ...nd in accordance with thermical class 155 F max limit of temperature 155 C If the coil is not excited the springs 21 press the armature disc 10 against the friction disc 2 which is firmly clamped between the torsion protected armature disc 10 and the brake disc 11 and thus prevented from rotating The braking effect is transmitted from the geared friction disc 2 via the hub 15 and a fitting key to ...

Page 150: ...all not be used to maintain temporary operation 4 4 Mechanical release by means of hand lever optional By pulling the hand lever 4 at approx 30 towards the back of the brake the armature disc 10 is moved axially until it is lying against the coil body 1 thus the friction disc lining 2 may rotate freely Manual emergency release shall not be used to maintain temporary operation 4 5 Current supplies ...

Page 151: ...1 to correct bolt tightening torque as specified on the drawing To prevent mechanical blocking of the stainless steel screws 41 we recommend to grease these screws with Klüber paste HEL 46 54 Make sure that the electrical connection is performed by expert personnel taking into account the installation regulations such as DIN IEC 92 Caution When mounting always assure that all seal rings and sealin...

Page 152: ...generated during transportation stocking etc The prescribed service conditions chap 7 1 must comply with those ones at site Not only the emergency manual release as per chap 4 3 but also the hand lever emergency release as per chap 4 4 or 9 3 must not be active 7 Operation Notwithstanding any instructions given below operation of the brake must always comply with local mandatory safety and acciden...

Page 153: ... is maintained The same applies when the speed encoder is rigidly connected to the cover by means of a flange gland which is sealed by round ring Sealings of through shafts by means of shaft seal ring reduce the type of protection in relation to the execution Please consult the manufacturer Fig 3 Important note The contact surfaces of the brake to the motor as well as the surfaces of the speedomet...

Page 154: ...rake contact manufacturer No braking effect Manual release 4 has been actuated and not re set See Chapter 4 3 Brake does not release Max Air gap off too large due to wear of friction lining Friction disc 2 is stuck on pinion 15 Armature disc 10 distorted Coil connecting voltage too low Coil defective Feed line defective Contact points loose foreign particles in the air gap e g spring rupture Re ad...

Page 155: ...g the air gap according to chapter 8 2 If the max air gap as determined in chap 1 1 is reached please readjust the air gap described in chap 8 3 Caution If wear re adjustment is not carried out early enough both the transmission of the rated load torque and the lifting of the brake will not be ensured 8 2 Measurement of the air gap The measurement of the air gap between coil body 1 and armature di...

Page 156: ...be taken that the linings do not come in contact with grease etc Greasy substances if any can be removed by suitable degreasing agents Never use petrol or paraffin 8 4 Replacement of the friction disc Proceed as follows Important Check up The brake must be torque free on the output side Remove the mounting screws 41 and 42 dismantle the complete coil body assembly with outer body 13 from the brake...

Page 157: ...nal block within terminal box Options rectifier quick switching unit adjustable brake torque Brake handle support End cover with tacho provision bore 85 G7 Ø Emergency hand release lever Fig 4 9 Variants optional Brake Size 2 4 6 3 10 16 25 40 63 100 160 250 400 630 1000 M 115 5 128 5 128 125 151 165 179 196 238 260 290 327 364 420 K 179 5 198 201 216 251 276 300 343 408 J 20 9 28 29 29 32 39 40 4...

Page 158: ...1 181 9 2 Execution with adjusting ring to reduce the brake torque The torques given in the technical data chap 1 1 were obtained only by fully tightening the adjusting ring 14 By turning the adjusting ring 14 this changes the pre load of the cylindrical pressure springs 21 and the brake torque is altered accordingly The table shown here below indicates the dimension X and the respective torque ra...

Page 159: ...ke release Fig 6 Manual emergency release shall not be used to maintain temporary operation Please note this is a Fail Safe Brake and fails to safety when there is a power failure When locking handles are used this disables the Fail Safe system and we do not recommend using them 9 4 Execution with condensation heater If strong temperature fluctuations are expected a condensation heater 30 may be u...

Page 160: ...ty obligations for any damage caused by the use of spare parts or accessories other than the original ones supplied by us Please bear in mind that often particular manufacturing and delivery specifications exist for parts manufactured by us or bought from others and that we offer spare parts to the up dated technical conditions and the up dated legal prescriptions 10 2 Data for spare parts orders ...

