SawStop TSA-SA70 Owner'S Manual Download Page 31

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TSA-SA70 OWNER’S MANUAL

Attaching the Inner Guide Tube

For installations WITH OR WITHOUT the extension wing.
Requires:

Hardware Bag 2 (p.4)

13mm

Wrench

8mm

Wrench

Measuring Tape or Calipers

Place the inner guide tube

(A)

its rear edge (so the bearing guide
channel faces up), and align the
two round mounting holes in the
leg bracket

(G)

with the two rear

threaded holes in the inner guide
tube

(A)

WITH

WITHOUT

EXTENSION WING

INNER GUIDE TUBE UNDERSIDE VIEW - THREADED HOLES

GUIDE

BEARING

BRACKET

POSITIONING

PLATE

BRACKET

CABINET

MOUNTING

BRACKET

REAR INNER

LEG MOUNT

INNER GUIDE TUBE SIDE VIEW - ACCESS HOLES

SLIDING TABLE BEARING ACCESS HOLES

FASTENER ACCESS HOLES (X6)

GUIDE

BEARING

CHANNEL

BEARING
GUIDE
CHANNEL

Summary of Contents for TSA-SA70

Page 1: ...OWNER S MANUAL LARGE SLIDING TABLE MODEL TSA SA70 ...

Page 2: ...ht SawStop LLC All Rights Reserved Updates of this manual may be available at www sawstop com 1st printing September 2017 1 1 SawStop the SawStop blade logo and the configuration of this product are either registered trademarks or trademarks of SawStop LLC Software copyright by SawStop LLC All rights reserved ...

Page 3: ...large sliding table and how to operate and maintain it Please read the manual carefully The manual also includes our warranty and important safety information If you ever have any questions or comments feel free to contact us at the address below SawStop LLC 11555 SW Myslony Street Tualatin Oregon 97062 USA Phone 503 570 3200 Fax 503 570 3303 Email info sawstop com www sawstop com ...

Page 4: ...HOW TO GET HELP Missing Parts Have Questions Our technical support team is standing by M F 7am 5pm PST to help with whatever you need 503 582 9934 Give us a call at SERVICE SAWSTOP COM Email us at ...

Page 5: ...Table Shortening the Rails WITH the Extension Wing Shortening the Rails WITHOUT the Extension Wing Assembling the Support Legs Attaching the Mounting Bracket Attaching the Positioning Plate Attaching the Inner Guide Tube Installing the Sliding Table Support Assembly Installing the Lateral Brackets Installing the Support Legs Installing the Outer Guide Tube Installing the Sliding Table Sliding Tabl...

Page 6: ...g the Remaining Support Leg Aligning to the Blade Setting the Miter Angle Ruler Front Setting the Miter Angle Ruler Rear Setting the Crosscut Fence Ruler Operations Reference Warranty Safety Warnings Support System Exploded View Support System Parts List Table Assembly Exploded View Table Assembly Parts List Crosscut Fence Exploded View Crosscut Fence Parts List 44 47 51 54 60 60 64 65 66 66 69 71...

Page 7: ...um Rip Capacity Rear Mounting 70 Weight Capacity Fully Extended 350 lbs The SawStop Large Sliding Table is engineered for the demands of the Industrial woodshop and ensures precise repeatable operation This Sliding Table makes cutting sheet goods and larger stock easy with maximum control and sure measurement A rigid steel frame and 14 sealed steel bearings ensure a reliable smooth glide and adjus...

Page 8: ...1 A B C D E Parts Box Labeled 2 of 2 The Large Sliding Table is shipped partially assembled Please unpack the parts carefully and confirm you have received each item on both Parts Box lists and all Hardware bags If you cannot find an item on the lists check the mounting locations or examine the packaging materials very carefully Certain components may have been pre installed for shipping purposes ...

Page 9: ...e Qty 1 Front Bracket Qty 1 Support Tube Qty 1 Lateral Bracket Qty 3 Sliding Table Qty 1 Guide Bearing Assembly Qty 2 Fence Pivot Assembly Qty 1 Flip Stop Qty 1 Fence Lock Assembly Qty 1 Fence Extension Qty 1 Logo Plate Qty 1 F G H I J K L M N O P Q R S Parts Box Labeled 1 of 2 P N O Q R S L H K M I F G J ...

Page 10: ...x 12 Socket Head Cap Screw Qty 4 M8 x 1 25 x 16 Hex Head Bolt Qty 14 M5 x 0 8 x 20 Hex Head Bolt Qty 3 M5 x 16 x 1 Washer Qty 3 M5 Lock Nut Qty 3 M8 x 16 x 2 Washer Qty 8 1 14 1 13 1 10 1 11 1 16 1 37 1 39 1 10 1 36 1 11 1 41 1 40 1 43 1 7 Hardware Bag 1 Hardware Bag 2 Retain any unused hardware throughout the installation process as hardware may be used from more than one bag in later steps i 1 1...

Page 11: ... 4 M8 x 1 25 x 16 Hex Head Bolt Qty 2 M8 x 19 x 2 Washer Qty 6 M8 x 1 25 x 50 Hex Head Bolt Qty 2 M8 x 1 25 Lock Nut Qty 2 M8 x 16 Shoulder Bolt Qty 14 M8 x 16 x 2 Washer Qty 14 M8 x 1 25 Hex Cap Nut Qty 14 M5 x 1 25 x 18 Pan Head Phillips Self tapping Screw Qty 2 M5 x 16 x 1 Washer Qty 2 1 11 1 10 1 44 1 39 1 6 1 7 1 8 1 48 1 40 Hardware Bag 3 1 11 1 6 1 48 1 4 2 11 3 5 1 3 1 2 1 7 1 40 1 8 1 10 ...

