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xiii

F3SG-R

User’s Manual

Int

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ductio

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E

Visual Aids

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Summary of Contents for F3SG-RA

Page 1: ...F3SG R Series Safety Light Curtain User s Manual Cat No Z352 E1 08 http www ia omron com f3sg r...

Page 2: ...the machine It is assumed that F3SG R will be used properly according to the installation environment performance and function of the machine Responsible Person should conduct risk assessment on the m...

Page 3: ...Type 2 AOPD IEC61508 1 through 4 SIL 3 for Type 4 and SIL 1 for Type 2 ISO 13849 1 2006 PL e Category 4 for Type 4 and PL c Category 2 for Type 2 3 JIS standards JIS B 9704 1 Type 4 and Type 2 ESPE J...

Page 4: ...egulations in the location where the equipment is to be used European Standards EN415 4 EN691 1 EN692 EN693 IEC TS 62046 U S Occupational Safety and Health Standards OSHA 29 CFR 1910 212 U S Occupatio...

Page 5: ...Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environments Any advice recommendations or information given ora...

Page 6: ...in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change part numbers when published ratings or feature...

Page 7: ...top the machine until the test is complete Unintended settings may cause a person to go undetected resulting in serious injury or death For users The F3SG R must be installed configured and incorporat...

Page 8: ...hazardous part by reaching over the detection zone of a vertically mounted F3SG R cannot be excluded the height of the detection zone and the safety distance shall be determined in consideration of s...

Page 9: ...ction zone and a person If the muting function is activated by the detection of a person the machine may not stop operating resulting in serious injury Muting lamps that indicate the state of the muti...

Page 10: ...rors in a retro reflective configuration as shown below Doing so may hinder detection It is possible to use mirrors to alter the detection zone to a 90 degree angle Perform an inspection for all F3SG...

Page 11: ...0ms or longer Must satisfy output characteristic requirements for class 2 circuit or limited voltage current circuit defined by UL508 Refer to 4 5 2 Power Supply Unit Must comply with laws and regulat...

Page 12: ...where flammable or explosive gases are present Doing so may result in explosion Perform daily and 6 month inspections for the F3SG R as described in Chapter 6 Checklists Otherwise the system may fail...

Page 13: ...s and regulations of the country or area where the product is used Make sure that the F3SG R is securely mounted and its cables and connectors are properly secured based on the torque recommended in t...

Page 14: ...of the F3SG R When using a commercially available switching regulator power supply make sure to ground the PE terminal protective earth terminal Install the emitter and receiver to the same vertical...

Page 15: ...Aids The following symbols appear in this document to help you locate different types of information Indicates important information or advice on a function or operation of the product Indicates page...

Page 16: ...xiv Introduction F3SG R User s Manual...

Page 17: ...9 1 4 1 LED Indicator Status 10 1 5 Ratings Specifications 12 1 6 List of Models 16 1 6 1 List of Models Response Time Current Consumption Weight 16 1 6 2 Calculation of Response Time of Cascaded Seg...

Page 18: ...38 2 9 3 Setting with DIP Switch 38 2 9 4 Setting with Configuration Tool 39 2 10 External Device Monitoring EDM 40 2 10 1 Overview 40 2 10 2 Factory Default Setting 41 2 10 3 Setting with DIP Switch...

Page 19: ...87 2 17 Warning Zone 89 2 17 1 Overview 89 2 17 2 Factory Default Setting 92 2 17 3 Setting with DIP Switch 92 2 17 4 Setting with Configuration Tool 92 2 18 Setting Zone Adjacency Conditions 93 2 19...

Page 20: ...ng Status Monitoring 106 2 25 1 Overview 106 2 25 2 Readout Information 106 2 26 Setting Recovery 107 2 26 1 Overview 107 Chapter3 Setting with DIP Switch 109 3 1 List of Features Configurable by DIP...

Page 21: ...tom Adjustable Bracket F39 LGTB 1 154 4 4 Mounting 155 4 4 1 Mounting Method 155 4 4 2 Number of Brackets Required 155 4 4 3 Mounting Procedure 156 4 4 3 1 Mounting with Standard Fixed Brackets F39 LG...

Page 22: ...ith Y Joint Plug Socket Connector in Standard Muting Mode Exit Only Muting Mode using PNP outputs 197 5 2 2 3 Standard Muting Mode Exit Only Muting Mode with two Muting Sensors using PNP Out puts 198...

Page 23: ...16 6 2 Maintenance Checklists 217 6 2 1 Checklists 217 6 2 1 1 Inspection at Startup and When Changing Operators 217 6 2 1 2 Checking that Hazardous Parts Stop While the Machine Operates 218 6 2 1 3 I...

Page 24: ...xxii Introduction F3SG R User s Manual...

Page 25: ...asic Components 4 1 2 2 Model Overview 5 1 3 List of Features 6 1 3 1 Model Overview 6 1 3 2 Versions 6 1 3 3 List of Features 7 1 4 LED Indicators 9 1 4 1 LED Indicator Status 10 1 5 Ratings Specific...

Page 26: ...distributor Product Quantity F3SG RA main unit F3SG RE main unit Emitter x 1 Receiver x 1 Standard Fixed Bracket The number of brackets included depends on protective height of the F3SG R Less than 1...

Page 27: ...and part names of the F3SG R system Indicator Beam Beam center line mark DIP Switch Receiver DIP Switch Emitter Emitter Receiver Power Cable Black Power Cable Gray Push Switch Communication Port Exte...

Page 28: ...red protective height and ESPE type The model name can be understood as follows 1 ESPE type 4 Type 4 2 Type 2 2 Protective height mm 3 Object resolution mm 4 L Emitter D Receiver blank Emitter and rec...

Page 29: ...is available in two ESPE types Type 4 and Type 2 according to EN 61496 1 identified as follows F3SG 4RA Type 4 ESPE F3SG 2RA Type 2 ESPE These are also referred to as the F3SG RA The F3SG RA is multi...

Page 30: ...o use with simple wiring emitter 4 wire receiver 4 wire Refer to the List of Features below for available features 1 3 2 Versions The F3SG R has Version 1 0 and Version 1 1 Avaialble features vary dep...

Page 31: ...28 PNP NPN Selection X PNP output p 29 External Test X 24 V Active p 32 Interlock X X Auto Reset Mode p 35 Pre Reset X X Disabled p 40 External Device Monitoring EDM X X Disabled p 40 Auxiliary Output...

Page 32: ...tput Enabled Output operation mode Muting Override information Safety output information Inverted signal output Disable Enable Output pattern ON 1 time Solid ON Disabled Output operation mode Safety o...

Page 33: ...onfiguration indicator Green 7 Interlock indicator Yellow 8 External device monitoring indicator Green 9 Internal error indicator Red 10 Lockout indicator Red 11 Stable state indicator Green 12 ON OFF...

Page 34: ...Response Time Adjustment is enabled 4 Sequence error SEQ Yellow X Sequence error in Muting or Pre reset mode 5 Blanking BLANK Green X Blanking Warning Zone or Reduced Resolution is enabled Teach in m...

Page 35: ...efer to 7 3 Glossary for definitions of terms used in the table above TOP CFG LOCKOUT STB and ON OFF indicators are illuminated when the receiver of the F3SG RA is in Setting mode 13 Communication COM...

Page 36: ...able by Configuration Tool Effective Aperture Angle EAA IEC 61496 2 Type 4 2 5 max emitter and receiver at operating range of 3 m or greater Type 2 5 0 max emitter and receiver at operating range of 3...

