Krone 5XL-GD Operating Instructions Manual Download Page 126

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Maschinenfabrik
Bernard Krone GmbH

Heinrich-Krone-Straße 10, D-48480 Spelle
Postfach 11 63, D-48478 Spelle

Phone +049 (0) 59 77/935-0
Fax

+049 (0) 59 77/935-339

Internet: http://www.krone.de
eMail: [email protected]

. . . konsequent, kompetent

29-Jun-2005

Summary of Contents for 5XL-GD

Page 1: ...Operating instructions No 4282 1GB Short cut feeder wagon 5XL R GD 6XL R GD from Machine no 599 865 ...

Page 2: ... the number given overleaf We are solely responsible for the product to which this declaration refers complying with the relevant fundamental safety and health requirements of EC Directive 89 37 EC EC Declaration of Conformance in compliance with EC Directive 98 37 EC Maschinenfabrik Bernard Krone GmbH Heinrich Krone Str 10 D 48480 Spelle Short cut feeder wagon Types 5XL R GD 6XL R GD Spelle 11 10...

Page 3: ...t cut feeder wagon and to maintain the value of your investment Please note the following Always store these operating instructions ready to hand in the container provided for them These instructions are a component of your machine Only operate your machine in accordance with these instructions It is vitally important that you follow the safety instructions Likewise follow the relevant accident pr...

Page 4: ...Foreword ...

Page 5: ...intenance II 4 2 11 Conversion by the customer and making spare parts II 4 2 12 Non permitted modes of operation II 4 2 13 Safety instructions attached to the machine II 4 2 14 Position of safety labels on the machine II 6 2 15 Position of the general information panels on the machine II 8 3 Operation III 1 3 1 General information III 1 3 2 Special safety instructions III 1 3 3 Hitching up to the ...

Page 6: ...h automatic loader III 13 3 10 3 Finishing the loading process III 13 3 10 4 Preparation for the emptying process III 14 3 10 5 Emptying process III 14 3 10 6 Stop Emptying III 15 3 10 7 After emptying III 15 3 11 Shutting down III 16 4 Comfort Control Unit IV 1 4 1 General Description IV 1 4 2 Mounting IV 2 4 3 Control Unit IV 4 4 4 Operational Readiness IV 5 4 5 Manual Mode IV 6 4 5 1 Loading mo...

Page 7: ...f machine VI 4 6 5 1 Position of the sensors right side of machine VI 5 VI 6 6 5 2 Adjusting the sensors VI 6 6 5 3 Switching off the scraper floor VI 7 6 6 Hydraulic system VI 7 6 6 1 Specielle safety instructions VI 7 6 7 Maintenance instructions for the hydraulic system VI 8 6 7 1 High pressure filter VI 8 6 8 Checking and changing the oil VI 9 6 8 1 Main gearbox VI 9 6 8 2 Conveyor drum VI 9 6...

Page 8: ...causes and removal IX 1 9 1 Special safety instructions IX 1 9 2 Table of faults their causes and removal IX 1 A1 Initial hitch up A 1 A1 1 Adjusting the tow bar to the appropriate height and the towing eye A 2 A1 1 1 General information A 2 A1 1 2 Special safety instructions A 2 A1 1 3 Height adjustment A 2 A1 1 4 Adjusting the angle of the towing eye only for top mounted attachment A 3 A1 2 Atta...

Page 9: ... Declaration of conformance according to EC Directive See inside title page 1 2 4 Identificationlabel Model Year of manufacture Vehicle ident no The whole identification label has documentation value and must not be altered or made unrecognisable 1 2 5 Information for enquiries and orders When ordering spare parts the model number vehicle identification number and the year of manufacture of the co...

Page 10: ... borne solely by the user Proper use includes following the operating maintenance and service instructions stipulated by the manufacturer Permitted loads agricultural storks such as hay straw and grass silage The collection and loading of other materials is only permitted after agreementwiththemanufacturer In any case the basic requirement is that the load material is laid in swathes and picked up...

Page 11: ...rotection Individual cutter protection Cutting length for 20 cutters approx mm 80 39 cutters approx mm 40 Pick up working width DIN11200 mm 1800 Power consumption approx kW HP 105 143 118 160 Permittedloadingweight kg 20 000 23 000 Loadingtime approx min 7 10 8 11 Unloadingtime approx min 5 6 Ground clearance of the hydraulic articulated tow bar approx mm 750 Single or double acting hydraulic conn...

Page 12: ...I 4 General information ...

Page 13: ...The owner must also ensure that the contents of the operating instructions are fully understood by the personnel Maintenance work which is not described in these operation instructions must only be carried out by authorised specialist workshops 2 3 Dangers involved in not following the safety instructions Not following the safety instruction will put at risk personnel the environment and the machi...

Page 14: ...the purpose 13 Abide by the permitted axle loads laden weight andtransportdimensions 14 Check and attach transport equipment such as lights warning devices and any possible safety devices 15 Ancillary equipment ropes chains and rods etc and remotely operated devices must be positioned so that they do not cause any unintentional movement in all transport and working positions 16 See that equipment ...

Page 15: ...main inside the area of the rotating power take off shaft or articulated shaft 12 Always shut down the power take off shaft when the bend is unnecessarily too great 13 Caution After shutting down the power take off shaft there is a danger that parts which are subject to inertia will continue running Do not approach the machine during this time Work must not be carried out on the machine until it i...

Page 16: ... the electrical system 7 Protective devices subject to wear must be checked regularly and replaced at the proper time 8 When carrying out electric welding work on the tractor and attached equipment disconnect the cable from the generator and the battery 9 Spare parts must at least comply with the technical requirements laid down by the equipment manufacturer This is only guaranteed by using genuin...

Page 17: ...II 5 Safety ...