Page 12: ... long Level Square Tape measure or calipers Phillips head screwdriver Needle nose pliers Drill 10mm wrench 10mm socket 5mm hex wrench 8mm wrench 1 50 1 47 2 10 2 11 2 30 2 31 Hardware Bag 5 1 50 1 47 2 10 2 11 2 30 2 31 Frame Support Bracket Qty 1 Cabinet Mounting Bracket Qty 1 M6 x 1 0 x 3 5 T nut Qty 1 M6 x 1 0 x 20 Lock Handle Qty 1 6mm Hex T wrench Qty 1 5mm Hex T wrench Qty 1 ...

Page 13: ... Tube Bearing Guide Channel Front Bracket Frame Support Bracket Support Tube Cabinet Mounting Bracket Lateral Bracket Outer Guide Tube Sliding Table Angle Guide Rail Table Position Handle Fence Pivot Plate Crosscut Fence Fence Pivot Assembly Fence Lock Assembly Fence Extension Flip Stop 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 14 5 4 15 13 12 24 6 7 16 11 8 9 17 10 19 20 ...

Page 14: ...45 Traditional Use traditional mounting for miter cuts TABLE ORIENTATION FENCE POSITION PCS ICS Rear Mount 90 Euro 70 25 70 Center Mount 90 Euro 59 25 59 Front Mount WITH Left Wing 45 Traditional 55 25 55 25 Front Mount 90 Traditional 48 50 49 50 Front Mount 90 Euro 48 25 48 Center Mount WITH Left Wing 45 Traditional 47 50 47 50 Front Mount W O Left Wing 45 Traditional 46 25 47 75 Rear Mount WITH ...

Page 15: ...aw blade 90 Euro Mounts Forward of Saw Cabinet 90 Traditional 45 Traditional Center Mounting WITHOUT Left Wing Option 2 of 6 Start on Page 15 This configuration minimizes the total footprint of the table saw and crosscut table and is the closest position of the crosscut table to the saw The ripping length with the crosscut fence in the traditional configuration is reduced from 49 to 37 5 90 Euro M...

Page 16: ...tional configuration while also maintaining the additional support to the left of the blade provided by the left extension wing 90 Euro 90 Traditional 45 Traditional Mounts Forward of Saw Cabinet This configuration provides the maximum ripping length with the crosscut fence in the Euro configuration Since the left wing is not installed the crosscut table is close to the blade 90 Euro Mounts Rear o...

Page 17: ...ile maintaining the additional support to the left of the blade provided by the extension wing 90 Euro 90 Traditional 45 Traditional Mounts Center of Saw Cabinet This configuration provides the maximum ripping length with the crosscut fence in the Euro configuration while also maintaining the additional support to the left of the blade provided by the left extension wing 90 Euro 90 Traditional 45 ...

Page 18: ...e rails to mark them for cutting If you plan to mount the Large Sliding Table with the left extension wing begin by installing and aligning the left extension wing as described in the installation documentation for your table saw If you plan to mount the Large Sliding Table without the left extension wing then do not install the wing for this step Next install your rail assembly to the saw as desc...

Page 19: ...e marks made in step 1 USING OTHER TYPES OF SAWS SUCH AS A CIRCULAR SAW CAN GENERATE ENOUGH HEAT TO BLISTER THE POWDER COATING IT IS STRONGLY SUGGESTED THAT YOU USE A METAL CUTTING BAND SAW OR A HACK SAW WITH A METAL CUTTING BLADE ONLY WITH EXTENSION WING Modifying your table saw to install the Large Sliding Table WITH the Left Extension Wing You will need to shorten your front rail to mount the s...

Page 20: ...nd install it on the new left end of the main tube 7 If necessary complete the assembly of your saw then re install the front and rear rails and the main tube refer to your saw and fence manuals When finished continue to page 17 1 1 4 WITH EXTENSION WING 5 Remove any burrs or sharp edges with a file ...

Page 21: ...lts that mount the switch box bracket to the main table Allow the switch box assembly to dangle in place If the wing is already installed use either a 17mm wrench for ICS or 13mm wrench for PCS to remove the left extension wing from the table saw Use a metal cutting band saw or a hack saw with a metal cutting blade to cut off the front rail rear rail and main tube at the marks made in Step 1 Remov...

Page 22: ...he new left end of the main tube 9 If necessary complete the assembly of your saw without the left extension wing but do not mount the switch box if your saw is a PCS Next re install the front and rear rails and the main tube refer to your fence manual When finished continue on to the next page WITHOUT EXTENSION WING ...

Page 23: ...om of the support leg Only finger tighten the nut at this time Repeat step 1 for the remaining three support legs Slide the top of one of the support legs F into the opening in one of the two leg brackets G so the holes in the top of the support leg align with the top of the leg bracket With the holes aligned insert a hex head bolt 1 11 through a washer 1 10 then through one of the two exposed hol...

