Monaco SIGNATURE 2001 series Owner'S Manual Download

Page: 258 / 327

S I G N A T U R E

SECTION 10

CHASSIS INFORMATION

INTRODUCTION • 260

AIR SUPPLY SYSTEM • 261

AIR GOVERNOR • 261

AIR DRYER • 261

AIR STORAGE TANKS • 264

AIR COUPLER - UNIVERSAL• 264

AIR SYSTEM - CHARGING (EXTERNAL) • 265

RIDE HEIGHT VALVES

Adjusting

• 265

Checking Ride Height

• 266

SUSPENSION AIR RIDE BAGS • 266

Checklist - Air bag Inspections •

267

BRAKE SYSTEMS - AIR BRAKES • 267

BRAKE - PARK & EMERGENCY SYSTEMS • 268

BRAKE ADJUSTMENT/SLACK ADJUSTER • 269

ABS SYSTEM (Anti-lock Brakes) • 269

BRAKE SYSTEMS - BACK UP • 271

ALIGNMENT SPECIFICATIONS • 272

TAG AXLE • 274

Oil Bath Hubs (Rear Only) •

274

Oil Lube Intervals •

275

SHOCK ABSORBERS • 276

LEVELING SYSTEM - Hydraulic Leveling • 277

Manual Leveling •

278

Automatic Leveling System •

279

LEVELING SYSTEM - Air (Optional) • 281

Air Leveling - Traveling Preparation •

282

ENGINE - GENERAL INFORMATION • 283

STARTING PROCEDURE (ISM NORMAL) • 284

STARTING PROCEDURE - COLD WEATHER • 284

OIL RECOMMENDATIONS (ENGINE) • 284

Oil Recommendations - Cold Weather •

286

ENGINE SHUTDOWN • 287

ENGINE SHUTDOWN - Extended • 287

COOLANT • 287

Coolant - Additive (SCA) •

289

FUEL REQUIREMENTS • 289

BRAKE - ENGINE • 290

TRANSMISSION• 291

Shift Selector •

291

Transmission - Check Light •

292

Transmission - Periodic Inspections •

293

TRANSMISSION LUBRICATING FLUID • 295

Cold Check •

296

Hot Check •

297

FUEL TANK • 297

FUEL SENDING UNIT • 298

Fuel/Water Separator (ISM Engine)

• 299

HYDRAULIC SYSTEMS (ISM) • 300

Hydraulic Pump •

300

Hydraulic Cooler •

301

Hydraulic Fan System •

301

Thermovalve •

302

Switching Valve •

302

Electric Override (ISM Engine) • 302

Fan Motor •

303

Hydraulic Filter Reservoir •

303

Hydraulic Filter (ISM)

• 304

STEERING GEAR • 304

LUBRICATING THE CALIPER • 305

Adjusting the Brakes

• 307

AIR FILTER MINDER • 309

AIR FILTER - CHANGING • 309

DRIVE AXLE LUBRICANT • 310

DRIVELINE • 310

LUBRICATION CHART • 311

PARTS - COMMON SOLENOIDS & SENDERS • 313

CHART - FILTERS & BELTS • 315

CHART - SPECIFICATIONS • 316

CHASSIS LOG • 317

GLOSSARY OF TERMS • 321

Summary of Contents for SIGNATURE 2001 series

Page 1: ......

Page 2: ..._________________________________ ________________________________________________________________ ________________________________________________________________ ____________________________________...

Page 3: ...FOLD CUT ALONG DOTTED LINE FOLD...

Page 4: ...PFGZ TKXKPI 5CHGV CTG CKPVGPCPEG RRNKCPEGU SWKROGPV 9CVGT 5 UVGOU 2 CU 5 UVGOU NGEVTKECN 5 UVGOU QWUG NGEVTKECN 5 UVGOU JCUUKU JCUUKU PHQTOCVKQP SIGNATURE SECTIONS PHQTOCVKQP 9CTTCPV...

Page 5: ...VAL is necessary This sign indicates the specified part requires OIL LUBRICATION This sign indicates a reference to the Warranty INFORMATION FILE located within the gray box inside your motorhome Prod...

Page 6: ...What We Will Do to Correct Problems 16 How to Get Service 16 What the Warranty Does Not Cover 17 Events Discharging Warrantor from Obligation Under Warranty 17 Disclaimer of Consequential Incidental...

Page 7: ......

Page 8: ...lications are available which list these dumping stations When stopped for the night the Monaco motorhome is built to be safely parked in any spot that is relatively level and where the ground is firm...

Page 9: ...e motorhome at the time of shipment to the dealership The dealer must perform additional pre delivery inspections and system checks assist in the customer s understanding of the Limited Warranty and a...

Page 10: ...e box They will need to be filled out and mailed Be sure you read and understand all the information in this file to help you safely operate maintain and troubleshoot those items MONACO COACH CORPORAT...

Page 11: ...ent While this may not seem important it could have a significant effect on the dealer s diagnosis of a problem Don t leave a list of 20 items to be serviced and expect to have your motorhome back by...

Page 12: ...__________ Range Model Serial Number __________________________________________________ Located under top burner plate Microwave Model Serial Number ______________________________________________ Loca...

Page 13: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Page 14: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Page 15: ...at your motorhome has been used for commercial purposes arises if you have filed a federal or state tax form claiming any business tax benefit related to your ownership of the motorhome The above Limi...

Page 16: ...ess performed by the Warrantor If however you discover any such defect or damage when you take delivery of the motorhome you must notify your dealer or Warrantor within five days of the date of pur ch...

Page 17: ...iances and components covered by their own manufacturer s warranty including by way of example the microwave refrigerator ice maker stove oven generator VCR television s water heater furnace stereo ra...

Page 18: ...pon for any rental or commercial purposes whatsoever the Limited Warranty pro vided by Warrantor covers your new Roadmaster Chassis for Ninety 90 days from the original retail purchase date of the mot...

Page 19: ...rantor s authorized servicing dealer at your cost and expense Warrantor may use new and or remanufactured parts and or components of substantially equal quality to complete any repairs Defect and or d...

Page 20: ...luding by way of example wheel alignments component parts covered by their own manufacturer s warranty including by way of example the engine transmission tires tubes batteries exhaust system and the...

Page 21: ...ow the reduction in the statute of limitations so the above reduction may not apply to you THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STA...

Page 22: ...dio C B Cobra 733 889 3087 Cooktop 110V Seaward Products 562 699 7997 Standard Kitchenaid 800 422 1230 800 477 1369 www kitchenaid com Drapery Motor Somfy 800 63 SOMFY www cummins com Engine Cummins 8...

Page 23: ...ide Out Kitchen Generator HWH 800 494 3213 Steering Wheel Smart Wheel Vehicle Improvement Products 847 395 7250 Solar Panels RV Solar Consultants 541 937 9812 Television VCR Sony 800 222 7669 Televisi...

Page 24: ...e Parking Brake 43 TIRES 44 The Importance of Air Pressure 44 How Much Air Should I Carry in My Tires 44 Weight Terms 45 WEIGHING THE MOTORHOME 47 TIRE CHART 53 Inspecting Pressure 54 Tire Rotation 55...

Page 25: ......

Page 26: ...The dashboard may contain more gauges and controls than are normally found in passenger automobiles Become familiar with these gauges and what they are indicating before starting out All occupants mus...

Page 27: ...ke The transmission and engine will help control downhill speed and can extend the service life of the brake lining The distance required to stop the motorhome is greater than an automobile The brakes...

Page 28: ...re turn Make the turn slowly Check mirrors frequently being aware of the motorhome s necessary clear ance and space management while negotiating the turn Left Turns Do not start the turn until the cen...

Page 29: ...rs clear Remove any ice build up from the entry step to avoid accidental slip ping Wet Conditions The risk of hydroplaning is increased if tires are worn or improperly inflated Be aware that heavy rai...

