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Vision System FZ5 series Hardware Setup Manual (Z423)

k) High-speed Digital CMOS Camera (Standalone): FH-S



(Using 3Z4S-LE VS-MCH Series)

l) High-speed Digital CMOS Camera (Standalone): FH-S



(Using 3Z4S-LE VS-MCH Series)

VS-MCH100

3Z4S-LE

VS-MCH12

VS-MCH16N

VS-MCH25

VS-MCH35

VS-MCH50

VS-MCH75

100

1,000

100

1,000

5,000

Y field of view (mm)

Camera placement distance (mm)

t10

t20

t10

t20

t30

t10

t20

t30

t40

t20

t30

t40

t10

t20

t30

t40

t10

100

1,000

100

1,000

VS-MCH100

3Z4S-LE

VS-MCH12

VS-MCH16N

VS-MCH25

VS-MCH35

VS-MCH50

VS-MCH75

5,000

Camera placement distance (mm)

Y field of view (mm)

t10

t20

t30

t10

t20

t30

t40

t10

t20

t30

t40

t10

t20

t30

t40

t10

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Summary of Contents for fz5 series

Page 1: ...Vision Sensor FZ5 Series Vision System Hardware Setup Manual Z423 E1 02 FZ5 6 FZ5 6 FZ5 8 FZ5 8 FZ5 11 FZ5 11 FZ5 12 FZ5 12 FZ5 L35 FZ5 L35...

Page 2: ...Mitsubishi Electric Corporation Other company names and product names in this document are the trademarks or registered trade marks of their respective companies NOTE All rights reserved No part of th...

Page 3: ...tion This manual is intended for the following personnel who must also have knowledge of electrical sys tems an electrical engineer or the equivalent Personnel in charge of introducing FA systems Pers...

Page 4: ...tem Function Reference Manual Vision System FH FZ5 series Macro Customize Functions Programming Manual Vision System FH FZ5 Series User s Manual for Communications Settings Vision System FH series Ope...

Page 5: ...Net IP PROFINET Ethernet RS 232C Parallel interface Troubleshooting and Problem Solving Information Reference Matrix Manual Basic information Vision System FH FZ5 Series User s Manual Vision System FH...

Page 6: ...ock the Units together Move the sliders toward the back of the Units as shown below until they click into place Precautions for Correct Use Precautions for Correct Use 4 3 1 Connecting Controller Comp...

Page 7: ...roduct Precautions for Correct Use Precautions on what to do and what not to do to ensure proper operation and performance Additional Information Additional information to read as required This inform...

Page 8: ...Manual Structure 6 Vision System FZ5 series Hardware Setup Manual Z423...

Page 9: ...ision System FZ5 series Hardware Setup Manual Z423 1 2 3 4 5 6 1 2 3 4 5 6 Confirm the Package Overview of FH FZ5 series Configuration Handling and Installation Environment Setup and Wiring I O Interf...

Page 10: ...s 23 All Series 23 FH 1000 2000 3000 5000 Series 24 FH L series 25 FZ5 and FZ L Series 26 Related Manuals 27 Terminology 29 Revision History 34 Section 1 Confirm the Package 1 1 Sensor Controller 1 2...

Page 11: ...3 Camera Cable 3 51 3 3 1 Camera Cables and Right angle Camera Cable 3 51 3 3 2 Bend resistant Camera Cable and Bend resistant Right angle Camera Cable 3 52 3 3 3 Long distance Camera Cable and Long...

Page 12: ...0 2000 3000 5000 Series 5 29 5 4 3 FH L Series 5 30 5 4 4 FZ5 Series 5 30 5 4 5 FZ5 L Series 5 30 5 5 Camera Installation 5 31 5 5 1 All Series 5 31 5 5 2 FH 1000 2000 3000 5000 Series 5 32 5 5 3 FH L...

Page 13: ...1 7 Other Parallel Converter Cable 6 33 6 2 Encoder Interface 6 44 6 3 EtherCAT Interface 6 47 6 4 Ethernet Interface 6 49 6 4 1 FH 1000 2000 3000 5000 Series 6 50 6 4 2 FH L Series 6 52 6 4 3 FZ5 Ser...

Page 14: ...price of the non complying Product provided that in no event shall Omron be responsible for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis co...

Page 15: ...esponsible for the user s programming of a programmable Product or any consequence thereof Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in...

Page 16: ...Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or in property damage The filled circle symbol indicates operations that you must do The specif...

Page 17: ...odically to prepare for data loss When using an intranet environment through a global address connecting to an unauthorized terminal such as a SCADA HMI or to an unauthorized server may result in netw...

Page 18: ...do not stare directly into the light emitted from the LED If a specular object is used take care not to allow reflected light enter your eyes Do not touch the terminals while the power supply is ON Do...

Page 19: ...ent including but not limited to outdoor equipment equipment exposed to chemical contamination equipment exposed to electromagnetic interference and equipment exposed to vibration and shocks d Applica...

Page 20: ...FG if no base is used so that failures or malfunctions may be caused Perform Class D grounding with a grounding resistance of 100 or less Keep the ground line as short as possible by setting the groun...

Page 21: ...nector by pulling or bending the cable It may damage the connector Do not attempt to dismantle repair or modify the product Should you notice any abnormalities immediately stop use turn OFF the power...

Page 22: ...lammable gases Place free of dust salts and iron particles Place free of vibration and shock Place out of direct sunlight Place where it will not come into contact with water oils or chemicals Place n...

Page 23: ...n SD memory card in the reverse orientation at an angle or in a twisting manner Before removing a USB flash drive or SD memory card make sure that data is not being read or writ ten to them For a USB...

Page 24: ...ce at initial operations When controlling stages and robots using the measurement results from the Sensor Controller axis movement output based on calibration and alignment measurement always take fai...

Page 25: ...vice transaction permission pursuant to the law This product contains a lithium battery for which the following notice applies Perchlorate Material spe cial handling may apply See www dtsc ca gov haza...

Page 26: ...performance of the OMRON devices that comply with EC EU Directives will vary depending on the configuration wiring and other conditions of the equipment or control panel on which the OMRON devices ar...

Page 27: ...hat characters on the monitor are readable the test is a pass This product complies with EC EU Directives EMC related performance of the OMRON devices that comply with EC EU Directives will vary depen...

Page 28: ...evel of disturbance of the video is such that characters on the monitor are readable the test is a pass This product complies with EC EU Directives EMC related performance of the OMRON devices that co...

Page 29: ...cautions for correct use of FZ5 800 FZ5 1200 series in the manual Vision System FZ5 L Instruction Sheet 9910002 2 FZ5 L35 FZ5 L35 To confirm the setup procedures safety and usage precautions of the Vi...

Page 30: ...ation Manual for Sysmac Studio Z343 FH 1 FH 1 FH 2 FH 2 FH 3 FH 3 FH 5 FH 5 When User connect to NJ series via EtherCAT communication Describes the operating procedures for setting up and operating FH...

Page 31: ...0 series All FZ5 6 series name the following FZ5 6 FZ5 6 FZ5 800 series All FZ5 8 series name the following FZ5 8 FZ5 8 FZ5 1100 series All FZ5 11 series name the following FZ5 11 FZ5 11 FZ5 1200 seri...

Page 32: ...up to 128 scenes If you need more than 128 scenes you can separate them into different groups or use the Conversion Scene Group Data Tool to create a scene group that contains over 128 scenes process...

Page 33: ...lete parallel processing of measurements and log ging Traditionally logging was not possible while processing measurements Either measurements or logging had to be given priority and the other one had...

Page 34: ...be changed in Ref setting Model The image pattern that serves as the inspection target Characteristics portions are extracted from images of the object and registered as model registration Term Defini...

Page 35: ...f computa tion For instance Negative number inverting all bits of a positive number and then adding 1 to the result The first digit is used to judge whether the number is positive or negative When 0 P...

Page 36: ...ffix to the catalog number on the front and back covers of the manual Revision code Date Revised content 01 July 2019 The Catalog Number has been revised form Z366 E1 06 as the FZ5 series manual 02 Se...

Page 37: ...1 20 FH 2 20 FH 3 20 FH 5 20 Series 1 3 1 1 4 FH L Series 1 3 1 1 5 FH L 10 Series 1 4 1 1 6 FZ5 12 FZ5 11 FZ5 6 FZ5 8 Series 1 4 1 1 7 FZ5 L35 Series 1 5 1 1 8 FZ5 L35 10 Series 1 5 1 2 Sold Separat...

Page 38: ...es 1 General Compliance Information and Instructions for EU 1 Membership registration 1 Power source 1 male FH XCN 1 Ferrite core for camera cable 2 Sensor Controller 1 FH 1 10 FH 2 10 FH 3 10 FH 5 10...

