Nilfisk-Advance CS7000 Fuel Cell EcoFlex, Service Manual

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Engine System - Petrol (Gasoline) 204 Service Manual – Haram Captor II
Ignition On
• When the main machine controller sees the key switch input, it sends 12v out on the Ignition Request
circuit.
• 12v is provided to the common contact at pin 3 of the high coolant temp. shutdown relay and on through
the normally closed contacts to the fuel pump.
• Ignition power is fed to the low oil pressure shut down relay energizing the relay
– Since there is no oil pressure, the oil pressure switch is closed causing the relay to be energized. This
prevents power from being passed to the “engine run” input into the main machine controller.
• 12v passes through the fuel select connector from pin 3 to 1 via the gasoline plug connector to the ignition
request relay coil.
• 12v is provided to the actuator pin 1, which wakes it up.
– The actuator provides a switched path from pin 9 to 5. This provides a ground for the ignition request
relay turning it on.
– The ignition request relay passes battery power to the ignition system, carburetor fuel shut off solenoid
and the low oil pressure shutdown relay common contact at pin 3.
– Solenoid.
10A
IGN. REQUEST
15A
MAIN
5A
CONTROLLER
UNUSED
UNUSED
UNUSED
UNUSED UNUSED UNUSED
WOODWARD
FUEL LOCK-OFF
SOLENOID
N3-0342 OR
FUEL PUMP
OIL SWITCH
(OPEN FOR
PRESSURE)
TEMP. SWITCH
(OPEN FOR
NORMAL TEMP.)
SHIELDED WIRE
RUN ENABLE SIGNAL
SHUTDOWN SIGNAL
CRANK REQUEST - BLU/PNK 16
IGNITION REQUEST - PNK 16
ENGINE RUN (12V INPUT) - GRY 16
HIGH COOLANT TEMP. (GROUND INPUT) - GRN/YEL 16
SPEED 2 (12V OUTPUT) - RED 16
SPEED 3 (12V OUTPUT) - BLACK 16
MAGNETIC
PICK-UP
(Engine RPM
Sensor)
STARTER
BATTERY
ALTERNATOR
IGNITION POWER
FOR IGNITER
IGNITION CONNECTOR
FOR PLUGGING INTO
KUBOTA IGNITION HARNESS
KUBOTA
FUEL
SOLENOID
EG551-44790
SPEED 2 (12V OUTPUT)
GRY/BLU 16
SPEED 3 (12V OUTPUT)
GRY/ORG 16
SHIELDED WIRE
WOODWARD
AUTO CHOKE
SOLENOID
SA-4741
BLU/LT
GRN 16
HIGH COOLANT TEMP.
SHUTDOWN RELAY
1
5
4
3
2
BLK
16
CONTROL
RELAY
1
5
4
3
2
B
L
K
1
6
IGNITION
REQUEST RELAY
1
5
4
3
2
RED
18
POWER
RELAY
1
5
4
3
2
RED 14
LOW OIL PRESS.
SHUTDOWN
RELAY
1
5
4
3
2
AEES RN65127
FUSE & RELAY
BLOCK ASSY
CRANK
REQUEST
RELAY
BLK/ WHT 16
RED/GRN 16
YEL 16
S
R
P
N
M
L
F
E
D
C
B
A
K
J
H
G
S
R
P
N
M
L
F
E
D
C
B
A
K
J
H
G
CONNECTOR # 1
PACKARD 16 PIN MALE
P/N 15326863
(TO NILFISK HARNESS)
CONNECTOR #2
PACKARD 16 PIN FEMALE
P/N 15326868
(TO NILFISK HARNESS)
WOODWARD
L-SERIES
ACTUATOR
DEUTSCH
CONNECTOR
DT06-12SA
RED 18
TO PIN A
BLK
18
BLK 18
TO PIN B
B
L
K
/
W
H
T
1
6
B
L
K
/
W
H
T
1
6
G
R
Y
/
B
L
U
1
6
G
R
Y
/
O
R
G
1
6
RED/
BLK
14
R
E
D
/
B
L
K
1
4
RED/BLK 16
LT BLU 16
L
T
B
L
U
1
6
GRY/
RED 16
GRY/
RED 16
G
R
Y
/
R
E
D
1
6
GRY 16
G
R
Y
1
6
GRY 16
GRY 16
GRY
16
G
R
Y
1
6
GRN 16
B
L
K
1
6
RED/GRN 16
R
E
D
/
G
R
N
1
6
PNK/GRN 16
PNK/GRN
16
P
N
K
/
G
R
N
1
6
P
N
K
/
B
L
U
1
6
P
N
K
/
B
L
U
1
6
PNK/BLU 16 PNK/BLU 16 PNK/BLU 16
PNK/BLK 16
P
N
K
/
B
L
U
1
6
PUR 16
P
U
R
1
6
GRY/WHT 16
1 2 3
10k
10k
0.047µF
0.047µF
RED 16
BLACK 16
DT04-6P
FUEL SELECT
CONNECTOR
CT00023
DT06-6S (BLACK)
GASOLINE PLUG
CT00024
DT06-6S (GREY)
PROPANE PLUG
FUEL PUMP (+) - PNK/YEL 16