Page 30: ...ead start on the cooling process Pre cool items prior to loading the refrigerator NOTE While traveling use the inverter to supply power to the refrigerator Upon arrival turn the inverter OFF and switc...

Page 31: ...ur safety and satisfaction require proper receiver use Avoid excessive loads or any other abuse Do not use the motorhome to tow anything until it has been driv en 500 miles 800 kilometers Weight pushi...

Page 32: ...se strands of wire which could short against the case or other ter minals The motorhome is equipped with a combination rear vision radio and navigation system The rear view feature is designed to prov...

Page 33: ...t lines such as road markings as reference points when possible The co pilot will perform just as important a job as the driver When guiding the driver the co pilot should be located safely at the lef...

Page 34: ...icle from motorhome Trying to back up this combination even as small as a foot will result in damage to the motorhome tow vehicle and towing device The same rules for backing a motorhome may be applie...

Page 35: ...es and guidelines for Leveling the Motorhome If the motorhome is equipped with hydraulic jacks be certain the parking surface will accommodate the weight placed on the jacks CAUTION Hot asphalt may no...

Page 36: ...hed to the satellite receiver for Pay Per View movies and events Hook a potable water hose to the city water connection in the serv ice center A water pressure regulator is built in Turn the hand valv...

Page 37: ...o four hours daily which should supply enough power Never try to use batteries until they are completely dead or until the lights dim out Each time the batteries are cycled lower than half charge the...

Page 38: ...e inverter operations One continuous duty solenoid is a 7 Amp draw two sole noids will be a 1 4 Amp draw A 13 TV has a 1 7 Amp draw Rope lights 10 ft are a 1 3 Amp draw The porch light is a 2 0 Amp dr...

Page 39: ...ss hose bib and flush the black tank system Close the black tank valve open the grey water valve The water from the grey tank will help flush the solids from the drain hose Disconnect the sewer hose f...

Page 40: ...erter ON Switch refrigerator operation to electric Be sure to turn inverter OFF and switch refrigerator operation back to LP Gas or hook up the motorhome to shore power upon arrival Departure Checklis...

Page 41: ...the road charac teristics and visibility For example The standard placement is 10 feet 100 feet and 200 feet from the rear of the motorhome when on a divided highway or one way road On a two way road...

Page 42: ...e positive to prevent arcing When using an external electrical source to start the engine shut the disconnect switch to OFF position Batteries can emit explosive gases Always ventilate the battery com...

Page 43: ...a motorhome equipped with the HWH Air Leveling System the igni tion MUST be left in the ON position so that air suspension may operate Damage to the motorhome from a towing company will not be covered...

Page 44: ...ould result in sudden failure A tire that is underinflated will also cause poor motorhome handling rapid and or irregular tire wear and an increase in rolling resistance which results in a decrease of...

Page 45: ...ld be below the GAWR you must weigh your motorhome in a loaded condition to know its actual weight Weigh the front axle the total unit and the rear axle It is possible for a motorhome to be within the...

Page 46: ...iving Safety SIGNATURE SERIES 2 4 6 MOTORHOME WEIGHT INFORMATION MODEL GVWR UVW NCC GCWR THIS MOTORHOME IS CAPABLE OF CARRYING UP TO GAL OF FRESH WATER INCLUDING WATER HEATER FOR A TOTAL OF LBS REFERE...

Page 47: ...e inflation pressures between the driver side and pas senger side will differ More air pressure will be required in the driver side tires due to the added weight on that side NOTE When weighing a slid...

Page 48: ...indicated by the release of air by the air dryer Raise the tag axle using the tag axle switch on the shift panel Allow approximately 20 seconds for the system to discharge air from the tag axle air ba...

Page 49: ...at a time due their physical size Several scale readings may be required to determine the GAW or GVW total Slide out equipped motorhomes will require each wheel position to be weighed This is referred...

Page 50: ...the scale readings Add the GAWR from scales B and D and enter the sum next to the final GAWR Example 13 000 Add the GAW from scales B and D and enter this sum next to the final GCAW Example 10 000 Com...

Page 51: ...motorhome Slide rooms must be in the retracted position Record the gross axle weight ratings GAWR and the gross vehicle weight rating GVWR Weigh and record the weight placed on each tire If necessary...

Page 52: ...g a tag axle slide out motorhome Slide rooms must be in the retracted position Record the gross axle weight ratings GAWR and the gross vehicle weight rating GVWR Weigh and record each side of each axl...

Page 53: ...is not the author of this chart and makes no representation or warranty concerning the accuracy of the information dis closed by the chart Monaco is not responsible for the accuracy of the informatio...

Page 54: ...must check the tires when they are warm or hot allow for a slight increase in air pressure and make sure they are within a couple of pounds of each other on the same axle does not apply to slide out...

Page 55: ...covered by the tire manufacturer Monaco Coach Corporation is not responsible for tire wear Extreme caution must be taken to ensure that the tires are fully supported when placing blocks under the tire...

Page 56: ...res Cover the tires to block direct sunlight and ultraviolet rays Store the RV out of a high ozone area Failure to take these steps can cause early deterioration and shorten the life of the tires NOTE...

Page 57: ...pically used for fasteners Examples are motor oil and general purpose lubricating oils Excessive lubricant is not desirable this will not improve the nut performance Excessive lubri cant makes the nut...

Page 58: ...mild detergent will speed the cleaning process Do not use harsh alkalis alco hol or acidic cleansers A secondary hand washing with a soft cloth may be required to remove some stubborn road films When...

Page 59: ...Air Horns 1 Clearance Lights 2 Rear View Camera 3 Third Brake Light 4 Tail Light 5 License Plate 6 Back up Light 7 Engine Compartment VIEWS Front Rear SPECIFICATIONS DIMENSIONS CHART 1 2 6 1 8 5 4 7 F...

Page 60: ...4 Roof Air Conditioner 5 LP Gas Compartment 6 Water Control Panel Service Center 7 Storage Compartments 8 Awnings 9 Gravity Fill 10 Shore Cord behind the door 1 Refrigerator Vent 2 Battery Compartmen...

Page 61: ...he system will chirp once The parking lights flash once the entry door and selected bay doors will lock The red LED system status light flashes once per second indicating the system is armed and funct...

Page 62: ...or disarming the system the confirmation chirp s can be temporarily turned OFF Press the AUX button for less than one second prior to arming or disarming the system System will either Arm or Disarm si...

Page 63: ...the ignition key on Table of Zones Zone One is the pin switches Zone Two is the Warn away Zone Three is the Entry Door Zone Four is the Bay Doors Zone Five is the Ignition Quick Reference Guide Lock...

Page 64: ...the Learn Routine The following information is provided for changing the programming fea tures It should be used only by an authorized service center 1 Open the door 2 Turn ignition ON then OFF 3 For...

Page 65: ...matic arming after the door is closed Chirp ON OFF Select Chirp ON Allows control of the chirp which con firms arming or disarming Ignition Controlled Door Locks ON OFF Select ON When turned on the do...

Page 66: ...for an hour That hour will deter mine if that zone can trigger the system If that zone triggers in the hour it will reset the one hour timer If that zone does not trigger in the hour the zone will be...

Page 67: ...uld stop NOTE Test the smoke alarm operation after the motorhome has been in storage before each trip and at least once a week during use Vacuum the slots in the cover and sides with a soft brush atta...

Page 68: ...de alcohol liquor deodorants colognes perfumes wine adhesives lacquer kerosene gasoline glues most cleaning agents and propellant of aerosol cans Most are lighter than air in their vapor state and wil...

Page 69: ...a safe level 2 The LED will flash Green until the end of the Mute cycle 3 If dangerous gas levels return before the end of the mute cycle the alarm will beep 4 times and return to phase 1 4 After 2 mi...

Page 70: ...above 100 PPM will cause a warning condition Individuals with medical problems may consider using detection devices with lower carbon monoxide alarming capabilities Prolonged exposure to the horn at a...