Page 39: ...on Manual for FH series 1 General Compliance Information and Instructions for EU 1 Membership registration 1 Power source 1 male FH XCN 1 Ferrite core for camera cable 8 Sensor Controller 1 FH L 1 Ins...

Page 40: ...al Compliance Information and Instructions for EU 1 Power source 1 male FH XCN L 1 Sensor Controller 1 FZ5 12 FZ5 12 10 FZ5 11 FZ5 11 10 FZ5 8 FZ5 8 10 FZ5 6 or FZ5 6 10 Installation Instruction Manua...

Page 41: ...35 Series Sensor Controller 1 FZ5 L35 1 Instruction Sheet Japanese and English 1 General Compliance Information and Instructions for EU 1 Sensor Controller 1 FZ5 L35 10 1 Instruction Sheet Japanese an...

Page 42: ...s Lens required 4 megapixels Color 8 5 ms 2 FH SC04 Monochrome FH SM04 2 megapixels Color 4 6 ms 2 FH SC02 Monochrome FH SM02 0 3 megapixels Color 3 3 ms FH SC Monochrome FH SM Digital CMOS Cameras Le...

Page 43: ...istance Color FZ SQ100N 1 The image acquisition time does not include image conversion processing time by the Sensor Controller 2 Frame rate in high speed mode when the camera is connected using two c...

Page 44: ...aximum cable length depends on the Camera being connected and the model and length of the Cable being used For further information please refer to 3 3 4 Cable Connection Table on page 3 54 and 3 3 5 C...

Page 45: ...m 010 USB Cable for Touch Panel Monitor Cable length 2 m or 5 m FH VUAB M 1 LCD Monitor and Cable Appearance Description Model Reference LCD Monitor 8 4 inches For Box type Controllers 1 1 It can be u...

Page 46: ...2 A GX JC03 6 port Current consump tion 0 22 A GX JC06 Industrial Switching Hubs for EtherNet IP and Ethernet 3 port Failure detection None Current consump tion 0 22 A W4S1 03B 5 port Failure detectio...

Page 47: ...n Unit 1 Cable length 0 5 m 1 m 1 5 m 2 m 3 m 5 m Connector Terminal Block Conversion Units can be connected Recommended Connector Terminal Block Conversion Unit OMRON XW2R 34GD T XW2Z EE 3 3 Insert t...

Page 48: ...Cables length 0 3 m 0 5 m 1 m 2 m 3 m 5 m 10 m 15 m XS5W T421 MD K Rugged type Cable with Connectors on Both Ends M12 RJ45 Wire Gauge and Number of Pairs AWG22 2 pair Cable Cables length 0 3 m 0 5 m 1...

Page 49: ...the function of the Vision edition For more details about other com patible models and functions refer to our product information Media only DVD 1 SYSMAC SE200D 1 license SYSMAC SE201L 3 license SYSMA...

Page 50: ...1 Confirm the Package 1 14 Vision System FZ5 series Hardware Setup Manual Z423...

Page 51: ...H 1000 FH 2000 FH 3000 FH 5000 Series 2 4 2 1 3 FH L Series 2 5 2 1 4 FZ5 Series 2 5 2 1 5 FZ5 L Series 2 6 2 2 System Configuration 2 7 2 2 1 FH 1000 2000 3000 5000 Series 2 7 2 2 2 FH L Series 2 8 2...

Page 52: ...of the vision inspection An FH FZ5 series Sensor Controller executes vision inspections according to user created flows Additional Information In the FH FZ5 series Sensor Controller a flow that conta...

Page 53: ...ection results or input conditions of the vision inspection You can use macro processing to execute pre packaged processing items and functions in the FH FZ5 to create original programs This allows yo...

Page 54: ...Sysmac device i e NJ NX NY series Controller or EtherCAT slave Therefore the optimum functions or operations can be realized The following is an example system configuration Example of the FH Sensor...

Page 55: ...Ethernet and PLC Link Connections Example of the FZ5 Sensor Controllers 4 camera type 1 To use Straight or cross STP shielded twisted pair cable of category 5 or higher for Ethernet and RJ45 con nect...

Page 56: ...2 6 Vision System FZ5 series Hardware Setup Manual Z423 Vision System FZ5 L series is a low cost BOX type Sensor Controller with added positioning and inspection functionality not available in the FZ...

Page 57: ...2 m 5 m 10 m min bending radius 59 mm The power supply connected to FH Sensor Controller varies depending on the number of connected cameras and types for various consumption current types Use is acco...

Page 58: ...t Recommended model by OMRON FZ DU SD Memory Card HMC SD291 HMC SD491 Peripheral Device Standalone camera FZ SC FZ S FZ SC2M FZ S2M FZ SFC FZ SF FZ SPC FZ SP FZ SHC FZ SH FH SC FH SM FH SC02 FH SM02 I...

Page 59: ...sistant camera cable FZ VSB3 2 m 3 m 5 m 10 m min bending radius 69 mm Right angle camera cable FZ VSL3 2 m 3 m 5 m 10 m min bending radius 69 mm Bend resistant Right angle camera cable FZ VSLB3 2 m 3...

Page 60: ...es as images Items indicated with an asterisk are dedicated items and cannot be substituted The Controller performs the image processing specified by the user settings and outputs the measurement resu...

Page 61: ...processing item Vision System FH FZ5 series User s Manual Cat No Z365 Select Tool System settings and then under Startup set ting set the settings for Basic Communication and Opera tion mode Vision S...

Page 62: ...ing Operation In the Main Window layout 0 click the Switch layout button and then select Main Window Layout 1 Vision System FH FZ5 series User s Manual Cat No Z365 In the Main Window layout 1 check th...

Page 63: ...3 Long distance Camera Cable and Long distance Right angle Camera Cable 3 53 3 3 4 Cable Connection Table 3 54 3 3 5 Cable Extension Units 3 57 3 4 Lens 3 61 3 4 1 C mount Lens for 1 3 inch Image Sens...

Page 64: ...3 Configuration 3 2 Vision System FZ5 series Hardware Setup Manual Z423 3 5 Touch Panel Monitor and Cable 3 90 3 6 LCD and Cable 3 96 3 7 Sysmac Studio 3 99...

Page 65: ...ble Camera 2 4 8 2 4 8 Supported Camera FH S series camera All of the FH S series cameras are connectable All of the FH S series cameras are con nectable 2 All of the FH S series cameras are connect a...

Page 66: ...mode Encoder Interface Input voltage 5 V 5 Signal RS 422A Line Driver Level Phase A B Z 1 MHz Monitor Interface DVI I output Analog RGB DVI D single link 1 USB I F USB 2 0 host 2 BUS Power 5 V 0 5 A p...

Page 67: ...sistance Impact force 150 m s2 Test direction up and down front and behind left and right Usage Environ ment Noise immunity Fast Tran sient Burst DC power Direct infusion 2 kV Pulse rising 5 ns Pulse...

Page 68: ...e connectable FH S series cameras except FH SM21R SC21R are connect able 2 FH S series cameras except FH SM21R SC21R are connectable FH Sseries cameras except FH SM21R SC21R are connect able 2 FZ S se...

Page 69: ...nputs 34 outputs Use 5 to 8 Lines Operation mode Multi line random trigger mode Encoder Interface Input voltage 5 V 5 Signal RS 422A Line Driver Level Phase A B Z 1 MHz Monitor Interface DVI I output...

Page 70: ...0 m s2 Test direction up and down front and behind left and right Noise immunity Fast Tran sient Burst DC power Direct infusion 2 kV Pulse rising 5 ns Pulse width 50 ns Burst continuation time 15 ms 0...

Page 71: ...Connect an external device such as a PLC E DVI I connector Connect a monitor F I O Parallel con nector control lines data lines Connect the controller to external devices such as a sync sensor and PL...

Page 72: ...D memory card and the card is usable F SD BUSY LED Blinks while the SD memory card is accessed G EtherCAT RUN LED Lit while EtherCAT communications are usable H EtherCAT LINK ACT IN LED Lit when conne...

Page 73: ...perational status ECAT ERROR Red OFF No error Blinking Communication setting error or PDO mapping error Single flash Synchronization error or communications data error Double flash Application WDT tim...

Page 74: ...4 5 mm 19 2 143 182 5 24 141 190 20 1 Four M4 mounting holes with a depth of 4 5 mm 26 7 148 5 10 5 94 66 2 38 1 Four M3 mounting holes with a depth of 4 5 mm Sensor Controllers FH series Box type FH...

Page 75: ...Loading Images during Multi input in the Vision System FH FZ5 series User s Manual Cat No Z365 Possible Number of Logging Images to Sensor Controller Possible Number of Scenes 128 UI Opera tions USB...