Page 37: ...ference in up to two F3SG RA systems 4 1 4 Mutual Interference Prevention Cascade Connection Number of cascaded segments 3 max Total number of beams 255 max Cable length between sensors 10 m max Test...

Page 38: ...ies cables Number of Wires Emitter 5 Receiver 8 Cable Length Refer to 4 5 3 1 Single Ended Cable and 4 5 3 2 Double Ended Cable for cable lengths and twisted pair wires Cable Diameter 6 6 mm Minimum B...

Page 39: ...Level PL Safety category Type 4 PL e Category 4 EN ISO 13849 1 2008 Type 2 PL c Category 2 EN ISO 13849 1 2008 PFHd 1 1 10 8 IEC 61508 9 1 10 9 IEC 61508 Proof test interval TM Every 20 years IEC 615...

Page 40: ...4 F3SG 2RA1440 14 143 1440 18 90 190 85 105 5 8 F3SG 4RA1520 14 F3SG 2RA1520 14 151 1520 18 90 190 90 105 6 0 F3SG 4RA1600 14 F3SG 2RA1600 14 159 1600 18 90 190 90 110 6 6 F3SG 4RA1680 14 F3SG 2RA1680...

Page 41: ...30 30 F3SG 2RA2430 30 120 2430 13 65 165 90 100 8 9 F3SG 4RA2510 30 F3SG 2RA2510 30 124 2510 13 65 165 90 100 9 1 1 The response times are values when Scan Code is set at Code B The response times for...

Page 42: ...670 30 32 670 7 35 135 55 55 3 2 F3SG RE0750 30 36 750 7 35 135 60 60 3 8 F3SG RE0830 30 40 830 7 35 135 65 60 4 0 F3SG RE0910 30 44 910 7 35 135 65 60 4 2 F3SG RE0990 30 48 990 7 35 135 70 60 4 4 F3S...

Page 43: ...s 12 ms Code A 13 ms Code B The number of beams of respective F3SG RA however must be 112 or less If an F3SG RA with 113 or more beams is included in the cascade connection its response time is 17 ms...

Page 44: ...20 Chapter 1 List of Models F3SG R User s Manual Overview and Specifications...

Page 45: ...6 Setting State 26 2 3 Optical Synchronization 27 2 4 Scan Code Selection 28 2 5 PNP NPN Selection 29 2 6 Self Test 30 2 7 External Test 32 2 8 Lockout Reset 34 2 9 Interlock 35 2 10 External Device...

Page 46: ...F3SG R User s Manual System Operation and Functions 2 22 Designated Beam Output 101 2 23 Light Level Monitoring 103 2 24 Maintenance Information 104 2 25 Operating Status Monitoring 106 2 26 Setting...

Page 47: ...the full detection zone and that the Muting Override function also covers the full detection zone 2 When the Fixed Blanking and Floating Blanking are selected the top or bottom beam must be included i...

Page 48: ...ion is enabled and disabled respectively After changing the Muting function from Enable to Disable or from Disable to Enable check the settings of these functions again Affected functions External Dev...

Page 49: ...tate does not allow the protected machine to operate until the detection zone is clear of obstructions and the reset switch is pressed and released The F3SG RE does not have the Interlock state Refer...

Page 50: ...indicator green Stable state indicator and green ON OFF indicator of the receiver are blinking The Setting state does not allow the protected machine to operate The user can change settings of the fu...

Page 51: ...nchronization is lost due to an error such as noise and ambient light The sensor can maintain the synchronization in other cases than those described above and it is not necessary to keep the synchron...

Page 52: ...F3SG RE 1 6 1 List of Models Response Time Current Consumption Weight for more information on the response time Refer to 4 1 4 Mutual Interference Prevention for how to mitigate mutual interference 2...

Page 53: ...e PNP NPN Selection function is not available for the F3SG RE Select an F3SG RE of your preferred I O type 2 5 2 Factory Default Setting The factory default setting is PNP type 2 5 3 Setting with DIP...

Page 54: ...the same time 2 6 1 1 Self Test details The Self Test detects such error as described below Emitter Failure of emitter unit or circuit CPU failure Memory failure Failure of DIP Switch Receiver Abnorma...

Page 55: ...lure in the output circuit or wiring and it enters the Lockout state F3SG RA Series F3SG RE Series OSSD 1 ON OFF OSSD 2 ON OFF Approx 90 to 240 ms Approx 45 to 120ms 1 Approx 15 to 35 ms 1 1 Approx 40...

Page 56: ...gs of the emitter When muting safety output is kept ON even if the emission is stoped The External Test is not available for the F3SG RE Basic wiring diagram F3SG RA Series X F3SG RE Series DIP Switch...

Page 57: ...user can select the setting from 24 V Active or 0 V Active by the DIP Switch Refer to Chapter 3 Setting with DIP Switch for more information on setting this function by the DIP Switch 2 7 4 Setting w...

Page 58: ...ic wiring diagram Timing chart The table below shows the relation between the ON OFF states and external lines F3SG RA Series X F3SG RE Series Input External Connection PNP NPN ON Vs 3 V to Vs 0 to 3...

Page 59: ...when the F3SG R is blocked and keep this state until a reset signal is received Restart interlock is useful if you want to restart the machine being stopped upon interruption of the F3SG R only after...

Page 60: ...ing the machine using the Pre Reset 1 Press the Pre Reset switch Input PRE RESET signal 2 Pass and interrupt F3SG RA 3 Press the Reset switch to restart the system Input RESET signal Refer to 2 1 Comb...

Page 61: ...ON OFF ON OFF ON OFF Start Interlock Enabled Start Interlock Disabled 300 ms or more 50 ms or less Toff x 10 or less Beam state RESET OSSD ON OFF ON OFF Unblocked Blocked Beam state Unblocked Blocked...

Page 62: ...RE RESET signal Infinite The F3SG RA must be blocked at least once Maximum permissible time from input of PRE RESET signal to input of RESET signal 8 s Make sure the Position 8 of the DIP Switch is se...

Page 63: ...Muting function To enable settings of the Pre Reset function disable the Muting function In addition setting parameters of the following functions can be saved according to the states where the Muting...

Page 64: ...the Lockout state Wiring Perform wiring so that the specified voltage is applied to the RESET input line via the N C contact of the extenal relays Refer to the table below for the specified voltage T...

Page 65: ...settings of functions configurable with the Configuration Tool may increase risks Make sure the Responsible Person conduct a thorough risk assessment analysis before managing and changing the setting...

Page 66: ...ol After you make any change to the setting verify that the F3SG RA goes to the Lockout state when the F3SG RA is wired in such a way that the specified voltage is applied directly to the RESET input...

Page 67: ...uch as an indication lamp programmable controller etc Usage Example Indicate that F3SG RA is in muting or override state Indicate that a machine is stopped Safety outputs are in the OFF state The Auxi...

Page 68: ...ty output 2 11 3 Setting with DIP Switch The factory default setting is inverted signal of the safety output Toff Ton Beam state Unblocked Blocked OSSD ON OFF Auxiliary output Ton Response time OFF to...

Page 69: ...figuration Tool 1 Setting parameters of this function can be saved according to the states where the Muting function is enabled and disabled respectively After changing the Muting function from Enable...

Page 70: ...on When warning zone is blocked Blanking bream unblocked information When Fixed Blanking or Floating Blanking beams are unblocked Troubleshooting support signal When one of the signals of Sequence err...