Page 24: ...ar the middle of one of the support legs F with the stepped leg bracket attached from step 5 Align the fence storage bracket 1 16 so the sides are parallel with the support leg F and the hook portion faces away from the leveling foot Repeat step 6 to install the other crosscut fence storage bracket 1 16 to the remaining support leg F with stepped leg bracket H Make sure the fence storage brackets ...

Page 25: ...in the side of the extension wing See Fig 1 for ICS or Fig 2 for PCS Fig 1 With the mounting holes aligned and the top of the mounting bracket E about 1 16 below the top surface of the extension wing insert a hex head bolt 1 37 through a washer 1 7 then through one of the exposed holes in the mounting bracket E and the extension wing Secure the bolt in place with a second washer 1 7 and a lock nut...

Page 26: ...ing bracket is somewhat level then use 13mm wrenches to tighten the bolts Place one wrench on the bolt head to hold it in place and use the other wrench to tighten the nut Make sure to position the bolts in the mounting bracket as high as possible in the elongated holes This will prevent the bolts and washers from interfering with positioning plate when it is installed in a later step i WITH EXTEN...

Page 27: ... 1 for ICS or Fig 2 for PCS For ICS saws ONLY With the mounting holes aligned and the top of the mounting bracket E about 1 16 below the top surface of the table use the original wing hardware to attach the mounting bracket Insert the bolt through the lock washer through the mounting bracket E and into the table Only finger tighten the bolt at this time Fig 1 Fig 2 E E E WITHOUT EXTENSION WING ORI...

Page 28: ...gh a washer 1 7 then through one of the four exposed holes in the mounting bracket E and the table Only finger tighten the bolt at this time For ICS saws ONLY Repeat step 2 for the other two sets of exposed holes For PCS saws ONLY Repeat step 3 for the other three sets of exposed holes Check to make sure the mounting bracket is somewhat level then use a 13mm wrench to tighten the bolts WITHOUT EXT...

Page 29: ...h the positioning plate with either 2 or 4 socket head cap screws from hardware bag 2 depending on which configuration you choose as shown by the red arrows in the diagrams below The instructions below will be based on the center configuration Align the two elongated mounting slots in the positioning plate I with the four mounting holes in the mounting bracket E then thread four socket head cap sc...

Page 30: ...24 TSA SA70 OWNER S MANUAL 3 Tighten the four socket head cap screws 1 36 with a 6mm hex wrench WITH WITHOUT EXTENSION WING OR 1 36 ...

Page 31: ...e channel faces up and align the two round mounting holes in the leg bracket G with the two rear threaded holes in the inner guide tube A A G WITH WITHOUT EXTENSION WING OR INNER GUIDE TUBE UNDERSIDE VIEW THREADED HOLES GUIDE BEARING BRACKET POSITIONING PLATE BRACKET CABINET MOUNTING BRACKET REAR INNER LEG MOUNT INNER GUIDE TUBE SIDE VIEW ACCESS HOLES SLIDING TABLE BEARING ACCESS HOLES FASTENER AC...

Page 32: ... tube A using two hex head bolts 1 11 and two washers 1 10 Use a 13mm wrench to tighten the bolts The inner guide tube A will be adjusted in the elongated holes in a later step A A I G 4 5 Pass a hex head bolt 1 11 through a washer 1 10 and thread it into one of the four exposed mounting holes in the positioning plate I and inner guide tube A Only finger tighten the bolt Repeat step 4 for the othe...

Page 33: ... WITH WITHOUT EXTENSION WING OR 6 Adjust the leveling foot 1 14 in the support leg F as necessary to ensure the inner guide tube A is level then use a 13mm wrench to tighten the hex nut 1 13 on the leveling foot 1 14 7 Use a tape measure or calipers to make sure the inner guide tube A is fairly parallel with the main table or extension wing For reference the gap between the inner guide tube and th...

Page 34: ... assembly to the mounting bracket E by passing three hex head bolts 1 41 through three washers 1 40 then through the exposed holes in the mounting bracket and switchbox assembly and securing the bolts with three lock nuts 1 43 Use an 8mm wrench to tighten the bolts WITH WITHOUT EXTENSION WING OR ...

Page 35: ... bottom surface of the frame support bracket 1 50 Make sure the lock nut on the outer tube is facing up With the mounting holes aligned insert a hex head bolt 1 44 through a washer 1 10 then through the exposed holes in the frame support bracket 1 50 and support tube K and then through a second washer 1 10 and a lock nut 1 39 Do not fully tighten the lock nut at this time A K K F WITH WITHOUT EXTE...

Page 36: ... K and then through a second washer 1 10 and a lock nut 1 39 Do not fully tighten the lock nut at this time Pivot the cabinet mounting bracket 1 47 toward the rear of the saw cabinet within the area shown Use a level to make sure the support tube K is level K K K WITH WITHOUT EXTENSION WING OR 1 47 1 47 1 47 1 44 1 10 1 10 1 39 Position the mounting bracket only within the area shown a 6 5 x 4 5 a...

Page 37: ...ugh the holes on the cabinet mounting bracket 1 47 and into the cabinet using a drill WITH WITHOUT EXTENSION WING OR 8 Use a 13mm wrench to tighten the two hex head bolts 1 44 in the support tube K Do not tighten the lock nut shown with the gray callout in the figure to the right at this time K DO NOT TIGHTEN LOCK NUT 1 40 1 44 1 44 1 48 1 47 ...

