Rexroth Indramat REFUdrive 500 RD51 Operating Instructions Manual Download Page 3 | Manualshive

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Rexroth Indramat REFUdrive 500 RD51 Operating Instructions Manual Download Page 3

REFUdrive 500 RD51

List of contents

I

DOK-RD500*-RD51*******-IB01-EN-P

List of contents

1

Safety

1-1

1.1

Safety information and instructions in the technical documentation for REFUdrive500 ................ 1-1

1.2

Definition of the terminology used.................................................................................................. 1-1

1.3

Definition of the symbols used ....................................................................................................... 1-2

1.4

Precautionary measures when handling components which can be destroyed by electrostatic
discharge (ESD)............................................................................................................................. 1-2

1

Description

1-1

1.1

The REFU

drive 500

drive converters............................................................................................. 1-1

Handling ................................................................................................................................... 1-1

Electromagnetic compatibility .................................................................................................. 1-1

Technical features.................................................................................................................... 1-1

1.2

Rating plate .................................................................................................................................... 1-2

1.3

Technical Data ............................................................................................................................... 1-3

Technical Data for pulse frequency f

p

= 4 kHz......................................................................... 1-3

Technical Data for pulse frequency f

p

= 4 kHz......................................................................... 1-4

Technical Data for pulse frequency f

p

= 8 kHz......................................................................... 1-5

Technical Data for pulse frequency f

p

= 8 kHz (* for 110 kW f

p

= 6 kHz) ................................ 1-6

Technical Data for pulse frequency f

p

= 10 and 12 kHz .......................................................... 1-7

1.4

Circuit principle............................................................................................................................... 1-8

Electronic section ..................................................................................................................... 1-8

Converter power section .......................................................................................................... 1-9

1.5

Type code..................................................................................................................................... 1-11

2

Mechanically installation

2-1

2.1

Storage and installation location .................................................................................................... 2-1

Storage..................................................................................................................................... 2-1

Minimum requirements regarding the installation location ...................................................... 2-1

Installation altitudes exceeding 1000 meter above sea level: ................................................. 2-1

2.2

Mounting units sizes A to E............................................................................................................ 2-2

Mounting example.................................................................................................................... 2-2

Dimension drawings front view, sizes A to E ........................................................................... 2-3

Dimension drawing side view, sizes A to E ............................................................................. 2-4

2.3

Mounting liquid-cooled converters, sizes G and H with integrated heat exchanger ...................... 2-5

Dimension drawing with integrated heat exchanger, size G.................................................... 2-5

Dimension drawing with heat exchanger, size H ..................................................................... 2-6

2.4

Mounting liquid-cooled converters, sizes G and H with external heat exchanger ......................... 2-6

Dimension drawing of the drive converter and line filter without heat exchanger, size G ....... 2-7

Dimension drawing of the drive converter and filter without heatexchanger, size H ............... 2-8

LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01

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Summary of Contents for REFUdrive 500 RD51

Page 1: ...rating Instructions DOK RD500 RD51 IB01 EN P drive 500 REFUdrive 500 RD51 Drive control devices VFC voltage frequency control LSA Control S L www lsa control com comercial lsa control com 34 960 62 43...

Page 2: ...edition 2000 Indramat Refu GmbH Copying this document giving it to others and the use or communication of the contents thereof without express authority are forbidden Offenders are liable for the pay...

Page 3: ...and 12 kHz 1 7 1 4 Circuit principle 1 8 Electronic section 1 8 Converter power section 1 9 1 5 Type code 1 11 2 Mechanically installation 2 1 2 1 Storage and installation location 2 1 Storage 2 1 Min...

Page 4: ...e G 3 9 Terminal layout diagram size H 3 10 Description of the power terminals sizes G and H 3 11 3 6 Connection diagrams 3 12 3 7 Control terminals 3 13 Terminal layout diagram SR17000 3 13 Descripti...

Page 5: ...are for commissioning 6 1 6 2 Procedure when first commissioning 6 1 6 3 Motor optimization motor evaluation 6 3 Motor running under no load conditions 6 3 Running up accelerating under load 6 3 6 4 G...

