RINCO ULTRASONICS AG Standard 3000 Operating Instructions Manual Download Page 128

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10 | Technical data

RINCO ULTRASONICS AG

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BA_Standard3000_GB_V5.1_36566

Outputs at STO_2_2 (DSUB25)

Fig. 77:

Pin assignment of outputs on STO_2_2 (DSUB25)

PIN

Signal

Description

+24VDC_IO_IN

External voltage 24VDC

+24VDC_IO_IN

External voltage 24VDC

ERROR_HIGHPRIO_OUT

Error with highest priority (switch off generator)

ERROR_OUT

Error

ERROR_CODE1_OUT

Error code

ERROR_CODE2_OUT

Error code

ERROR_CODE3_OUT

Error code

READY_OUT

Ready for new cycle

US_ACTIVE_OUT

Ultrasound active

RESTPOS_OUT

Rest position of press

RESERVE_11_OUT

START_OUT

Cycle start

MV_OUT

Press solenoid valve actuated (cylinder travels forward/is down)

START_RETURN_OUT

Return stroke of active press (cylinder returns/is up)

GOOD_PART_COUNT_OUT Successful cycle completed

BAD_PART_COUNT_OUT

Faulty cycle completed

RESERVE_17_OUT

RESERVE_18_OUT

RESERVE_19_OUT

SSK_MV_LIFTDOOR_OUT

Solenoid valve, lifting doors (option activated)

HOLD_ACTIVE_OUT

Displays the hold time (solidification)

RESERVE_22_OUT

POWER_AOUT

Analogue power output 0-10 VDC (0-120% power)

GND24VDC_IO_IN

External voltage supply GND

GND24VDC_IO_IN

External voltage supply GND

Tab. 57:

Pin assignment STO_2_2

10.11.2

Summary of Contents for Standard 3000

Page 1: ...RINCO ULTRASONICS AG Operating instructions Translation of the original operating instructions English Read the operating instructions before carrying out any work Standard 3000 with ADG generator...

Page 2: ...on of any kind also in part as well as the use and or disclosure of the contents without the written consent of the manufacturer is not permitted RINCO ULTRASONICS AG Industriestrasse 4 CH 8590 Romans...

Page 3: ...5 1 Hazards from electric energy 16 2 5 2 Mechanical hazards 17 2 5 3 Hazards at the operating site 18 2 5 4 Pneumatic hazards 18 2 6 Emergency shutdown 19 2 7 What to do in the event of dangers and a...

Page 4: ...machine 61 5 4 Connecting the machine 62 5 4 1 Electrical connections 62 5 4 2 Compressed air connection 64 5 4 3 Jumpers 64 6 Operation 65 6 1 Safety 65 6 1 1 Hazards from electric energy 65 6 1 2 H...

Page 5: ...aintenance unit 99 7 4 Measures after completion of the maintenance work 99 8 Faults 100 8 1 Safety 100 8 2 What to do in the event a fault poses a danger 101 8 3 Troubleshooting 101 8 3 1 General err...

Page 6: ...loads limit values electrical 121 10 4 Connected loads pneumatic 121 10 5 Press 122 10 6 Base 122 10 7 Generator control 123 10 7 1 Fuses 123 10 7 2 Analogue and digital inputs and outputs 124 10 8 U...

Page 7: ...dition to the operating instructions the signage on the machine applies Attach any technical modifications to these instructions Furthermore the local accident prevention regulations and general safet...

Page 8: ...d damage to property DANGER indicates an imminent dangerous situation that will result in death or serious injuries if not avoided WARNING indicates a potentially dangerous situation that could result...

Page 9: ...ivery terms also apply These are subject to the applicable laws governing at the time the contract is signed The publication date of these operating instructions applies We reserve the right to make t...

Page 10: ...uctions and warnings in these operating instructions must be observed Unauthorised conversions or modifications to parts of the device the oscillator system and the generator are not permitted The man...

Page 11: ...welding problem Device name The exact type code and device serial number See chapter Marking locations 40 for information on where the type plates are located on the machine In our efforts to constant...

Page 12: ...e risk assessment the operator shall issue implement and document operating instructions The operator is responsible for ensuring that these operating instructions comply with the applicable legal reg...