Page 76: ...umidity range Operating and Storage 10 to 90 RH with no condensation Ambient atmosphere No corrosive gases Vibration tolerance 5 to 8 4 Hz with 3 5 mm amplitude 8 4 to 150 Hz acceleration of 9 8 m s2...

Page 77: ...le the layout turned on output setting is displayed D ACCESS LED Blinks while the internal nonvolatile memory is accessed E SD PWR LED Lit while power is supplied to the SD memory card and the card is...

Page 78: ...USB 3 0 has a high ability to supply the bus power Use the Sensor Controller by combining USB 3 0 faster transport can be realized D Ethernet connector Connect an Ethernet device Ethernet port EtherNe...

Page 79: ...ve the 2D CAD data or 3D CAD data You can download CAD data from www fa omron co jp Dimensions Four M4 mounting holes with a depth of 6 5 mm Unit mm 52 9 15 10 200 137 6 54 3 32 2 91 3 63 9 125 6 117...

Page 80: ...r of Loading Images during Multi input in the Vision System FH FZ5 series User s Manual Cat No Z365 Possible Number of Logging Images to Sensor Controller Possible Number of Scenes 128 1 Operating on...

Page 81: ...n Ambient atmosphere No corrosive gases Vibration tolerance Oscillation frequency 10 to 150 Hz Half amplitude 0 1 mm Acceleration 15 m s2 Sweep time 8 minute count Sweep count 10 times Vibration direc...

Page 82: ...of Scenes 128 1 Operating on UI USB Mouse Yes wired USB driver less type Touch Panel No RS 232C USB connection FH MT12 Setup Create the processing flow using Flow editing Language Japanese English Sim...

Page 83: ...ep time 8 minute count Sweep count 10 times Vibration direction up and down front and behind left and right Shock resistance Impact force 150 m s2 Test direction up and down front and behind left and...

Page 84: ...Multi input in the Vision System FH FZ5 series User s Manual Cat No Z365 Possible Number of Logging Images to Sensor Controller Possible Number of Scenes 128 1 Operating on UI USB Mouse Yes wired USB...

Page 85: ...tion Ambient atmosphere No corrosive gases Vibration tolerance Oscillation frequency 10 to 150 Hz Half amplitude 0 1 mm Acceleration 15 m s2 Sweep time 8 minute count Sweep count 10 times Vibration di...

Page 86: ...Images to Sensor Controller Possible Number of Scenes 128 Operating on UI USB Mouse Yes wired USB driver less type Touch Panel No RS 232C USB connection FH MT12 Setup Create the processing flow using...

Page 87: ...t 10 times Vibration direction up and down front and behind left and right Shock resistance Impact force 150 m s2 Test direction up and down front and behind left and right Noise immunity Fast Transie...

Page 88: ...t OMRON representative FZ5 800 Series FZ5 1200 Series Connect monitor 9 RS 232C RS 422 con nector Connect an external device such as a personal computer or PLC 10 USB connector Connect a USB device Do...

Page 89: ...FZ5 1100 FZ5 1200 Series Additional Information We have the 2D CAD data or 3D CAD data You can download CAD data from www fa omron co jp Dimensions 246 296 130 110 7 6 68 Four M3 mounting holes with a...

Page 90: ...es or About Max Num ber of Loading Images during Multi input in the Vision System FH FZ5 series User s Manual Cat No Z365 Possible Number of Logging Images to Sensor Controller Possible Number of Scen...

Page 91: ...rosive gases Vibration tolerance Oscillation frequency 10 to 150 Hz Half amplitude 0 1 mm Acceleration 15 m s2 Sweep time 8 minute count Sweep count 10 times Vibration direction up and down front and...

Page 92: ...upply Wire the power supply unit independently of other devices After wiring replace the terminal cover 7 Monitor connector analog RGB Connect a monitor 8 RS 232C connector Connect an external device...

Page 93: ...3 1 4 FZ5 L Series Additional Information We have the 2D CAD data or 3D CAD data You can download CAD data from www fa omron co jp Dimensions 2 The 2 camera type has only two camera connectors on its...

Page 94: ...0 mm 11 26 5 98 12 76 mm Pixel size 7 4 m 7 4 m 5 5 m 5 5 m Shutter function Electronic shutter Shutter speeds can be set from 20 s to 100 ms Electronic shutter Shutter speeds can be set from 25 s to...

Page 95: ...et from 60 s to 100 ms Partial function 1 to 2048 lines 2 to 2048 lines 4 to 3072 lines 4 line increments Frame rate Image Acquisition Time 1 1 The image acquisition time does not include image conver...

Page 96: ...era is connected using two camera cables 40 1 fps 24 9 ms 3 Lens mounting C mount Recommend 3Z4S LE SV V series C mount Recommend 3Z4S LE SV H series C mount Recommend 3Z4S LE SV LLD series Field of v...

Page 97: ...H SCX SMX Dimensions 27 25 32 dia 7 12 22 7 38 8 2 Four M4 mounting holes with a depth of 4 0 mm 34 7 40 30 40 30 Four M4 mounting holes with a depth of 4 0 mm 1 32UNF C MOUNT 25 16 8 12 22 7 Four M4...

Page 98: ...a FH SCX12 SMX12 Four M4 mounting holes with a depth of 4 0 mm 16 8 27 25 32 dia 9 5 14 5 22 7 40 5 8 2 Four M4 mounting holes with a depth of 4 0 mm 30 30 40 40 7 34 1 32UNF C MOUNT Four M4 mounting...

Page 99: ...download CAD data from www fa omron co jp 10 40 5 31 40 5 IMAGE AREA 68 58 68 58 43 6 43 6 OPTICAL AXIS 5 31 35 35 35 5 31 36 12 22 LED Four M4 mounting holes with a depth of 5 0 mm Four M4 mounting h...

Page 100: ...on speed Standard A multiple of 23 5 s Camera cable 2 Communication speed High speed A multiple of 11 2 s For example the actual shutter speed is below when the shutter speed is set to 2 000 s Camera...

Page 101: ...Three M2 mounting holes with a depth of 3 mm both sides Two M4 mounting holes with a depth of 5 5 mm U1 C mount screw Unit mm Four R2 5 35 36 dia 1 32UNC 2A C m ount 34 10 5 40 7 14 5 0 05 15 5 0 05 1...

Page 102: ...3 Configuration 3 40 Vision System FZ5 series Hardware Setup Manual Z423 20 4 Megapixels Camera FH SM21R FH SC21R Tightening torque 1 2 N m Optic axis...

Page 103: ...4 4 m 3 45 m 3 45 m Shutter func tion Electronic shutter select shutter speeds from 20 s to 100 ms Partial func tion 12 to 480 lines 12 to 1200 lines 12 to 2044 lines Frame rate Image Acquisition Time...

Page 104: ...mm 5 5 33 5 10 5 9 59 5 1 4 20UNC with a depth of 5 5 mm 6 5 28 28 24 12 14 5 22 Three M2 mounting holes with a depth of 3 0 mm 19 4 5 4 7 9 20 5 1 32UN 2A C mount Unit mm 7 9 10 5 14 5 29 46 5 20 5 1...

Page 105: ...ww fa omron co jp Unit mm Four R3 35 36 dia 1 32UNC 2A C m ount 34 10 5 40 7 14 5 0 05 15 5 0 05 17 69 0 05 22 7 R1 2 Mounting holes with a depth of 2 5 mm 4 directions 0 01 0 Mounting Holes 2 4 5 dia...

Page 106: ...lines Frame rate Image Acquisition Time 1 1 The image acquisition time does not include image conversion processing time by the Sensor Controller 204 fps 4 9 ms Field of vision installation distance S...

Page 107: ...isition Time 1 1 The image acquisition time does not include image conversion processing time by the Sensor Controller 80 fps 12 5 ms Lens mounting Special mount M10 5 P0 5 Field of vision instal lati...

Page 108: ...3 9 2 From CCD surface 3 4 12 5 dia 16 pin round connector Two 4 3 dia 26 17 M10 5 3 22 12 4 5 5 5 10 3000 43 Unit mm 9 2 From CCD surface Four M1 7 mounting holes with a depth of 1 5 mm Eight M1 7 m...

Page 109: ...a Additional Information We have the 2D CAD data or 3D CAD data You can download CAD data from www fa omron co jp Three M2 mounting holes with a depth of 3 0 mm Two M4 mounting holes with a depth of 5...

Page 110: ...rate Image Acquisition Time 1 1 The image acquisition time does not include image conversion processing time by the Sensor Controller 60 fps 16 7 ms Field of vision 7 5 4 7 to 13 8 2 mm 13 8 2 to 53...