Page 6: ...IV List of contents REFUdrive 500 RD51 DOK RD500 RD51 IB01 EN P LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01...

Page 7: ...product and have the appropriate qualifications for their job WARNING Warning For the purpose of the REFUdrive 500 documentation and the warning information on the products themselves warning means th...

Page 8: ...tion Electronic modules should not be touched unless work has to be carried out on them If it is essential for you to touch and handle an electronics module make sure that your body is electrostatical...

Page 9: ...iagram below a b e d f f f d a c e d f f b c a Seated Standing Standing seated a Conductive flooring b ESD table c ESD shoes footwear d ESD overall e ESD bracelet chain f Grounding connection of the c...

Page 10: ...0 4 Safety REFUdrive 500 RD51 DOK RD500 RD51 IB01 EN P LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01...

Page 11: ...with graphics display highest level of user friendliness using a PC with the high performance REFUwin software package Electromagnetic compatibility The AC drive converters have integrated radio inter...

Page 12: ...45LB Serialnr 6150 02349 0002 3099 INPUT 3AC 380 460 89 50 60 OUTPUT 3AC 0 360 437 82 164 0 500 Output voltage Rated current peak current for t 0 5 sec Output frequency Line voltage Rated current for...

Page 13: ...6 8 10 14 20 24 28 34 45 54 Peak current for t 60 s A 3 9 7 8 10 13 18 26 31 36 44 59 70 t 1 s A 5 1 10 14 17 24 34 41 48 58 77 92 t 0 5 s A 6 0 12 16 20 28 40 48 56 68 90 108 Rated output SN kVA 2 5...

Page 14: ...Hz 0 250 0 150 Rated current A 66 80 108 130 160 190 240 280 432 550 Peak current for t 60 s A 86 104 140 169 208 247 312 364 562 715 t 1 s A 112 136 184 221 272 323 408 476 734 935 t 0 5 s A 132 160...

Page 15: ...4 20 24 28 34 45 Peak current for t 60 s A 3 1 5 9 7 8 10 13 18 26 31 36 44 59 t 1 s A 4 1 7 7 10 14 17 24 34 41 48 58 77 t 0 5 s A 4 8 9 0 12 16 20 28 40 48 56 68 90 Rated output SN kVA 2 0 3 7 4 9 6...

Page 16: ...quency Hz 0 500 0 250 Rated current A 55 66 80 108 130 160 190 240 345 432 Peak current for t 60 s A 72 86 104 140 169 208 247 312 449 562 t 1 s A 94 112 136 184 221 272 323 408 587 734 t 0 5 s A 110...

Page 17: ...ph 400 V AC 15 2 2 4 5 5 7 10 13 18 22 30 35 40 Rated current A for 3 ph 460 V AC 15 1 9 3 5 4 8 6 8 7 11 15 5 19 26 30 5 35 RD51 045 055 075 090 110 132 160 200 315 400 Data for pulse frequency fp 10...

Page 18: ...r o m v e r s o r g u n g O u t p u t 2 4 V A n o u t p u t R e f A n a l o g o u t p u t R e f e r e n c e T o t h e n e s t b u s n o d e R E F U w i n R E F U d o s O u t p u t 2 4 V E n c o d e r...

Page 19: ...r K 1 M a i n c o n t a c t o r K 2 P r e c h a r g i n g r e l a y N F L i n e f i l t e r S E C u r r e n t s e n s i n g S N T S w i t c h m o d e p o w e r s u p p l y V L P r e c h a r g i n g f...

Page 20: ...M a i n c o n t a c t o r K 2 P r e c h a r g i n g c o n t a c t o r P 1 C o o l i n g c i r c u i t p u m p S E C u r r e n t s e n s i n g S N T S w i t c h e d m o d e p o w e r s u p p l y W S I...

Page 21: ...REFUdrive 500 RD51 Description 1 11 DOK RD500 RD51 IB01 EN P 1 5 Type code In Preparation Abb 1 5 Type code LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01...