Page 71: ...t fire department and ask them to deter mine the source of the carbon monoxide Do not re enter the motorhome until it has been aired out and the problem corrected Test the carbon monoxide detector ope...

Page 72: ...lever to discharge the agent Sweep the spray from left to right until totally extinguished An egress window is designated for use as an exit in the case of an emergency Inside the motorhome the egress...

Page 73: ...Driving Safety SIGNATURE SERIES 2 7 3 NOTES...

Page 74: ...tenance of Aluminum Wheels 78 Bright Metal 79 Maintenance Exterior 79 Roof Care Seal Inspections 79 INTERIOR CARE 81 Fabrics 81 Specifications Charts 83 Vinyl 86 Leather 88 Floors Carpet Cleaning 89 T...

Page 75: ......

Page 76: ...perly cared for Periodic cleaning will help preserve the paint finish The motorhome is painted with a base coat clear coat system The clear coat is a polyurethane based material which brings out the s...

Page 77: ...a product for use follow the product manufacturer s recommended application instructions Types of Products Glazes Glazes are generally used to fill very fine scratches in the clear coat being applied...

Page 78: ...t of the tires Use a soft brush and a mild detergent to clean the tires If a dressing product is used to protect the tires from aging use extra care and caution Tire dressings that contain petroleum p...

Page 79: ...ays bouncing through potholes and driving through winding mountain roads Periodic inspections of the fiberglass exterior may reveal minute cracks in the sur face commonly called spider cracks or hairl...

Page 80: ...the four mounting bolts located in each interior corner of the air condi tioner roof opening Torque specification is 40 50 in lbs The base gasket should be compressed to approximately Clear Silicone S...

Page 81: ...e following guidelines for cleaning your upholstery fabrics Water based cleaners are not recommended If a spill does occur blot the soiled area Do not rub it Some solvents are not recommended since th...

Page 82: ...furniture cleaning service is recommended To help prevent overall soiling frequent vacuuming or light brushing to remove dust and grime is suggested P The article is resistant against perchlorethene...

Page 83: ...Painted Pillow LR Valance Sofa Throw Bedspread Shams Val V Stool HB Bedroom Pillow Bedroom Throw Drapes Ceiling LR Valances Ceiling BR Valances 550035 077 077 Balancing Act Driftwood Dynasty Platinum...

Page 84: ...ne Dry S Dry Clean Dry Clean Main Sofa LR Accent FSD Pillow LR Pillow Opt Swivel Rocker Sofa Throw Bedspread Shams Val V Stool HB BR Pillow BR Throw Drapes Ceiling Ceiling Painted Pillow LR Valance Pa...

Page 85: ...ll Leather Bruns RVAA Oyster CAJ 7963 All Leather New Oyster CAX 7963 All Leather Pearl Basketweve All Leather VINYL WHERE USED WATER LILLIES 330 MINK 331 CALLIGRAPHY 332 SOUTH BEACH 333 CLEANING LEAT...

Page 86: ...or dance with the manufacturer s instructions Mr Clean or Fantastik Full strength rubbing alcohol or mineral spirits may be tried cautiously as a last resort on very stubborn stains if the above sugge...

Page 87: ...will remove the print pattern and damage the vinyl if it comes in direct contact Latex Paint Fresh paint can be wiped off with a damp cloth Hot soapy water will normally remove dried latex Tar or Asph...

Page 88: ...nd the environmental conditions in which the vinyl is subjected to Vinyl tears or holes can be temporarily covered with clear office tape to prevent further damage Repairs should be made by a professi...

Page 89: ...gent Solution Mix two cups of cold water and 1 8 teaspoon mild liquid detergent no lanolin non bleach D Warm Water Lukewarm tap water E Vinegar Solution One cup white vinegar to one cup water F Ammoni...

Page 90: ...with clear water and be sure to dry with a soft cloth to prevent streaking Avoid clean ing tile with soap Soap forms a film to dull the luster Soap also promotes the growth of mildew and bacteria If t...

Page 91: ...ant when removing substances that are solvent based or contain color Examples nail polish oil shampoo lacquer enamel paint ink and lipstick Always begin cleaning with a mild detergent such as soap If...

Page 92: ...sinks and bowls have the matte satin finish Soapy water or ammonia based cleaners will remove most dirt and stains from all tops and bowls However slightly different techniques must be used to remove...

Page 93: ...water spotting To remove stubborn water stains from reflective glass we recommend Cerium Oxide Polishing Compound made by C R Lawrence available at most glass shops Condensation Condensation is a nat...

Page 94: ...fence or wall and gently rinse them with a hose Leave Day Night shades in the up position when not in use to help the shades hold their shape Short term storage is defined as storing the motorhome for...

Page 95: ...just as a house or a car would When left out in the environment without proper storage or maintenance a motorhome house or car is vulnerable to the moisture and oxidation processes inherent in the en...

Page 96: ...cumulation occurs on the chassis and flooring Moisture can eventually seep into the interior Parking the motorhome on a grass surface with the tires sup ported by blocks is a perfect situation for moi...

Page 97: ...If necessary use the proper sealants and recommended application procedures Fuel A full tank of fuel will help moisture from condensing at the top of the tank Diesel fuel is an organic material which...

Page 98: ...and wax Oil locks and hinges Repair roof seams as needed Countertop and Cabinets Wash with mild soap and water Curtains Remove and clean according to care specifications Windows To protect the interio...

Page 99: ...Care Maintenance SIGNATURE 3 9 9 NOTES...

Page 100: ...ning the Refrigerator 106 ICE MAKER STAND ALONE Optional 107 Operation 107 Care Cleaning 107 4 HOT WATER DISPENSER 107 MICROWAVE OVEN 109 Microwave Cooking 111 Convection Cooking 112 Tips 113 Care Cle...

Page 101: ......

Page 102: ...lve problems that may arise A standard household refrigerator uses a different type of refrigerant A compressor will pump refrigerant vapor into a condenser where the heat from the refrigerant will be...

Page 103: ...ts performance and function The BTU rating is lower when operating on LP Gas at an altitude higher than 5 500 feet This affects the refrigerator s performance If possible switch mode operation to 120...

Page 104: ...either LP Gas or electric AC oper ation Press and hold the MODE button until LP or AC is displayed Release when the desired function is lit The Alarm will sound and a code will be dis played if the f...

Page 105: ...generator or switch refrigerator operation to LP Gas The refrigerator uses an audible alarm that will sound for the following rea sons 1 DC or AC voltage is higher or lower than allowed specification...

Page 106: ...element located in the flapper on the left door four door model or in the door two door model The heat ing element is activated when the refrigerator is turned on to any mode to help prevent moisture...

Page 107: ...use of sol vent cleaning agents or abrasives on the interior These cleaners may transmit taste to the ice cubes and food or damage and discolor the interior The exterior may be cleaned with mild dete...

Page 108: ...turn on the galley switch Draw three or four cups of water and allow unit to reheat Repeat the procedure until desired temperature is reached DO NOT ALLOW THE WATER TO BOIL Cleaning Hot Water Dispense...

Page 109: ...programming help childproof lockout and auto defrost cycles The screen may be programmed to display one of three different languages The microwave convection oven has the ability to cook food with he...

Page 110: ...er Timer end will be signaled by one long beep Press the STOP CLEAR pad to Erase if you make a mistake during programming Cancel the kitchen timer Stop the oven temporarily during cooking Press the ST...

Page 111: ...H ON pad to begin cook time Multiple Sequence Cooking If sequential cooking times with varied power levels are desired press the POWER LEVEL pad and select desired power level Use the number pad to en...

Page 112: ...rowave produces heat just as it does in a regular oven The convection cooking mode has special options such as a broil mode plus the ability to preheat oven by convection and use microwaves to com ple...

Page 113: ...for individual preference by entering into either the CompuRoast or the CompuBake mode Press the POWER LEVEL pad once for more cooking time and twice for less cooking time To use either function press...