Page 18: ...II 6 Safety 2 14 Position of safety labels on the machine Left side of the wagon Right side of the wagon 6XLD0002 7 1 6 4 3 10 9 7 8 10 10 5 6XLD0003 1 8 4 9 6 3 7 2 7 ...

Page 19: ...empttoaccessthe crushing or danger zone while the parts are still able to move 3 Part no 939 407 1 2 x Neverattempttoaccessthe pick up area while the tractor engine is switched on and the powertake offshaftis running 6 Part no 939 412 2 2 x Do not stay within the swing area of the rear panel while the tractor engine is running 8 Part no 942 002 4 2x Close the guard before putting into operation 10...

Page 20: ...II 8 Safety 2 15 Position of the general information panels on the machine Left side of the machine Right side of the machine 6XLD0004 4 9 2 5 3 7 6XLD0005 6 10 8 3 1 ...

Page 21: ...1 1x 333 265 1 Aus Ein Anhänger ist mit einer Zugöse DIN 11026 ausgerüstet Er darf nur an Zugmaschinen mit einer dafür geeigneten Anhänge kupplung angekuppelt werden 939 478 3 Trailer is fitted with a DIN 11026 towing eye It is only permitted to hitch machines which have a trailer coupling suitable for this towing eye 9 343 798 0 1x 50h 50h 50h 50h 10h 50h 5 50 0h h 50h 100h nur Hitch Kugel 50h 50...

Page 22: ...II 10 Safety ...

Page 23: ... and short cut feeder wagon from rolling away During operation keep to an adequate safety distance from all moving parts on the short cut feeder wagon This especially applies to the pick up device for the pressed material Only remove blockages from this device when the power take off shaft is switched off and the engine is shut down No one must remain within the discharge area or the area where th...

Page 24: ...for the purpose only applies to compressed air brakes Towing height see Page A 2 3 3 Hitching up to the tractor No persons are permitted inside the dangerarea The short cut feeder wagon must be adjusted to the tractor currently being used see Appendix A Inital hitch up 3 3 1 Couple the towing eye of the trailer to the tractor hitch When hitching up the wagon proceed as follows Connect the electric...

Page 25: ...he tractor valve may be a double acting tractor valve with pressurelessreturn or a single acting connection with pressurelessreturnconnection Follow the colour coding on the tractorhydraulicsystem Fortractorswithload sensing hydraulic systems see Section Hydraulicunit 3 4 2 Electrical connection in general for standard and operator friendly units Connect the 7 core cable connection 3 for the light...

Page 26: ...s with the corresponding colours on the tractor First connect the yellow coupling and then the red coupling Disconnection is carried out in the reverse order Arrange the cable connections between the tractor and the short cut feeder wagon so that they are not under tension when the vehicles are turning and so that they do not come into contact with the wheels of the tractor BPA02300 1 LL400014 3 ...

Page 27: ...Connect the separate hydraulic hose from the arrester ram of the steering axle yellow protective cap to a single acting connection on the tractor hydraulic system 3 4 6 Hydraulic connection for blocking trailing steering axle special fitting Followthetractormanufacturer suser instructions for the parallel operation of tractorcontrolequipment The supply to the connection for the arrester ram of the...

Page 28: ...ditional wheels behind to give a wider track width than the wheels of the tractor On flat surfaces with the pick up lowered the height of the rear roller feelers should be adjusted so that they are at the same height as or are somewhat higher than the side roller feelers so that most of the pressure is applied to the side roller feelers The roller feelers are adjusted via the holed metal straps 3 ...

Page 29: ...e short cut feeder wagon on the secured stabilising foot 3 7 2 Generalinformation The cutter unit has 39 individual cutters which are protected against foreign objects Either 0 19 20 or 39 cutters can be switched in according to choice via the central cutter switch The cutters are arranged in on level Theoretically the shortest cutting length is 40 mm Longer lengths can be achieved by swinging the...

Page 30: ...g the cutter back into the working position see chapter 4 page IV 7 3 7 4 Switching cutters Lifting the articulated tow bar makes it easier to work in comfort under the vehicle Secure the raised vehicle with the supporting foot Lower the cutter unit fully Bring blade bar into maintenance position see chapter 4 page IV 7 Remove the ignition key and switch off the electrical supply at the control bo...

Page 31: ...der Makesurethat the cutters are correctly located on the pins 1 on the pivot and in the safety rollers 2 Possible sticky contaminants must be removed from area 3 of the cutters The safety rollers 2 must be able to turn easily while tensioning the safety levers using the multi purpose key 4 This ensures that only minimum effort is required to turn the multi purpose key 4 that the response shaft of...

Page 32: ...III 10 Operation 3 7 7 Retracting the cutter unit The cutter unit is locked hydraulically by retracting it against the end stop To do this KDW00031 ...

Page 33: ...ened It may also be necessary to drive a short distance forwards or backwards in a straight line While driving backwards leave the pressure on the hydraulic connection as it is While driving forwards switch the tractor valve for the steering axle to lower so that the wheels can adjust freely whengoingroundbends The steering axle must be locked when driving forwards a if the cornering stability of ...

Page 34: ...installed a 3 10 2 2 For the electromagnetic operator friendly control unit without automatic loader When starting the loading process switch on the hydraulic oil circulation on the tractor and arrest the switch lever Switch the pick up switch to Lower The pick up can be run in this position during the whole of the loading process so that the pick up is able to accomodate itself to the ground Swit...

Page 35: ...per floor advance when the loading material has reached approx 3 4 of the total height in order to prevent the pile from tipping over When the loading height has been reached the scraper floor switches on automatically until the message Wagon full appears on the display and the hooter gives a short tone 3 10 3 Finishing the loading process Make sure that the laden weight shown on the serial plate ...