Page 22: ...1 12 Description REFUdrive 500 RD51 DOK RD500 RD51 IB01 EN P LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01...

Page 23: ...n the range 0 40 C 23 F 104 F The relative air humidity may not exceed 90 moisture condensation is not permissible The fan airflow may not be restricted The minimum clearances for the air intake and a...

Page 24: ...nrestricting cooling airflow For cabinet mounting the cooling air requirements of the mounted units refer to the Technical Data Section 1 must be calculated and the cabinet cooling appropriately dimen...

Page 25: ...inch A B C D Housing dimensions Drilling templates E 270 10 6 3 x M6 3 x M6 0 3 9 15 18 740 710 27 9 770 30 3 on ready alarm Esc Start Mon Stop Prog Enter on ready alarm Esc Start Mon Stop Prog Enter...

Page 26: ...rawing below 320 12 6 320 12 6 285 11 2 210 8 3 230 9 1 Warme Abluft Cooling air Cooling liquid connection Cooling air Warm discharged Mounting bracket The clearance must be additionally ordered when...

Page 27: ...sting device two devices are supplied with the equipment These are introduced at both sides at the top of the mounting panel and secured using a screw refer to the dimension drawings First mount the l...

Page 28: ...e heat exchanger is externally mounted the drive converter is no longer cooled by the air flow from the heat exchanger Thus additional fans are provided on the drive converter For 200 kW and 400 kW un...

Page 29: ...ing hoses refer under 2 5 Working on the cooling medium circuit for additional information Depending on the particular requirements the cooler hoses must be ordered together with the drive converter R...

Page 30: ...nnections cooling ciruit Cooling air 12 0 5 300 11 8 500 19 7 700 27 5 900 35 4 100 3 9 6 x M8 10 x M8 4 x M8 420 16 5 895 35 2 Mounting devices with lugs on ready alarm Esc Start Mon Stop Prog Enter...

Page 31: ...a typical motor output of 200 kW Connections cooling ciruit Abb 2 10 Heat exchanger for wall mounting 2 5 Working on the cooling medium circuit Both versions of the liquid cooled units with integrated...

Page 32: ...form when the extension hoses are connected up collect in the equalization chamber After the air has been vented check that the cooling liquid level is at the center of the equalization chamber If thi...

Page 33: ...eel panels For this reason cables and wires should not be routed freely in the cabinet but as close as pos sible to the cabinet itself and the mounting panels This is also true for reserve cables Incr...

Page 34: ...s DANGER High electrical voltage Danger to life severe electrical shock and severe bodily injury REFUdrive 500 drive converters are operated at high voltages Work on the equipment may only be car ried...

Page 35: ...ective conductor PE according to DIN VDE0160 the cross section of the protective conductor to the cabinet must be at least 10mm2 Cu or a second protective conductor must be connected in parallel VDE 0...

Page 36: ...ed according to VDE0298 Up to 35 mm 2 routing in cable ducts without cable clumping From 50 mm 2 free routing in the cabinet without coming into contact with other cables or equipment Supply connectio...

Page 37: ...0 3 x 70 Bolzenan schluss M16 400 4 x 95 4 x 95 Bolzenanschluss M16 1000 3 x 95 Bolzenan schluss M16 1 As a result of the terminal size 2 Frequency converters feeder cables at U1 V1 W1 3 Inverters fee...

Page 38: ...It may only be retrofitted by our service department X1 X1 X2 Motor connection X83 OPTION P24V Electronic stand by Control and signal cables DC link connection Brake resistor connection option Design...

Page 39: ...e bottom in the housing Note The P24V electronics standby power supply terminal X83 is only installed if this was specified when ordering It may only be retrofitted by our service department X1 X2 Mot...

Page 40: ...per section of the equipment C DC link connection L D DC link connection L F OPTION An external brake resistor can be connected between C and F X2 Motor terminal U2 V2 W2 Motor connection U V W PE Pro...

Page 41: ...er into terminal strip X5 on the drive converter Terminal layout diagram size G X1 PE Rail for strain relief X5 Connection to the line filter X2 DC link control voltage X2 Motor connection Main contac...

