Engine System, Diesel 240
Service Manual – CS7000
Troubleshooting
No crank – The starter does not engage
Possible causes
Check
36v Battery Pack drained
Battery pack voltage
Engine Battery
Load test battery
Starter
Check power to starter solenoid
Battery Cable
Check voltage drop from battery positive to starter battery terminal.
Engine Ground
Check voltage drop from starter case to battery negative.
No voltage to the starter solenoid
• Auxiliary Relay
• Key Switch
• Main Machine controller
Check for tripped circuit breaker #9 (CB9)
Check for power to the main machine controller from the Auxiliary Relay
Check for power to the main machine controller from Key Switch
cranking circuit
Check powers, grounds, inputs and crank request output
Cranks but does not start
Possible causes:
• No fuel
– Empty Tank
–
Insufficient fuel supply
◦
Clogged Filter
◦
Clogged line
◦
Fuel pump
• Contaminated fuel
• APECS governor controller
• Engine RPM Sensor
• Actuator
• Incorrect injection timing
• Injection pump
• Mechanical engine
–
Insufficient compression
– Fuel camshaft worn
• Plugged Intake
• Plugged Exhaust
Summary of Contents for CS7000 Fuel Cell EcoFlex
Page 147: ...Electrical System 147 Service Manual CS7000 56509170 Rev L Sheet 1 of 9 ...
Page 148: ...Electrical System 148 Service Manual CS7000 56509170 Rev L Sheet 2 of 9 ...
Page 149: ...Electrical System 149 Service Manual CS7000 56509170 Rev L Sheet 3 of 9 ...
Page 150: ...Electrical System 150 Service Manual CS7000 56509170 Rev L Sheet 4 of 9 ...
Page 151: ...Service Manual CS7000 151 Electrical System 56509170 Rev L Sheet 5 of 9 ...
Page 155: ...Electrical System 155 Service Manual CS7000 56509170 Rev L Sheet 9 of 9 ...
Page 357: ...Steering System 357 Service Manual CS7000 Steering System Wiring Diagram 36 V From Key Switch ...