Page 36: ... have straightened It may also be necessary to drive a short distance forwards or backwards in a straight line When passing over the bin leave the pressure on the hydraulic connection as it is Open the rear flap When the rear flap opens the cylinder for switching on the metering rollers is automaticallyactivated To ensure proper operation of the metering rollers the switch for the rear flap must b...

Page 37: ...cally switched off After passing over the silo lower the articulated tow bar again Only run scraper floor reverse motion for a short time in order not to overload the scraper floor ScraperFloorReverse If the metering rollers get stuck switch on scraper floor reversemotion Select Scraper floor Press Reverse 3 10 6 Stop Emptying Switch off scraper floor Switch off power take off shaft ...

Page 38: ...the lock nuts on the threaded rod 8 so that the holes in the inner and outer tubes of the stabiliser foot 1 are exactly aligned Carefully lower the articulated tow bar until the stabiliser foot 1 rests on the ground Switch the hydraulic system to non pressurised Disconnect the hydraulic hoses 5 and 6 from the tractor Disconnect the compressed air hoses 3 and 4 Stow the disconnected hydraulic hoses...

Page 39: ...process Loadcounter Control of the actuators installed on the machine Transfer of alarm messages Sensor actuatordiagnostics The control unit 3 communicates information to the driver and performs settings to operate the loader This information is received and further processed by the job computer The control unit 3 has to be protected fromwater If the machine will not be used for an extended period...

Page 40: ...e control unit with its support 1 where it can be seen by the driver Directfastening Fasten the support 1 using the drill holes 2 alreadypresent The control unit 3 is held in place on the magnetic plate 4 on the support 1 1 4 3 ZX000029 2 ZX000027 1 ...

Page 41: ... with the tractor wheels Connect the power supply cable 12 V on the tractor and machine side to the 3 pin power outlet DIN9680 The power socket on the machine side is on the front metal cover 5 Control unit Connect the cable included with delivery to the socket 4 on the front metal cover and connect to the socket 3 on the control unit 2 L400450 4 5 ZX000003 2 3 ...

Page 42: ...IV 4 Comfort Control Unit 4 3 Control Unit Overview 1 On Off key 2 Display 3 Keys 1 8 4 Rotarypotentiometer 5 Esc key F 6 Menu key E 7 Keys A D 1 4 5 6 7 3 2 ZX000004 ...

Page 43: ...ne just above them For the assignment of the keys see the illustration If there is no softkey above the key the key has no function Key E The key can be used to bring up the menu Key F You can use the key to go to the previous screen or the menu level above the current one Holding the key down slightly longer takes you back to the basic screen 4 4 Operational Readiness Switching on Press the key A...

Page 44: ...on off Axle suspension on Operatinghourscounterdeactivated Operating hours counter activated Displays in the main window Total number of loads current customer counter Operating hours counter for current customerscounter Softkeys The following softkeys are found in the bottom line Set customer counter Press the key for softkey The 2 1 Customer counter menu is displayed settings see section 5 7 8 S...

Page 45: ... Press the key for softkey The arrow B indicates thats the function is performed Folding blades out in The activated mode is shown in the display A If the blades are in the waiting position the icon C appears Folding blades in Press key for softkey The arrow B indicates thats the function is performed Folding blades out Press the key for softkey The arrow B indicates thats the function is performe...

Page 46: ...rrow A indicates that the function is performed Switchingautomaticloaderon off optional Switching automatic loader on Press the key for softkey the softkey appears The automatic loader activates the floor conveyor automatically after the delivery height of the loaded crop is reached The remaining run time A appears in the display after the floor conveyor has been automatically activated Once the r...

Page 47: ...nveyor forwards speed By turning the rotary potentiometer set the required floor conveyor forwards speed and save it by pressingthepotentiometer Softkeys Switchingbetweenloading unloadingmode The activated mode is displayed Switching to loading mode Press the key for softkey Switching the working floodlights on off The activated mode is shown Switching on the working floodlights Press the key for ...

Page 48: ...us is displayed Closing the tailgate Press the key for softkey The arrow A indicates that the function is performed the status is displayed ZX000018 A ZX000028 A nur ZX GD GL GD Opening closingtailgate Opening the tailgate Pressing the key for softkey opens the tailgate as long as the key is held down The arrow A indicates thats the function is performed the status is displayed Closing the tailgat...

Page 49: ...ds motion off Press the key for softkey The arrow A is no longer displayed Operatingthefloorconveyorforwardsmotion Press the key for softkey the icon appears in reverse colours the floor conveyor runs as long as the button is pressed The arrow A indicates that the function is performed Switching fast speed on Press the key for softkey The icon of the arrow A indicates that the function is performe...

Page 50: ...ctions 1 Lifting the blade bar 2 Lowering the blade bar L400631 1 2 When activating the raise lower blade bar button make certain there is no one in the swivel range of the blade bar Carry out commissioning upkeep repair maintenance and cleaning work only when the machine is at a standstill Switch off the engine remove the ignition key and turn off the electrical system on the control box Secure t...

Page 51: ...exit the menu level again with the key 2 L400530 Settings Service Info Technician Manual sensor test Manual actuator test Sensor actuator test axle suspension Settings 1 2 4 5 6 2 1 2 2 4 2 4 4 4 5 6 1 Silage Axle suspension Automatic loader Contrast 1 1 1 2 1 3 1 4 Counters Customer counters Total counters Floor conveyor speed 1 5 ZX000015 1 2 ...

Page 52: ... menu level of the main menu that is selected You can use the key to close the menu currently displayed 4 7 2 Main menu 1 Settings Calling the main menu Call the main menu with the key You can select main menu 1 with the rotary potentiometer The icon is shown in reverse colours Press the rotary potentiometer The display shows menu level 1 Settings Menu level 1 Settings is divided into four menus d...

Page 53: ...eter The display shows menu 1 1 Automatic loader The bar display and the time show the set time delay The icon in the upper line indicates that the displayed value is saved Setting and saving the time delay Set the time delay with the rotary potentiometer The icon in the top line goes out Press the rotary potentiometer The set time delay is saved and the icon appears in the upper line You can use ...