Page 71: ...d Muting Mode factory default setting 2 Exit Only Muting Mode 3 Position Detection Muting Mode Refer to 2 1 Combination of Functions for more information on the use in conjunction with other functions...

Page 72: ...pe sensor must not be used When the F3SG RA is in PNP settings use the muting sensor of the PNP transistor type When the F3SG RA is in NPN settings use the muting sensor of the NPN transistor type Mut...

Page 73: ...released by any of following conditions 1 Correct muting initial condition continues for 0 1 s or longer 2 Power cycle when muting inputs A and B are in the OFF state The correct initial muting condi...

Page 74: ...n this value a muting sequence error occurs T2 Muting time limit 60 s The duration time of the Muting function The Muting state is cancelled if it continues for longer than this time limit T3 Maximum...

Page 75: ...y are loaded on palettes or other transport devices Also install the F3SG R and muting sensors so that each object passes through all muting sensors before the next object arrives at the first muting...

Page 76: ...nt of muting sensors A1 and B1 is in the hazardous zone This configuration prevents the muting function from being enabled by a person passing through the crossover point 2 Muting state started When m...

Page 77: ...istance D1 m required for muting sensors to keep the muting state enabled is D1 L Formula 1 L m Length of a workpiece The maximum distance d1 m required for muting sensors to keep the muting state ena...

Page 78: ...setting Timing chart B1 A1 24 VDC 0 V Power supply Muting Input B Pink Muting Input A Gray Muting Input B Pink Muting Input A Gray Reflector Reflector A1 B1 F3SG RA Using a photoelectric switch as a m...

Page 79: ...shown below 1 Before a workpiece passes through All muting sensors are turned OFF and the safety function of the F3SG RA is working 2 The muting sensor is blocked and the safety function of the F3SG...

Page 80: ...ety function of the F3SG RA is enabled Installation distance The minimum distance D3 m required for muting sensors to keep the muting state enabled is D3 L Formula 3 L m Length of a workpiece The maxi...

Page 81: ...rs before the next workpiece arrives at the first muting sensor Wiring diagram PNP setting Moving direction Workpiece Workpiece Workpiece Workpiece Moving direction 24 VDC 0 V Power supply A2 A1 B2 B1...

Page 82: ...event interference change installation height or place them crosswise Install a physical barrier Attach interference prevention filter provided for E3Z series as accessories Attach a slit to reduce li...

Page 83: ...12 2 Exit Only Muting Mode Turning muting inputs A and B ON with time difference enables muting state Difference from standard mode exists in muting completion condition Start conditions If both of th...

Page 84: ...uting sequence error occurs T1max Muting input time limit value maximum 4 s Maximum time difference between muting inputs A and B If the time difference between muting inputs A and B is larger than th...

Page 85: ...he workpiece exit has enough space around it 1 Before a workpiece passes through All muting sensors are turned OFF and the safety function of the F3SG RA is working MUTE A Gray MUTE B Pink MUTE A Gray...

Page 86: ...y function is disabled for the exit only muting delay time T5 4 Muting sensor B1 is turned OFF The workpiece has completely passed the muting sensor B1 and the sensor is turned OFF F3SG RA disables it...

Page 87: ...Approach speed of a workpiece Time t1 in Equation 1 for F3SG RA to enter muting state is within a range shown below T1min t1 T1max Equation 2 T1min s Muting input time limit value minimum T1max s Muti...

Page 88: ...es at the first muting sensor Timing Chart Workpiece Workpiece Workpiece Workpiece F3SG RA A1 B1 F3SG RA A1 B1 Hazardous zone Hazardous zone d2 d1 d2 d1 Moving direction Moving direction T2 max 80 ms...

Page 89: ...of muting inputs A and B is irrelevant PNP setting Vs 3V to Vs NPN setting 0 to 3V Muting state can be enabled in up to 80 ms after the condition No 2 is satisfied If the condition No 1 is satisfied b...

Page 90: ...lled if it continues for longer than this time limit T3 Maximum allowable muting signal interruption 0 1 s Maximum duration of a signal interruption allowed in muting inputs A and B Muting input A Lim...

Page 91: ...zardous part of the machine is on the same side of a human body The safety functions of the F3SG RA is activated with the limit switch 1 being in the OFF state and the limit switch 2 in the ON state 2...

Page 92: ...ange shown below t1 T1max Equation 5 T1max s Muting input time limit value maximum The value of T1max can be changed by the Configuration Tool Timing Chart Guard fence Limit switch1 N O Contact Limit...

Page 93: ...muted interruption of a part of the F3SG RA causes the Zone Measurement to start Zone Measurement The Zone Measurement monitors the highest and lowest parts of a passing workpiece during the dynamic m...

Page 94: ...Person conduct a thorough risk assessment analysis before managing and changing the settings Unintended changes to the settings may cause a person to go undetected resulting in serious injury The user...

Page 95: ...minimum 0 1 s 0 1 to 3 9 s in 0 1 s increments T1max Muting input time limit value maximum 4 s 0 2 to 60 s in 0 1 s increments or infinite T2 Muting time limit 60 s 1 to 600 s in 1 s increments or in...

Page 96: ...override The Override is not available for the F3SG RE The muting and override functions disable the safety function of the device You must ensure safety using other method when these functions are o...

Page 97: ...the override input time limit T1 1 s See the timing chart below The F3SG RA does not enter Override state when the sensor is in Lockout state Override end conditions When any of the following conditio...

Page 98: ...de input line 2 Make sure to connect an override cancel switch to the Reset line when using the override function Otherwise the override state may not be released by the override cancel switch resulti...

Page 99: ...The signal must be entered within a range from 0 1 s to the override input time limit T1 1 s See the timing chart below Override end conditions When any one of the following conditions is satisfied t...

Page 100: ...set to Configuration Tool Enabled to activate the settings by the Configuration Tool Setting the override time limit to infinite may cause a failure of disabling the override state when there is a fa...

Page 101: ...on This function disables a part of F3SG RA detection zone The safety output stays in the ON state even if an object exists in the disabled zone One zone consists of continuous beams for the fixed bla...

Page 102: ...e beam can be assigned to the beams on both ends or one end of a fixed blanking zone If a fixed blanking zone is configured by teach in with DIP Switch the 2 upper and 2 lower beams of the fixed blank...

Page 103: ...use this function in combination with muting floating blanking and warning zone functions at the same time with the setting tool for F3SG R Allowable Beam on One End F3SG RA 14 F3SG RA 30 Disable 14...

Page 104: ...changing the settings Unintended changes to the settings may cause a person to go undetected resulting in serious injury The user can make changes to the settings by the Configuration Tool Setting is...

Page 105: ...ams in the detection zone of the F3SG RA to move freely while keeping the safety outputs in the ON state Refer to 2 1 Combination of Functions for more information on the use in conjunction with other...

Page 106: ...s using a limit switch etc Inputs of muting input A and muting input B must be redundant inputs of different kinds such as a combination of N O contact and N C contact types In case of a PNP output ph...

Page 107: ...gured as 4 beams the safety output is turned OFF if 5 or more beams are blocked Fig 1 If the number of floating beams is configured as 4 beams the safety outputs are not turned OFF if 4 or less beams...

Page 108: ...nking function The floating blanking monitoring function is configured as lockout Make sure the Position 8 of the DIP Switch is set to Configuration Tool Enabled to activate the settings by the Config...

Page 109: ...ration Tool Setting the Floating Blanking Monitoring function to Disable Monitoring may create an undetectable area where a person can interrupt the F3SG RA without being detected and it is not compli...