Page 38: ...e mounting holes in the lateral bracket L with the rear two square holes in the leg bracket G so the lateral bracket L extends towards the front of the table saw Insert a shoulder bolt 1 6 through one of the exposed mounting holes in the leg bracket G and lateral bracket L then through a washer 1 7 and a hex cap nut 1 8 Repeat this procedure for the other exposed hole in the leg bracket and latera...

Page 39: ...o lateral brackets L underneath the positioning plate I Align the square mounting holes in the lateral brackets L with the square holes in the positioning plate I Repeat step 2 to secure each lateral bracket L in place L L I WITH WITHOUT EXTENSION WING OR ...

Page 40: ...eveling foot 1 14 at the base of the support leg F to adjust the height of the support leg so the lateral bracket L is level when held flush against the bottom surface of the upper step of the stepped leg bracket H If necessary change the holes used to mount the stepped leg mounting bracket H to the support leg F Align the square mounting holes in the lateral bracket L with the square holes in the...

Page 41: ...t a shoulder bolt 1 6 through one of the exposed mounting holes in the stepped leg bracket H and lateral bracket L then through a washer 1 7 and hex cap nut 1 8 Repeat step 4 VIEW FROM UNDER STEPPED LEG MOUNTING BRACKET H H L L WITH WITHOUT EXTENSION WING OR 1 6 1 7 1 8 ...

Page 42: ...acket H attached to a support leg F above the exposed mounting holes of the two remaining lateral brackets L Repeat steps 2 5 to secure the two lateral brackets L to the stepped leg bracket H Tighten all carriage bolts with a 13mm wrench The last support leg with the leg bracket will be installed after adjustments are made to the guide tubes i H L L F WITH WITHOUT EXTENSION WING OR 1 13 1 14 ...

Page 43: ...s of the stepped leg brackets H with the threaded holes in the bottom of the outer guide tube B With the mounting holes aligned insert a hex head bolt 1 37 through a washer 1 10 both leftover from Hardware bag 2 through one of the exposed mounting holes in one of the stepped leg brackets H and then into the threaded hole in the bottom of the outer guide tube B Repeat step 2 for the other exposed h...

Page 44: ...d the bearings on the right side from the perspective in the figure shown sit against the inside and outside edges of the outer guide tube B 2 3 Slide the sliding table M onto the outer guide tube B and inner guide tube A Insert a button head phillips screw 1 4 through a washer 1 3 and a spacer 1 2 then into one of the two holes on the inside edge of the outer guide tube B Secure the screw using a...

Page 45: ...olt securing the ball bearing at the front left side of the underside of the sliding table Use a 3 4 socket wrench or combination wrench to turn the eccentric nut to pre load the ball bearing until the ball bearing contacts and pushes lightly against the inside edge of the outer guide tube B Adjusting the Ball Bearings DO NOT OVERLOAD THE BEARINGS OVERLOADING WILL CAUSE WARPING AND PREVENT THE SLI...

Page 46: ... it is at the correct tension If a lot of pressure is required or it is not possible to stop the ball bearing from spinning it is too tight and needs to be loosened Once the tension on the ball bearing is correct use a 3 4 socket wrench or combination wrench to hold the eccentric nut still and use a 10mm wrench to tighten the hex head bolt holding the ball bearing in place Slide the sliding table ...

Page 47: ...lock handle allows the table to move freely in the unlocked position allows the table to move with resistance in the semi locked position and prevents movement of the table in the locked position Use a 3 4 socket wrench or combination wrench to hold the eccentric nut still and use a 10mm wrench to tighten the hex head bolt holding the table lock handle Adjusting the Table Lock Handle DO NOT OVER T...

Page 48: ...and the inner guide tube bearing channel A Push against the outer edge of the table M until it presses against the material from step 2 This will also cause the rail and bolts to move relative to the slotted holes in the stepped leg mounting brackets h There should be about 1 8 3 16 of clearance between the sliding table and the inner guide tube bearing channel If there is then skip this step If t...

Page 49: ... 1 37 attaching the outer guide tube B to the stepped leg brackets H Remove the material from step 2 Recheck the spacing between the sliding table M and the inner guide tube bearing channel A and make any further adjustments as necessary M A B H H WITH WITHOUT EXTENSION WING OR 1 37 1 37 ...

Page 50: ...bly N with one of the slotted mounting holes in the horizontal outer edge of the sliding table M so the ball bearing extends under the outer guide tube B Remove the hex head bolt washer and lock nut that are pre installed on the L shaped bracket part of the guide bearing assembly N With the mounting holes aligned insert the hex head bolt up through the exposed holes in the guide bearing assembly a...

Page 51: ... of the guide bearing assembly does not press against the outer guide tube Use a 10mm wrench or socket wrench to tighten the lock nut on the hex head bolt Use a 10mm wrench to loosen the lock nut securing the ball bearing in the guide bearing assembly N and slide the bearing up or down in the slotted hole in the bracket until the ball bearing just contacts the underside of the outer guide tube B T...

Page 52: ...ng it is too loose and needs to be tightened If moderate pressure prevents the ball bearing from spinning as the sliding table is moved it is at the correct tension If a lot of pressure is required or it is not possible to stop the ball bearing from spinning it is too tight and needs to be loosened Repeat steps 1 7 for the other guide bearing assembly N and mounting hole in the sliding table B WIT...