Page 114: ...aners or petroleum based thinners as these can damage the finish Use mild soap and water with a damp cloth or paper towel to remove most stains or spills When cleaning the touch pad open the door to p...

Page 115: ...use Allow extra cooking time while at a higher altitude Yellow flame or tips indicate an improper air to fuel ratio in the fuel or that the burner port needs cleaning Large burner is 12 500 BTU s Smal...

Page 116: ...e in a selected zone The roof air conditioner will use all three blower speeds low medium or high when Auto fan is selected in Cool mode If operating in Heat Pump mode and Auto Fan is selected only lo...

Page 117: ...n the air depending on the humidity content Under high humidity conditions it is recommended to set the blower fan speed to High NOTE The roof air conditioner will not operate in Heat Pump mode with a...

Page 118: ...s the FAN button to select the desired fan speed Air Conditioner Operation The living room comfort control will operate the front roof air condi tioner functions Press the MODE button repeatedly until...

Page 119: ...solu tion is pumped through heat exchangers located throughout the motorhome Four pumps are used to circulate the antifreeze solution Three pumps supply the solution to the interior heat exchangers Th...

Page 120: ...System The Aqua Hot system has an engine preheat feature to aid in starting in cold or frigid weather Located inside the Aqua Hot are a separate engine coolant loop and an engine coolant pump The Aqua...

Page 121: ...bay thermostat next to the Aqua Hot This thermostat controls the heat exchanger for holding tank bay heat Adjust the thermostat to 40 50 F This will help prevent freezing of the water system NOTE The...

Page 122: ...heck the collection bowl more often With the engine and the Aqua Hot off open the drain to evacuate any contaminants and then close it Element Replacement The contamination levels in the fuel determin...

Page 123: ...rhome Use proper length fasteners when attaching exhaust vent to exterior side wall Stainless steel fasteners are best suited for this as they will not rust If the cabinet or closet in which a washer...

Page 124: ...yer to dry articles containing foam rubber or similar textured rubber like materials Clean the lint screen after each use if applicable located in the top left corner on the back of the washer Keep th...

Page 125: ...This will allow the water remaining in the pump and drain hose to be evacu ated Replace the filter 5 Any water remaining in the unit should contain antifreeze and be protected from freezing NOTE When...

Page 126: ...edroom Slide Out 134 Preventive Maintenance 135 AWNINGS 136 Automatic Optional 140 Tips 141 Slide out Awning 141 FANS 142 Bathroom Fan 142 Exhaust Fan 143 SOFA BED CONVERSION 144 DINETTE BED CONVERSIO...

Page 127: ......

Page 128: ...tep should remain in the extended position with the door closed and the under step light off Close the door and turn on the ignition switch The step will retract for travel To hold the entry step in t...

Page 129: ...ricate all moving parts bearings pivot points slides clevis pin and the drive linkage ball every 30 days with a good quality heat and moisture resistant penetrating grease Kwik Lube Spray Grease is sp...

Page 130: ...the stepwell cover with the generator door open and listen for the release of air The MAC air valve has two adjustment screws The adjustment screws regulate the air flow to either side of the air cyli...

Page 131: ...ly locks the door in the open position Operate the inside or outside handle to release the Pos A Lok The air seal sur rounds the inside perimeter of the door frame When the door is closed and the igni...

Page 132: ...e outside the motorhome for the slide out room to extend Ensure the ignition key is in the OFF position The park brake must be applied The storage bay doors under the slide out must be closed Ensure p...

Page 133: ...tivating the slide out room Stop engine Ignition key remains in the OFF position during slide room operation The park brake must be applied The storage bay doors under the slide out must be closed Ens...

Page 134: ...wise about 1 8 of a turn looking from the rear of the motor to release the brake that locks the room in place If the motor does not have a lever use a 1 2 wrench to remove the four motor mount ing bol...

Page 135: ...ent If the system squeaks or makes noise apply a coat of light weight oil to the drive shaft and roller areas Remove any excess oil so dirt and debris do not build up Do not use grease Lubricate rubbe...

Page 136: ...will be taut Raise the awning to the desired height by releasing the snap stud on the main arm and pushing up and out on the roller assembly fig 6 Repeat steps 3 5 for the other end of the awning NOTE...

Page 137: ...over Control the speed of closure by holding the control strap until all but 6 inches of fabric has rolled up Release the strap and let the awning roll up freely This extra force will help tighten th...

Page 138: ...n any of these elements it can leave a stain which can be unsightly and difficult to remove even though it will not weaken the fabric itself To minimize the chance of staining keep your awning as clea...

Page 139: ...ds per gallon and your awning was not made to hold the 500 to 700 pounds that could accumulate Since it only takes a few minutes to be completely safe don t subject your awning and your motorhome to n...

Page 140: ...n to retract the awning The awning can be stopped in either direction at any point using the center stop button CAUTION The motor is not designed for continuous use In the event that the motor is used...

Page 141: ...on a warm sunny day Should you have to retract the awning when the fabric is wet it should be extended at the first opportunity to finish air drying Avoid leaving the awning partially extended during...

Page 142: ...trically controlled during normal operations It can be manually oper ated by the crank handle and thumb switch located on the fan The thumb switch should be snapped back in the AUTO position immediate...

Page 143: ...r unusual conditions or obstructions may prevent closing The resulting leakage could cause serious damage The exhaust fan is controlled by a wall thermostat and is powered by 12 Volt DC To operate the...

Page 144: ...cushions and one back cushion for a mattress Leave one back cushion in a vertical position WARNING Do not occupy the booth dinette or dining chairs while vehicle is in motion They are not equipped wit...

Page 145: ...you will pull outward while pulling on the super slide The maximum weight capacity is 1 000 lbs Never exceed this amount WARNING The motorhome must be level when sliding the drawer out of the bay comp...

Page 146: ...ormation regarding the specific unit installed in the motorhome please refer to the CB manufacturer s Owner s Manual The motorhome is equipped with a cell phone antenna The antenna lead is located beh...

Page 147: ...net above the driver s seat to the left The power supply switch must be on The green light will glow when the amplifier is on To Troubleshoot TV Reception With Amplifier Installed Check the domestic b...

Page 148: ...co pilot seat and on the optional computer desk This connection is set up for a phone or laptop computer The video selector box requires a 120 Volt AC power source to function When the power requireme...

Page 149: ...te tuner with remote control is used to select the channels When the TV is switched ON it will automatically raise to the view position When the TV is switched OFF the TV will lower to the stowed posi...

Page 150: ...emote and select VIDEO 1 Select one of three surround speaker sound buttons from the remote and adjust the volume as desired NOTE Certain TV models require the TV volume be turned up to a low level of...

Page 151: ...3 Turn on the VCR and insert a tape The tape will begin to play automatically 4 Use the Bose Control Center or its remote Push the TAPE button 5 Select one of the three surround speaker buttons from...

Page 152: ...the CD button The system will power up in the CD mode 2 Raise the cover for the CD and load the cartridge Place the CD in the cartridge label side up Close the CD cover 3 Select one of the three surr...

Page 153: ...om the remote and adjust volume as desired NOTE The satellite remote can be programmed for Infrared Ray IR or Radio Frequency RF This will enable either line of sight or control from another area The...

Page 154: ...ctor under REMOTE TV VIEWING 2 Turn the TV on Select Channel 3 3 Turn the DVD player on and insert a disc It will start playing automatically 4 Use the TV or TV Remote to adjust the volume as desired...

Page 155: ...RECORDING push the button that represents the program source you wish to record ANT is the Roof TV Antenna which uses the VCR tuner for channel selection AUX 1 is the SATELLITE RECEIVER Optional AUX...

Page 156: ...STEM Disinfecting Fresh Water 166 Aqua Hot Maintenance 167 TANK CAPACITIES 167 WASTE WATER SYSTEMS Waste Drain Sewage Tanks 168 What Not to Put in Waste Holding Tanks 168 Proper Waste Disposal 168 TOI...