Page 42: ...actor Heat exchanger Converter U1 V1 W1 Protective conductor clamping rail Screen connection for motor cable X1 X1 U2 V2 W2 Busbars between the line filter and drive converter K1 Rail for strain relie...

Page 43: ...ply is required both terminals must be opened in order to avoid er roneous function when a ground occurs When the terminals are opened the auxiliary circuits are in a no voltage condition and the open...

Page 44: ...b l e X 1 1 S e r v i c e i n t e r f a c e X 1 2 R S 4 8 5 i n t e r f a c e X 1 4 S t a n d a r d t e r m i n a l s t r i p X 1 6 R e l a y o u t p u t X 1 5 T e m p e r a t u r e s e n s o r C o m...

Page 45: ...aa aa bb bb bb bb bb Sheet steel lugs to connected the screen X15 Relay output X16 Red alarm Green ready Yellow on LEDs Cable tie Screen 1 on on ready ready alarm alarm 1 OFF Bus termination ON X11 B...

Page 46: ...alog Ground Reference ground reference voltage analog output X14 8 X15 Motor temperature sensor 1 PTC KTY 2 PTC KTY Motor temperature sensor connection PTC or KTY84 Observe the polarity when connectin...

Page 47: ...racks are also connected the following is valid high 0 1 V low 0 1 V 0 V 0 V 0 V Signal track B Signal track R Fig 3 9 Incremental encoder signals Parameterization The incremental encoder is parameter...

Page 48: ...axIGR 150 mA number of digital outputs E 11 4 mA 150 kHz when using the inverted tracks 300 kHz Service interface RS232 X11 This interface is used to connect the operator panel or a PC with REFU win T...

Page 49: ...to control the drive converter via a PLC The USS protocol Universal Serial Inter face Protocol defines an access technique according to the master slave principle for communications via a serial bus Y...

Page 50: ...system must terminate the bus to protect the sys tem against the effects of noise and disturbances The bus terminating resistor is switched in using a switch on the control board refer to Section 3 7...

Page 51: ...e The on off command must be set to Ter minal static operator panel or Opera tor panel dynamic refer to Section 5 4 1 Equipment control setpoints Increase motorized potentiometer setpoint Decrease mot...

Page 52: ...ected menu item Accepts the changed value To the previous menu item Increases the value To the next menu item Reduces the value Jumps to the end of the list Cursor is positioned to the right Jumps to...

Page 53: ...cteristic frequencies are not correct The frequencies must have a minimum 1 Hz clearance be tween them Temporarily accept the value of the first parameter change with Prog after the second parameter c...

Page 54: ...e o r b u t t o n t h e a p p r o p r i a t e n u m b e r i s s e t U M O N I T O R p l o t s c o p y s t a t u s l o c a t e D p a r a m e t e r C O P Y S T A T U S n o f a i l u r e M O N I T O R c...

Page 55: ...rconnected You can scroll through the list using the Enter key If the selected D parame ter is not linked with a variable parameter source the following is dis played Is not linked Refer to the functi...

Page 56: ...perating hours Fault Motor overtemperat 5h 24min Fig 4 10 Fault display LED display LED display Significance All LEDs dark Operating status Power on inhibit Not ready to power up alarm present Green L...

Page 57: ...f the units can be utilized Logic gates comparators a technology control ler several multi function blocks and many more functions are avail able The description of the free parameterization is provid...

Page 58: ...o n M o n A c c e p t v a l u e s N o c h a n g e P r o g V a l u e i s c o m p l e t e l y t r a n s f e r r e d D E V I C E C O N T R O L P 0 8 7 0 o n o f f i n N O R M A L p a n e l s t a t i c D...

Page 59: ...J UDPS GRZQ 48 6 783 3 LVSOD ODQJXDJH 3 0RWRU W SH 3 5DWHG VSHHG 60 3 5DWHG IUHTXHQF 60 3 5DWHG FXUUHQW 60 3 5DWHG YROWDJH 60 3 3RZHU IDFWRU 60 3 5DWHG VSHHG 60 3 3ROH QXPEHU 60 3 5DWHG FXUUHQW 60 3 9...