Page 110: ...in conjunction with other functions The Reduced Resolution is not available for the F3SG RE Example The F3SG RA does not turn the safety outputs OFF when the number of blocked continuous beams is 3 o...

Page 111: ...of floating beams as shown below F3SG R LED indicator status When the Reduced Resolution is being enabled the Blanking indicator turns on Refer to 2 1 Combination of Functions for more information on...

Page 112: ...fter changing the Muting function from Enable to Disable or from Disable to Enable also check the settings of these functions again Affected functions External Device Monitoring EDM Start Interlock Re...

Page 113: ...zone must not be used for safety applications Always install your system so that a detection zone should be passed before reaching a hazardous part of the machine If access to the hazardous part by r...

Page 114: ...to have the detection zone it is possible for the other F3SG RA s to have the warning zone for the all beams Fig 6 For the application as shown in Fig 6 make sure the primary sensor has the detection...

Page 115: ...nction with other functions Warning Zone Upper 6 beams Warning Zone Lower 4 beams Lower Upper Fig 4 Lower Upper Lower Upper All beams are warning zone All beams are detection zone Fig 7 Fig 8 Lower Up...

Page 116: ...go undetected resulting in serious injury The user can make changes to the settings by the Configuration Tool If you want to output the light unblocked blocked states of the warning zone configure the...

Page 117: ...ctions can be located adjacently The user can make the setting by the Configuration Tool Zone Adjacency Condition Yes Possible to configure For details about setting adjacent fixed blanking zones Refe...

Page 118: ...SG R User s Manual System Operation and Functions Even if a muting zone and a fixed blanking zone are configured as overlapped fixed blanking monitoring function is effective Muting zone Fixed blankin...

Page 119: ...9 2 Factory Default Setting F3SG RA Series In the factory default setting the Operating Range Selection is configured as Long Mode The operating range for the long mode setting is from 0 3 to 20 m for...

Page 120: ...e when the Operating Range Select Input line white is open 2 19 5 Setting with Configuration Tool The user cannot make any changes to this function by the Configuration Tool Operating Range Select Inp...

Page 121: ...Current Consumption Weight 2 20 3 Setting with DIP Switch The user cannot make any changes to this function by the DIP Switch 2 20 4 Setting with Configuration Tool Some settings of functions configu...

Page 122: ...lamp is not intended to be used for the emitter Do not connect the lamp to the emitter The Lamp is not available for the F3SG RE 2 21 2 Factory Default Setting The factory default setting is Red as i...

Page 123: ...Enable Enable Enable Disable Output pattern Solid ON Solid ON Solid ON ON 1 time ON 2 times ON 3 times 3 Orange Priority 2 Output operation mode Stable state information Stable state information 2 In...

Page 124: ...nder Muting sequence error state or Interlock sequence error state Reset input information When Reset EDM Override input is in the ON state Mute A input information When MUTE A input is in the ON stat...

Page 125: ...mation on the beam state can be provided as an auxiliary output or indication of Lamp Operation Example Designated beam state Dark ON The Designated Beam Output is not available for the F3SG RE 2 22 2...

Page 126: ...nges to the settings by the Configuration Tool If you want to output the light unblocked blocked states of a designated beam configure any one of the output operation modes of auxiliary output or Lamp...

Page 127: ...mation 2 23 2 1 Overview The user can use the Configuration Tool to read incident light level of ambient light from a photoelectric sensor or another F3SG RA unit in a close area and view it on a PC s...

Page 128: ...for more information on setting this function by the Configuration Tool The Maintenance Information is not available for the F3SG RE 2 24 2 Error Log The user can view details of errors occurred in t...

Page 129: ...n mode of the auxiliary output or Lamp 2 11 Auxiliary Output 2 21 Lamp The user can make changes to the settings by the Configuration Tool 2 24 6 Muting Statistics Information This function logs and v...

Page 130: ...al wiring information Power Supply Displays a supply voltage being supplied OSSD 1 Black Linked to safety output 1 OSSD 2 White Linked to safety output 2 RESET Yellow Linked to Reset External Device M...

Page 131: ...cause a person to go undetected resulting in serious injury 2 26 1 Overview You can use the Configuration Tool to recover the F3SG RA setting to the default factory setting Make sure the Position 8 o...

Page 132: ...108 Chapter 2 Setting Recovery F3SG R User s Manual System Operation and Functions...

Page 133: ...Switch 3 1 List of Features Configurable by DIP Switch 110 3 2 DIP Switch 111 3 2 1 DIP Switch on Receiver 112 3 2 2 DIP Switch on Emitter 113 3 2 3 Push Switch 113 3 3 Setting by Teach in 114 3 3 1...

Page 134: ...le by DIP Switch For the F3SG RA the following functions are configurable by the DIP Switch The F3SG RE does not have DIP Switch Feature page Scan Code Selection p 28 PNP NPN Selection p 29 External T...

Page 135: ...ation of the protective functions The Spatter Protection Cover F39 HGA sold separately extends over the DIP Switch cover of the F3SG RA Be sure to use the Spatter Protection Cover only after all requi...

Page 136: ...Configuration Tool are stored in the internal memory of the F3SG RA When any change is made to the settings and then the Position 8 is set to OFF the F3SG RA operates Position Function Setting Descri...

Page 137: ...s a switch position If the power is turned on while the switch is configured as Setting Inhibited F3SG RA transitions to lockout 3 2 3 Push Switch The F3SG RA has a Push Switch between the two DIP Swi...

Page 138: ...lignment during teach in may result in an unintended setting or a failure of teach in 2 DIP Switch Setting When the power of the F3SG RA is turned OFF set the Blanking setting Positions 5 and 6 of the...

Page 139: ...n configured as a fixed blanking zone including allowable beams Fig 1 All beams except the beams at both ends have been configured as a fixed blanking zone Fig 2 End beams synchronization beams have b...

Page 140: ...hannel 1 is blocked that F3SG RA only has the Fixed Blanking setting The teach in result for Fixed Blanking and Floating Blanking cannot be saved together When the Teach in is ferformed for Floating B...

Page 141: ...ss 5 Restart 1 Beam Adjustment Adjust the beams of the emitter and receiver for synchronization For detailed beam adjustment steps see 4 4 4 Beam Alignment Procedure Misalignment during teach in may r...

Page 142: ...transition to Teach in Mode does not occur if the setting of the DIP Switch is configured as Floating Blanking Disabled or Configuration Tool Enabled 4 Result Check Process Press the Push Switch for...

Page 143: ...inuously in the teach in process The blocking object is removed until the steps 3 to 4 are completed 5 Restart Pressing and holding the reset switch for 1 s or longer or restarting the power enables a...

Page 144: ...120 Chapter 3 Setting by Teach in F3SG R User s Manual Setting with DIP Switch Blanked Beams 4 beams Blanked Beams 5 beams Blanked Beams 5 beams Floating Blanking Disabled...

Page 145: ...134 4 3 1 1 F3SG RA Series 134 4 3 1 2 F3SG RE Series 136 4 3 1 3 Standard Fixed Bracket 138 4 3 2 Mounted with Standard Adjustable Brackets F39 LGA 139 4 3 2 1 F3SG RA Series 139 4 3 2 2 F3SG RE Seri...

Page 146: ...nded Cable 167 4 5 3 2 Double Ended Cable 168 4 5 3 3 Cascading Cable 170 4 5 3 4 Extending Cable Length with Commercially Available Cable 171 4 5 3 5 Adapter Cable A 171 4 5 3 6 Adapter Cable B 173 4...