Page 54: ...osition The icon in the upper line indicates that the displayed status is saved Changing and saving status Set the desired status with the rotary potentiometer The icon in the top line goes out Press the rotary potentiometer The set status is saved and the icon appears in the upper line You can use the key to close the menu currently displayed The display shows menu level 1 Settings Pressing the k...

Page 55: ...al mode In addition the Axle suspensionerror messageappears Calling the menu Main menu 1 Settings is displayed You can select menu 1 3 with the rotary potentiometer The icon is shown in reverse colours Press the rotary potentiometer The display shows menu 1 3 Axle suspension L400500 Status state axle suspension in the automatic mode Axle suspension inactive manual mode Wagon is lifted manual mode ...

Page 56: ...ual mode the wagon is lifted by pressing the key There is no follow up on the basis of load changes Press the key for softkey the axle suspension changes into the manual mode the wagon is lowered by pressing the key There is no follow up on the basis of load changes You can use the key to close the menu currently displayed The display shows menu level 1 Settings Pressing the key and holding it dow...

Page 57: ...rast with the rotary potentiometer The icon in the top line goes out Press the rotary potentiometer The set contrast value is saved and the icon appears in the upperline You can use the key to close the menu currently displayed The display shows menu level 1 Settings Pressing the key and holding it down brings up the basic screen ZX000020 ZX000021 Day nightdesign Switching the day night design mak...

Page 58: ...f the tractor to nominal speed Using the rotary potentiometer adjust the current of the floor conveyor supply valve to the lowest level possible The bar diagram display is reduced Press the key to activate the floor conveyor Use the rotary potentiometer to further increase the current of the floor conveyor supply valve until the floor conveyor speed is no longer increasing Press the rotary potenti...

Page 59: ...u 2 1 with the rotary potentiometer The icon is shown in reverse colours Press the rotary potentiometer The display shows menu 2 1 Customer counters Meaning of the icons Total number of loads A wagonload is counted if the tailgate is closed the floor conveyor supply is activated for at least 5 sec and then the floor conveyor supply runs for at least 5 sec Operating hours counter The operating hour...

Page 60: ...y for softkey to activated the operating hours counter the icon is displayed in reversecolours Press the key for softkey to deactivated the operating hours counter the icon is displayed in reversecolours Deletingthecustomercounter Use the rotary potentiometer to place the customer counter to be deleted between the two crossbars A Press the key for softkey The selected customer counter is set to ze...

Page 61: ...ads Operating hours counter total loads counter cannot be deleted Season counter 1 can be deleted Daily counter 2 can be deleted Deleting season counter 1 or daily counter 2 Press the key for softkey Season counter 1 is set to zero Press the key for softkey Daily counter 2 is set to zero You can use the key to close the menu currently displayed The display shows menu level 2 Counters Pressing the ...

Page 62: ...n the manual sensor test the sensors are checked for errors In addition the sensors can be correctly adjusted in the manual sensor test There is no guarantee the machine is working correctly until after the sensors have been adjusted The PTO must not be turning during thesensortest Calling the menu Main menu 4 Service is called You can select menu 4 2 with the rotary potentiometer The icon is show...

Page 63: ...Then check whether the bar is in the alive state in the lowermarkedarea Diagnostics Namursensors Possiblesensors depending on how the machine is equipped L400201 Status state Axle blocked Axle free Diagnosispressuresensors Possiblesensors depending on how the machine is equipped No Sensor icon Description B7 Axle blocked Status state Alive iron Not alive no iron Brokencable Short circuit No Sensor...

Page 64: ... 1 V 12 V Pow2 12 14 5 V 12 V Pow3 12 14 5 V You can use the key to close the menu currently displayed The display shows menu level 4 Service Pressing the key and holding it down brings up the basic screen L400230 No Icon Description S1 Fold blades in button S2 Fold blades out button Status state Brokencable Short circuit Pressed Notpressed Settingvalues When the key is pressed the bar must be in ...

Page 65: ...cs must be deactivated Duringtheactuatortest theactuators are controlled by the system This may result in the machine performing unexpectedactions Becauseofthis the test must only be performed from a safe position outside the area that is affected by machine parts moved by theactuators Calling the menu Main menu 4 Service is called You can select menu 4 4 with the rotary potentiometer The icon is ...

Page 66: ...actuator can be used for monitoring Press the key for softkey Possible digital actuators depending on how the machine is equipped No Icon Description Y10 Blade bar 1 Y11 Blade bar 2 Y12 Fast speed Y14 Dischargerollercoupling GD H1 Machinelighting A1 Silage No Icon Description Y01 Floor conveyor FORWARDS GL Y02 Floor conveyor BACKWARDS GD Y03 Function valve 1 Y04 Function valve 2 Y05 Pickup Y06 Tai...

Page 67: ...ve that is used Press the key for softkey PWM is increased Press the key for softkey PWM is reduced Possibleanalogactuators No Icon Description Y01 FloorconveyorFORWARDS Status state Actuator on Actuator off No power supply fuse is probably defective You can use the key to close the menu currently displayed The display shows menu level 4 Service Pressing the key and holding it down brings up the b...

Page 68: ...he rotary potentiometer The icon is shown in reverse colours Press the rotary potentiometer The display shows menu 4 5 Sensor actuator test axle suspension Status state No axle suspension fault Axle to the left sensor fault BSL Axle to the right sensor fault BSR Axle up down valve fault YWK Axle to left right valve fault YWS1 YWS2 You can use the key to close the menu currently displayed The displ...

Page 69: ...own in reverse colours Press the rotary potentiometer The display shows menu 5 Info Page 5 1 Complete software version of the machine Press the key for Softkey next page 5 2 Version of the job computer Version of the control unit You can use the key to close the menu currently displayed Pressing the key and holding it down brings up the basic screen L400300 ZX000023 ZX000024 ...