Page 60: ...1 2 Rated frequency from the motor rating plate 2 10 0 Hz P0099 0103 00 Rated current ASM 1 2 Rated current from the motor rating plate 2 1 00 A P0033 0104 00 Rated voltage ASM 1 2 Rated voltage from...

Page 61: ...frequency 1 0 2 0 4 0 6 0 8 0 10 0 12 0 kHz 0280 XX Ramp up time Refer to Fig 5 3 Ramp up ramp down diagram 5 000 s 1 Ramp function generator ramp up time The entered time is valid for a setpoint chan...

Page 62: ...5 opt an inp 0 10V Opt optional 6 opt an inp 0 20mA 7 opt an inp 4 20mA 8 PC PC with REFUwin via service interface 9 bus SI1 10 bus SI2 11 bus SI4 12 analog inp 2 10V 0 12 0873 setpoint in TEST motor...

Page 63: ...e 2 inverted 3 abs value inverted 0 3 0204 00 Analog input 1 filtr Supplementary parameter for analog input 2 ms 2 Analog input filter time to smooth the analog signal 0 10000 ms 0564 XX Reaction on I...

Page 64: ...toggles between TEST and STANDARD modes simultaneously disables the changeover from the operator panel 22 I setp mem bit 0 weighting 20 Changes over the f set f min f max max memory and the ramp func...

Page 65: ...tor rotating 1 1 00 1 Hysteresis for current 0 00 100 00 0759 00 hysteresis x xs Supplementary parameter for A motor rotating 2 1 00 1 Hysteresis for frequency 0 00 100 00 0759 01 hysteresis x xs Supp...

Page 66: ...r for analog output direct 1 Defines how a signal is transferred 0 direct 1 absolute value 2 inverted 3 abs value inverted 0 3 0413 Output block 1 norm Supplementary parameter for analog output 100 00...

Page 67: ...motor which is coasting down from f max towards 0 Hz If the motor frequency is found or at f 0 Hz the actual set point is approached via the ramp function generator 2 after on The drive starts after...

Page 68: ...ng class 10 The following options can be selected for the response of the IxT overload protective function 0 no reaction 1 warning 2 fault 0 2 0566 00 Curr overload prot Refer to Fig 5 4 0 5 A 1 Curre...

Page 69: ...Hz characteristic in the Plots sub menu 0 V 3000 V 0541 00 I x R boost 0 00 1 Factors for I x R compensation IxR compensation is disabled when 0 00 is entered The I x R compensation can be used to co...

Page 70: ...n t R o u n d d o w n 1 P 2 8 3 R o u n d u p 1 P 2 8 2 S e t p o i n t o u t p u t R F G t A c c e l e r a t o r 0 P h a s e 1 P h a s e 2 P h a s e 3 1 2 3 Fig 5 6 Ramp up ramp down characteristic w...

Page 71: ...n in the Man ual Function charts and parameter list 0 1 0037 00 Display line 1 2 3 f actual 0 Selecting the operating display for line 1 0 status status signal from the drive converter 1 n actual elec...

Page 72: ...does not receive an error free protocol within this time then the response selected in P0505 is initiated 0 1 60 0 s 0499 RS232 baud rate X11 9600 Baud 2 0 1200 baud 1 2400 baud 2 4800 baud 3 9600 bau...

Page 73: ...0 2147483 647 0899 scratchpad customer 0 000 2 Save any number 0 000 2147483 647 Optiones These are only displayed if the actual option is available The parameters are described into the associated op...

Page 74: ...5 18 Basic parameterization REFUdrive 500 RD51 DOK RD500 RD51 IB01 EN P LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01...

Page 75: ...ts 5 Paragraph 1 No 1 VBG 4 specified by the accident prevention regulations and the general electrical regulations Check whether a rotating motor could cause human injury or material damage The power...

Page 76: ...ted parameterization Drive converter control setpoints Changeover to terminal strip operation Caution Either static or dynamic must be set in the Test and Normal operating modes different parameteriza...