Page 53: ...the access holes in the inner guide tube and guide bearing channel A There are five bearings on the side of the sliding table closest to the saw table The bearing closest to the front of the saw is not adjustable The second bearing is adjustable to prevent vertical movement of the front of the sliding table The third bearing is adjustable to prevent the sliding table from jumping at the front and ...

Page 54: ...ear bearing by lifting up and then pushing down on the rear of the sliding table To check the tension on the middle bearing slide the sliding table far enough forward that the front bearing exits the inner guide tube bearing channel and then far enough backward that the rear bearing exits the inner guide tube bearing channel If the sliding table jumps or does not travel smoothly when the front or ...

Page 55: ...ket head cap screw loosened previously Re check the tension on the three bearings and make any necessary adjustments Use a 10mm wrench to loosen the lock nut securing the ball bearing supported by the front bracket J and slide the bearing up or down in the slotted hole in the bracket until the bearing contacts the underside of the sliding table M J WITH WITHOUT EXTENSION WING OR M ...

Page 56: ...bearing from spinning it is too loose and needs to be tightened If moderate pressure prevents the bearing from spinning as the sliding table is moved it is at the correct tension If a lot of pressure is required or it is not possible to stop the bearing from spinning it is too tight and needs to be loosened Use a 10mm wrench to re tighten the lock nut WITH WITHOUT EXTENSION WING OR ...

Page 57: ...of the left side of the sliding table M with the miter angle ruler on top and the miter detent pin positioning bracket facing out so the T slot in the side of the angle guide rail aligns with the two T nuts on the exterior vertical edge of the sliding table Slide the T slot in the angle guide rail D onto the two T nuts until it is generally centered on the sliding table M Only finger tighten the b...

Page 58: ...tighten the two bolts Thread a lock handle 2 11 into the smaller threaded hole in a T nut 2 10 D 3 Lay a straight edge or square across the sliding table top M so that it extends over the top of one end of the angle guide rail D Make sure the angle guide rail is level with the sliding table top then use a 10mm wrench to snug the exposed hex head bolt on the inside edge of the left side of the slid...

Page 59: ...NOT OVER TIGHTEN THE LOCK HANDLE SECURING THE TABLE POSITION HANDLE DOES NOT REQUIRE MUCH CLAMPING FORCE AND OVER TIGHTENING THE LOCK HANDLE CAN LEAD TO WARPING OR SCRATCHING D 7 Thread the remaining two lock handles 2 11 into the fence miter pivot plates on the front and rear of the sliding table M Use the ratchet capabilities of the lock handles to make sure the handles are generally horizontal ...

Page 60: ...assembly O next to the beveled end of the crosscut fence C the right end with the lock handle on the right Installing the Crosscut Fence Assembly For installations WITH OR WITHOUT the extension wing Requires Hardware Bag 4 p 5 4mm Hex Wrench C M C O 3 Align the T nut in the fence pivot assembly O with the right end of the T slot on the face with two holes If necessary loosen the T nut to provide c...

Page 61: ...necessary use a 4mm hex wrench to loosen the flat head socket screw in the fence positioning clamp and slide the fence lock pivot sleeve up or down until it is flush with the bottom of the detent pin block Then re tighten the screw O Q WITH WITHOUT EXTENSION WING OR 6 Position the fence lock assembly Q next to the straight end of the crosscut fence C the left end with the miter detent knob in the ...

Page 62: ...in the fence lock assembly Q at this time Roll the crosscut fence C forward so the crosscut fence ruler faces up and the fence pivot assembly O and fence lock assembly Q are on the side of the crosscut fence closest to the front of the table saw C Q Q C 10 Slide the bottom of the fence pivot pin into the fence pivot plate at the front of the sliding table Use the lock handle in the fence pivot pla...

Page 63: ... installed in the traditional configuration Pivot the left end of the crosscut fence C until it is just past the front edge of the angle guide rail D and slide the fence lock assembly Q along the crosscut fence until the rounded T nut aligns with the T slot in the top of the angle guide rail Slide the rounded T nut into the T slot in the top of the angle guide rail D Ensure the rounded T nut has t...

Page 64: ...of the crosscut fence extension lines up with the flat face of the crosscut fence 16 Slide the hollow end of the crosscut fence extension tube all the way into the left end of the crosscut fence C until the edge of the crosscut fence extension is flush with the crosscut fence C C WITH WITHOUT EXTENSION WING OR 17 Thread a thumb screw 3 5 into each of the two threaded holes on the face of the cross...

Page 65: ...h the T slot in the top of the crosscut fence C adjacent the ruler with the flip stop resting on the smooth face of the fence Slide the T nut into the T slot in the top of the crosscut fence C Tighten the lock handle to secure the flip stop P in place on the crosscut fence P C P C WITH WITHOUT EXTENSION WING OR ...

Page 66: ...er side of the crosscut fence 1 2 3 Remove the crosscut fence extension R and crosscut fence extension tube if installed in the crosscut fence C and set them aside Loosen the lock handle in the fence miter pivot plate the lock handle in the fence pivot assembly O and the lock handle and miter lock handle in the fence lock assembly Q Pivot the left end of the crosscut fence C forward until the roun...

Page 67: ...pivot pin in the fence pivot assembly O comes out of the fence miter pivot plate on the sliding table M Set the crosscut fence C down on the smooth face with the beveled end near the table saw and the crosscut fence ruler facing the rear of the saw Slide the fence pivot assembly O out of the right side of the T slot in the crosscut fence C C C Q M O C C O WITH WITHOUT EXTENSION WING OR ...