Page 147: ...reaches the hazardous part resulting in serious injury To use the F3SG R in PSDI mode Reinitiation of cyclic operation by the protective equipment you must configure an appropriate circuit between the...

Page 148: ...gonal to Direction of Approach S K x T C Formula 1 S Safety distance K Approach speed to the detection zone T Total response time of the machine and F3SG R C Additional distance calculated by the dete...

Page 149: ...than 500 mm use S 500 mm Note 1 Upper edge of the detection zone below 900 mm is not included since they do not offer sufficient protection against circumventing or stepping over Note 2 When determin...

Page 150: ...Direction of Approach under 4 1 2 1 Safety Distance Formulas according to ISO 13855 EN ISO 13855 Detection Zone Parallel to Direction of Approach Use K 1 600 mm s and C 1200 0 4 x H in formula 1 for c...

Page 151: ...ctors including the operator s physical ability Ts Machine s stopping time s Tr Response time of the F3SG R from ON to OFF s Tc Machine control circuit s maximum response time required to activate its...

Page 152: ...ow 4 1 3 1 F3SG 4R Type 4 ESPE 4 1 3 2 F3SG 2R Type 2 ESPE Distance between an emitter and a receiver operating range L Allowable installation distance D 0 3 to less than 3 m 0 13 m 3 m or more L 2 x...

Page 153: ...e Selection Example The scan code feature of the F3SG RA system allows for placement of systems in close proximity and in line with each other The distinctive coding of the beams provide for unique op...

Page 154: ...n Considerations F3SG R User s Manual Wiring Installation Refer to 2 4 Scan Code Selection for more information on the scan code feature Refer to 3 2 DIP Switch for more information on setting the sca...

Page 155: ...of series connected F3SG RA is blocked both of the safety outputs turn OFF Number of connections Up to 3 sets Total number of beams Up to 255 beams Cable length between sensors Up to 10 m Example Conf...

Page 156: ...an emitter and receiver They will enter lockout state Do not face different models of emitters and receivers toward each other They will enter lockout state or will be unable to detect objects Second...

Page 157: ...gth between sensors 10 m max When attaching a cable or cap securely fasten the screws M2 5 recommended torque 0 35 N m Failure to do so may cause the cable cap to come loose leading to deterioration o...

Page 158: ...height for 14 mm C1 Protective height for 30 mm 33 18 43 F 24 85 A 150 max 150 max Unit mm Screw M5 or M6 F3SG RA 30 Series Dimension A C1 18 Dimension C1 4 digit number of the type name Protective he...

Page 159: ...43 C2 Protective height for 14 mm Unit mm Screw M5 or M6 F3SG RA 30 Series Dimension A C1 18 Dimension C1 4 digit number of the type name Protective height Dimension D C1 50 Dimension P 20 Protective...

Page 160: ...cket Standard Fixed Bracket F39 LGF F39 LGF 50 35 Unit mm Screw M5 or M6 F3SG RE 30 Series Dimension A C1 Dimension C1 4 digit number of the type name Protective height Dimension D C1 50 Dimension P 2...

Page 161: ...2 6 4 66 35 2 M5 or M6 2 M5 or M6 Unit mm Screw M5 or M6 F3SG RE 30 Series Dimension A C1 Dimension C1 4 digit number of the type name Protective height Dimension D C1 50 Dimension P 20 Protective hei...

Page 162: ...138 Chapter 4 Dimensions F3SG R User s Manual Wiring Installation 4 3 1 3 Standard Fixed Bracket 51 8 23 1 25 8 9 2 66 6 4 32 1 36 Unit mm Material ZDC2...

Page 163: ...2 6 4 84 P 72 24 85 150 max 150 max F D C2 Protective height for 14 mm C1 Protective height for 30 mm 33 18 43 F A 24 85 150 max 150 max Unit mm Screw M5 or M6 F3SG RA 30 Series Dimension A C1 18 Dime...

Page 164: ...50 max 150 max F P D C2 Protective height for 14mm C1 Protective height for 30mm 33 18 43 Unit mm Screw M5 or M6 F3SG RA 30 Series Dimension A C1 18 Dimension C1 4 digit number of the type name Protec...

Page 165: ...2 M5 or M6 2 M5 or M6 35 48 6 Standard Adjustable Bracket Standard Adjustable Bracket F39 LGA F39 LGA 50 35 Unit mm Screw M5 or M6 F3SG RE 30 Series Dimension A C1 Dimension C1 4 digit number of the...

Page 166: ...5 72 F 42 35 A 150 max 150 max F 150 max 150 max 6 4 9 2 72 72 84 35 2 M5 or M6 2 M5 or M6 Unit mm Screw M5 or M6 F3SG RE 30 Series Dimension A C1 Dimension C1 4 digit number of the type name Protecti...

Page 167: ...143 F3SG R User s Manual Chapter 4 Dimensions Wiring Installation E 4 3 2 3 Standard Adjustable Bracket 8 72 42 45 1 84 9 2 6 4 32 9 31 8 34 5 Unit mm Material ZDC2 Fluorochemical lubricant oil...

Page 168: ...ected F39 JGR2W F39 BT F39 LP F39 BTLP Dimension A C1 18 Same as on the left Dimension C1 4 digit number of the type name Protective height Same as on the left Dimension D C1 50 Same as on the left Di...

Page 169: ...number of the type name Protective height Same as on the left Dimension D C1 50 Same as on the left Dimension G C1 77 5 C1 80 5 C1 91 C1 102 5 Dimension H C1 103 C1 106 C1 116 5 C1 128 Dimension I C1...

Page 170: ...tom Adjustable Bracket F39 LGTB Backside 2 S3 2 M5 or M6 Screw for Top Bottom Adjustable Bracket M5 or M6 Screw for Top Bottom Adjustable Bracket M8 F3SG 4RA0190 30 Optional accessory not connected Op...

Page 171: ...et F39 LGTB Backside 2 S3 2 M5 or M6 Screw for Top Bottom Adjustable Bracket M5 or M6 Screw for Top Bottom Adjustable Bracket M8 F3SG 4RA0190 30 Optional accessory not connected Optional accessory con...

Page 172: ...Bluetooth Communication Unit F39 BT Enlarged view of connected area 7 Cascading Cable F39 JGR2W Top Bottom Adjustable Bracket F39 LGTB Top Bottom Adjustable Bracket F39 LGTB 7 Cascading Cable F39 JGR2...

Page 173: ...connected area DIP Switch cover opened Enlarged view of connected area 1 29 1 29 Lamp F39 LP Lamp and Bluetooth Communication Unit F39 BTLP Lamp F39 LP Lamp and Bluetooth Communication Unit F39 BTLP...

Page 174: ...crew for Top Bottom Adjustable Bracket M8 48 6 35 13 6 4 4 2 S3 53 25 2 M8 S2 5 84 G 35 40 8 A H I 26 5 35 23 2 6 5 8 2 9 2 72 6 4 G P 15 25 F 21 75 F F H 34 5 34 5 21 75 D 24 85 72 24 85 72 24 85 Uni...

Page 175: ...for 14 mm S2 5 35 23 2 26 5 35 6 5 8 2 G H I 84 72 6 4 9 2 2 S3 50 35 2 M8 40 8 35 4 51 65 A D P F F F 15 25 H 34 5 34 5 21 75 21 75 G 72 72 42 35 Unit mm F3SG RE 30 Series Dimension A C1 Dimension C1...