Page 77: ...e current limit should be increased in parameter P0532 so that the full motor dynamic performance can be utilized and the motor can be prevented from stalling Other measures to reduce the starting cur...

Page 78: ...6 4 Start up REFUdrive 500 RD51 DOK RD500 RD51 IB01 EN P LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01...

Page 79: ...isplayed using the red LED alarm on the front panel of the drive Fault messages are saved in the fault memory so that they are not lost when the power fails The fault memory is called up in the monito...

Page 80: ...supply x 17 Overspeed x x 18 Ground fault x 19 EEPROM data x x 21 Internal WS comm x 22 NTC power section x 24 SI1 timeout x x 25 SI2 function x x 26 SI2 timeout x x 27 Analog input 1 I 4 mA x x 28 M...

Page 81: ...measured heatsink temperature of the power section or the rectifier is too high An alarm is displayed if the heatsink temperature is greater than 65 C The drive converter is shutdown if the temperatu...

Page 82: ...hich cannot move freely defective motor cable Setpoint step which is too fast Disconnect the motor cable enable the inverter If the fault no longer occurs then the cause is the motor Replace the motor...

Page 83: ...ould send incorrect data to the control card Using P0061 XX the appropriate parameter numbers can be viewed and with P0062 XX the erroneous parameter values The fault can be removed by special acknowl...

Page 84: ...A Alarm Fault Cause external to the drive converter Short circuit or interrupted cable on the setpoint line to the analog input or to the option analog inputs only for the mode 4 20 mA or 2 10 V Cause...

Page 85: ...rrent limiting is interrupted before the parameterized time has expired D1678 0 the time counter is reset to 0 and then restarts at the next current limiting if P0574 has been set to 0 continuous then...

Page 86: ...form of an alarm or fault then the alarm or the fault or both messages can be suppressed using parameter P0745 this means that the system can continue to operate Only for the CAN bus option The protoc...

Page 87: ...Copy function 4 3 Copy status 4 5 cross section 3 4 D Derating as a function of the installation altitude 2 1 Description of the control terminals 3 13 Description of the power terminals 3 8 Diagram V...

Page 88: ...Key function when parameterizing 4 2 Key functions when monitoring 4 2 Key functions when operating 4 1 L LED display 4 6 List of the alarm and fault messages 7 2 Locate D parameter 4 5 M Menu overvi...

Page 89: ...16 Standard and test mode 4 1 Standard interfaces RS485 3 17 Standard terminal strip 3 14 Start up 6 1 Steps to prepare for commissioning 6 1 Storage 2 1 Storage and installation location 2 1 Structur...

Page 90: ...8 4 Index REFUdrive 500 RD51 DOK RD500 RD51 IB01 EN P LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01...

Page 91: ...49 0 89 540138 30 Telefax 49 0 89 540138 10 indramat mue t online de Gebiet S dwest SALES Germany South West Service Mannesmann Rexroth AG Vertrieb Deutschland VD BI Gesch ftsbereich Rexroth Indramat...

Page 92: ...fon 39 049 8 70 13 70 Telefax 39 049 8 70 13 77 Italy SALES Service Mannesmann Rexroth S p A Divisione Rexroth Indramat Via Mascia 1 I 80053 Castellamare di Stabia NA Telefon 39 081 8 71 57 00 Telefax...

Page 93: ...Rexroth China Ldt A 5F 123 Lian Shan Street Sha He Kou District PRC Dalian 116 023 Telefon 86 411 46 78 930 Telefax 86 411 46 78 932 Hongkong SALES Service Rexroth China Ldt 1 F 19 Cheung Shun Street...

Page 94: ...ration Rexroth Indramat Division Southeastern Technical Center 3625 Swiftwater Park Drive USA Suwanee Georgia 30174 Telefon 1 770 9 32 32 00 1 770 9 32 19 03 USA SALES Service Mannesmann Rexroth Corpo...

Page 95: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01...

Page 96: ...Printed in Germany 287491 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01...

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