Page 111: ...eries Narrow view FZ SQ010F Standard view FZ SQ050F 1 The mounting brackets can be connected to either side Dimensions 1 57 11 38 94 8 44 Mounting Bracket 1 1 4 20UNC Depth 6 Four M4 Depth 6 46 45 67...

Page 112: ...connected to either side Additional Information We have the 2D CAD data or 3D CAD data You can download CAD data from www fa omron co jp 1 49 3 38 94 8 44 Mounting Bracket 1 1 4 20UNC Depth 6 Four M4...

Page 113: ...omron co jp 3 3 1 Camera Cables and Right angle Camera Cable Specification Model FZ VS3 2 m FZ VSL3 2 m Shock resistiveness durability 10 to 150 Hz Single amplitude 0 15 mm 3 directions 8 strokes 4 t...

Page 114: ...data from www fa omron co jp 3 3 2 Bend resistant Camera Cable and Bend resistant Right angle Camera Cable Specification Model FZ VSB3 2 m FZ VSLB3 2 m Shock resistiveness durability 10 to 150 Hz Sin...

Page 115: ...have the 2D CAD data or 3D CAD data You can download CAD data from www fa omron co jp 3 3 3 Long distance Camera Cable and Long distance Right angle Camera Cable Specification Model FZ VS4 15 m FZ VS...

Page 116: ...FZ VSL3 2 m 3 m 5 m 10 m Bend resistant Camera cable Bend resistant Right angle Camera cable FZ VSB3 FZ VSLB3 2 m 3 m 5 m 10 m Long distance Camera cable Long distance Right angle Camera cable FZ VS4...

Page 117: ...ht angle Camera cable FZ VSB3 FZ VSLB3 2 m 3 m 5 m 10 m Long distance Camera cable Long distance Right angle Camera cable FZ VS4 FZ VSL4 15 m Name Model of Sensor Controller Length High speed digital...

Page 118: ...ra cable FZ VSB3 FZ VSLB3 2 m 3 m 5 m 10 m Long distance Cam era cable Long distance Right angle Camera cable FZ VS4 FZ VSL4 15 m Name Model of Sensor Controller Length Small Digital CCD Camera Standa...

Page 119: ...n Unit when connecting the Intelligent Compact Digital Camera or the Lighting Controller 11 5 to 13 5 VDC Current consumption 2 2 The current consumption shows when connecting the Cable Extension Unit...

Page 120: ...n 2 Camera cable 15 m 6 Extension Unit 4 High speed 1 5 m Using FZ VS VSL 2 15 m Configuration 3 Camera cable 5 m 3 Extension Unit 2 2 5 m Using FZ VS VSL 4 3 15 m Configuration 4 Camera cable 5 m 6 E...

Page 121: ...standard mode but the connectable cable length will be shorter 2 The FH S has two channels to connect Camera Cables Connection to two channels makes image transfer two times faster than connection to...

Page 122: ...r 1 2 and 3 as well as for 4 5 and 6 However the type and length of Camera Cable 1 must be the same as those of Camera Cable 4 2 must be the same as 5 and 3 must be the same as 6 Connection Configurat...

Page 123: ...14V 3Z4S LE SV 2514V 3Z4S LE SV 3518V Appearance Dimen sions mm Focal length 12 mm 16 mm 25 mm 35 mm Aperture F No 1 4 to Close 1 4 to Close 1 4 to Close 1 8 to Close Filter size M27 0 P0 5 M27 0 P0 5...

Page 124: ...16 1 4 to 16 1 4 to 16 1 4 to 16 Filter size M40 5 P0 5 M35 5 P0 5 M27 0 P0 5 M27 0 P0 5 M27 0 P0 5 Maximum sen sor size 2 3 inch 2 3 inch 2 3 inch 2 3 inch 2 3 inch Mount C mount Model 3Z4S LE SV 351...

Page 125: ...m 8 mm 12 mm 16 mm Aperture F No 1 8 to 16 1 4 to 16 1 4 to 16 1 4 to 16 Filter size Can not be used a fil ter M55 0 P0 75 M35 5 P0 5 M30 5 P0 5 Maximum sensor size 1 inch 1 inch 1 inch 1 inch Mount C...

Page 126: ...mm 18 mm 25 mm Aperture F No 2 5 to 16 2 1 to 16 2 1 to 16 Filter size M62 P0 75 M43 P0 75 M43 P0 75 Maximum sensor size 4 3 inch Mount C mount Model 3Z4S LE VS LLD35 3Z4S LE VS LLD50 Appearance Dime...

Page 127: ...0 P0 75 M62 0 P0 75 Maximum sensor size 1 8 inch Mount M42 mount Model 3Z4S LE VS L5028 M42 10 3Z4S LE VS L8540 M42 10 3Z4S LE VS L10028 M42 10 Appearance Dimen sions mm Focal length 50 mm 85 mm 100 m...

Page 128: ...ze 2 3 inch Mount C Mount Model 3Z4S LE VS MC20 1 Appearance Dimen sions mm Focal length 20 mm Filter size M27 0 P0 5 Optical magnification 0 04 0 25 0 4 Aperture fixed F No 2 2 5 6 8 2 5 6 8 2 5 6 8...

Page 129: ...l 3Z4S LE VS MC35 1 Appearance Dimen sions mm Focal length 35 mm Filter size M27 0 P0 5 Optical magnification 0 26 0 3 0 65 Aperture fixed F No 2 1 9 5 6 8 1 9 5 6 8 1 9 5 6 8 Depth of field mm 3 2 8...

Page 130: ...3 inch Mount C Mount 3 4 8 Vibration and Shock Resistant C mount Lens for 1 inch Image Sensor Specification Model 3Z4S LE VS MCH12 1 Appearance Dimen sions mm Focal length 12 mm Filter size M35 5 P0 5...

Page 131: ...5 6 8 Depth of field mm 3 262 0 735 0 1050 0 17 6 49 3 70 4 1 8 4 9 7 1 Maximum sensor size 1 inch Mount C mount Model 3Z4S LE VS MCH50 1 Appearance Dimen sions mm Focal length 50 mm Filter size M40...

Page 132: ...ch Mount C mount 3 4 9 Vibration and Shock Resistant C mount Lens for 1 8 inch Image Sensor Model 3Z4S LE VS MCL18 M42 1 Appearance Dimen sions mm Focal length 18 mm Filter size M46 0 P0 75 Optical ma...

Page 133: ...2 8 5 6 8 2 8 5 6 8 Depth of field mm 3 97 6 188 0 269 0 6 5 13 4 19 2 2 0 3 9 5 6 Maximum sensor size 1 8 inch Mount M42 mount Model 3Z4S LE VS MCL50 1 Appearance Dimen sions mm Focal length 50 mm Fi...

Page 134: ...from maximum aperture 5 6 and 8 0 3 When circle of least confusion is 40 m Model 3Z4S LE VS MCL100 1 Appearance Dimen sions mm Focal length 100 mm Filter size M46 0 P0 75 Optical magnification 0 05 0...

Page 135: ...FZ SC5M S5M 2 3 inch equiva lent 16 8 14 2 8 4 7 1 WD mm 2 75 3 110 8 68 8 110 3 Effective FNO 9 42 9 49 9 94 10 49 Depth of field mm 3 3 3 04 0 8 0 84 Resolution m 4 12 43 12 9 6 71 6 99 TV distortio...

Page 136: ...S LE VS TCH4 110 Optical magnification 5 4 0 Field of view 5 V H mm FH SC SM 1 3 inch equivalent 1 2 0 9 FH S 05R 1 2 5 inch equivalent 1 43 1 07 FZ SC S 1 3 inch equivalent 1 2 0 9 FZ SC2M S2M 1 1 8...

Page 137: ...einforcement is required to protect against vibration when Extension Tubes exceeding 30 mm are used When using the Extension Tube check it on the actual device before using it 3 4 12 Extension Tubes S...

Page 138: ...the field of vision mm 1 The Y axis of the optical chart shows the camera installation distance mm or WD 2 1 The lengths of the fields of vision given in the optical charts are the lengths of the Y ax...

Page 139: ...t15 t20 t20 t25 t25 t40 t40 t2 t2 t5 t5 t10 t10 t15 t15 t20 t20 t25 t25 t30 t30 t40 t40 t1 t1 t5 t5 t10 t10 t15 t15 t20 t20 t25 t25 t1 t1 t2 t2 t5 t5 t10 t10 t15 t15 t20 t20 t0 5 t0 5 t1 t1 t2 t2 t5...

Page 140: ...0 t30 t0 t5 t10 t15 t20 t0 t2 t5 t10 t15 t0 t2 t5 t0 t1 t2 t0 t0 5 t1 t0 t0 5 t20 t30 t50 t40 t40 t25 t50 t40 t30 t25 t20 t15 t10 t10 t5 t5 t0 t15 Camera placement distance mm Y field of view mm Camer...