Page 161: ... 42948 Fastening flanges for electrical machines DIN 42955 Concentricity of shaft ends co axial and true running of fastening flanges of rotating electrical machines DIN IEC 92 Electrical equipment on ships DIN VDE 0530 Rotating electrical machines DIN VDE 0580 Regulations for electrical devices VDE 0660 T 200 09 82 Section 4 2 4 Table 1 Inductive load 89 336 EEC EMC Electromagnetic compatibility ...

Page 162: ...50 440 500 560 650 750 b mm 135 152 162 175 205 225 250 292 325 418 472 530 620 710 c H8 mm 120 140 140 160 180 200 220 240 270 340 390 460 530 600 d max H7 mm 25 30 40 40 45 50 60 60 80 110 120 130 140 160 e mm 53 55 55 65 76 78 5 90 96 100 200 215 240 270 300 f mm 47 80 80 65 80 90 105 120 158 220 255 280 320 330 g mm 19 33 7 33 75 38 48 62 83 86 113 125 5 133 5 168 172 182 h mm 30 33 31 26 29 3...

Page 163: ...D 3 Operating instructions of the EC external fan SIMOTICS M 1PH8 1PH818 1PH822 Operating Instructions 07 2016 163 ...

Page 164: ...Additional documents D 3 Operating instructions of the EC external fan SIMOTICS M 1PH8 1PH818 1PH822 164 Operating Instructions 07 2016 ...

Page 165: ...GR25V 6IK BD 1R GR31M 6ID BD 2R Ventilation units with reverse curved impeller and ECblue fan motor size B Assembly instructions Keep for reference L BAL F065 GB 1617 Index 004 Part No 00702801 GB english 165 ...

Page 166: ... notes 11 4 2 Mounting of centrifugal fans GR design 12 4 3 Mounting filter unit 12 4 4 Connection lead terminal box 13 4 5 Assembly in a humid atmosphere 14 4 6 Motorheating 14 5 Electrical installation 15 5 1 Safety precautions 15 5 2 Connecting to the terminal box 15 5 3 EMC compatible installation of control lines 16 5 4 Mains connection 16 5 4 1 Line voltage 16 5 4 2 Required quality attribute...

Page 167: ...Repairs maintenance 22 8 2 Cleaning 23 9 Enclosure 23 9 1 Technical data 23 9 2 Connection diagram 25 9 3 EC Declaration of Incorporation 26 9 4 Index 27 9 5 Manufacturer reference 28 9 6 Service information 28 Assembly instructions ECblue L BAL F065 GB 1617 Index 004 Part No 00702801 GB 3 28 167 ...

Page 168: ... Target group The assembly instructions address persons entrusted with planning installation commissioning and maintenance and servicing and who have the corresponding qualifications and skills for their job 1 4 Exclusion of liability Concurrence between the contents of these assembly instructions and the described hardware and software in the device has been examined It is still possible that non ...

Page 169: ...s content in the transfer medium Operation with iced up fan impellers Conveyance of abrasive or adhesive media Conveyance of liquid media Use of the fan and add on parts e g safety grille as a resting surface or climbing aid Fans are not designed for walking on even with an additive diffusor attachment retrofit kit Do not climb onto fans without suitable aids Unauthorised constructional modification...

Page 170: ...he terminal compartment available depending on the model with the line voltage switched off Opening of the base lid is prohibited Loosening the safety screws will void the guarantee Protection class of the device when complete open is IP00 It is possible to touch hazardous voltages directly Through use of capacitors danger of death exists even after switching off the device The rotor is not protec...

Page 171: ...to ensure that the device is operated in perfect working order only The device may only be used as intended area of application You must periodically examine the safety equipment for their properly functioning condition The assembly instructions and or operating instructions are always readily available at the location where the device is being used are complete and are in legible condition These ...

Page 172: ...afe operation 3 2 Functional description ECblue stands for EC fans and motors with maximum efficiency Highly efficient electronically commutated motors with permanent magnets are used the speed of which is controlled by the integrated controller The devices are constructed in accordance with the general requirement in EN 61800 2 for adjustable speed electrical power systems and is intended for one q...

Page 173: ...ge Rated frequency 24 Rated current Rated speed 9 Rated power Rated current Rated speed 25 Symbols current type and rated voltage range Rated frequency Rated power 10 Protection class 26 Certification symbol 11 Max media temperature 27 Motor identification UL 12 Thermal class F 28 UL file and insulation system 13 Direction of rotation arrow 14 Efficiency standardised 15 Efficiency N for ERP 2015 16 Cus...