Page 13: ...uct Qualified and skilled personnel are properly qualified for their work Qualifications WARNING Insufficient qualification Risk of severe injuries and considerable damage to property Have all work ca...

Page 14: ...thorised persons without knowledge of the dangers in the working area Danger of severe injury Unauthorised persons must be kept away from the working area In case of doubt talk to the persons and inst...

Page 15: ...rried out to protect against hearing damage are tight fitting work clothes with a low tear threshold with tight fitting sleeves and no loose parts Their primary purpose is to prevent being caught bet...

Page 16: ...avoid dangerous situations Hazards from electric energies DANGER Damaged insulation or components Contact with live parts Risk of electrocution In case of damaged insulation disconnect the power suppl...

Page 17: ...h into or touch moving components during operation Do not open covers during operation Observe the shut down period Before opening the covers make sure that no components are still moving If the machi...

Page 18: ...ere injury Proceed carefully when working close to sharp edges corners and sharp edged materials and handling sharp edged materials If in doubt wear protective gloves WARNING You may slip and stumble...

Page 19: ...operly Only reset the EMERGENCY STOP button when there is no more danger What to do in the event of danger or accidents Preventative measures First aid equipment first aid kits blankets etc and an ade...

Page 20: ...pictograms Never cover block or remove symbols and pictograms Pictograms may be located on the machine if necessary They relate to the immediate vicinity around where they are attached and indicate h...

Page 21: ...y be used in accordance with the operational and environmental conditions in the Technical Data chapter The machine must only be operated in accordance with the provisions of the applicable local acci...

Page 22: ...other or contradictory use of the machine is considered misuse and can result in dangerous situations WARNING Unintended use Danger of severe injury Only operate the machine within the values specifie...

Page 23: ...7 Machine description Overview assemblies Complete system 1 2 3 4 5 Fig 3 Complete system Item no Description 1 Press 2 Generator control 3 Fixing plate 4 Actuation unit with EMERGENCY STOP button 5 C...

Page 24: ...nd enclosure optional 1 2 3 4 5 6 Fig 4 Sound enclosure Item no Description 1 Sound enclosure 2 Generator ADG and generator mount 3 Control cabinet with main switch 4 Actuation unit with EMERGENCY STO...

Page 25: ...ter 4 Booster 5 Air connection NOTICE Excessive heat in unfavourable ambient conditions Danger of damaging the oscillator unit The temperature on the surface of the converter must not exceed 50 C Cool...

Page 26: ...rial 1 0 5 blue aluminium 1 0 6 violet aluminium other ratios available Tab 3 Reducer booster Booster Colour Material 1 1 green aluminium titanium 1 1 5 yellow aluminium titanium 1 2 white titanium 1...

Page 27: ...6566 27 137 Controls and indicators Welding press 1 2 3 4 5 Fig 6 Controls and indicators of welding press 1 2 Item no Description 1 Converter housing 2 Sonotrode 3 Fixing plate 4 Two hand release but...

Page 28: ...iption 6 Fine adjustment screw for depth stop Nonius 7 EMERGENCY STOP button 8 Scale for actuator depth gauge 0 to 100 mm 8 1 Trigger mark 9 Clamping lever for actuator lock 10 Handwheel for height ad...

Page 29: ...buttons 4 at the same time to manually start the welding cycle The two buttons must be pressed simultaneously within 0 3 s This ensures that the user cannot reach into the tool area during the welding...

Page 30: ...ocal compressed air mains The manual check valve 11 is used to isolate the energy between the local compressed air mains and the compressed air system of the press Mounting clamps for the anvil Socket...

Page 31: ...t be understood in combination with the trigger force the so called trigger The trigger function is based on the permanent pressure difference measurement DP which measures the pressure difference bet...

Page 32: ...ue and the process results are shown on the display After start up the process data can no longer be changed Data can be easily retrieved Fig 11 Overview of generator Item no Description 1 Function ke...

Page 33: ...eturn to highest level program level After pressing F1 logout the ADG is protected against any kind of change Cursor field The cursor functions are for entering and changing data Use the cursor button...

Page 34: ...gene rator The parameterised welding mode is displayed to confirm whether the next welding cycle can be performed Information is provided on the fol lowing states Cycle active Start confirmation Pv m...