Page 68: ...cessary loosen the T nut to provide clearance for the walls of the crosscut fence C Slide the T nut about 12 into the T slot Use the lock handle to lock the fence pivot assembly O in place Position the crosscut fence C at the rear of the sliding table M with the smooth face of the crosscut fence facing towards the front of the saw and the beveled end of the crosscut fence extending away from the t...

Page 69: ...ong the crosscut fence C until the rounded T nut aligns with the T slot in the top of the angle guide rail D Slide the rounded T nut into the T slot in the top of the angle guide rail D 12 Slide the bottom of the fence miter pivot pin in the fence pivot assembly O into the fence miter pivot plate at the rear of the sliding table M O M C D D Q C D WITH WITHOUT EXTENSION WING OR ...

Page 70: ... handle in the fence lock assembly Your crosscut fence is now installed in the Euro configuration In order to store your crosscut fence assembly follow steps 1 3 and step 5 of the Euro Configuration instructions to remove the crosscut fence assembly from the sliding table and set it in the crosscut fence storage brackets attached to the support legs shown below Storage C Q WITH WITHOUT EXTENSION W...

Page 71: ...ounting bracket H Insert a shoulder bolt 1 6 through each of the holes of the logo plate S then through each of the holes in the stepped leg mounting bracket H followed by a washer 1 7 and a hex cap nut 1 8 Tighten the nuts using a 13mm wrench Installing the Logo Plate H S S F For installations WITH OR WITHOUT the extension wing Requires Hardware Bag 3 p 5 13mm Hex Wrench H H WITH WITHOUT EXTENSIO...

Page 72: ... bolts attaching the mounting bracket to the extension wing or saw table Lay a straight edge across the front of the sliding table top so that it extends over the top of the table saw near the front of the mounting bracket For PCS only Use a 13mm wrench to slightly loosen the front three hex head bolts attaching the mounting bracket to the extension wing or saw table ADJUSTMENTS PAGES 67 83 WITH W...

Page 73: ...ke sure the sliding table top is parallel to the top of the saw table and extension wing if installed and then adjust the foot pads on the bottom of the three installed support legs until the sliding table top is between 0 010 and 0 020 higher than the table saw top Repeat step 2 but lay the straight edge across the sliding table top near the rear of the mounting bracket 3 WITH WITHOUT EXTENSION W...

Page 74: ...g Use 13mm wrenches to tighten the M8 bolts and M8 nuts For ICS without extension wing Use a 13mm wrench to tighten the three M10 hex head bolts attaching the mounting bracket to the extension wing or saw table For ICS with extension wing Use 13mm wrenches to tighten the M8 bolts and M8 nuts 6 Recheck both ends of the table front and back to make sure they are still correct WITH WITHOUT EXTENSION ...

Page 75: ...ining support leg and attached leg bracket next to the rear edge of the outer guide tube Thread the leveling foot all the way into the support leg Attach the leg bracket to the outer guide tube using two hex head bolts 1 44 and two washers 1 10 These bolts and washers are what were leftover from hardware bag 3 Use a 13mm wrench to tighten the bolts WITH WITHOUT EXTENSION WING OR ...

Page 76: ...R S MANUAL 4 Thread the leveling foot out of the support leg until the bottom of the leveling foot rests on the floor Use a 13mm wrench to tighten the hex nut to secure the leveling foot WITH WITHOUT EXTENSION WING OR ...

Page 77: ...e fence and the saw blade Raise the saw blade to the highest elevation Place a straightedge or rip fence flush against the left side of the blade The sliding table must be parallel to the blade To align the table you will need a straightedge or rip fence at least 30 in length ALIGN THE SLIDING TABLE WITH THE BLADE AND NOT THE MITER SLOT ALWAYS MAKE SURE THAT BOTH THE DISCONNECT SWITCH AND THE MAIN...

Page 78: ...ws in the crosscut fence Slide the crosscut fence ruler towards the blade until it is about 1 4 from the left edge of the straightedge or rip fence Slide the sliding table smoothly toward the back of the saw until the crosscut fence ruler is aligned with the rear edge of your straightedge or rip fence while checking to see if there is any variation in the distance between the end of the crosscut r...

Page 79: ...ng table is slid from the front to the back of the saw the rear end of the outer guide tube is angled away from the blade and must be realigned Move the rear end of the outer guide tube slightly towards the blade 7 Use a 13mm wrench to loosen the four hex head bolts 1 11 securing the two stepped leg mounting brackets to the outer guide tube If there is no variation along the whole distance of the ...

Page 80: ...ce more to make sure it is still correct Slide the crosscut fence ruler back towards the crosscut fence until it no longer extends beyond the edge of the crosscut fence It will be aligned later so do not re tighten the hex head bolt to secure it in place at this time 10 Recheck the alignment to make sure it is correct and make any necessary adjustments WITH WITHOUT EXTENSION WING OR ...

Page 81: ...r the miter lock handle on the fence lock assembly Use a machinist or engineering square to position the crosscut fence exactly 90 degrees relative to the saw blade The crosscut fence must be perpendicular to the blade To align the crosscut fence you will need a straightedge or rip fence at least 30 in length ALIGN THE CROSSCUT FENCE WITH THE BLADE AND NOT THE MITER SLOT ALWAYS MAKE SURE THAT BOTH...