Page 157: ......

Page 158: ...r Fresh Water System The fresh water system consists of fresh water tank water pump pressure accumulator tank Manabloc Plumbing Manifold gravity fill connection water filters and a city fresh water co...

Page 159: ...accurate Calibration The monitor panel is calibrated at the factory for accuracy and should not require adjustment If the system is displaying incor rectly calibration may be necessary Completely fill...

Page 160: ...sources solutions and delivery systems when using the gravity fill inlet Filling the Tank 1 Unscrew fill cap taking care to keep cap and inlet clean 2 Insert potable water hose into inlet 3 Fill tank...

Page 161: ...fresh water connection has a built in pressure regulator and one way check valve that protects the motorhome to 45 lbs CAUTION Some water sources develop high water pressure particularly in mountaino...

Page 162: ...controller turning the water pump on or off from any location An indicator lamp at each switch location illuminates when the water pump is on The water pump may be operated from the following location...

Page 163: ...hot water heater Is the inlet tubing plumbing sucking in air at plumbing connections vacu um leak Check for proper voltage with the pump operating Look for debris in the pump inlet outlet valves or dr...

Page 164: ...r pressure gauge one which reads low air pressure check the accumulator tank pressure bi monthly In the event you need to add air pressure to the accumulator tank a manual pump is recom mended Airflow...

Page 165: ...he filter assembly Check for leaks Water system problems and leaks usually fall into two categories system problems and problems caused by improper use or lack of attention These problems usually stem...

Page 166: ...gallon water and 1 4 cup of chlorine bleach Use 1 gallon of solution for every 15 gallons of tank capacity Example Add 2 2 3 gallons solution to a 40 gallon tank Add 4 2 3 gallons solution to a 70 gal...

Page 167: ...her than water or winteriza tion solutions are allowed to reside inside the piping for extended periods as dur ing storage or other periods of non use The most common cause for failure is due to an ex...

Page 168: ...dissolve plastic Do not put large table scraps in the tanks They could get stuck in or damage the valve seals Do not flush facial tissues They are treated chemically to strengthen them and will not d...

Page 169: ...riod of time spray 100 silicone on the flapper seal when the flapper is open to prevent it from becoming dry NOTE Holding flush lever down longer than necessary results in excessive water usage The to...

Page 170: ...a sewer hook up exercise the drain pipe before hooking up the sewer hose Swivel the pipe up and down by firmly grasping both sides of the sewer drain pipe hose connection This will exer cise the O ri...

Page 171: ...e large gate valve remains open throughout the flushing cycle Turn the water on and flush the black water system for approximately two min utes Ensure water is flowing freely through the sewer hose Wh...

Page 172: ...ain petroleum distillates or ammonia in place of an RV odor controlling chemical Petroleum dis tillates or ammonia will damage the ABS plastic holding tanks and seals The grey water waste tank stores...

Page 173: ...the domestic fresh water system start off by draining the fresh water tank Open the drain lever for the fresh tank and allow the water to drain NOTE Ice makers water filters water purifiers water heat...

Page 174: ...e while the air is on to clear water from the faucet supply lines Do not forget to drain your shower 7 While the air is on hold the spray nozzle located right next to the toi let open until the water...

Page 175: ...e a soft cloth to wipe out the sinks and shower to protect sur faces from antifreeze stains 9 Exterior faucet should be opened and closed using the same procedures as the interior faucets 10 If the mo...

Page 176: ...TOR 179 Operation 179 Testing 179 Care of the Detector 180 MONITOR PANEL MEASUREMENT 181 CHECKLIST LP Gas Emergency Procedures 181 LP GAS TANK 182 LP GAS REGULATOR 183 LP GAS CONSUMPTION 184 LP GAS DI...

Page 177: ......

Page 178: ...attempt to reset regulator yourself Have your dealer or an authorized service person make adjustments In higher elevations or extreme cold weather 10 F 21 C or lower you may experience a shortage of...

Page 179: ...an air in their vapor state and will only be detected when the motorhome is closed up Upon first application of power the LED will flash yellow for 3 minutes while the detector is stabilizing At the e...

Page 180: ...e level 2 The LED will flash Green until the end of the Mute cycle 3 If dangerous gas levels return before the end of the mute cycle the alarm will beep 4 times and return to phase 1 4 After 2 minutes...

Page 181: ...ur smell at any time perform the fol lowing steps immediately Shut off gas appliances Manually turn off the main gas supply at the tank Do not attempt to operate any electric switch Open windows and d...

Page 182: ...ll tanks are required to be equipped with a pressure relief device The purpose of the relief valve is to release gas or liquid caused by overpressurization You will notice the gauge at the tank when f...

Page 183: ...ent faces downward If the vent becomes clogged you can clean it with a toothbrush Under normal atmospheric conditions a LP regu lator will not freeze nor will the LP Gas The gas passing through the re...

Page 184: ...ng throughout the motorhome dis tributes LP Gas to secondary lines All secondary lines leading to gas appliances are made of copper tubing with flared fittings If any lines rupture do not attempt to s...

Page 185: ...LP Gas tanks or appliances In cold climates keep fuel levels above 50 in order to keep vaporization of LP Gas at the highest level LP Gas System SIGNATURE 7 1 8 5 Capacity Gallon Capacity BTU Capacity...

Page 186: ...Features 220 Solar Panel Care 220 BULB USAGE INTERIOR 221 INTRODUCTION 188 Shore Power 188 Generator 188 Inverter Converter 189 BATTERY DISCONNECT HOUSE 189 BATTERY CUT OFF SWITCH 190 SHORE POWER HOO...

Page 187: ......

Page 188: ...hore cord into a compatible type of connection for the available recepatacle When plugged to anything other than a 50 amp service appliances and other AC loads will have to be operated in sequence NOT...

Page 189: ...revent the possibility of dead batteries Use of the battery cut off switch at the entry door will not turn off all DC electrical items or other parasitic loads There are small parasitic loads that are...

Page 190: ...fter the unit is connected to shore power wait approximately one minute for the inverter to stabilize charging of the batteries before starting air conditioners or other large AC loads In many instanc...

Page 191: ...portant the cable remains clean Dust and dirt on the cable may cause the system to be unable to retract the cord After the cable is cleaned and straightened allow the cablemaster to retract the cable...

Page 192: ...located on the monitor panel The generator remote switch in the drivers area The generator control panel located on the generator The control panel in the bedroom Prestart Checks Prior to the first s...

Page 193: ...te before shutdown This will allow the engine to cool Push and hold the control switch in the STOP position until the generator stops Release the switch NOTE Diesel models require only a momentary sto...

Page 194: ...back to ON to reconnect the circuit If the circuit breaker immediately trips the electrical distribution system has a short or the circuit breaker is faulty Call a qualified electrician If the circui...

Page 195: ...cle status various meter readings auto matic generator operation status programming field and error messages The inverter ON OFF button turns the inverter on or off This button can be used to start or...

Page 196: ...g cycle has been completed by this time The float charge voltage is generally around 13 3 13 7 Volts The last 20 of the charge cycle typically takes the most amount of time NOTE The inverter will char...

Page 197: ...ltage Generator Start Stop Use inverter ON OFF button to remotely start the generator or to override automatic generator start feature for manual operation This feature is available to use without alt...

Page 198: ...ve capacity This figure is only approximate and will change with cyclic use To enter programming mode Press and hold the Set Up buttons up and down arrows for five sec onds The RC7 GS remote will beep...

Page 199: ...nverter to use available DC voltage to a set value while inverting Turning the LBCO ON stops the inverter when the battery voltage drops to 10 5 Volts DC Turning the LBCO OFF stops the inverter when t...

Page 200: ...on trast settings may leave the screen difficult to see in a bright atmosphere External Shunt The inverter monitors both AC and DC current values whether charging or dis charging figures are approxima...