Page 35: ...S MAIN MENU Parts Rejected Required Welding mode Average energy Standard deviation Average travel difference Standard deviation Average travel absolute Standard deviation Average time Standard deviati...

Page 36: ...ifferential Minimum Maximum ENERGY WINDOW Energy limit Minimum Maximum Energy warning Minimum Maximum TRAVEL WINDOW ABSOLUTE Travel limit absolute Minimum Maximum Travel warning absolute Minimum Maxim...

Page 37: ...n mode OPTIONS 2 Start mode Error position Datastring Interval datastring Database switching Sound enclosure Start confirm Ready confirm Part counter output Red part counter output Online data window...

Page 38: ...ed loads can be found in chapter Connected loads limit values electrical 121 Pin assignment see chapter Pin assignment 127 Fig 16 Electrical connections of generator Item no Description 1 Press 2 Two...

Page 39: ...dard3000_GB_V5 1_36566 39 137 Compressed air connection The compressed air connection is located on the side of the welding press The actual connected loads can be found in chapter Connected loads pne...

Page 40: ...0 137 BA_Standard3000_GB_V5 1_36566 Marking locations The type plates A and B clearly identify the machine Fig 18 Type plates The type plates are located on the side of the press A and on the rear of...

Page 41: ...rgy Travel Contact breaker Time and or energy Limits can be used to set thresholds that when exceeded will cause the process to be interrupted In addition a prompt dialog can appear on the screen Ultr...

Page 42: ...essive build up of contact force according to the throttle and regulator setting until the trigger point is reached Melting of the two plastic parts by applying force and amplitude Solidification and...

Page 43: ...e force curve large throttle opening the more intense the melting The range is predetermined by the choice of booster and sonotrode amplifi cation In addition the generator allows for a fine variation...

Page 44: ...tops when a certain melt depth is reached Cycle After the trigger has been reached the welding process is started From the trigger point the welding process continues until the depth ss is reached The...

Page 45: ...rted The welding process lasts from Start until the programmed time and or energy level is reached 3 6 3 4 Fig 28 ENERGY MODE 3 6 3 5 3 6 3 6 ENERGY MODE In Energy mode the momentary power absorbed by...

Page 46: ...ed Do not attach to protruding parts of the machine or to the eyebolts of attached components Make sure that the sling gear is securely attached Only use approved hoisting equipment and sling gear wit...

Page 47: ...f considerable damage When unloading packages after delivery or transporting within the company proceed with caution and observe the symbols and warnings on the packaging Only transport in the install...

Page 48: ...air In order to transport the press it is screwed to the pallet on the rear side Unscrew the transport locking screws before transporting by crane The sound enclosure is transported on a pallet with w...

Page 49: ...st be authorised to do so Ensure that the tines are sufficiently long to pick up the machine securely corresponding to the dimensions of the packages Dimensions and weights see chapter Dimensions and...

Page 50: ...re NOTICE The total weight of the welding machine together with the sound enclosure is 136 kg Danger of damaging the installation site Make sure that the installation site has the necessary load beari...

Page 51: ...and sound enclosure The operator of the crane must be authorised to do so Lift the press as follows Clamp clamping lever 1 in specified direction Slide the sling gear ropes belts etc in direction A up...

Page 52: ...follows Attach the sling gear ropes belts etc to the ring bolts Do not attach the sling gear too flat Make sure that the sling gear ropes belts etc are not twisted and that the machine is securely at...

Page 53: ...ckaging as evidence NOTE Register a complaint for every defect as soon as it is identi fied Claims for damage will only be accepted within the applicable complaint period The haulage company is respon...

Page 54: ...not store outside Keep dry and dust free Do not expose to aggressive media Protect against direct sunlight Avoid mechanical vibration Avoid extreme temperature fluctuations to prevent condensed water...

Page 55: ...They must always be pointing upwards otherwise the content may be damaged Protect the packages against moisture and keep dry Only attach sling gear chains hoisting straps at the points designated with...

Page 56: ...using a sound enclosure SSK the person setting up the machine must make sure that nobody reaches into the danger zone during the set up The following personal protective equipment must be worn for all...

