RINCO ULTRASONICS AG
Operation | 6
BA_Standard3000_GB_V5.1_36566
69 / 137
Sample application
ADG generator
Fig. 39:
ADG generator signals
0 > 1 Forward stroke fast
1 > 2 Stroke braked
2 > 3 Force build-up trigger
3 > 4 Melt
4 > 5 Solidification
5 > 6 Return stroke
The cycle is started by pressing the two-hand release. The output READY_
OUT is deactivated and the power loss measurement (Pv) is signalled by the
output US_ACTIVE_OUT.
After a successful Pv measurement, the solenoid valves (MV_1,2_OUT) are
actuated and the press leaves the rest position. This is signalled by the
output RESTPOS_OUT.
When the trigger pressure has been reached, the ultrasound starts. This is
signalled by the output US_ACTIVE_OUT.
After the welding and solidification phase, the outputs MV_1_OUT and
MV_2_OUT are reset. This returns the press to the rest position. The output
RESTPOS_OUT is displayed when the press has reached the rest position.
As soon as the generator is ready for the next welding process, the output
READY_OUT is activated. The output GOOD_PART_COUNT_OUT signals
that no errors occurred during welding. The signal is active until the next
cycle starts.
6.2
6.2.1
Signals
Process steps
Fig. 40:
ADG generator process
steps
Functional description
0
1
2
3
4
5
6
Start
HOMPOSITION_IN
(STO_3 – Pin 2)
PU_PRESS_IN
(STO_3 – Pin 3)
SSW_1, 2_PRESS_IN
(STO_3 – Pin 4, 5)
MV_1, 2_OUT
(STO_3 – Pin 6, 7)
PRESSURE_C_AIN
(STO_3 – Pin 12)
TRIGGER_C_AIN
(STO_3 – Pin 13)
Travel measurement
(representation)
READY_OUT
(STO_2_2 – Pin 8)
US_ACTIVE_OUT
(STO_2_2 – Pin 9)
RESTPOS_OUT
(STO_2_2 – Pin 10)
GOOD_PART_COUNT_OUT
(STO_2_2 – Pin 15)
Pv
Abbildung 39