Page 141: ...t15 t10 t30 t40 t45 t50 t55 t60 t35 t10 t5 t5 t0 t0 t0 t0 10 100 1 000 10 100 1 000 10 000 FZ LES30 FZ LES16 FZ LES6 FZ LES3 WD mm Y field of view mm 10 100 1 000 10 000 0 0 0 1 0 0 1 0 1 t0 t0 t0 t0...

Page 142: ...t5 t10 t10 t15 t15 t20 t20 t25 t25 t30 t30 t0 5 t0 5 t2 t2 t20 t20 t25 t25 t30 t30 t35 t35 t40 t40 t5 t5 t10 t10 t15 t15 t20 t20 t25 t25 t30 t30 t35 t35 t40 t40 t0 t0 t15 t15 t10 t10 t5 t5 t0 t0 t0 t...

Page 143: ...be used with an extension tube j Digital CMOS Camera Standalone FH S 21R Using 3Z4S LE VS LLD Series Note The 3Z4S LE VS LDD Series cannot be used with an extension tube 100 1 000 5 000 0 1 VS LLD18 V...

Page 144: ...t20 t25 t30 t35 t40 t0 t2 t5 t10 t15 t20 t25 t30 t35 t40 t0 t2 t5 t10 t15 t20 t25 t30 t35 t40 t0 t2 t5 t10 t15 t20 t25 t30 t35 t40 t0 t1 t2 t5 t10 t15 t20 t25 t30 t35 t40 t0 t0 5 t1 t2 t5 t10 t15 t20...

Page 145: ...Z4S LE VS MCA Series 10 100 1 000 10 000 1 10 100 1 000 t2 t10 t30 t2 0 t5 t5 t10 t0 t10 t30 t20 t0 t0 t40 t10 t10 t20 t20 t10 t0 t0 t0 t0 VS MC15 VS MC20 VS MC25N VS MC30 VS MC50 VS MC75 3Z4S LE Came...

Page 146: ...t20 t20 t10 t10 t0 t0 t0 t0 t0 t0 t0 t0 t2 t2 t10 t10 t30 t30 t20 t20 t5 t5 t5 t5 t10 t10 t0 t0 t10 t10 t30 t30 t20 t20 t0 t0 t0 t0 t10 t10 t10 t10 t20 t20 t20 t20 t10 t10 t0 t0 t0 t0 t0 t0 t0 t0 t40...

Page 147: ...4S LE VS MC25N Camera placement distance mm Y field of view mm 10 100 1 000 10 1 100 1 000 3Z4S LE VS MCA25 VS MCA30 VS MCA50 VS MCA75 VS MCA15 VS MCA20 VS MCA35 Camera placement distance mm Y field o...

Page 148: ...VS MC50 VS MC75 3Z4S LE Camera placement distance mm Y field of view mm t5 t10 t15 t10 t5 t5 t10 t15 t10 t5 t5 t10 t15 t10 t5 t5 t10 t15 t10 t5 t5 t10 t15 t20 t5 t10 t20 t10 t20 t30 t10 t20 t30 t40 t2...

Page 149: ...0 t5 t0 t15 t10 t0 t40 t5 t0 t20 t15 t10 t5 t40 t20 t0 10 100 1 000 10 000 10 1 100 1 000 3Z4S LE VS MCA25 VS MCA30 VS MCA50 VS MCA75 VS MCA15 VS MCA10 VS MCA6 5 VS MCA4 VS MCA20 VS MCA35 Camera place...

Page 150: ...t5 t10 t20 t0 t5 t10 t20 t30 t0 t0 t10 t20 t30 t40 t0 t20 t30 t40 t10 t20 t30 t40 t10 t5 10 100 1 000 10 1 100 1 000 VS MCH100 3Z4S LE VS MCH12 VS MCH16N VS MCH25 VS MCH35 VS MCH50 VS MCH75 5 000 Came...

Page 151: ...S LE VS MCH100 VS MCH12 VS MCH16N VS MCH25 VS MCH35 VS MCH50 VS MCH75 5 000 Camera placement distance mm Y field of view mm t0 t0 t0 t10 t10 t10 t10 t5 t1 t2 t20 t5 t10 t30 t40 t10 t20 t20 t20 t20 t20...

Page 152: ...olor Brightness 500 cd m2 Typ Contrast Ratio 600 1 Typ Viewing angle Left and right each 80 upward 80 downward 60 Backlight Unit LED edge light Backlight lifetime About 100 000 hour Touch panel 4wire...

Page 153: ...6 Monitor connector analog RGB Connect a monitor cable for analog RGB 7 OSD Menu button The button to activate the OSD menu 8 RS 232C Connect a serial communication port for touch panel communication...

Page 154: ...uch Panel Cable Model FH VMDA 2 m FH VUAB 2 m XW2Z 200PP 1 2 m Cable type DVI Analog Conversion Cable USB Cable RS 232C Cable Vibration resis tance 10 to 150 Hz one side amplitude 0 1 mm 10 times for...

Page 155: ...Touch Panel Monitor Connection Example Signal Cable 2 m 5 m 10 m Video signal DVI Analog Conversion Cable Touch panel operation signal USB Cable RS 232C Cable Type A Type B D Sub Analog RGB DVI A DVI...

Page 156: ...ons Do not directly connect an electric wire that is simply twisted to the terminal block Recommended wire size AWG 13 to 22 0 326 to 2 62 mm2 Terminal screw M4 Tightening torque 1 0 N m Crimping Term...

Page 157: ...5 m 10 m RS 232C Cable for Touch Panel Monitor XW2Z PP 1 1 Cable is available in 2 m 5 m 10 m USB Cable for Touch Panel Monitor FH VUAB 1 Cable is available in 2 m 5 m 17 pin DVI connector 15 pin D SU...

Page 158: ...s Input signal Analog RGB video input 1 channel Power supply voltage 21 6 to 26 4 VDC Current consumption Approx 0 7 A max Ambient temperature range Operating 0 to 50 C Storage 25 to 65 C with no icin...

Page 159: ...s ON 2 LED indicator lamp for SYNC Lit up orange while the video signal is input 3 Power connection terminal Connect power unit for 24 VDC 4 Video input RGB Video input terminal RGB 5 MENU button OSD...

Page 160: ...GB Conversion Connector FH VMRGB Dimensions Unit mm 221 5 0 5 0mm Panel cut drawing 161 5 0 5 0mm 103 5 130 172 230 85 5 38 12 5 129 4 171 90 75 4 M4 75 26 31 5 40 Mountable board thickness 1 6 to 4 8...

Page 161: ...FH Series Corresponding version of Sysmac Studio Standard Edition Vision Edition FH 5050 FH 3050 FH 2050 FH 1050 Version 5 60 Supported by version 1 15 or higher Version 5 50 Supported by version 1 1...

Page 162: ...3 Configuration 3 100 Vision System FZ5 series Hardware Setup Manual Z423...

Page 163: ...tem FZ5 series Hardware Setup Manual Z423 4 1 All Series 4 2 4 2 FH 1000 2000 3000 Series 4 4 4 3 FH 5000 Series 4 5 4 4 FH L Series 4 6 4 5 FZ5 Series 4 7 4 6 FZ5 L Series 4 8 Handling and Installati...

Page 164: ...r or modify the product Do not drop the product nor apply excessive vibration or shock to the product Doing so may cause malfunction or burning This product is heavy Be careful not to drop it while ha...

Page 165: ...product immediately above significant heat sources such as heaters transformers or large capacity resistors Do not install the product in a cabinet containing high voltage equipment Do not install the...

Page 166: ...o as not to block the ventilation holes Do not install the product in the following positions For good ventilation provide a clearance of 50 mm or more above the sensor controller away from other devi...

Page 167: ...low so as not to block the ventilation holes Do not install the product in the following positions For good ventilation provide a clearance of 50 mm or more above the sensor controller away from other...

Page 168: ...good heat dissipation install the product only in the position shown below so as not to block the ventilation holes Do not install the product in the following positions For good ventilation provide...

Page 169: ...tions for Correct Use Although the LCD panel is manufactured with precision technology there are cases where some products are shipped with traces of pixel defects This is due to the structural reason...

Page 170: ...rature exceed 50 C 122 F Provide a forced air fan cooling or air conditioning if the ambient temperature is near 50 C 122 F so that the ambient temperature never exceeds 50 C 122 F Installation method...

Page 171: ...p Touch Panel Monitor or Monitor 5 29 5 4 1 All Series 5 29 5 4 2 FH 1000 2000 3000 5000 Series 5 29 5 4 3 FH L Series 5 30 5 4 4 FZ5 Series 5 30 5 4 5 FZ5 L Series 5 30 5 5 Camera Installation 5 31 5...