Page 57: ...es for the screws Before carrying out the installation make sure that the machine shows no transport damage Before carrying out the installation work make sure that all of the transport packaging and...

Page 58: ...alled at locations where it is exposed to unfavourable environmental conditions This includes combustible oily or harmful vapours or dust excessive moistu re extreme vibration or extreme temperatures...

Page 59: ...fault rectification work during installation at the location of installation observe the regional or country specific regulations with regard to space for movement and escape routes that must be kept...

Page 60: ...ULTRASONICS AG 60 137 BA_Standard3000_GB_V5 1_36566 Fig 33 Sound enclosure dimensions Fig 34 Workplace dimensions View of workplace including the sound enclosure and the foundation for the sound encl...

Page 61: ...p the machine Firmly fix work table and screw press at the rear NOTE For further information please contact RINCO ULTRASO NICS AG Removing the rear panel of the cabin ensures that the cabin can be ac...

Page 62: ...nstallation must be carried out according to the applicable regulations e g cable cross sections fuses PE connections Comply with EMC directives shielding grounding filter and leads WARNING Incorrect...

Page 63: ...to a main potential They can be connected using a mounting plate such as the ADG generator or a cable of at least 6 mm2 Ensuring operational readiness Plug device connectors into the sockets on the g...

Page 64: ...position Jumper For use in special machines the operating mode Automatic can be set on the jumper For this operating mode these operating instructions and the declaration of conformity do not apply P...

Page 65: ...ing work Safety boots Additional protective equipment according to the local accident prevention regulations at the operating site The operator must make it compulsory that the personal protective equ...

Page 66: ...working Make sure that the work area is kept orderly and clean Loose components and tools stacked or lying around are potential sources of accident Remove protective covers only when the machine is s...

Page 67: ...appropriate sticker to the machine or protect the user from noise emission by installing a sound enclosure Audible noise is considered harmful to hearing if the energy equivalent continuous sound leve...

Page 68: ...0_GB_V5 1_36566 Mechanical hazards WARNING Moving the actuator carriage WITHOUT the handwheel to adjust the height Uncontrolled downward movement of the actuator carriage Danger of crushing Hold the c...

Page 69: ...VE_OUT After the welding and solidification phase the outputs MV_1_OUT and MV_2_OUT are reset This returns the press to the rest position The output RESTPOS_OUT is displayed when the press has reached...

Page 70: ...t the solenoid valves MV_1 2_OUT are actuated and the press leaves the rest position This is signalled by the output RESTPOS_OUT When the trigger pressure has been reached the ultrasound starts This i...

Page 71: ...on door is closed the input SSK_CABINE_IN is enabled and the output SSK_ CABINE_ LIFTDOOR_O is activated and the lifting door will then lower When the lifting door reaches its closed position the inpu...

Page 72: ...build up trigger 3 4 Melt 4 5 Solidification 5 6 Return stroke By actuating the inputs START_1_EXT_IO_IN and START_2_EXT_IO_IN the process is started which is signalled by the output START_OUT The two...

Page 73: ...a set Depending on the setting of the Switch data set function the data sets can be changed DATASET_1_IN DATASET_2_IN DATASET_3_IN DATASET_4_IN DATASET_5_IN Data set 0 0 0 0 0 no action 1 0 0 0 0 1 0...

Page 74: ...137 BA_Standard3000_GB_V5 1_36566 Data set ASCII symbols 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 11 12 13 14 15 16 17 A 18 B 19 C 20 D 21 E 22 F 23 G 24 H 25 I 26 J 27 K 28 L 29 M 30 N 31 O 32 P Tab 1...

Page 75: ...ng 47 Start Schweisszyklus Option dec Datensatz 1 Option bin Datensatz 2 Schweisszyklus Option dec Datensatz 3 Option bin Datensatz 4 Fig 47 Start signals By actuating the inputs START_1_EXT_IO_IN and...

Page 76: ...point Welding parameters Selection of the welding mode setting the welding parameters For initial settings see chapter System functions PIN 77 Limits Setting limits for the Stop conditions Time diff a...

Page 77: ...ed from the start of the cycle Travel After a programmed distance from the top rest position Off No trigger available External Digital input Trigger mode before after SSW Select SSW status for ultraso...