Page 176: ...Brackets is 22 5 The angle adjustment range of the Standard Adjustable Brackets is 15 35 4 4 13 6 48 6 2 S3 40 8 2 M8 35 35 40 8 G H 26 5 I 23 2 6 5 190 8 2 14 30 P 15 25 35 75 H 48 5 64 5 51 75 G D...

Page 177: ...The angle adjustment range of the Standard Adjustable Brackets is 15 2 S3 44 6 23 2 26 5 35 6 5 8 2 G H I 35 9 6 2 M8 40 8 4 51 65 190 14 35 30 P 15 25 H 48 5 64 5 51 75 35 75 G D Top Bottom Adjustabl...

Page 178: ...5 20 5 122 30 3 R 1 dia 6 40 8 4 M4 5 44 25 27 Screw 2 Top Bottom Bracket 1 Top Bottom Bracket 2 Unit mm Material SUS304 Note F39 LGTB 1 does not come with Top Bottom Bracket 3 and Screw 1 Refer to 4...

Page 179: ...d Standard Adjustable Brackets 1 The number of brackets required to mount either one of emitter and receiver 2 Mounting an emitter or receiver with one bracket is possible for the models of protective...

Page 180: ...d Fixed Bracket to the mounting position of the wall surface Securely tighten the hexagon socket head cap screw M3 x 15 to fix the Standard Fixed Bracket to the housing of the F3SG R The recommended t...

Page 181: ...ead cap screw M3 x 15 and change the angle of the Adjustable Bracket 1 according to its mounting direction Fig 1 2 Loosen the Screw 2 hexagon socket head cap screw M3 x 15 Fig 1 Fig 4 Fix the Standard...

Page 182: ...crew 2 is 2 0 N m Fig 3 Tightening screws with a torque that considerably exceeds the recommended torque may cause failure Backside mounting Side mounting Optical surface of F3SG R Optical surface of...

Page 183: ...dard Adjustable Bracket to the mounting position of the wall surface Fig 4 Screws to mount the brackets to the wall are not included Backside mounting Side mounting Fig 4 Fix the Standard Adjustable B...

Page 184: ...lluminated while checking the state of the top and bottom beams with the Top beam state indicator TOP blue and Bottom beam state indicator BTM blue of the receiver The angle adjustment range of the St...

Page 185: ...ition the whole body of the Top Bottom Bracket 1 within the yellow area of the housing Securely tighten the Screw 2 to fix the Top Bottom Adjustable Bracket to the housing of the F3SG R The recommende...

Page 186: ...the state of the top and bottom beams with the Top beam state indicator TOP blue and Bottom beam state indicator BTM blue of the receiver Fig 5 Next move the receiver from side to side to align it to...

Page 187: ...housing of the F3SG R The recommended torque to tighten the Screw 1 is 3 0 N m Fig 6 Tightening screws with a torque that considerably exceeds the recommended torque may cause failure Backside mountin...

Page 188: ...ceiver is illuminated while checking the state of the top and bottom beams with the Top beam state indicator TOP blue and Bottom beam state indicator BTM blue of the receiver 1 4 LED Indicators Perfor...

Page 189: ...he PNP output do not ground 24 VDC line When using the NPN output do not ground 0 V line Otherwise a ground fault may turn the safety output ON resulting in a failure of stopping the machine Configure...

Page 190: ...d regulations regarding EMC and electrical equipment safety of the country or region where the F3SG R is used For example in EU the power supply must comply with the EMC Directive and the Low Voltage...

Page 191: ...d separately Internal wiring diagram Single Ended Cable for Receiver F39 JG A D sold separately Internal wiring diagram 40 7 L Insulated vinyl round cable dia 6 6 5 wire Cross section of conductor 0 3...

Page 192: ...3 F39 JG7A L F39 JG7A D 7 F39 JG10A L F39 JG10A D 10 F39 JG15A L F39 JG15A D 15 F39 JG20A L F39 JG20A D 20 M12 IP67 connector Insulated vinyl round cable dia 6 6 5 wire 2 pair 1 Cross section of cond...

Page 193: ...G3B D 3 F39 JG5B L F39 JG5B D 5 F39 JG7B L F39 JG7B D 7 F39 JG10B L F39 JG10B D 10 F39 JG15B L F39 JG15B D 15 F39 JG20B L F39 JG20B D 20 M12 IP67 connector Insulated vinyl round cable dia 6 6 8 wire 4...

Page 194: ...2W F39 JGR2W L F39 JGR2W D 0 2 200 dia 14 9 40 7 dia 6 23 4 10 Insulated vinyl round cable dia 6 mm 5 wire Cross section of conductor 0 15 mm2 Insulator diameter dia 1 mm Connector M12 IP67 Connector...

Page 195: ...Switch refer to Chapter 3 Setting with DIP Switch For more information on setting the functions by the Configuration Tool refer to Safety Light Curtain Configuration tool for Model F3SG SD Manager 2...

Page 196: ...Return Earth 1 2 3 4 5 F3SG RA 24 VDC TEST 0 VDC Not used Not used 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 5 4 1 2 3 Male 5 3 2 1 4 Female 44 7 40 7 dia 14 9 dia 14 9 dia 6 300 M12 IP67 connector 8 wire Insula...

Page 197: ...ol for Model F3SG SD Manager 2 User s Manual Adapter Cable Model Converted from Converted to F39 JGR3M B58 L F3SJ A B series emitter F3SG RA series emitter F39 JGR3M B88 D F3SJ A B series receiver F3S...

Page 198: ...ting input 2 2 3 4 5 6 7 8 Brown Black Blue 1 24 VDC F3SG RA TEST 0 VDC Not used Not used 2 3 4 5 Brown Black Blue 1 2 3 4 5 6 7 8 1 2 3 4 5 Emitter Adapter Cable B 5 8 6 7 1 2 3 4 Male 5 3 2 1 4 Fema...

Page 199: ...rol panel side To emitter M12 IP67 connector 8 wire M12 IP67 connector 5 wire M12 IP67 connector 8 wire Insulated vinyl round cable dia 6 To receiver Plug marked with blue circle Connect to control pa...

Page 200: ...connection of the connector is as follows This connector cannot be used for the Position Detection Muting Mode Plug Socket Description MA1 Connect an F3W MA to this socket The sensor connected here se...

Page 201: ...uble Ended Cable of F3SG RA Emitter Connected to Single Ended Cable or Double Ended Cable for Emitter Connected to Power Cable or Double Ended Cable of F3W MA Emitter Connected to Power Cable or Doubl...

Page 202: ...or Receiver Connected to Power Cable or Double Ended Cable of F3W MA Receiver Connected to Power Cable or Double Ended Cable of F3W MA Receiver SLC MA2 CN 5 8 4 3 2 1 7 6 Female 5 8 6 7 1 2 3 4 Male Y...

Page 203: ...40 7 L Cable length M12 IP67 connector 4 wire Insulated vinyl round cable dia 6 50 30 5 14 9 dia 1 2 3 4 Brown White Blue Black Terminal No Cable color of core sheath Unit mm Brown White Blue Black 24...

Page 204: ...onversion Note that the Adaptor Cable restricts the following functions related to wiring F3SJ A only Adapter Cable Model Converted from Converted to F39 JGR3M C48 L F3SJ A B series emitter F3SG RE se...

Page 205: ...nput 2 F3SJ B Not used Muting input 2 2 3 4 5 6 7 8 Brown Blue 1 24 VDC F3SG RE Operating Range Select Input 0 VDC Not used 2 3 4 Brown Blue 1 2 3 4 5 6 7 8 1 2 3 4 5 Emitter Adapter Cable C 5 8 6 7 1...