Page 201: ...age falls to 11 4 Volts As the battery voltage rises the inverter can be programmed to stop the generator when the house battery voltage obtains a percentage of state of charge SOC When selecting the...

Page 202: ...ator stop point is affected by the Fuel Gauge Cutout voltage setting SOC stop points are between 90 99 percent or the generator may be programmed to stop at the Absorb or Float point of charge cycle T...

Page 203: ...olyte solution This is done by charging the battery at a slightly higher than normal voltage for a short duration The equalization cycle will charge the batteries at approxi mately 15 5 volts for thre...

Page 204: ...r will run the equalize charge cycle for three hours To Exit Equalize Charge The equalize charge cycle may be discontinued at any time during the charge cycle Press and hold the settings button for si...

Page 205: ...tribution panels are located in the bedroom The main 120 Volt AC panel receives power from the trans fer switch which is supplied by either shore power or the gener ator The AC power is supplied to th...

Page 206: ...nel or person nel with electrical backgrounds should attempt any testing procedures Branch circuit breakers supply AC power to the different items or loads An electrical load is any item or device tha...

Page 207: ...e slightly with voltage fluc tuations As voltage increases current consumption decreases As voltage decreases current consumption increases This may explain why in some instances items operated at bor...

Page 208: ...ctrical cord or appliance while plugging it in WARNING If a breaker or outlet trips continually DO NOT con tinue to reset breaker or outlet until the problem has been identi fied and corrected NOTE Th...

Page 209: ...on The large variety of applications this voltage is used for makes it common for most of the recreational vehicle and automotive industries The danger from shocks with this voltage is minimized but c...

Page 210: ...more mayhem than being armed with tools and going in an unknown direction Good intentions may lead to major prob lems The second item to keep in mind is if something will cause more grief by being dea...

Page 211: ...on Charging the battery moves the sulfuric acid back into solution with the distilled water A battery left in a low or discharged state will cause the acid to sulphate In attempting to recharge the ba...

Page 212: ...use only distilled water to refill the battery A battery with a low electrolyte level will boil the water out rap idly once the plates have been exposed to air This process may take only a matter of...

Page 213: ...s of chemicals to get on the paint finish If the chemicals do get on the painted surfaces immediately rinse the surface using plenty of water with a mild automotive detergent The only way to test a ba...

Page 214: ...y an adjustable carbon pile that can vary the load being applied to the battery s while monitoring voltage to see if they will perform to their specific rated capacities NOTE See the chart for tempera...

Page 215: ...stalize Charging the battery does not move the crystallized lead sulphate off the battery plate The battery is damaged 4 Overheating The chemical reaction inside of the battery is increased when the b...

Page 216: ...PSI but only if the load is not too big If the pump is designed to maintain 12 PSI at 15 GPM and a load demanding 20 GPM is connected the pump will not be able to keep up and the pressure will get su...

Page 217: ...tteries release medium amounts of current over a longer period of time but they are not designed to cycle their charge capacity The working range of a deep cycle battery is between 50 and 100 state of...

Page 218: ...e battery bank when the discharge process begins Ambient temperature com bined with other working loads such as lights and parasitic loads applied to batter ies affect run times Calculating the exact...

Page 219: ...he Solar Panel may need to be cleaned more frequently if weather conditions permit The Combiner Box The Combiner Box is located on the side of the refrigerator vent on the roof It has four standard kn...

Page 220: ...the charging voltage accordingly 4 Automatic Equalization This feature is activated once per day to extend the life of your batteries by allowing the weaker cells a chance to catch up with the strong...

Page 221: ...essary CAUTION Avoid damage to the solar panel controller Cover the solar panel with a blanket when externally charging the batteries or performing battery cable maintenance Electrical Systems House S...

Page 222: ...dure 230 Battery Maintainer 231 STEERING COLUMN SMART WHEEL 232 Smart Wheel Operation 232 Wiper Functions 233 Tilt Telescope 234 Hazard Flasher 234 SHIFTER PANEL 235 Transmission Shifter 235 Parking B...

Page 223: ......

Page 224: ...the 12 Volt distribution panels The 12 Volt panel that servic es a majority of the chassis system functions is located outside by the driver s front wheel The other panel located in the bedroom servic...

Page 225: ...ct welding cables to electronic control components 5 The welding ground cable should be attached no more than two feet from the part to be welded The chassis battery operates only chassis and engine f...

Page 226: ...00 CCA 12 VOLTS ISC 1250 CCA 12 VOLTS ISM 1800 CCA 12 VOLTS N14 1800 CCA 12 VOLTS CCA Rating are at 0 F These are the minimum requirements Battery Specifications Chassis Battery connections are made i...

Page 227: ...ts or an electronic component has failed It is recommended that the motorhome be taken to a quali fied RV technician before any future use to diagnose and repair the problem Circuits are identified on...

Page 228: ...differences listed 1 The 30 post is the incoming fuse and or breaker power Some relay applications supply power to the 30 post Some use it for ground The 30 post can be used many dif ferent ways 2 The...

Page 229: ...rating speeds The 4884JB deliver the same reliable heavy duty performance all Leece Neville alternators are known for The 4884JB features an integral regulator and rectifier for compact installations...

Page 230: ...isolator center terminal Inspect the alternator for damage A broken fan blade can damage an alternator or make it out of balance Check belt pulley and fan for wear Replace as need ed Never attempt to...

Page 231: ...t is also illuminated when the engine is running but that is of no consequence NOTE If the green LED is not illuminated when you are plugged into shore power run the engine for a few seconds to activa...

Page 232: ...witch is pressed Marker Lamp Flash If the marker lamps are turned on pressing the switch will cause them to go off while the switch is pressed If marker lamps are off pressing this switch will cause t...

Page 233: ...w Speed Wiper function to activate for one wipe If the switch is pressed again within approximately 30 seconds the Low Speed Wiper function will be activated again and will repeat at an interval deter...

Page 234: ...will lock in the new position Turn indicator and headlight high low dimmer control lever is located on the steering column Pushing the lever forward will activate the right turn indicator circuits wh...

Page 235: ...w button simultaneously while the motorhome is at a rest position This activates the diagnostic circuitry of the transmission To exit the diagnostics press N NOTE The oil level sensor method of checki...

Page 236: ...oint air leveling system is an option available for the motorhome The keypad on the system controls the computerized air leveling operations The ignition must be ON in order for the suspension system...

Page 237: ...low tank is below acceptable level 3 LOW OIL PSI Indicates low oil pressure Stop coach Check oil pressure gauge and oil level 4 PARK BRAKE Indicates parking emergency brake is applied 5 LEFT ARROW Aud...

Page 238: ...or service technicians 17 STOP Alerts of severe out of range condition within the engine pro tection circuits Pull over and stop as soon as possible Shut off engine to avoid engine damage 18 WARNING I...

Page 239: ...Temp Under average conditions the gauge will read between 180 F and 205 F Monitor this gauge frequently when CLIMBING HILLS TOWING OR IN HIGH AMBIENT TEMPERATURES If the gauge shows that an over heat...

Page 240: ...MPH and KPH Located on right side of instrument cluster 8 Tachometer Displays engine speed in revolutions per minute RPM Tachometer reads output pulse of alternator If tachometer quits or indicates ir...

Page 241: ...mp solenoid You should hear a loud clicking noise as the solenoid is being activated If the boost solenoid is inactive locate the molex plug and start the troubleshooting process by removing the cover...

Page 242: ...gine Preheat Turn Aqua Hot switch on Turn the engine heat switch ON This activates the engine pre heat circulation pump Circulating the engine s coolant through the engine pre heat loop will adequatel...

Page 243: ...rrors The mirror heaters should be used when defogging or deicing is need ed Mirror heat should not be left in the ON position unless con tinuous fogging conditions occur The outside mirrors have been...

Page 244: ...pped with a sliding Step Well Cover that is extended and retracted by two switch loca tions One switch is located just inside the entry door to the right next to the passenger seat The second switch i...