Page 78: ...era ture exceeds 50 C Tab 13 System functions PIN Option 1 Block Access Description Options 2 Start mode Manual CE Automatic CE conformity is no longer ensured The system operator must adapt the machi...

Page 79: ...cle Reject counter output Pulse A 300 ms long high pulse signals a faulty welding Signal After the next incorrect welding the output is set to high until the start of the next cycle Online data window...

Page 80: ...this is not required set Frequency reset to On Upper frequency limit 50 to 500 Hz Lower frequency limit 50 to 500 Hz Overload switch off delay To suppress extremely short power peaks in continuous mo...

Page 81: ...d 19200 Time date Tab 17 System functions PIN settings Block Access Description Country settings Language Date format Travel unit mm inch Pressure unit bar psi Tab 18 System functions PIN country sett...

Page 82: ...tch and measurement elements of the welding press Inputs Analysis of the signal inputs STO_2 1 Outputs Analysis of the signal outputs STO_2 2 Tab 20 Analysis PIN Reset functions PIN Resetting all sett...

Page 83: ...om the statistics The number of weldings within a group is shown below the group number Correct weldings are indicated by o and incorrect weldings by x The following indicators result from the respect...

Page 84: ...aulty welding will be logged regardless of the interval The following parameters are shown in the sequence they appear separated by a semi colon At the end of a data string a CR is sent Date Time Proj...

Page 85: ...The min energy limit error is reported Display 1 Code 5 3 Info min energy limit Data string 005 003 The max time limit and min energy limit are reported Display 1 Code 5 0 Info max time limit Display...

Page 86: ...tude Soft start time Soft stop time Amplitude Start status pressure travel time trigger Stop status time travel energy contact Hold status time travel 13 06 06 14 01 13 EXAMPLE1 1 ADG20 3000 AUI0C86 S...

Page 87: ...performed on a system with a sound enclosure SSK H SSK K with opening and closing doors Installing the oscillator system To install the oscillator system Make sure that the generator is switched off p...

Page 88: ...xing plate Tab 22 Workpiece setup NOTICE Danger of collision if sonotrode is set too low Danger of damage Make sure the sonotrode is set sufficiently high Estimate the height H required for inserting...

Page 89: ...essure values under the Setting up menu item Throttle 7 to 8 System pressure 0 4 to 1 bar NOTICE Collision in the event the anvil or other objects are mounted onto the fixing plate Danger of damage Ma...

Page 90: ...ss downwards until the welding stroke is in the lowest position while making sure that the sonotrode is not in contact with the anvil This ensures that the sonotro de and anvil cannot be damaged in id...

Page 91: ...ou still need to correct the position of the fixing plate align the fixing plate using the four parallel adjustment nuts 4 Loosen the clamping screws 22 using the Allen key A Align the parallel adjust...

Page 92: ...ode to navigate to the Amplitude measurement menu NOTE To identify a possible system change it is important that you record the initial power loss value Pv when you conduct a system test NOTE Pressing...

Page 93: ...s returned to the rest position Press the POWER button on the generator The machine switches off To switch off the compressed air supply Return the manual check valve to a right angle position The res...

Page 94: ...ts of switched on electrical compo nents Unauthorised switching on Danger to life Danger of severe injuries Before starting work switch off the electrical supply and secure against switching on WARNIN...

Page 95: ...bleed via the manual check valve on the maintenance unit Do not allow pressure settings to exceed the maximum permitted values Maintenance schedule The following chapters of these operating instructio...

Page 96: ...switched off protective covers are screwed to the machi ne and can only be removed with tools Check to make sure that all screw connections of the machine are tight Tighten screws if necessary Tab 24...

Page 97: ...position the residual pressure is released using the manual check valve to bleed the machine Avoid contact with the RF converter connector Do not connect gauges to the RF converter connector The conv...

Page 98: ...and converter housing Avoid contact with the RF converter connector Do not connect gauges to the RF converter connector To clean the oscillator system Unscrew the converter 24 and the sonotrode 9 from...

Page 99: ...he new filter cartridge by tightening the fastening screw and then mount the filter housing on the maintenance unit Following maintenance switch on the compressed air using the main tap Measures after...