Page 206: ...N1 CN2 4 6 dia 17 7 45 5 M12 x 1 40 7 35 0 15 0 500 To receiver To control panel side To emitter M12 IP67 connector 4 wire M12 IP67 connector 4 wire Insulated vinyl round cable dia 6 M12 IP67 connecto...

Page 207: ...fail due to a noise level of the environment When you connect the F3SG R with the functional earth connect an earth cable to the functional earth terminals as shown below The size of the screws of the...

Page 208: ...184 Chapter 4 Wiring F3SG R User s Manual Wiring Installation...

Page 209: ...using PNP outputs194 5 2 1 4 Pre Reset Mode using PNP Output 195 5 2 2 Muting using PNP Outputs 196 5 2 2 1 Standard Muting Mode Exit Only Muting Mode using PNP Outputs 196 5 2 2 2 F3SG RA with Y Join...

Page 210: ...ng NPN Outputs 206 5 2 4 1 Standard Muting Mode Exit Only Muting Mode using NPN Outputs 206 5 2 4 2 Standard Muting Mode Exit Only Muting Mode with two Muting Sensors using NPN Outputs 207 5 2 4 3 Sta...

Page 211: ...indicate the connector s pin numbers 5 1 1 1 F3SG RA Series PNP Output 2 1 5 8 7 6 24 VDC 1 2 4 Brown Black TEST White Not used Blue Brown White OSSD 2 Pink MUTE B Gray MUTE A Black OSSD 1 Red AUX Blu...

Page 212: ...n Black TEST White Not used Blue Brown Yellow White OSSD 2 Pink MUTE B Gray MUTE A Black OSSD 1 Red AUX Blue 3 Reset input circuit 4 Muting input circuit B 3 Muting input circuit A RESET 0 VDC 5 Yello...

Page 213: ...E 5 1 1 2 F3SG RE Series PNP Output 1 4 3 2 24 V 1 2 4 3 0 V Operating Range Select Input circuit Brown Black Not used White Blue Brown White OSSD 2 Black OSSD 1 Blue Indicator Emitter Main Circuit Re...

Page 214: ...pplications NPN Output 1 4 3 2 24 V 1 2 4 3 0 V Brown Black Not used White Blue Brown White OSSD 2 Black OSSD 1 Blue Indicator Emitter Main Circuit Receiver Main Circuit 2 Receiver Main Circuit 1 Indi...

Page 215: ...input Receiver Main Circuit 24 VDC 0 VDC Short circuit current Input circuit Reset input Muting inputs A B Receiver Main Circuit 24 VDC 0 VDC Short circuit current Input circuit Reset Muting inputs A...

Page 216: ...e functional earth To use functional earth wire an earth cable according to the example above Refer to 4 5 5 Functional Earth Connection for more information Function DIP SW1 DIP SW2 Receiver EDM Disa...

Page 217: ...Active factory default setting OSSD1 Black OSSD2 White 24 VDC Brown Not used Yellow TEST Black Not used White 24 VDC Brown 0 VDC Blue Receiver Emitter 0 VDC Blue AUX Red MUTE B Pink MUTE A Gray RESET...

Page 218: ...ctive factory default setting KM1 KM2 M 0 VDC Blue RESET Yellow 1 MUTE A Gray MUTE B Pink AUX Red OSSD1 Black OSSD2 White 24 VDC Brown 24 VDC 0 VDC Power supply IN PLC 2 KM1 KM2 F39 JG B L F39 GCNY2 F...

Page 219: ...nect the line to 0 V if this switch is not required S2 Lockout Interlock Reset Switch S3 Pre Reset Switch PLC Programmable controller Used for monitoring only NOT related to safety system S2 S3 F39 JG...

Page 220: ...switch is not required S2 Lockout Interlock Reset Switch Override Switch or Override Cancel Switch S2 2 F39 JG A L F39 JG A D S1 Power Supply 24 VDC 0 VDC Safety Controller 3 4 Muting Actuator 5 IN1...

Page 221: ...Brown 24V DC 0V IN1 IN1 IN2 Safety Controller 3 4 F39 JG B L F39 JG A D F39 GCNY2 S1 2 Power supply S1 Lockout Interlock Reset Switch Override Switch or Override Cancel Switch ML Muting Lamp Unblocked...

Page 222: ...e to 0 V if this switch is not required S2 Lockout Interlock Reset Switch Override Switch or Override Cancel Switch A1 B1 Muting sensor S1 S2 2 Muting Sensor PNP output Reflector F39 JG A L F39 JG A D...

Page 223: ...ch is not required S2 Lockout Interlock Reset Switch Override Switch or Override Cancel Switch A1 A2 B1 B2 Muting sensor S1 S2 2 Muting Sensor PNP output Reflector F3SG F3SG A1 A2 B1 B2 Power Supply 2...

Page 224: ...F3W MA Emitter Primary F3W MA Emitter Secondary F39 JG A L F3SG RA Emitter 24 VDC Brown OSSD 2 White OSSD 1 Black AUX Red 0 VDC Blue Reset Yellow 3 Muting Enable Gray Not used Pink Not used Yellow Not...

Page 225: ...ary F39 JG A L F3SG RA Emitter 24 VDC Brown OSSD 2 White OSSD 1 Black AUX Red 0 VDC Blue Reset Yellow 3 Muting Enable Gray Not used Pink Not used Yellow Not used White 0 VDC Blue 24 VDC Brown TEST Bla...

Page 226: ...nction DIP SW1 DIP SW2 Receiver EDM Disabled factory default setting Auto Reset factory default setting NPN Emitter External Test 0 V Active Unblocked Blocked Beam state OSSD KM1 KM2 Safety relay with...

Page 227: ...Active OSSD1 Black OSSD2 White 24 VDC Brown Not used Yellow TEST Black Not used White 24 VDC Brown 0 VDC Blue Receiver Emitter 0 VDC Blue AUX Red MUTE B Pink MUTE A Gray RESET Yellow 1 S2 S1 F39 JG A...

Page 228: ...y default setting KM1 KM2 M 0 VDC Blue RESET Yellow 1 MUTE A Gray MUTE B Pink AUX Red OSSD1 Black OSSD2 White 24 VDC Brown 24 VDC 0 VDC Power supply IN PLC 2 KM1 KM2 KM1 KM2 F39 JG B L F39 GCNY2 F39 J...

Page 229: ...Gray RESET Yellow S1 Test Switch Connect the line to 24 V if this switch is not required S2 Lockout Interlock Reset Switch S3 Pre Reset Switch KM1 KM2 External device feedback M 3 phase motor PLC Pro...

Page 230: ...1 S1 Test Switch Connect the line to 24 V if this switch is not required S2 Override Cancel Switch S3 Lockout Interlock Reset Switch or Override Switch S4 S5 Muting sensor KM1 KM2 Safety relay with fo...

Page 231: ...X Red MUTE B Pink MUTE A Gray RESET Yellow 1 S1 Test Switch Connect the line to 24 V if this switch is not required S2 Override Cancel Switch S3 Lockout Interlock Reset Switch or Override Switch KM1 K...

Page 232: ...the line to 24 V if this switch is not required S2 Override Cancel Switch S3 Lockout Interlock Reset Switch or Override Switch KM1 KM2 Safety relay with forcibly guided contacts G7SA or magnetic conta...

Page 233: ...functional earth wire an earth cable according to the example above Refer to 4 5 5 Functional Earth Connection for more information 24 V 0 V OSSD1 Black OSSD2 White Operating Range Select Input White...