Page 174: ...cts to the device during the transport Avoid extreme humidity heat or exposure to cold Technical Data Watch out for possible damage to the packaging or fan Radial impellers fans with scroll RG RD or built in fans type ER GR are generally delivered on europallets and can be transported using lift trucks Fix pallets during transport Do not stack pallets Only handle with suitable hoisting gear Design...

Page 175: ... zone as per EN ISO 13857 and in household appliances as per EN 60335 are met If the installation height danger zone above the reference level is greater than or equal to 2700 mm and is not reduced by auxiliary means such as chairs ladders work platforms or bases on vehicles a guard grille against accidental contact is not necessary at the fan If the fan is located in danger zone then the manufact...

Page 176: ...e there is a risk of the fan overturning Making your own alterations conversions on the fan module is unacceptable safety risk Permissible tightening torque with flat washer in Nm µtot 0 12 M5 M6 M8 M10 5 5 9 5 23 46 Permissible tightening torque with spring lock washer contact disk in Nm µtot 0 16 M5 M6 M8 M10 6 6 11 3 27 4 54 Information When using screws with different friction values or strengt...

Page 177: ...ontact washers 3 and anti loss washer 4 remain respectively on the protective grille 1 3 Reassemble the filter unit with new filter according to DIN EN 779 G3 as described in Filter unit assembly and fasten to the fan 4 4 Connection lead terminal box Information In demanding environments wet areas open air installation all connections must incorporate water drainage curves To ensure that water canno...

Page 178: ...d for safe operation down to the minimum permitted outer temperature technical data If the motor is not switched on with an existing power supply no setting signal switch off by enable the motorheating switches back off automatically at a controller inside temperature of 19 C and heating up to 15 C Heating takes place via the motor winding whereby a current is induced which cannot cause rotation A...

Page 179: ...ble for the EMC of the entire plant according to the locally applicable standards Inspect electrical equipment periodically retighten loose connections immediately replace dam aged lines and cables 5 2 Connecting to the terminal box Information The respective connections are represented in the enclosure of this assembly instructions Connection diagram Procedure Remove the lid from the terminal box...

Page 180: ...ble installation of control lines Pay attention to sufficient distance from powerlines and motor wires to prevent interferences The control cable may not be longer than 30 m Screened control cables must be used when the cable length is longer than 20 m When using a shielded cable connect the shielding to one side only i e only to the signal source with the protective earth keep cable short and with...

Page 181: ...release current of 300 mA where a residual current circuit breaker type A is used Residual current circuit breaker type A Exception All current sensitive fault current circuit breaker on the 3 230 V line When connecting the device between two outer conductors all current sensitive fault current circuit breakers must be used EN 50 178 Art 5 2 5 6 Motor protection Integrated overload protection prec...

Page 182: ...GND E1 Control via external setting signal 0 10 V By external wiring with a resistor 499 Ω 0 25 W between the terminals E1 and GND parallel to the input signal activation with a 0 20 mA signal is possible 10V GND E1 10 kΩ Speed setting by 10 kΩ potentiometer at terminals 10 V and GND pick off at terminals E1 10V GND E1 Signal PWM f 1 10 kHz 10 kΩ 10 V GND E1 E1 GND 15 28 V 10 V E1 Control via exte...

Page 183: ...l Subsequently a reliable status message will be possible If no malfunction is detected the relay will be energised after the initialisation time Since both line voltage fluctuations and ambient conditions affect the initialisation time a different delay might occur in individual cases 5 10 MODBUS RS 485 interface Via the MODBUS interface terminals A and B Siemens customer service can check the ope...

Page 184: ...ies with the specifications on the rating plate During start up check the following 1 Check the direction of rotation rotation direction arrow on the fan blade impeller base plate or support plates on suction side or rating plate 2 Check for quiet low vibration operation Strong vibrations due to erratic operation unbalanced e g caused by transportation damage or improper use can lead to failure 3 A...

Page 185: ...s in wrong direction at high speed Check air stream Fan does not run Fan turns too slowly Impeller blade scrapes brushes When indicated clear foreign bodies dirt from the fan Air flow to low Fan turns too slowly Fan turns too slowly Airways blocked Check for free air passages supply exhaust air vents filters Impeller blocked or dirty Pressure loss different to planned Check fan selection Vibrations ...

Page 186: ...ys be adhered to Technical data Only fuses cited in the electrical circuit diagram may be used Generator operation can produce dangerous voltages Safety instructions Keep the airways of the fan free danger because of objects dropping out Watch out for vibration free motion The impeller is subject to natural wear depending on the area of application and the conveying medium Deposits on the impeller...