Page 70: ...he main menu Call the main menu with the key You can select main menu 6 with the rotary potentiometer The icon is shown in reverse colours Press the rotary potentiometer Main menu 6 Technician is password protected The display shows the password query L400320 L400340 ...

Page 71: ...own in section 5 10 All functions of the covered menu are still active The softkeys hidden by the alarm messagearedeactivated Stop audio signal Press the key for softkey To reset alarm Press the key for softkey The alarm is reset and the audio signal stops If the malfunction occurs again the alarm message will appearagain To delete an alarm Keep the key for softkey pressed for 5 seconds the audio ...

Page 72: ... 12V3FU_L Check the connection for short circuit The fuse resets itself after the unit has cooled down A03 CAN error The CAN bus was interrupted between the control unit and the machine loose contact in the connection to the display Check the display line A14 Undervoltage Tractor battery defective Tractor dynamo too weak 12 V power supply too weak on the tractor side or not correctly connected wit...

Page 73: ...n the tailgate Switch off the PTO shaft first Do not open the tailgate until the PTO shaft is turned off 4 Steering axle not locked The tailgate was opened and the steering axles was not locked Lock the steering axle before opening the tailgate lock the steering axle on the silo pile 11 Blades have not been turned on blade monitor Blades have moved out of the Blade on position Switch blade back on...

Page 74: ... for damage Tailgate sensor 106 For ZX Sensor for tailgate closed Sensor or supply line defective Perform a sensor test Check the sensor and supply line for damage 107 Sensor for axle locked Sensor or supply line defective Perform a sensor test Check the sensor and supply line for damage 108 For ZX Sensor for tailgate open Sensor or supply line defective Perform a sensor test Check the sensor and ...

Page 75: ...xle valve left right Broken cable or valve plug not plugged in or overload Check the valve and supply line for damage 121 Fold up blade bar button Button or supply line defective Perform a sensor test Check the button or supply line for damage 122 Unfold blade bar button Button or supply line defective Perform a sensor test Check the button or supply line for damage ...

Page 76: ...IV 38 Comfort Control Unit ...

Page 77: ... object to press in the valve see 1 and 2 Emergency operation of the valves for the pick up etc is carried out by screwing in the star wheel screw 5 1 1 Load sensing connection The operator friendlyhydraulicsystemhasload sensing LS capability The advantage of using this device on tractors which have been equipped for it is the lower energy demand which results from the smaller quantity of heat los...

Page 78: ...adjustment is dependent on the hydraulic system of the tractor and must be made when the system on the loading wagon is in a non pressurised state Screw out the system screw 1 to its end stop if the tractor has a standard hydraulic system pump constant the tractor has an LS pump and non activated load sensing system This adjustment is carried out by works personnel Screw in the system screw 1 to i...

Page 79: ... stop Raising the rear flap Screw in the two star wheel screws on the Raise lower articulated tow bar control valve Push in the solenoid plunger of the control valve 1 using a sharp object The articulated tow bar will raise Keep the solenoid plunger pressed in and screw out one of the two star wheel screws again to its end stop Screw out the other star wheel screw again to its end stop Aftercarryi...

Page 80: ...F DOSIERWALZEN QUERFOERDERBAND LINKS UND RECHTSLAUF SONDERAUSRUESTUNG DRUCK LEITUNG TANK LEITUNG RUECKSCHLAG VENTIL P T ANSCHLUSS SCHLEPPERHYDRAULIK HOCHDRUCK FILTER LS LASTMELDELEITUNG NUR BEI LOAD SENSING SCHLEPPERHYDRAULIK UEBER POWER BEYOND ANZUSCHLIESSEN T P POWER BEYOND TRACTOR d 1 5mm 332 014 921 122 ABSPERRHAHN d 1 4mm 920 904 334 860 A P T A B LS LS B A A B A B A B d 1 5mm 332 014 a b a b...

Page 81: ...r and short cut feeder wagon against rolling away After care and maintenance work is finished re install all protective covers and protective devices in the correct manner Avoid getting oils and greases on the skin In the event of injury caused by leaking oil immediately call a doctor All other safety instructions must be followed in order to avoid accidents and injuries A Thread size Class of str...

Page 82: ... Risk of injury Check the air pressure regularly When loosening and tightening wheel nuts follow the sequence shown in the figure on the right Check wheel nuts and retighten if necessary10 operating hours after installation After this check that the wheel nuts are tight every 50 operatinghours Check the tyre pressures regularly and top up if necessary The tyre pressure is dependent on the tyre siz...

Page 83: ...eye every day and lubricate with grease KDW02330 a Tyre air pressure The recommendation applies especially to the typical mixture of operation field road If necessary the tyre air pressure can be reduced to the minimum air pressure In that case however the change in the dynamic behaviour of the tyre must be noted especially for road travel Tyre identification Minimum pressure Maximum pressure Reco...

Page 84: ...s Description of the sensor Tighteningtorque 1 Axle blocked B7 optional 10 Nm 2 Automatic loader B2 optional 10 Nm 3 Jobcomputer 3a Hydraulic axle suspension optional 4 Cutter active inactive B1 Comfort 10 Nm 5 Feelercutterbar lift lower 10 Nm 6 PTO speed 10 Nm 7 Axle sensor left right optional ...

Page 85: ...ance 3 6XLD0009 2 1 6 5 1 Position of the sensors right side of machine Pos Sensordescription Tighteningtorque 1 Tailgate B6 right Comfort 10 Nm 2 Dosing roller monitoring B4 10 Nm 3 Floor conveyor control B3 10 Nm ...