Page 172: ...em FZ5 series Hardware Setup Manual Z423 5 8 Installation in a Control Panel 5 37 5 8 1 All Series 5 37 5 8 2 FH 1000 2000 3000 Series 5 39 5 8 3 FH 5000 Series 5 41 5 8 4 FH L Series 5 43 5 8 5 FZ5 S...

Page 173: ...light After confirming that this product is started up communicate with the high order device Should you notice any abnormalities immediately stop use turn OFF the power supply and contact your OMRON...

Page 174: ...5 Setup and Wiring 5 4 Vision System FZ5 series Hardware Setup Manual Z423 Maintenance Turn OFF the power and safety measures before maintenance...

Page 175: ...he earth FG only to the grounding terminal Precautions for Correct Use RESET signal Do not input RESET immediately after turning ON the power If you want to use RESET input to synchronize with the tim...

Page 176: ...easurement results is within the range of movement of the stages and robots On the Sensor Controller side use logical operations and conditional branches in a comple mentary way to add a check process...

Page 177: ...ler Installation Precautions for Safe Use Power Supply and Wiring Make sure to use the product with the power supply voltage specified by this manual Use a DC power supply with safety measures against...

Page 178: ...se as possible Ground the FH Sensor Controller independently If sharing the ground line with other devices or connecting it with a building beam the Sensor Controller might be adversely affected Conne...

Page 179: ...mmended tightening torque 0 7 0 8 N m 2 Connect the wire and power source to the terminal block connector male depending on the indicated terminal block connector 3 Insert the terminal block connector...

Page 180: ...controllers without exter nal power supplies FLV TCC1 FLV TCC4 FLV TCC3HB FLV TCC1EP FL TCC1 When connecting the following lighting or light controllers FL TCC1PS FL MD MC S8VK G12024 S8VS 12024 S8VK...

Page 181: ...CC1PS FL MD MC S8VK G24024 S8VS 18024 S8VK G24024 S8VS 24024 S8VK G48024 S8VS 48024 Other than above case S8VK G12024 S8VS 12024 S8VK G24024 S8VS 18024 S8VK G24024 S8VS 18024 Item Connected cameras Li...

Page 182: ...e significant heat sources such as heaters transformers or large capacity resistors Do not install the product in a cabinet containing high voltage equipment Do not install the Sensor Controller withi...

Page 183: ...nctions may be caused It is short circuited with FG of the customer device when installing it directly because the case of the controller is connected with SG 0 V Do not ground the plus terminal when...

Page 184: ...0 6 N m 2 Insert the terminal block connector male into the terminal block connector female on the FH Sensor Controller side 3 Insert the power supply terminal connector male into the power supply ter...

Page 185: ...e When you connect the camera using lighting Controller the power consumption is same when connect to the Intelligent Compact Digital Camera Recommended Power Source for FH L Series Item Camera Type N...

Page 186: ...ensor controllers side by side For the back mounting the back side clearance of 15 mm is nor required Do not install the product immediately above significant heat sources such as heaters transformers...

Page 187: ...Controller Installation 5 5 3 3 FH L Series Mounting of the Back Side Recommended tightening torque 0 54 N m to 0 6 N m The tolerance 0 2 mm Clearance 50 mm Clearance 50 mm Clearance 50 mm Clearance...

Page 188: ...g the DIN rail 1 Mount DIN rail mounting bracket FH XDM L to the four mount holes on the back of the Sensor Controller 2 Mount the DIN rail Recommended tightening torque 0 54 N m to 0 6 N m The tolera...

Page 189: ...Wiring Vision System FZ5 series Hardware Setup Manual Z423 5 3 Sensor Controller Installation 5 5 3 3 FH L Series Dimensions of DIN rail mounting bracket FH XDM L 76 59 Four 4 6 dia 3 157 2 102 2 13...

Page 190: ...his orientation Clearance 50 mm Clearance 50 mm Clearance 50 mm Clearance 15 mm Clearance 15 mm Clearance 15 mm Clearance 30 mm Clearance 30 mm Clearance 30 mm Clearance 30 mm Clearance 30 mm Clearanc...

Page 191: ...g the Sensor Controller to the DIN rail click the rail stoppers hook the part of A to rail one to the end and then push up the rail stoppers with pushing to B direction When removing insert a flat hea...

Page 192: ...ng surface Name Model Manufacturer Note DIN35 mm rail NS 35 7 5 PERF PHOENIX CONTACT Length 75 5 95 5 115 5 200 cm Material Iron Surface Conductive End plate NS 35 15 PERF PHOENIX CONTACT Length 75 5...

Page 193: ...ler s FG terminal or the PLC s FG terminal Since the PC s shell and the SG 0 V are connected inside the PC current would run through the route shown in the figure below and cause burnout As in the cas...

Page 194: ...trical potential between the connected device and the controller may cause failure or malfunction Ground the FG terminal of the non isolated device Ground the SG 0 VDC terminal of the isolated device...

Page 195: ...adjacent devices do not generate heat provide at least 50 mm of clearance from the top of the Controller For the clearance at the bottom and sides follow the mounting method Do not install the product...

Page 196: ...the panel Tightening torque 0 5 to 0 6 N m Mounting the controller to the optional VESA attachment unit VESA compatible mounting of the controller is possible by attaching the optional VESA attachment...

Page 197: ...the 24 VDC power supply s positive terminal If the positive terminal is grounded it causes the electric shock when you touch the SG 0 V such as case of the con troller or the camera Use the cables and...

Page 198: ...left and back sides of product Do not install the product immediately above significant heat sources such as heaters transformers or large capacity resistors Do not install the product in a cabinet c...

Page 199: ...bending radius of the cable Otherwise the cable may be damaged Precautions for Safe Use Please insert DVI I connector perpendicularly so that the connector resin part and pin are not rubbing against...

Page 200: ...make the Sensor Controller recognize the monitor again when switch ing operation is performed Re recognition process in switching operation has an effect such as a delay in measurement time When fix t...

Page 201: ...cable It may damage the cable Secure the minimum bending radius of the cable Otherwise the cable may be damaged While the power is ON or immediately after the power is turned OFF the Sensor Controlle...

Page 202: ...e FH SC12 FH SM12 Do not ground the positive terminal of 24 VDC power source The internal circuit is possible to be given damage it can be cause the failure Mount the ferrite core attached to the came...

Page 203: ...The internal circuit is possible to be given damage it can be cause the failure Secure the minimum bending radius of the cable or cable connector Precautions for Safe Use When the connected camera to...

Page 204: ...mera to the Sensor Control comes packaged with a base make sure to mount with the base Since the enclosure of the camera main body made of metals is short circuited with the internal circuit the inter...

Page 205: ...me refer to the Using External Storage Devices and External Drive Name in Vision System FH FZ5 Series User s Manual Cat No Z365 Precautions for Correct Use Handling of SD memory card When you touch a...

Page 206: ...Remote Operation tool is supported all of the series FH 1000 2000 3000 5000 FH L FZ5 and FZ5 L series When you purchase these series newly both software DVD and license are required Additional Inform...

Page 207: ...aintenance Make sure to tighten all installation screws securely Accessibility for Operation and Maintenance Do not apply torsion stress to the cable It may damage the cable Secure the minimum bending...

Page 208: ...the sine wave vibration test method IEC 60068 2 6 and the shock test method IEC 60068 2 27 of the Environmental Testing for Electrotechnical Products It is designed so that malfunctioning will not occ...

Page 209: ...in the following positions For good ventilation provide a clearance of 50 mm or more above the Sensor Controller away from other devices in the normal floor mounting For the right and left sides prov...

Page 210: ...installing multiple units side by side Side Mounting Bottom Mounting Installation in a Control Panel 19 5 143 24 141 4 M4 depth 4 5 mounting screw hole 19 2 143 182 5 24 141 190 20 1 4 M4 depth 4 5 mo...

Page 211: ...in the following positions For good ventilation provide a clearance of 50 mm or more above the Sensor Controller away from other devices in the normal floor mounting For the right and left sides prov...

Page 212: ...installing multiple units side by side Side Mounting Bottom Mounting Installation in a Control Panel 19 5 143 24 141 4 M4 depth 4 5 mounting screw hole 19 2 143 182 5 24 141 190 20 1 4 M4 depth 4 5 mo...

Page 213: ...midity of between 10 to 90 RH Orientation of Product For good heat dissipation install the product only in the position shown below so as not to block the ventilation holes Do not install the product...

Page 214: ...by side For the back mounting the back side clearance of 15 mm is nor required Mounting the base of the Sensor Controller Floor mounting Recommended tightening torque 0 54 N m to 0 6 N m The tolerance...