Page 245: ...the A C mode fresh air is drawn through the front air intake of the unit through the A C coil In the MAX position the damper door closes off the fresh air while another door opens to permit only air...

Page 246: ...tem perature and relative humidity A large amount of cooling capacity is used to dehumidify air as well as cool it After three to five minutes of A C opera tions the discharged air temperature should...

Page 247: ...e evaporator Evaporator A tube core and fins are used in the evaporator similar to the condenser Air is blown through the fins to allow the evaporator to cool and reduce the pressure Blower and motor...

Page 248: ...blower and air mode operations Fix or repair prior to proceeding Verify the engine has obtained normal operating tem perature Check with engine manufacturer for the proper procedure Check the temperat...

Page 249: ...mount of refrigerant charge Ambient temperature effects the high pres sure readings The ambient temperature is measured one inch away from the condenser Record the temperature reading then add 40 F Us...

Page 250: ...red for the 134A system Electrical Systems Chassis SIGNATURE 9 2 5 0 TEMP F PSIG 16 15 69 18 17 04 20 18 43 22 19 73 24 21 35 26 22 88 28 24 47 30 26 10 32 27 79 34 29 52 36 31 32 38 33 17 40 35 07 42...

Page 251: ...ded to assist in troubleshooting common operational problems which may occur No Heating 1 Check unit fuses 2 A C switch is turned off 3 Blower switch is turned off 4 Verify the proper engine coolant l...

Page 252: ...es 2 Check for loose or corroded connection 3 Check wiring 4 Check blower and select switch 5 Motor shaft seized 6 Blower wheel out of alignment Damper Doors Do Not Operate 1 Front air tank must be ov...

Page 253: ...ve seconds of inactivation the keypad will automatically shut off ALT R Plan an alternative route REP Repeat current audible guidance advice UP arrow Cursor key up selects options LEFT arrow Cursor ke...

Page 254: ...le the temperature indication between Fahrenheit and Celsius The compass is calibrated at the factory To retain direction al accuracy of the compass 22 zones are used To change the zone setting or cal...

Page 255: ...other fuel equipment is used MPG Average displays the average fuel consumption per gallon since last screen reset MPG Current displays current fuel consumption per gallon Leg Screen will provide infor...

Page 256: ...g Temp displays the coolant temperature Manifold displays the intake manifold temperature Road SPD display the current speed of the motorhome This indication is NOT intended to replace the motorhome s...

Page 257: ...LOCATION BULB NUMBER HIGH LOW BEAM HIGH BEAM FOG DRIVING LIGHTS TURN SIGNAL FRONT TAIL STOP REAR TURN REAR BACK UP LOWER UPPER MARKER LIGHTS HELLA H32 279 HELLA P45 HELLA 469 VDH2U SYLVANIA 3157 SYLV...

Page 258: ...NORMAL 284 STARTING PROCEDURE COLD WEATHER 284 OIL RECOMMENDATIONS ENGINE 284 Oil Recommendations Cold Weather 286 ENGINE SHUTDOWN 287 ENGINE SHUTDOWN Extended 287 COOLANT 287 Coolant Additive SCA 289...

Page 259: ......

Page 260: ...eel frame design providing greater structural integrity and more uniform stress distribution Incorporated in the Roadmaster chassis is the exclusive air glide suspension system using eight outboard mo...

Page 261: ...approxi mately 60 psi In the event of an air system problem the pressure protection valve will leave a reserve air charge for braking Pressure protection valves are installed for safety The air gover...

Page 262: ...k back flows through the filter The backflow dries the desiccant preparing it for the next cycle 1 When air is compressed the compressor takes in water vapor with the air compresses the water vapor an...

Page 263: ...is switched off Thermostat operating range is On below 45 F and Off when the temp is above 86 F The fuse is located in the front electric bay outside beneath the drivers window WARNING Remove all pre...

Page 264: ...l female fitting will accept several types of 1 4 ID male air fit tings including type C automotive This auxiliary air fitting may be used to inflate tires air mattresses or other pneumatic items To u...

Page 265: ...pneumatically operated items may occur The ride height valves inflate or deflate the air bags keeping the motorhome at proper suspension height throughout the load range There are three ride height c...

Page 266: ...necessary adjustments using eccentric slot on ride height control valve Air ride springs are available in single double and triple convolution types plus reversible sleeve models for virtually every...

Page 267: ...t in ensuring that the total air spring system works as required Clean inspect and replace if necessary Make sure to check shock absorbers for leaking hydraulic oil and worn or broken end connectors I...

Page 268: ...approximately 60 65 psi pounds per square inch A simple mechanical explanation of what occurs when a brake application is made is as follows The air system supplies air to the foot brake this is call...

Page 269: ...rake adjustments are part of normal maintenance of the motorhome Brake adjustments are not covered by Monaco Coach Corporation WARNING Brake lining may contain asbestos material and should only be ser...

Page 270: ...nd acceleration rates of each wheel Based on the speed sensor input the ECU detects impending wheel lock and operates the ABS Modulator Valves required for proper control The Modulator Valves can be o...

Page 271: ...r tanks One tank is located in the front and the other is located in the rear This separation allows the front air tank to operate the front brakes the rear tank operates the rear drive axle brakes an...

Page 272: ...ont and rear of the tires measured at the vertical centerline of the tires Toe in occurs when the tire front dis tance is less than the tire rear distance Toe out occurs when the tire front dis tance...

Page 273: ...ward the front of the motorhome A caster angle more positive than specified may result in excessive steering effort and or shimmy An angle less positive may result in vehicle wander or poor steering r...

Page 274: ...s been activated the air pressure will go through the orange air line to both tag axle brake chambers to lift the tag The air in the air bags will be released to the outside air The tag axle will rema...

Page 275: ...interval is based on the operating condi tions speeds and loads Limited service applications may allow the recom mended interval to be increased Severe applications may require the recom mended interv...

Page 276: ...iston rod The gradual process of oil loss does not affect the performance of the shock absorber during the service life This process will be evident after a long period of service by an oil film on th...

Page 277: ...ny compo nent of the hydraulics has been removed or repaired Fully extend and retract each jack twice The remote rocker switches will operate with a minimum of 7 5 vdc Optimum requirements for operati...

Page 278: ...momentarily activate when driving over rough roads or negotiating curves and corners Usually this indicates low fluid level NOTE Air will automatically dump from air bags when leveling cycle begins T...

Page 279: ...quired under one of the jack pads This can be attained by moving motorhome to another location or getting addi tional height by placing a 2x8 block under one of the jack pads If you block under a jack...

Page 280: ...e In the event one of the jacks is not holding pressure check the position of the retract valve NOTE Do not move the motorhome until the jacks are fully retracted CAUTION The motorhome will raise or l...

Page 281: ...c Air Leveling Air leveling will operate faster if engine is running Set parking brake Transmission must be in neutral Important No movement in motorhome while leveling Press AIR button once to enter...

Page 282: ...e according to lighted yellow LEVEL lights IMPORTANT Always give preference to any side light before level ing motorhome front to rear Turn ignition switch OFF Turn air leveling system OFF Start engin...

Page 283: ...xists Diesel engine RPM revolutions per minute operating speeds are general ly much lower than that of the gasoline engine Peak torque and horsepower output values occur at much lower engine speeds Id...

Page 284: ...1 is recommended Lubricating oils meeting API CG 4 specifications may be used at a reduced drain interval Monaco Coach Corporation uses Pennzoil 15W 40 heavy duty engine lubricating oil that meets Cum...

Page 285: ...r internal components Synthetic Engine Oil Extreme environments where ambient temperatures can be as low as 45 C 50 F a petroleum based oil will not perform satisfactorily in diesel engines Synthetic...

Page 286: ...ly cold environments The engine should be properly prepared and maintained The correct lubri cants fuels and coolant MUST be used for the cold weather range for which the motorhome is being operated C...