Page 82: ...ositioning bracket the 90 degree hole with the miter detent pin in the fence lock assembly The miter angle ruler may not be aligned with the crosscut fence at this point but it will be adjusted in step 6 Re tighten the hex head bolts to lock the angle guide rail in place Tighten the lock handle and the miter lock handle on the fence lock assembly to lock the crosscut fence in place WITH WITHOUT EX...

Page 83: ...the reading is not 0 degrees loosen the hex head bolt near the middle of the inside edge of the angle guide rail and adjust the position of the miter angle ruler to read 0 degrees Re tighten the hex head bolt The miter detent pin positioning bracket has five holes in the top which correspond to 90 15 22 5 30 and 45 degrees for the crosscut fence The holes can be used to quickly align the crosscut ...

Page 84: ...embly to lock the crosscut fence in place Setting the Miter Angle Ruler Rear For installations WITH OR WITHOUT the extension wing Requires Straightedge or Rip Fence at Least 30 in Length Machinist Engineering Square 10mm Wrench The crosscut fence must be perpendicular to the blade To align the crosscut fence you will need a straightedge or rip fence ALIGN THE CROSSCUT FENCE WITH THE BLADE AND NOT ...

Page 85: ... assembly If they do not align when the crosscut fence is exactly 90 degrees relative to the saw blade use a 10mm wrench to loosen the hex head bolt at the rear end of the angle guide rail and adjust the miter detent pin positioning locator block until it aligns with the miter detent pin Re tighten the hex head bolt WITH WITHOUT EXTENSION WING OR ...

Page 86: ...stallations WITH OR WITHOUT the extension wing Requires 10mm Wrench Tape Measure Scrap Piece of Wood THE CROSSCUT FENCE RULER CAN BE REMOVED AND REINSTALLED IN THE OPPOSITE DIRECTION TO ACCOMMODATE USE OF THE CROSSCUT FENCE IN EITHER THE TRADITIONAL OR THE EURO CONFIGURATION ALWAYS LEAVE AT LEAST 1 4 OF CLEARANCE BETWEEN THE EDGE OF THE CROSSCUT FENCE AND THE SAW BLADE CONTACT BETWEEN THE CROSSCUT...

Page 87: ...he flip stop and the crosscut fence Turn the saw ON and pull the Start Stop paddle out to the ON position to spin the blade Hold the wood securely against the crosscut fence and the flip stop and slowly and smoothly push the sliding table crosscut fence and workpiece past the blade Push the Start Stop paddle in to stop the blade and power OFF the saw Use a tape measure to check the dimension of th...

Page 88: ... until the right edge of the flip stop indicates the measurement of the cut piece of wood Re tighten the hex head bolt TO REDUCE THE POTENTIAL FOR KICKBACK AND A SERIOUS INJURY MOVE THE RIP FENCE OUT OF CONTACT WITH THE WORKPIECE WHEN CROSS CUTTING TO PREVENT THE WORKPIECE FROM BINDING BETWEEN THE RIP FENCE AND THE BLADE WITH WITHOUT EXTENSION WING OR ...

Page 89: ...crosscut miter angle loosen the lock handle and the miter lock handle on the fence lock assembly to allow the crosscut fence to pivot Using the miter angle ruler or the holes in the miter detent pin positioning bracket set the fence to the desired miter angle and re tighten the lock knobs to secure the crosscut fence in place IF USING THE CROSSCUT FENCE RULER TO POSITION THE CROSSCUT FENCE FLIP ST...

Page 90: ...t fence to the right until the right side of the crosscut fence is about 2 from the left side of the blade If you want to position the crosscut fence closer to the blade be careful not to run the crosscut fence into the blade guard or anti kickback pawls during operation Re tighten the lock handles 8 The sliding crosscut table assembly can be removed from your saw for storage or in order to move t...

Page 91: ...is located or has been used outside of the country where the authorized SawStop distributor from whom the Large Sliding Table system was purchased resides Please contact SawStop to take advantage of this warranty If SawStop determines the Large Sliding Table system is defective in material or workmanship and not due to misuse abuse negligence accidents normal wear and tear unauthorized repair or a...

Page 92: ...s crystalline silica from bricks cement and other masonry products and arsenic and chromium from chemically treated lumber In addition wood dust has been listed as a known human carcinogen by the U S government The risk from exposure to these chemicals and to dust varies depending on how often you do this type of work To reduce your exposure work in a well ventilated area and work with approved sa...

Page 93: ...s or accessories such as blades brake cartridges and the like 9 Check to make sure the saw and large sliding table are in proper working order before using them For example check the alignment of moving parts look to see whether moving parts are binding or rubbing check to see whether parts are broken make sure accessories are properly mounted in the saw and check any other conditions that may aff...

Page 94: ... 1 8 1 10 1 17 1 6 1 18 1 16 1 10 1 10 1 11 1 11 1 11 1 12 1 6 1 5 1 7 1 8 1 10 1 10 1 11 1 15 1 10 1 13 1 14 1 7 1 5 1 5 1 6 1 8 1 8 1 7 1 7 1 9 1 1 1 2 1 3 1 4 1 10 1 10 1 33 1 43 1 40 1 41 1 42 1 10 1 10 1 10 1 13 1 14 1 10 1 50 1 11 1 11 1 11 1 12 1 10 1 10 1 10 1 44 1 9 1 23 1 22 1 24 1 36 1 6 1 10 1 25 1 49 1 39 1 39 1 44 1 48 1 40 1 52 ...