Page 215: ...ation in a Control Panel 5 5 8 4 FH L Series Mounting of the Back Side Recommended tightening torque 0 54 N m to 0 6 N m The tolerance 0 2 mm Clearance 50 mm Clearance 50 mm Clearance 50 mm Clearance...

Page 216: ...g the DIN rail 1 Mount DIN rail mounting bracket FH XDM L to the four mount holes on the back of the Sensor Controller 2 Mount the DIN rail Recommended tightening torque 0 54 N m to 0 6 N m The tolera...

Page 217: ...Wiring Vision System FZ5 series Hardware Setup Manual Z423 5 8 Installation in a Control Panel 5 5 8 4 FH L Series Dimensions of DIN rail mounting bracket FH XDM L 76 59 Four 4 6 dia 3 157 2 102 2 13...

Page 218: ...t of heat dissipation install the product in the follow ing orientation only Do not install in this orientation DIN Track Set DIN rail bottom of the Sensor Controller Set DIN rail above of the Sensor...

Page 219: ...g the Sensor Controller to the DIN rail click the rail stoppers hook the part of A to rail one to the end and then push up the rail stoppers with pushing to B direction When removing insert a flat hea...

Page 220: ...ng surface Name Model Manufacturer Note DIN35 mm rail NS 35 7 5 PERF PHOENIX CONTACT Length 75 5 95 5 115 5 200 cm Material Iron Surface Conductive End plate NS 35 15 PERF PHOENIX CONTACT Length 75 5...

Page 221: ...e a forced air fan cooling or air conditioning if the ambient temperature is near 50 C 122 F so that the ambient temperature never exceeds 50 C 122 F For good ventilation provide a clearance of 50 mm...

Page 222: ...controller and the panel Tightening torque 0 5 to 0 6 N m Mounting the controller to the optional VESA attachment unit VESA compatible mounting of the controller is possible by attaching the optional...

Page 223: ...is near 50 C 122 F so that the ambient temperature never exceeds 50 C 122 F Installation method For good heat dissipation install the product only in the position shown below so as not to block the v...

Page 224: ...series Hardware Setup Manual Z423 Note Fix without removing the insulation leg because neither the ventilation route is closed nor the case are con nected with FG Installation in a Control Panel 51 4...

Page 225: ...or FZ5 Series 6 23 6 1 6 FZ5 L Series 6 29 6 1 7 Other Parallel Converter Cable 6 33 6 2 Encoder Interface 6 44 6 3 EtherCAT Interface 6 47 6 4 Ethernet Interface 6 49 6 4 1 FH 1000 2000 3000 5000 Ser...

Page 226: ...cable to prevent damages Do not apply torsion stress to the cable It may damage the cable Secure the minimum bending radius of the cable Otherwise the cable may be damaged Precautions for Correct Use...

Page 227: ...f Encoder interface open corrector type is 4 KHz Input Applicable signals No 14 pin Connect the COMIN1 terminal when using these signals No 37 to 46 pins Connect the COMIN2 terminal when using these s...

Page 228: ...voltage value is the potential difference between COMIN and each input terminal 5 mA min ON voltage 1 8 8 V min OFF current 2 2 OFF current and OFF voltage Those mean the current or voltage to turn OF...

Page 229: ...5 5 m Parallel I O Cable for Con nector terminal Conversion Unit XW2Z EE FH series only Cable length 0 5 m 1 m 1 5 m 2 m 3 m 5 m Minimum bending radius 83 2 mm 2 Cables are required for all I O signa...

Page 230: ...ge input is allowed RUN0 to 3 ON while the layout turned on out put setting is displayed SHTOUT0 to 7 Shutter output STGOUT0 to 7 Strobe trigger output 3 2 Gray B1 COMIN1 3 Gray A2 Vacant 4 IN Gray B2...

Page 231: ...d RUN0 to 3 ON while the layout turned on out put setting is displayed SHTOUT0 to 7 Shutter output STGOUT0 to 7 Strobe trigger output 3 36 Gray B1 Vacant 37 IN Gray A2 DSA0 DSA0 DILINE1 DILINE1 38 IN...

Page 232: ...P Connection Input Applicable signals No 4 to 6 9 to 11 pins Connect the COMIN1 terminal when using these signals No 7 8 12 13 pins Connect the COMIN0 terminal when using these signals a Internal Spec...

Page 233: ...cification for NPN Connection Internal Specification for PNP Connection Output Applicable signals No 20 to 27 pins Connect the COMOUT1 and COMIN0 terminals when using these signals a Internal Specific...

Page 234: ...3 FH L Series Interface Specification Item Specifications Input voltage 10 ON current 1 1 ON current and ON voltage Those mean the current or voltage to turn ON from OFF The ON voltage value is the p...

Page 235: ...ntial difference between COMIN and each input terminal 5 mA min ON voltage 1 8 8 V min OFF current 2 2 OFF current and OFF voltage Those mean the current or voltage to turn OFF from ON The OFF voltage...

Page 236: ...Con nector terminal Conversion Unit XW2Z EE FH series only Cable length 0 5 m 1 m 1 5 m 2 m 3 m 5 m Minimum bending radius 83 2 mm 2 Cables are required for all I O signals Connect the parallel I O ca...

Page 237: ...put is allowed RUN0 ON while the layout turned on output setting is displayed SHTOUT0 Shutter output signal STGOUT0 to 3 Strobe trigger output 2 Gray B1 COMIN1 3 Gray A2 Vacant 4 IN Gray B2 STEP0 5 IN...

Page 238: ...ter output signal STGOUT0 to 3 Strobe trigger output 36 Gray B1 Vacant 37 IN Gray A2 DSA0 38 IN Gray B2 Vacant 39 IN Green A3 DI0 40 IN Gray B3 DI1 41 IN Gray A4 DI2 42 IN Gray B4 DI3 43 IN Gray A5 DI...

Page 239: ...tion b Internal Specification for PNP Connection Input Applicable signals No 4 pin Connect the COMIN1 terminal when using these signals a Internal Specification for NPN Connection b Internal Specifica...

Page 240: ...nal Specification for PNP Connection Output Applicable signals No 20 to 23 pins Connect the COMOUT1 and COMIN0 terminals when using these signals a Internal Specification for NPN Connection b Internal...

Page 241: ...fications differ by number of pins Encoder interface open corrector type is ENCTRIG_A0 B2pin ENCTRIG_B0 B3pin and ENC TRIG_Z0 B4 pin The frequency response of Encoder interface open corrector type is...

Page 242: ...OFF The ON voltage value is the potential difference between COMIN and each input terminal 5 mA min ON voltage 1 8 8 V min OFF current 2 2 OFF current and OFF voltage Those mean the current or voltag...

Page 243: ...t Output for FZ5 Series Use the following parallel I O cable Connect the parallel I O cable FZ VP or FZ VPX optional ensuring minimum bend radius or larger Cable I O Connector and Terminal Block FZ VP...

Page 244: ...obe trigger output 1 A11 STGOUT3 Orange Red Strobe trigger output 1 A12 ERROR Gray Red ON when there is an error A13 COMOUT1 White Red Common for output signals A14 GATE1 2 Yellow Red ON for the set o...

Page 245: ...DSA1 b Input Applicable signals STEP0 ENCTRIG_Z0 STEP1 ENCTRIG_Z1 ENCTRIG_A0 to 1 ENCTRIG_B0 to 1 B12 RUN BUSY1 2 Gray Black 3 B13 BUSY0 White Black ON during processing B14 GATE0 Yellow Black ON for...

Page 246: ...1 d Output Applicable signals STGOUT0 to 3 When STGOUT0 to 3 are used connect the terminal Item Specifications Internal circuit diagram Item Specifications Internal circuit diagram Each output termina...

Page 247: ...pen corrector type is ENCTRIG_A0 B2pin ENCTRIG_B0 B3pin and ENC TRIG_Z0 B4 pin The frequency response of Encoder interface open corrector type is 0 95 KHz Input Applicable signals RESET DI0 to DI7 DSA...

Page 248: ...OFF The ON voltage value is the potential difference between COMIN and each input terminal 5 mA min ON voltage 1 8 8 V min OFF current 2 2 OFF current and OFF voltage Those mean the current or voltag...

Page 249: ...t Output for FZ5 Series Use the following parallel I O cable Connect the parallel I O cable FZ VP or FZ VPX optional ensuring minimum bend radius or larger Cable I O connector and Terminal Block FZ VP...

Page 250: ...obe trigger output 1 A11 STGOUT3 Orange Red Strobe trigger output 1 A12 ERROR Gray Red ON when there is an error A13 COMOUT1 White Red Common for output signals A14 GATE1 2 Yellow Red ON for the set o...