Page 100: ...regulations The operator must make it compulsory that the personal protective equip ment be worn WARNING Incorrect troubleshooting Danger of severe injury Before starting work make sure that there is...

Page 101: ...ital I Os not possible Check voltage supply 24 VDC_IO_IN Noise Check mount Check tightening torque of oscillator system between converter booster and sonotrode Check power loss of oscillator system in...

Page 102: ...gnal Increase amplitude Temperature of the generator too high Internal temperature monitoring of the genera tor reports too high value Error message is genera ted Ultrasound process is terminated New...

Page 103: ...ultrasound process is started at last welding frequency Reduce pressure Use a more powerful generator Converter not connected No converter connected Converter defective RF cable not connected or defe...

Page 104: ...r group Description 002 Generator error 003 Press error 004 Sound enclosure error 005 Limits error 006 Digital I O errors 007 Hardware error 008 RS232 error 009 CANopen error 020 Warning limits 021 Pa...

Page 105: ...necessary Replace generator module 002 004 Temperature of output stage too high The set maximum tempera ture value at the heat sink of the power transistor has been reached Check cooling Improve cooli...

Page 106: ...has been reached The output stage is opera ted with maximum modulati on Check the mains voltage if 100 amplitude is being used Reduce contact pressure on workpiece Replace generator module 002 010 Co...

Page 107: ...ety switch The safety switch es of the press is are defective Wire break in line Check safety switch System status menu Check connection System status menu Replace safety switch 003 005 Maximum cycle...

Page 108: ...s menu Check generator replace if necessary 004 003 Time overrun raise lifting door Lifting door does not move to upper position within the required time Parts may be blocking the lifting door Adjust...

Page 109: ...y the limit setting must be corrected 005 005 Min limit power dropped below limit The set minimum energy value for the limit has dropped below the limit If the error occurs repeatedly the limit settin...

Page 110: ...nu 006 005 External start still active The inputs START_1_ EXT_IO_IN STO_2_1 Pin 3 and START_2_EXT_ IO_IN STO_2_1 Pin 4 have the logic state 1 Investigate cause Check connection System status menu 006...

Page 111: ...Pin 20 RESERVE_11_OUT STO_2_2 Pin 11 RESERVE_17_OUT STO_2_2 Pin 17 Investigate cause Replace control Replace the distributor circuit board 007 005 Short circuit output group 5 Short circuit at the out...

Page 112: ...s were lost during the transfer Replace control 008 001 Incorrect parity signal parity error CANopen error Replace control 008 002 No valid Stop bit incorrect bitrate framing error CANopen error Repla...

Page 113: ...r occurs repeatedly the limit setting must be corrected 020 003 Min energy value dropped below limit The set minimum energy value for the limit has dropped below the limit If the error occurs repeated...

Page 114: ...or message Cause Measures 021 000 Data set empty data not loaded No data set available at the selected position Save data set at selected position 021 001 Data not deleted No data set available at the...

Page 115: ...e correctly installed Ensure that all tools and materials used during maintenance have been removed from the working area Clean the working area and remove any substances that escaped such as fluids p...

Page 116: ...l Work on the electrical system may only be carried out by qualified electri cians Personal protective equipment The following personal protective equipment must be worn for all disassem bly disposal...

Page 117: ...upply and permanently disconnect from the mains connection WARNING Stored residual energy Electrically charged converter Pneumatic residual pressure Danger of severe injury Avoid contact with the conv...

Page 118: ...in a right angle position Remove remaining processing materials and dispose of them in an environmentally appropriate manner Disassembly Make sure that suitable hoisting equipment is available Wear at...

Page 119: ...20 Dimensions and weights Description Value Designation Length 760 mm Width 400 mm Height 1345 mm Tab 41 Dimensions and weight Fig 69 Press dimensions Description Value Designation Length 340 mm Width...

Page 120: ...e dimensions Fig 70 Sound enclosure dimensions Description Value Designation Weight of press approx 120 kg Weight of generator approx 16 kg Weight of sound enclosure approx 125 kg Total weight without...