Page 234: ...Range Select Input White 24 VDC Brown Not used Black 24 VDC Brown 0 VDC Blue Receiver Emitter 0 VDC Blue DC Power Supply Safety Controller 1 2 Unblocked Blocked OSSD Beam state 1 Refer to 5 4 Connecta...

Page 235: ...ue to Operating Range Selection Setting error Make sure that the cables are properly wired to the connector referring to 4 5 4 4 Reduced Wiring Connector System 0 VDC Blue OSSD1 Black OSSD2 White 24 V...

Page 236: ...PN output can be connected to the safety control unit listed in the table below Connectable Safety Control Units PNP output G9SA 301 G9SA 321 G9SA 501 G9SB 200 B G9SB 200 D G9SB 301 B G9SB 301 D G9SE...

Page 237: ...Chapter 6 Checklists 213 F3SG R User s Manual E Chapter 6 Checklists 6 1 Pre Operation Checklists 214 6 2 Maintenance Checklists 217...

Page 238: ...in prohibited zones Not installed in a retro reflective configuration When muting function is used a muting sensor must be installed so that muting state should not occur when a human body enters a de...

Page 239: ...luded in the F3SG R product package The sensor can detect a test rod wherever it is in the detection zone In other words when a test rod is inserted into the detection zone the Stable state indicator...

Page 240: ...tput When override function is used minimum override time limit required must be set Under override state a signal that indicates override state must be output from the Auxiliary Output 6 1 1 4 Checki...

Page 241: ...enabled by the DIP Switch ON OFF indicator turns red when the TEST line is short circuited to 9 V to Vs When 0 V Active is enabled by the DIP Switch ON OFF indicator turns red when the TEST line is s...

Page 242: ...loose 6 2 1 2 Checking that Hazardous Parts Stop While the Machine Operates The hazardous parts are movable when nothing is in the detection zone The hazardous parts stop immediately when a test rod i...

Page 243: ...a muting sensor must consist of 2 independent devices When the configuration of the cascade connection is changed either of the following is attached on a secondary sensor farthest from its power sup...

Page 244: ...220 Chapter 6 Maintenance Checklists F3SG R User s Manual Checklists...

Page 245: ...Appendix 221 F3SG R User s Manual E Chapter 7 Appendix 7 1 Troubleshooting 222 7 1 1 Lockout State 223 7 1 2 Warning 228 7 2 Optional Accessories Sold Separately 231 7 3 Glossary 239 7 4 Revision His...

Page 246: ...tion indicator Green 7 Interlock indicator Yellow 8 External device monitoring indicator Green 9 Internal error indicator Red 10 Lockout indicator Red 11 Stable state indicator Green 12 ON OFF indicat...

Page 247: ...ion Tool 7 1 1 Lockout State 7 1 1 1 Description If F3SG R detects any failure it keeps safety output OFF and transitions to lockout state Under lockout state the lockout indicators blink or are ON an...

Page 248: ...g monitoring error Cascading configuration error Blink Internal error Error Description Error Description Communication error due to power supply voltage or noise Internal error due to power supply vo...

Page 249: ...e wiring with the relay Chapter 4 Wiring Installation The relay response time may be exceeding the allowable delay time Change the allowable delay time or replace the relay with one that has an approp...

Page 250: ...ply generate noise do not share the same power supply with other devices and use a separate power supply exclusively for the safety components The inductive noise tends to be induced especially if the...

Page 251: ...User s Manual Chapter 7 Troubleshooting Appendix E Internal error Error code other than those above An error may have occurred in the internal circuit Replace the F3SG R Description Error code Cause a...

Page 252: ...tion Check the installation condition Take necessary measures against mutual interference according to 4 1 4 Mutual Interference Prevention 4 1 4 Mutual Interference Prevention Muting sequence error 2...

Page 253: ...but before muting input B was turned ON Check the condition of the light curtains Blinking Four times The light curtain may have been blocked within 0 08 s after muting input A and B were normally tu...

Page 254: ...e reset or reset switch may have been pressed before the light curtain is interrupted Check the installation environment of the light curtain Blinking Three times After the pre reset switch was presse...

Page 255: ...15A L 15 m F39 JG20A L 20 m Appearance Model Cable length Specifications F39 JG3A D 3 m M12 connector 8 pin 8 wires F39 JG7A D 7 m F39 JG10A D 10 m F39 JG15A D 15 m F39 JG20A D 20 m Appearance Model C...

Page 256: ...or 4 pin 4 wires XS5F D421 D80 F 2 m XS5F D421 E80 F 3 m XS5F D421 G80 F 5 m XS5F D421 J80 F 10 m XS5F D421 L80 F 20 m Appearance Model Cable length Specifications XS5W D421 C81 F 1 m M12 connector 4...

Page 257: ...W MA F39 GCN4 Includes one each of F39 GCN4 L and F39 GCN4 D F39 GCN4 L Used to connect F3SG RA emitter with F3W MA emitter F39 GCN4 D Used to connect F3SG RA receiver PNP output with F3W MA receiver...

Page 258: ...upplied Appearance Model Remarks F39 BT Used for the receiver Material PBT Appearance Model Remarks F39 BTLP Used for the receiver Material PC Lighting element PBT Other body parts Appearance Model Re...

Page 259: ...n 1 280 mm 2 sets 1 280 mm or longer and up to 2 270 mm 3sets 2 350 mm or longer and up to 2 510 mm 4 sets Appearance Model Application Remarks F39 LGA Bracket to mount the F3SG R Beam alignment after...

Page 260: ...rating The Spatter Protection Cover extends over the DIP Switch cover of the F3SG RA Be sure to use the Spatter Protection Cover only after all required settings are made to the DIP Switch Material PC...

Page 261: ...s is 22 5 mm Thickness of a type of two N O contacts is 17 5 mm G9SB 301 D Safety output relay NO contact x 3 Auxiliary output relay NC contact x 1 Manual reset G9SB 200 B Safety output relay NO conta...

Page 262: ...00 Safety input solid state sink input PNP x 4 Test output solid state source output PNP x 2 An F39 JG A Single Ended Cable is required An F3SG R with PNP output can be connected NX SID800 Safety inpu...

Page 263: ...ctive aperture angle EAA Range of angles in which the F3SG R can operate Excess power on time information Information to be signaled to the Auxiliary output or Lamp when the power on time exceeds the...

Page 264: ...y outputs in the ON state even if the F3SG RA is blocked Muting end wait time Time difference from when the F3SG RA is unblocked until the Muting state is cancelled Muting input time limit value maxim...

Page 265: ...ct Reset Function to release the Interlock state or Lockout state Response time adjustment Function to change the response time so that the Safety outputs can hardly be turned OFF due to accidental in...

Page 266: ...gnal must be assigned to an output destination U Upper beam s Beams located toward the terminal of the F3SG R V Vs Power supply voltage value in your usage environment W Warning zone function Function...

Page 267: ...rsions of Configuration Tool Minor corrections 06 August 2015 Added Bluetooth Communication Unit and 4 Joint Plug Socket Connector Minor corrections 07 January 2016 Added Adaptor Cables Minor correcti...

Page 268: ...an Estates IL 60169 U S A Tel 1 847 843 7900 Fax 1 847 843 7787 Regional Headquarters OMRON EUROPE B V Wegalaan 67 69 2132 JD Hoofddorp The Netherlands Tel 31 2356 81 300 Fax 31 2356 81 388 Contact ww...

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