Page 86: ...r 1 must be a 2 mm Setting Loosen the nuts on either side of the sensor Turn the nuts until dimension a 2 mm is reached Tighten the nuts again Namur sensor d 30 mm The dimension between the encoder 2 and the sensor 1 must be a 5 mm Setting Loosen the nuts on either side of the sensor Turn the nuts until dimension a 5 mm is reached Tighten the nuts again ...

Page 87: ... sensor is regulated by a tension spring 1 Increased tension on spring 1 longer delay in switching off more force on metering rollers Reduced tension on spring 1 shorter delay in switching off less force on metering rollers 6 5 3 Switching off the scraper floor The right bearing of the lower metering roller is a moving part The motion sensor is on the underside of the bearing It registers movement...

Page 88: ...a vessel of sufficient capacity underneath to hold the escaping oil Slacken the filter bottom section 4 using screw wrenchSW27 Remove the filter bottom section 4 and shake out the remainingoil Clean the filter bottom section 4 Pull out the old filter element 3 Push the new filter element 3 onto the valve collar Check the O ring 2 on the filter bottom section 4 If the O ring is damaged replace it w...

Page 89: ...e of the loading wagon behind the protective cladding The oil level must be checked every 50 h KLW07100 1 KLW07090 2 KDW06333 Oil inspection Remove check screw 1 Oil level up to bore hole 1 If necessary top up oil 2 fit check screw 1 Oil change Unscrew the oil draining screw 3 Collect the used oil in a suitable collection vessel Fit oil draining screw 3 Fill oil 2 Oil level up to bore hole 1 6 8 1...

Page 90: ... drive a Front metering rollers drive b The rear metering rollers drive is on the left side under the cover Oil change Remove oil drain plug 2 Collect oil in a suitable vessel Replace oil drain plug 2 Fill oil 1 oil level to hole 1 Oil check Remove check screw 1 Check oil level is up to hole 1 Top up with oil if necessary Replace check screw 1 Oil change Unscrew oil drain plug 2 Catch oil in a sui...

Page 91: ... by 2 or 4 links KDW04120 1 x 2 Thetensionspringisunderhightension Repair work on the automatic tensioning device must only be carried out by specialistsusinganassemblytoolwhich is suitable for the purpose Procedur on the removal of chain links Hook spring clamping fixture 2 and pull the threated spindle 2 outwards until the screw 5 can be removed Relieve tension spring 3 completely via a threated...

Page 92: ...1 and prestress the tension spring with nut 2 until the chain tension is sufficient again Re tightencounternut 1 Shorteningthescraper floorchain Remove the cotter pin 1 on the chain joint 3 Remove the locking piece 2 Shorten the chain by 2 or 4 links at a time Join the chain with the chain joint 3 Secure the locking piece 2 and cotter pin 1 Both scraper floor chains must be shortened by the same a...

Page 93: ... Twist the whole scraper bar until the distance A 3 5 mm Tighten the screws At the end of the season stop plate 1 must be checked forwear If the thickness of the stop plate t 6mm should be reduced by 50 the plate must be replaced PN 334 975 2 6 10 1 Distance cutters to drum The distance between the blades and the drum is set at the factory to the correct value and must not be varied KDW04040 1 2 K...

Page 94: ...g the multi purpose key after the cutter installation If this is not the case turning will require increased force The single cutter safety system will not operate correctly increased cutter breakage The rollers 1 must therefore be removed cleaned and reinstalled with water resistant EP long term grease Part no 926 045 0 The circumferential grooves in the bolt 2 must be completely filled with lubr...

Page 95: ...The lubrication intervals for the articulated shaft are shown in the figure on the right For further information see the articulated shaft manufacturer s operating instruction Definition of terms Term Lubricant Point Quantity Specialfeatures Greases Multipurpose grease Lubrication nipple Remove excess grease from approx two pumps of the lubrication nipple greasegun Lubrication If no other stipulat...

Page 96: ...ntenance 6 12 3 Lubrication chart 50h 50h 50h 50h 10h 50h 50h 50h 100h nur Hitch Kugel 50h 50h 250h bei Lenkachse 250h bei Lenkachse rechts 50h 50h 10h bei hydr Federung 343 798 0 50h 50h 100h KDW10290 200h 200h ...

Page 97: ...f metering rollers chain 6 Bearing for lower metering rollers scraper floor 7 Scraper floor shaft rear 4 8 Compensation rocker right left for trailing arm unit only 2 9 Ball lugs of spring cylinder only on hydraulic fitted with springs unit 8 10 Brake shaft bearing and slack adjuster 12 11 Scraper floor shaft front 4 12 Feeler wheel and Pick up 2 13 Bearing of the roller feeler arm for the pick up...

Page 98: ... and readjust as necessary The brakes must be readjusted if approx 2 3 of the maximum cylinder stroke are utilized in case of panic braking Jack up the axle for adjustment and secure againstunintentionalmovements 6 13 2 Adjusting the transmission device After the first few kilometers travelled the transmission device and the brake linings of the brake drum will have bedded in The resulting play wi...

Page 99: ...tions Removing the air filter Slacken the nut 2 Twist the air filter 1 Slacken the hook spring ring 3 Remove the filter element Maintaining the air filter Clean the air filter before the season starts Installing the air filter Installation is carried out in the reverse order of removal KLW10120 1 3 2 KLW10090 1 2 3 4 5 6 7 Make sure that the filter element is assembled in the correct sequence 1 Sp...

Page 100: ...ery week but at least after 20 operating hours The receiver is drained via the drainage valve on the underside Shut down the feeder wagon and secure Open the drain valve and release the condensation water Check the drain valve clean it and screw it back in A heavily contaminated or leaky drain valve must be replace with a new one 6 14 Care after daily use After daily operation the area of the conv...