Page 121: ...B1 3600 W 2400 W 1200 W L1 N PE 200 V 10 50 60 Hz 5200 VA 14 VA ADG20 3000P 200 B1 2400 W 1600 W 1000 W 3800 VA 14 VA ADG20 3000P 200 B1 1800 W 1200 W 700 W 2600 VA 14 VA ADG20 3000P 200 B1 1200 W 100...

Page 122: ...ius 220 mm Adjustable depth stop with Nonius Increment 0 1 mm Precision ball bearing on actuator carriage Switch for upper cylinder position Differential pressure sensor for triggering the ultrasound...

Page 123: ...nerator complies with the requirements of the following generic standards for the industrial sector EN 61000 6 4 EMC Emission standard for industrial environments EN 61000 6 2 EMC Immunity for industr...

Page 124: ...gital input high signal 15 V Digital input low signal 1 V Digital output high signal Vsupply 24 V 24 V Digital output low signal Vsupply 24 V 0 0 5 V Tab 51 Voltage supply and voltage level Overview o...

Page 125: ...ce of the supply source may not be higher than 450 Ohm To ensure no errors with the analogue power output the internal sagging resistance must be higher than 68 kOhm 10 7 2 3 ADG 0 10 VDC 450Ohm 45kOh...

Page 126: ...Emissions Description Value Designation Idling 70 dB A Tab 54 Emissions Operating conditions Description Value Designation Ambient temperature range Operation 10 to 50 C Ambient temperature range Tran...

Page 127: ...SET_IN Error acknowledgement 10 TRIGGER_IN External trigger 11 START_CONFIRM_IN Confirm start option activated 12 READY_CONFIRM _IN Ready confirmation option activated 13 RESERVE_13_IN 14 DATASET_1_IN...

Page 128: ...10 RESTPOS_OUT Rest position of press 11 RESERVE_11_OUT 12 START_OUT Cycle start 13 MV_OUT Press solenoid valve actuated cylinder travels forward is down 14 START_RETURN_OUT Return stroke of active pr...

Page 129: ...put 2 press 6 mm 6 MV_1_OUT Solenoid valve input 1 7 MV_2_OUT Solenoid valve output 2 8 SSW_1_PRESS_OUT Sensor security switch output 1 press 6 mm 9 SSW_2_PRESS_OUT Sensor security switch output 2 pre...

Page 130: ...1_NO_IN Input start button 1 normally open contact 5 START_2_OUT Output start button 2 6 START_2_NC_IN Input start button 2 normally closed contact 7 START_2_NO_IN Input start button 2 normally open c...

Page 131: ...GB_V5 1_36566 131 137 Replacement parts For replacement parts orders always indicate the machine type 1 the replacement part name 2 the item number of the replacement part 2 the quantity the recipient...

Page 132: ...son authorised to compile the technical documents Name We hereby declare that the Ultrasonic welding machine Standard 3000 Machine no see type plate in the operating mode Manual 1 complies with all ap...

Page 133: ...9 Marking locations 40 Fig 20 Welding parameters contact force and amplitude 41 Fig 21 Stop conditions 41 Fig 22 Welding cycle sequences 42 Fig 23 System pressure DR and throttle VD setting knobs 43 F...

Page 134: ...g 61 Lifting with two hand release 90 Fig 62 Aligning the fixing plate 91 Fig 63 Generator control console 93 Fig 64 Manual check valve 93 Fig 65 Parts to be cleaned 97 Fig 66 Fixing plate 97 Fig 67 O...

Page 135: ...ystem functions PIN settings 81 Tab 18 System functions PIN country settings 81 Tab 19 System functions PIN system test 81 Tab 20 Analysis PIN 82 Tab 21 Reset functions PIN 82 Tab 22 Workpiece set up...

Page 136: ...of press 122 Tab 48 Technical data of base 122 Tab 49 Technical data of generator control 123 Tab 50 Technical data of fuses 123 Tab 51 Voltage supply and voltage level 124 Tab 52 Overview of inputs...

Page 137: ...ULTRASONICS AG 137 137 BA_Standard3000_GB_V5 1_36566 RINCO ULTRASONICS AG Industriestrasse 4 CH 8590 Romanshorn Switzerland Tel 41 0 71 466 41 00 Fax 41 0 71 466 41 01 info rincoultrasonics com www r...

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