Page 95: ...d Leg Bracket TSA SA70 015 2 1 16 Crosscut Fence Storage Bracket TSA SA70 016 2 1 17 Logo Plate TSA SA70 017 1 1 18 SawStop Label TSA SA70 018 1 1 6 M8 x 1 25 x 16 Carriage Head Shoulder 3 5mm Bolt TSA SA70 019 2 1 22 Bearing Guide Channel TSA SA70 022 1 1 23 Inner Guide Tube TSA SA70 023 1 1 24 M6 x 1 0 x 8 Socket Head Cap Screw TSA SA70 024 6 1 25 M6 x 13 x 2 Washer TSA SA70 025 8 1 26 M6 x 1 0 ...

Page 96: ... 1 43 M5 Lock Nut TSA SA70 043 3 1 44 M8 x 1 25 x 50 Hex Head Bolt TSA SA70 044 2 1 40 M5 x 16 x 1 Washer TSA SA70 045 2 1 47 Cabinet Mounting Bracket TSA SA70 047 1 1 48 M5 x 1 25 x 18 Pan Head Phillips Self Tapping Screw TSA SA70 048 2 1 49 Sliding Table Support Sleeve TSA SA70 049 1 1 50 Frame Support Mounting Bracket TSA SA70 050 1 1 39 M8 x 1 25 Lock Nut TSA SA70 051 3 1 52 M8 x 1 25 x 16 Car...

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Page 98: ...1 2 21 2 36 2 15 2 4 2 14 2 36 2 9 2 34 1 27 2 21 2 3 2 34 1 32 2 35 2 34 1 32 1 25 2 25 2 27 2 27 2 30 2 31 2 27 2 27 2 26 2 4 2 4 2 4 2 4 2 4 2 28 1 27 1 27 2 25 2 11 1 25 2 23 2 21 2 21 2 15 1 32 2 4 2 4 2 9 2 18 2 17 2 16 2 15 2 15 1 32 1 32 2 4 2 8 2 9 2 7 2 6 2 10 2 4 2 4 2 3 2 21 1 27 1 27 1 27 2 29 2 21 2 21 2 28 1 27 2 21 2 17 2 16 2 5 ...

Page 99: ...6 2 16 M5 x 0 8 x 8 Socket head Cap Screw TSA SA70 072 4 2 17 M5 x 12 x 1 Washer TSA SA70 073 4 2 18 Outer Guide Rail Brush TSA SA70 074 2 2 9 M6 x 1 0 x 25 Hex Head Bolt TSA SA70 075 9 1 27 10mm ID x 30mm OD Ball Bearing TSA SA70 076 13 2 21 Support Bearing Bushing TSA SA70 077 14 2 11 M6 x 1 0 x 20 Lock Handle TSA SA70 078 2 2 23 M6 x 1 0 x 16 Button Head Socket Screw TSA SA70 046 4 1 25 M6 x 13...

Page 100: ...d View 3 21 2 10 1 39 3 16 3 18 3 17 3 16 3 14 3 15 3 1 3 3 3 2 3 5 3 9 3 31 3 27 3 30 3 38 3 39 2 11 3 37 3 36 3 35 3 23 2 10 3 30 3 42 3 49 3 48 3 43 3 44 3 47 3 46 3 45 3 29 3 28 3 27 3 26 3 25 3 24 3 23 2 10 2 9 3 12 3 13 3 5 3 8 2 34 3 6 3 4 3 5 ...

Page 101: ... 16 x 1 Plastic Washer TSA SA70 107 2 3 17 M6 x 1 0 x 28 Lock Handle TSA SA70 108 1 3 18 Flip Stop Bar TSA SA70 109 1 1 39 M8 x 1 25 Lock Nut TSA SA70 110 1 2 10 M6 x 1 0 x 3 5 T Nut TSA SA70 111 1 3 21 Flip Stop Assembly TSA SA70 112 1 2 10 M6 x 1 0 x 3 5 T Nut TSA SA70 113 1 3 23 Spring Pin 6mm x 20mm TSA SA70 114 2 3 24 Crosscut Fence Miter Pivot Glide Pad TSA SA70 115 1 3 25 Miter Glide Pad Ad...

Page 102: ...1 3 30 M6 x 1 0 x 16 Flat Head Socket Screw TSA SA70 132 1 3 42 6mm External Retaining Ring TSA SA70 133 1 3 43 Miter Detent Spring TSA SA70 134 1 3 44 Miter Detent Knob TSA SA70 135 1 3 45 M6 x 1 0 Miter Lock Handle TSA SA70 136 1 3 46 Crosscut Fence Miter Lock Pivot Sleeve TSA SA70 137 1 3 47 19 2 x 28 x 1 5 Plastic Washer TSA SA70 138 1 3 48 15mm O Ring TSA SA70 139 1 3 49 Miter Detent Pin Bloc...

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Page 104: ...September 2017 1 1 SawStop LLC 11555 SW Myslony St Tualatin Oregon 97062 USA www sawstop com 503 570 3200 503 582 9934 503 570 3303 info sawstop com Main Phone Service Fax Email ...

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