Page 101: ...he vicinity of artificial fertilisers or animal housing Repair damaged paintwork and thoroughly treat bare metal with rust inhibitor Only jack up the short cut feeder wagon with a suitable vehicle jack Make sure that the jacked up short stalk metering wagon is stable Jack up the short cut feeder wagon to relieve the tyres Protect the tyres from external effects such as oil grease and radiation fro...

Page 102: ...VII 2 Overwintering ...

Page 103: ...e covers and protective devices in the correct manner All other safety instructions must also be followed to avoid injury and accidents 8 2 General information Lubricate all lubrication points with grease and oil the chains Wipe away any grease emerging from the lubrication points Check the oil level in the main transmission box and top up if necessary delivery rotor Check hydraulic hoses and pipe...

Page 104: ...VIII 2 Recommissioning ...

Page 105: ...utter safety system are tight System screw on the hydraulic valve unit not adjusted correctly Powersupplyinterrupted In this case switch off the power take off shaft Determine the cause of the fault and remove it then switch on the power take off shaft again 9 Faults causes and removal 9 1 Special safety instructions Maintenance care service and cleaning work must only be carried out with the mach...

Page 106: ...IX 2 Faults causes and removal ...

Page 107: ...compartment of the wagon 1 Articulated shaft 2 Control 3 Electrical cable for lights 4 Paint spray can 5 Operatinginstructions 7 Fittings in the box not in the picture tarpaulin in case of third metering roller 1 piece tube for tarpaulin in case of third metering roller 1 piece rod for tarpaulin in case of third metering roller 1 piece retainer in case of third metering roll 1 piece assembly ropes...

Page 108: ... away The height adjustment articulated tow bar and the angle adjustment of the towing eye must only be carried out by the specialist dealer The hydraulic height adjustment must only be used for unloading on a level stretch A1 1 2 Special safety instructions A1 1 3 Height adjustment Adjusting the rams Suspend the towing eye 1 of the wagon by the tractor hitch 2 A1 1 Adjusting the tow bar to the ap...

Page 109: ...st be adjusted equally If necessary adjust the position of the ram 1 and its mounting 2 i e by using one of the holes 3 in the tow barframe KDW02360 B A 6XL00005 1 2 3 1 3 2 SW46 6XL00004 4 The towing eye can be mounted in two positions so that the coupling between the trailer and the towing eye can be as near to the horizontal as possible to avoid problems arising from articulating the tow bar Us...

Page 110: ...overload coupling see example must agree with the torque in the following table If these values do not agree the KRONE dealer must be informed KDW02350 1 175 Model Speed of power take off shaft Nm Number on the coupling 5XL R GD 6XL R GD 1000 1750 175 A1 2 2 Overload coupling The wagon is fitted with a cam operated clutch linkage with a fixed torque setting When the linkage is overloaded the power...

Page 111: ...aft with the overload safety device on the machine side Measure the overlap and adjust the length according to the articulated shaft manufacturer s operating instructions supplied with the machine The minimum overlap must be ensured even when the articulated shaft is bent hydraulicarticulatedtow bar VP 1 035 1 2 KR 1 080 2 1 A1 2 4 Assembling the articulated shaft Slide on the overload safety devi...

Page 112: ...n switch off the engine apply the brake and remove the ignition key Enter the wagon by the side door Assemble the upper panels Assembly must be carried out by at least two people 1 Lift up tube bail 4 and fixate in upright position Assemble front tubes 5 with 2 screws M16x80 3 Lift up front barrier 2 Supply rear tube bails 4 on each side with bail 3 screw 1 and nut 2 TR000013 1 TR000012 2 1 3 6XL0...

Page 113: ...ffle plate 1 and connect with side barrier via support Secure connection with disc 3 and linch pin 4 as well as with screw 5 disc 6 and nut 7 1 2 4 3 5 6 7 6XL00006 9 8 If required e g hay recovery the build up can be limited by ropes 8 The ropes therefore need to be hooked into the provided T pieces 9 The first and the last rope are being attached with screw 5 as shown Hook ropes in a way that th...

Page 114: ... the seam of the tarpaulin 5 Assemble tarpaulin 5 as shown Secure tubes 4 with linch pins 6 5 1 3 3 4 2 6 6XLD0006 on execution with 2 metering rollers 1 3 2 6XLD0007 4 5 on execution with 3 metering rollers 8 Insert tube 1 and rod 2 into tarpaulin 3 Screw retainer 4 with flat round bolts and nuts onto plate Assemble tarpaulin 3 as shown Secure tubes 1 and rod 2 with linch pin ...

Page 115: ... 31 5 6 1 7 2 KB1X1 1X5b 15 30 31 KB1X1 1X6b SS_5V 1X1_9 2 1 12VFU TERMI 1X1_14 2 2 CAN 1 L 1X1_6 2 4 GND TERMI 1X1_15 2 2 CAN 1 H 1X1_5 2 3 12V_ON 1X1_28 2 1 GND 1X1_29 2 1 gr br gn Control rs bl ge Battery 12V Drawbar Control Control ws Battery Earth Tractor Tested 16 12 2003 Change Status 1 2 3 4 5 6 7 8 Orig Kloepper 10 09 2003 Kloepper Page No of total Page No Standard Replaced by Replaces 1 ...

Page 116: ..._1 7 8 X1_7 Rapid speed PWMLA_8 7 6 X1_36 Lights LA_1 7 7 KMC1 X1 GND _DI G_1 0 1X1_17 4 7 17 GND _DIG_1 1 1X1_19 4 6 19 CAN 1 H 1 X1_ 5 1 8 5 KB1 X1 1X1b CAN 1 L 1 X1_ 6 1 8 6 12V 1X2_28 8 1 28 KB1X2 1X2b 12V_SS 1X 2_2 5 8 1 25 GND 1X2_1 4 8 1 14 GND 1X2_1 5 8 1 15 1 2 3 15 29 30 31 16 17 32 18 4 5 19 33 34 6 7 20 35 21 8 22 36 37 9 23 10 11 24 38 39 25 12 13 26 40 41 27 14 28 42 X 2 Inputs Outpu...