Page 251: ...DSA1 Input Applicable signals STEP0 ENCTRIG_Z0 STEP1 ENCTRIG_Z1 ENCTRIG_A0 to 1 ENCTRIG_B0 to 1 B12 RUN BUSY1 2 Gray Black 3 B13 BUSY0 White Black ON during processing B14 GATE0 Yellow Black ON for t...

Page 252: ...Output Applicable signals STGOUT0 to 3 When STGOUT0 to 3 are used connect the COMIN terminal Item Specifications Internal circuit diagram Item Specifications Internal circuit diagram Each output term...

Page 253: ...nnect the parallel I O cable FZ VP or FZ VPX optional ensuring minimum bend radius or larger 6 1 6 FZ5 L Series Interface Specification Item NPN I O type PNP I O type Input specification ON Shorted to...

Page 254: ...put A19 DO3 Yellow Red A20 DO5 Pink Red A21 DO7 Orange Red A22 DO9 Gray Red A23 DO11 White Red A24 DO13 Yellow Red A25 Vacant Pink Red B1 RESET Orange Black Controller restart B2 Vacant Gray Black B3...

Page 255: ...ire color and the mark correspond to FZ VP Ask your OMRON sales representative for details 2 No corresponds to the terminal number of FZ VPX B17 DO0 Gray Black Data output B18 DO2 White Black B19 DO4...

Page 256: ...5 L350 10 PNP I O type FZ5 L355 FZ5 L355 10 Internal Specifications for Parallel Interface 24 V 0 V 24 VDC Each input signal Controller Each output signal Load Power terminal Parallel connector 24 V 0...

Page 257: ...ies F160 C10 Yes FH VPX FZ Do not use RESET signal 1 Use with COMIN and COMUT are same power source 1 Even if RESET signal cannot be use by conversion conversion is possible to convert satisfying othe...

Page 258: ...2 Sensor Controller does not perform It is immune to breakdown CN2 Connect to the parallel port CN2 of the FH Sensor Con troller CN3 Connect to the Parallel I O cable FZ VP PLC terminal blocks or othe...

Page 259: ...21 STGOUT1 SHTOUT1 11 STGOUT3 23 STGOUT3 12 ERROR 19 ERROR0 13 COMOUT1 33 COMOUT0 34 COMOUT1 14 GATE1 16 GATE1 15 OR1 31 OR1 16 READY1 29 READY1 17 COMOUT2 33 COMOUT2 18 DO1 18 DO1 19 DO3 20 DO3 20 DO...

Page 260: ...24 V power source depending on the PN PNP polarity as below table Connect to the Parallel I O cable FZ VP When power source and DI0 are non isolated and no problem Possible to connect the power sourc...

Page 261: ...37 6 I O Interface Vision System FZ5 series Hardware Setup Manual Z423 6 1 Parallel Interface 6 6 1 7 Other Parallel Converter Cable Cable FH VPX FZL 8 34 40 500 35 20 7 47 8 CN1 CN2 CN3 CN4 200 Unit...

Page 262: ...T1 21 STGOUT1 SHTOUT1 A11 STGOUT2 23 STGOUT3 A12 ERROR 19 ERROR0 A13 Not assigned A14 Not assigned A15 Not assigned A16 Not assigned A17 Not assigned A18 DO1 18 DO1 A19 DO3 20 DO3 A20 DO5 22 DO5 A21 D...

Page 263: ...1 PIN_No 1 of CN4 is unified in 1 system with shorting COMIN0 2 of FH series 2 PIN_No 2 of CN4 is unified in 1 system with shorting COMOUT0 3 of FH series B22 DO10 27 DO10 B23 DO12 29 DO12 B24 DO14 3...

Page 264: ...ensor Controller does not perform It is immune to breakdown CN2 Connect to the parallel port CN2 of the FH Sensor Con troller CN3 Connect to the Parallel I O cable F160 VP Parallel connector CN1 CN2 F...

Page 265: ...4 9 DI4 A6 DI6 A7 DI8 45 DI6 A8 STGOUT0 20 STGOUT0 SHTOUT0 A9 RUN 15 RUN0 A10 BUSY 17 BUSY0 A11 OR 18 OR0 A12 DO0 17 DO0 A13 DO2 19 DO2 A14 DO4 21 DO4 A15 DO6 23 DO6 A16 DO8 25 DO8 A17 DO9 26 DO9 A18...

Page 266: ...ensor Controller does not perform It is immune to breakdown CN2 Connect to the parallel port CN2 of the FH Sensor Con troller CN3 Connect to the Parallel I O cable F160 VP Parallel connector CN1 CN2 F...

Page 267: ...I6 A7 DI8 Not assigned A8 STGOUT0 20 STGOUT0 SHTOUT0 A9 RUN 15 RUN0 A10 BUSY 17 BUSY0 A11 OR 18 OR0 A12 DO0 17 DO0 A13 DO2 19 DO2 A14 DO4 21 DO4 A15 DO6 23 DO6 A16 DO8 25 DO8 A17 DO9 26 DO9 A18 DO11 2...

Page 268: ...rrect Use Check the following items on the communications cables that are used in the network Are there any breaks Are there any shorts Are there any connector problems When you connect the cable to t...

Page 269: ...Red Signal Ch1 A Phase 3 ENC0 VDD Brown Power Power supply for Ch1 5 VDC 4 ENC0 B White Signal Ch1 B Phase 5 ENC0 B White Red Signal Ch1 B Phase 6 ENC0 GND Blue Power Signal ground for Ch1 0 V 7 ENC0...

Page 270: ...phase B phase B phase Z phase Z phase Line driver encoder Line driver input type Encode power supply 5 VDC Line receiver Internal circuit Input circuit Input circuit Input circuit Line receiver Brown...

Page 271: ...ommunications connectors on devices firmly insert the communications cable connector until it locks in place Do not lay the communications cables together with high voltage lines Do not lay the commun...

Page 272: ...ssion data TD Out 2 Transmission data TD Out 3 Reception data RD In 4 Not connected NC 5 Not connected NC 6 Reception data RD In 7 Not connected NC 8 Not connected NC Connector hood Security ground FG...

Page 273: ...d repeatedly use the robotic cable type Bend resistant camera cable to prevent damages Do not apply torsion stress to the cable It may damage the cable Secure the minimum bending radius of the cable O...

Page 274: ...isted pair cable of category 5 or higher You can use either a straight or cross cable For 1000Base T use an STP shielded twisted pair cable double shielding with aluminium tape and braiding of categor...

Page 275: ...ASE T Connects the shield of its both ends to each of connector hoods Pin Layout Connector pin Signal name Abbr Signal direction 1 Transmission data TD Output 2 Transmission data TD Output 3 Reception...

Page 276: ...a connector confirm that it is applicable to the cable that will be used Confirm the following items Conductor size conductor type solid wire or twisted wire number of twisted pairs 2 or 4 outer diame...

Page 277: ...o connector hood of shield as the following The connection pro cessing is changed according to the transfer speed 10BASE T 100BASE TX Connects the shield of its both ends to each of connector hoods Co...

Page 278: ...ods as described below Connect the shields at both ends of the cables to connector hoods Connect only the shield at the end of the cable on the Ethernet switch side to the connector hood 6 4 3 FZ5 Ser...

Page 279: ...8877 When selecting a connector confirm that it is applicable to the cable that will be used Confirm the following items Conductor size conductor type solid wire or twisted wire number of twisted pai...

Page 280: ...d as the following The connection pro cessing is changed according to the transfer speed 10BASE T 100BASE TX Connects the shields of both its ends to each of the connector hoods Connects the shield of...

Page 281: ...um bending radius of the cable Otherwise the cable may be damaged Precautions for Correct Use Check the following items on the communications cables that are used in the network Are there any breaks A...

Page 282: ...connector shell FG on the Sensor Con troller The pin numbering will differ depending on type and model of the connected external device 6 5 2 FH 1000 2000 3000 5000 and FH L Series Input and output C...

Page 283: ...n numbering will differ depending on type and model of the connected external device RS 232C RS 422 6 5 3 FZ5 Series Input and output Connector Manufacturer Model Plug OMRON Corporation XM3A 0921 Hood...

Page 284: ...he RS 232C connector shell FG on the Sensor Con troller The pin numbering will differ depending on type and model of the connected external device 6 5 4 FZ5 L Series Input and Output Connector Manufac...

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Page 286: ...69 U S A Tel 1 847 843 7900 Fax 1 847 843 7787 OMRON CHINA CO LTD Room 2211 Bank of China Tower 200 Yin Cheng Zhong Road PuDong New Area Shanghai 200120 China Tel 86 21 5037 2222 Fax 86 21 5037 2200 O...

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Omron fz5 series, Hardware Setup Manual

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