Page 187: ...or motors depending on the motor size 8 2 Cleaning Danger due to electric current Voltage supply for motor must be interrupted and secured against restoration Clean the fans s flow area Attention Do not use any aggressive paint solvent cleaning agents when cleaning Make sure that no water gets inside the motor and the electronics e g by direct contact with seals or motor openings observe protection...

Page 188: ...urrent Active power factor adjustment for sinusoidal input current PFC Power Factor controller harmonic current in accordance with EN 61000 3 2 are guaranteed Max leakage current according to the defined networks of EN 60990 3 5 mA dB A values Data sheets available at Siemens Ball bearings grease service life F10h during standard usage approx 40 000 h Protection class of motor according to EN 60034...

Page 189: ...age Rating plate 1 A D B D MODBUS RS 485 3 10 V E1 4 1 Line voltage rating plate 2 Relay output for fault indication contact rating max AC 250 V 2 A 3 MODBUS RS 485 interface 4 Factory installed bridge between 10 V and E1 for 100 speed 5 Input for speed setting by 0 10 V signal potentiometer Ri 100 kΩ 6 Voltage supply 10 V DC Imax 50 mA 7 Speed setting by PWM signal f 1 10 kHz Assembly instruction...

Page 190: ...t and risk reduction EN ISO 13857 2008 Safety of machinery safety distances to prevent danger zones being reached by the upper limbs Note The maintenance of the EN ISO 13857 2008 relates only to the installed accidental contact protection provided that it is part of the scope of delivery The specific technical documentation in accordance with Appendix VII B has been written and is available in its ...

Page 191: ...3 I Imbalance 21 Input resistance 23 L leakage current 24 O one quadrant drives 8 R rating plate 23 Relay output 2 19 relays 19 Residual current operated protective 17 S S1 operated 9 service life 9 sound power levels 20 Status LED 22 Suction side version 8 Switching Freq 23 T terminal box 15 Assembly instructions ECblue Index L BAL F065 GB 1617 Index 004 Part No 00702801 GB 27 28 191 ...

Page 192: ...ephone 49 0 7940 16 0 Telefax 49 0 7940 16 504 info ziehl abegg de http www ziehl abegg de 9 6 Service information If you have any technical questions while commissioning or regarding malfunctions please contact the Siemens Service Center at the following contact data https support industry siemens com My ww en requests createRequest or mailto ld service i cs siemens com Assembly instructions ECbl...

Page 193: ...g brake 79 Speed encoder 78 Temperature sensor 80 Connection data 70 Converter 24 Converter output terminals 81 83 92 Cooling 30 Cooling capacity 25 Cooling method 25 Cooling water Connection 65 Specification 29 Cooling water supply 87 93 Corrective maintenance Initial inspection 103 Corrosion protection 45 Removing 54 Creepage distance 72 D Degree of protection 25 Demagnetization Rotor 129 Disass...

Page 194: ...0 85 104 Anti condensation heating 52 measure 50 Interference immunity 19 Interference voltages 19 Interlocking circuit Anti condensation heating 33 External fan 33 L Lifting 37 57 Line operation 24 Long term storage 43 Low Voltage Directive 13 M Machine Mounting 61 setting down 60 Machine design 23 IEC 23 Magnetic fields 16 128 Main inspection 105 Maintenance Cooling system 111 Maintenance interv...

Page 195: ...5 Screws with preCOTE coating 114 Sealing 73 Selection of bolts 61 Sensor module 118 Shaft assembly 35 Siemens Service Center 131 Spare parts 119 External fan option L75 123 Holding brake 120 Motor 121 122 Ordering 120 Speed encoder 125 Terminal box 124 Spare parts ordering 119 Spares on Web 120 Speed 35 Speed encoder Adjusting 117 Connection 78 Electrical connection 117 Replacing 117 Speed monito...

Page 196: ...system 62 Vibration severity 62 Vibration values 89 Voltage 81 Voltage at the motor terminals 83 92 Voltage via the converter 83 92 W Water drain hole 44 59 Water drainage hole 58 Index SIMOTICS M 1PH8 1PH818 1PH822 196 Operating Instructions 07 2016 ...

Page 197: ...AA Manual STROMAG Break AC Manual Ziehl Abegg external fan ...

Page 198: ...Siemens AG Process Industries and Drives Postfach 48 48 90026 NÜRNBERG GERMANY www siemens com drives ...

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