Page 117: ...3_15 X3_29 X3_9 X3_11 X3_13 X3_5 X3_18 X3_22 X3_7 X3_35 X3_37 X3_41 X3_20 X3_24 X3_27 X3_16 X3_25 X3_38 X3_39 X3_17 X3_40 Fold in blade DIG_13_FRQ 5 2 X3_19 Fold out blade DIG_20 5 3 X3_23 Blade MULTI_2 4 1 X3_26 MULTI_3 X3_3 GND _Floor conveyor supply STROM_2 6 2 X3_31 GND_Floor conveyor return STROM_3 6 3 X3_33 STROM_4 X3_2 Floor conveyor supply PWMLA_2 6 2 X3_4 Floor conveyor return PWMLA_3 6 3...

Page 118: ...1_12 KMC1 X1 2 3 DIG_6_HFRQ Dosing roller monitoring KMC 1 GND_DIG_1 1X1_11 2 2 1 KB1X1 XB5a 1 2 B5 PTO speed 2 KB1X1 XB5a 10 KB1X1 1X1b Connect I O Module X1_10 KMC1 X1 2 3 DIG_1_HFRQ PTO speed KMC 1 GND_DIG_11 1X1_19 2 3 1 KB1X1 XB6a 1 2 B6 Rear flap 2 KB1X1 XB6a 18 KB1X1 1X1b Connect I O Module X1_18 KMC1 X1 2 3 DIG_11_FRQ Rear flap KMC 1 GND_DIG_10 1X1_17 2 3 1 KB1X1 X1a 1 KBX1 X1b 2 KBX1 XB7b...

Page 119: ...20 3 3 1 KB1X3 XS2b 1 3 2 S2 Fold out blade yellow 2 KB1X3 XS2b 19 KB1X3 1X3b Connect I O Module X3_19 KMC1 X3 3 2 DIG_20 Fold out blade KMC 1 Tested 17 12 2003 Change Status 1 2 3 4 5 6 7 8 Orig Kloepper 11 09 2003 Kloepper Page No of total Page No Standard Replaced by Replaces 1 2 3 4 5 6 7 8 System 6XL GD COMFORT 5 9 Date Date Name Place Changed by Blade bar button 5 303 752 1 Krone No ...

Page 120: ... 1 KMC 1 8 KB1X3 1X3b 1 KB1X3 XY03b Y03 Function valve 1 2 KB1X3 XY03b GND_L 1X3_11 3 2 Connect I O Module X3_10 KMC1 X3 3 2 PWMLA_6 Function valve 2 KMC 1 10 KB1X3 1X3b 1 KB1X3 XY04b Y04 Function valve 2 2 KB1X3 XY04b GND_L 1X3_13 3 2 Connect I O Module X3_36 KMC1 X3 3 2 LA_4 Pick up KMC 1 36 KB1X3 1X3b 1 KB1X3 XY05b Y05 Pick up 2 KB1X3 XY05b GND_L 1X3_5 3 2 Connect I O Module X3_21 KMC1 X3 3 2 P...

Page 121: ...7 3 3 Connect I O Module X1_7 KMC1 X1 2 3 PWMLA_8 Rapid speed KMC 1 7 KB1X1 1X1b 1 KB1X1 X2a 1 KBX2 X2b 1 KBX2 XY12b Y12 Rapid speed 2 KBX2 XY12b 2 KBX2 X2b 2 KB1X1 X2a GND_L 1X1_8 2 2 Connect I O Module X1_36 KMC1 X1 2 3 LA_1 Lights KMC 1 36 KB1X1 1X1b 1 KB1X1 XH1b H1 Lights 2 KB1X1 XH1b GND_L 1X1_37 2 2 Connect I O Module X1_40 KMC1 X1 2 3 PWMLA_1 Silage material KMC 1 40 KB1X1 1X1b 1 KB1X1 XA1b...

Page 122: ...20 mA 2 2 2 3 KB1X2 XBSRb 17 KB1X2 2X1b Connect I O M odule X17 KMC2 X1 2 Right Axle sensor right KMC 2 9 KMC2 X1 9 KB1X2 2X1b 1 KB1X2 XBSLb α I 1 2 3A BSL Axle sensor left 4 20 mA 1 1 2 3 KB1X2 XBSLb 16 KB1X2 2X1b Connect I O Mod ule X16 KMC2 X1 2 Left Axle sensor left KMC 2 Connect I O M oeu l X2_42 KMC1 X2 2 6 HBPWMSTR_3 Raise wagon KMC 1 42 KB1X2 1X2b 23 KB1X2 2X1b Connect I O M odule X23 KMC2...

Page 123: ...C2 X1 8 2 A3_Right Axle right KMC 2 19 KB1X2 2X1b 1 KB1X2 XYWS2b YWS2 Right WS 2 WS R 2 KB1X2 XYWS2b 11 KB1X2 2X1b Connect I O Module X11 KMC2 X1 8 2 A3_GND GND Axle right KMC 2 Connect I O Module X14 KMC2 X1 8 2 L1 Axle suspension sensing output KMC 2 14 KB1X2 2X1b 35 KB1X2 1X2b Connect I O Module X2_35 KMC1 X2 2 6 DIG_4_HFRQ Axle suspension sensing output KMC 1 Tested 18 12 2003 Change Status 1 ...

Page 124: ...A 18 Appendix ...

Page 125: ...A 19 Appendix ...

Page 126: ...ernard Krone GmbH Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle Phone 049 0 59 77 935 0 Fax 049 0 59 77 935 339 Internet http www krone de eMail info ldm krone de konsequent kompetent 29 Jun 2005 ...

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Krone 5XL-GD, Operating Instructions Manual

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