Page 287: ...The difference between a fully formatted antifreeze and a fully formatted coolant is the percentage of water Both contain balance amounts of antifreeze SCA buffering compounds and a percentage of good...

Page 288: ...refill with a heavy duty coolant 50 50 mix of water and anti freeze If the coolant is below the MIN mark the low coolant alarm will sound and the low coolant light will appear on the dash You will nee...

Page 289: ...h oil drain interval The oil pres sure gauge temperature gauge warning lamps and other safety lamps should be checked daily to ensure proper operations NOTE The correct filter is determined by the tot...

Page 290: ...eft console allows you to select the retarding power of one or two brakes LOW activates the engine brake on three cylinders HI activates the engine brake on six cylinders The engine ECM then electroni...

Page 291: ...tton selector The selector is simplistic in appearance The controls are R N D arrow up arrow down MODE buttons and a digital display window Under normal operations the D button is pressed and the digi...

Page 292: ...em should be checked immediately Continued illumination of the CHECK TRANS light during vehicle oper ation other than start up indicates that the ECU has signaled a diagnostic code Illumination of the...

Page 293: ...for evaluation and possible repair Inactive codes can be cleared by holding the MODE button for approxi mately 3 seconds Some codes are self clearing while others will require service or ignition cyc...

Page 294: ...ction of the OLS function using the Pro Link has been accomplished Fluid Level Check with the Keypad Park the motorhome on a level surface place the transmission in N and set parking brake The transmi...

Page 295: ...nsmission performance reliability and durability are important influences in the type of fluids used Change the fluid internal filters after the first 8000km 5000 miles The dipstick oil fill is locate...

Page 296: ...inue to run at idle 500 800 rpm Remove the dipstick and wipe clean Reinsert the dipstick fully into the tube and remove to check fluid level Repeat this to verify the reading if needed Safe operating...

Page 297: ...vel within the HOT RUN band Be sure that the fluid level checks are consistent Check the level more than once If the readings are not consistent check to be sure that the transmission breather is clea...

Page 298: ...d not need readjustment The correct adjustment technique with a full tank of fuel is to start with the full adjustment screw completely clockwise This should cause the reading to be above full Adjust...

Page 299: ...le forcing fuel through the fuel lines It may require recycling the AIR PURGE about 6 times before pulling enough fuel from the tank to filter NOTE The engine may run rough for a few minutes while the...

Page 300: ...m uses the same fluid for both systems sharing one common reservoir The hydraulic fluid used is an automatic transmission fluid Dexron3 which has a wide ambient temperature operating range CAUTION If...

Page 301: ...ction from the loads applied also creates heat This heat must be dissipated to keep the hydraulic fluid from overheating and breaking down After cooling the fluid is filtered before returning to the r...

Page 302: ...e ISM series engine has a piloted orifice at the inlet port of the switching valve This allows the fan motors to spin at a low rpm even when the radiator is cool This is to keep the dash air condition...

Page 303: ...e hydraulic fluid drives the fan motor s internal gear assembly spinning the fan motors and the attached fan blades The switching valve is mounted to one fan motor The fluid is directed to the input o...

Page 304: ...arker IN HC 5720 ten micron One micron is one millionth of one meter Maintain the grease pack behind the output shaft dirt and water seal as a general maintenance proce dure at least twice a year The...

Page 305: ...er brake pad to rotor clearance has been verified Lubricate the brake components at each wheel position The lubricant required is a special high temperature grease Refer to the grease chart for the lu...

Page 306: ...This will cause the brakes to drag due to the excess grease pressing on the caliper camshaft Reduced brake pad life will result 5 Using a flat blade screwdriver hold the adjusting nut locking pawl op...

Page 307: ...ngine until full air system pressure is obtained Release the emergency brakes Static Brake Adjustment 1 Set the static distance between the brake pad and rotor by rotating the adjusting nut on the sla...

Page 308: ...ine 3 Record the measurement Each brake chamber is stamped with a numerical Type Size rating Record the brake chamber type with the distance measured for that brake chamber Use the brake chamber chart...

Page 309: ...on so readings can be taken with or without the engine running When the desired change out point is reached the air filter should be replaced and the service indicator is easily reset by pushing the b...

Page 310: ...iveline as necessary 2 Apply the specified grease at the grease fitting on the universal joint Apply grease until the new grease purges from all the seals 3 If the new grease does not purge at the sea...

Page 311: ...nnually CL 4 5 Drive Shaft U Joints 2 Fittings 10 000 orAnnually CL 6 Drive Shaft Slip Joint 1 Fitting 10 000 orAnnually CL 7 Wheel Bearings Repack 30 000 orAnnually HT 8 Brake Cam Shaft OneFittingEac...

Page 312: ...EW 75W 90 Synthetic HT High temperature bearing grease CL Chassis lubricant should be a high quality noncorrosive multipurpose lithium soap pressure gun lubri cant that is water resistant and designe...

Page 313: ...hydraulic level and tag axle units Dumps air in front air bags and is used to raise or lower tag axle Located in the generator compartment on the curbside Type MAC 225B 601BAAA Oil pressure Sending Un...

Page 314: ...ottom of the tailshaft housing between hoses Type VDO 323 0868 House Disconnect and Starter Solenoid Solenoid interfaces start signal to Cummins starter Solenoid interrupts DC power to the house fuse...

Page 315: ...printing Verify the numbers at time of removal Monaco Coach Corporation will not be responsible for incorrect filter or belt usage Please refer to the engine manufacturer s operating instructions for...

Page 316: ...1 10 Exterior Width 100 5 100 5 100 5 100 5 CHASSIS SPECIFICATIONS TANK CAPACITIES Approximate Gallons ENGINE SPECIFICATIONS 40 Model 42 Model 43 Model 45 Model Diesel Fuel 200 200 200 200 Water Heate...

Page 317: ...Chassis Information SIGNATURE 1 0 3 1 7 Date Mileage Dealer Address Service Remarks CHASSIS LOG...

Page 318: ...Chassis Information SIGNATURE 1 0 3 1 8 Date Mileage Dealer Address Service Remarks CHASSIS LOG...

Page 319: ...Chassis Information SIGNATURE 1 0 3 1 9 Date Mileage Dealer Address Service Remarks CHASSIS LOG...

Page 320: ...Chassis Information SIGNATURE 1 0 3 2 0 Date Mileage Dealer Address Service Remarks CHASSIS LOG...

Page 321: ...time in hours of discharge Example a battery which delivers 5 amperes for 20 hours delivers 5 amperes times 20 hours or 100 Amp Hr of capacity Black Water Term associated with the sewage holding tank...

Page 322: ...odors cannot escape through the drain Dry Camping Camping in the motorhome when there is no city water hook up or shore power In other words using only the water and power that is in the motorhome an...

Page 323: ...backflow of air through the air dryer and out the purge valve that begins immediately after the purge and lasts normally 10 to 15 seconds This backflow of air from the air system and through the air d...

Page 324: ...al Air Dryer Air Filter Changing Air Filter Minder Air Governor Air Storage Tanks Air Supply System Air System Charging External Alignment Specifications Alternator Aqua Hot Awnings B Backing Up A Mot...

Page 325: ...arStartBox Refrigerator Reporting Safety Defects Ride Height Valves S Security System Optional Service Suggestions Shifter Panel Shock Absorbers Shore Power Hook Up Slide Out Room Smoke Detector Sofa...

Page 326: ...ok Up Water Filters Water Pump Water System Disinfecting Fresh Water Water System General Information Water System Troubleshooting Water System Waste Drain Sewage Water Tank Fresh Gravity Fill Weighin...

Page 327: ...ve Layout Design Dawn Davis Kelly Stroble Cover Design Dawn Davis Technical Illustrator Judy Pressler Printing Technaprint INDIANA OPERATIONS Technical Writer Fran Weisenstein Creative Layout Design P...

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Monaco SIGNATURE 2001 series, Owner'S Manual

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