Wheel System, Traction 427
Service Manual – CS7000
Troubleshooting Chart
Flash
Code
#
Programmer LCD
Display
/ Effect Of Fault
Possible Cause(s)
Set
/
Clear
Conditions
87
Motor Characterization
Fault
ShutdownMotor;
ShutdownMainContactor;
ShutdownEMBrake;
ShutdownThrottle;
FullBrake; ShutdownPump.
1. Motor characterization failed
during characterization
process. See Monitor
menu » Controller: Motor
Characterization Error for
cause: 0=none 1=encoder
signal seen, but step size
not determined;
set
Encoder
Step Size manually 2=motor
temp sensor fault 3=motor
temp hot cutback fault
4= controller overtemp
cutback fault 5=controller
undertemp cutback fault
6=undervoltage cutback fault
7=severe overvoltage fault
8=encoder signal not seen, or
one both channels missing
9=motor parameters out of
characterization range.
Set
: Motor characterization
failed during the motor
characterization process.
Clear
: Correct fault; cycle KSI.
89
Motor Type Fault
ShutdownMotor;
ShutdownMainContactor;
ShutdownEMBrake;
ShutdownThrottle;
FullBrake; ShutdownPump.
1. The Motor_Type parameter
value is out of range.
Set
: Motor_Type parameter is
set
to an illegal value.
Clear
:
Set
Motor_Type to
correct value and cycle KSI.
91
VCL/OS Mismatch
ShutdownMotor;
ShutdownMainContactor;
ShutdownEMBrake;
ShutdownThrottle;
ShutdownInterlock;
ShutdownDriver1;
ShutdownDriver2;
ShutdownDriver3;
ShutdownDriver4;
ShutdownPD; FullBrake;
ShutdownPump.
1. The VCL software in the
controller does not match the
OS software in the controller.
Set
: VCL and OS software do
not match; when KSI cycles,
a check is made to verify that
they match and a fault is
issued when they do not.
Clear
: Download the correct
VCL and OS software into the
controller.
92
EM Brake Failed to Set
ShutdownEMBrake;
ShutdownThrottle.
1. Vehicle movement sensed
after the EM Brake has been
commanded to
set
.
2. EM Brake will not hold the
motor from rotating.
Set
: After the EM Brake was
commanded to
set
and time has
elapsed to allow the brake to
fully engage, vehicle movement
has been sensed.
Clear
: Activate the throttle.
Summary of Contents for CS7000 Fuel Cell EcoFlex
Page 147: ...Electrical System 147 Service Manual CS7000 56509170 Rev L Sheet 1 of 9 ...
Page 148: ...Electrical System 148 Service Manual CS7000 56509170 Rev L Sheet 2 of 9 ...
Page 149: ...Electrical System 149 Service Manual CS7000 56509170 Rev L Sheet 3 of 9 ...
Page 150: ...Electrical System 150 Service Manual CS7000 56509170 Rev L Sheet 4 of 9 ...
Page 151: ...Service Manual CS7000 151 Electrical System 56509170 Rev L Sheet 5 of 9 ...
Page 155: ...Electrical System 155 Service Manual CS7000 56509170 Rev L Sheet 9 of 9 ...
Page 357: ...Steering System 357 Service Manual CS7000 Steering System Wiring Diagram 36 V From Key Switch ...