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MagCore Plus II, Service Manual

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Summary of Contents for Plus II

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Page 2: ...ce 13 Operation BeforeStarting theInstrument 14 EmergencyStop 15 StartPrograms 16 SavedSettings 17 AccesstoSavedSettings 17 SetandSelectUsers 18 SetUser 18 SelectUserName 18 ScanSample ElutionTube 19...

Page 3: ...axis 45 Replacethe sensor ofX axis 46 Replacethe X axismotorbelt 47 Replacethe Y axismotor 48 Replacethe V axismotor 49 ReplaceM axismotor 50 Replacethe timingbeltoftheliftmotor ofthebase 51 ReplacePC...

Page 4: ...Safety Precautions BeforeUse WARNINGS and CAUTIONS stated below are intended to protect the individual from injuries andavoiddamagetomachines...

Page 5: ...Specification Operating Parameters Operating Environment Applications...

Page 6: ...IQ OQ PQDocuments IQDocuments...

Page 7: ...OQ Documents...

Page 8: ...PQ Documents...

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Page 10: ...Accessories Installation 1 2 3 4 5 7 6 8 9 10 11 BeforeInstallation...

Page 11: ...System Overview...

Page 12: ...dge PleaseinstalltheTipandTubeaccordingto theinstructionsofextractionkitusermanual Pleaseinsertthefrontendofthecartridgeintothe spacebelowthefixingplateoftheCartridgeRack W5 Elution Tube W1 W2 W3 W4 W...

Page 13: ...calTime Step2 SettheInstrumentNickname GotoPage15 Step3 NetworkConnectionSettings GotoPage15 Step4 TestPiston PleaserefertoPistonTestchapterforinformation abouttheoperation Step5 TestHeater Pleaserefe...

Page 14: ...Installation...

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Page 16: ...otocols Maintenance Eject Tip ExecuteExtraction Executequickrunwith selectionofpre saved protocols SystemMaintenance Functions Overviewofthelatest runswithbarcodes SystemSettings StatusColumnIcons Pan...

Page 17: ...loadingthereagents cartridgesandtips seepage5andsettherequiredparameterswithout openingthedoor Afterclosingthedoor pressSTARTtostartoperation PlungedUpwardfrom theLowerEdgeofthe FrontDoor TheFrontDoor...

Page 18: ...lease read the security information to correctly stop the machine whenanaccidenttakesplace Whenanemergencysituationoccursandthemachineis operating pleasepressthestopbuttonoropenthefront doortostopthem...

Page 19: ...loftheMagCore Kitandputconsumablesintothemachine PressStarttogotothenextstep ToSelectUserandScanBarcodes SeePage12 PressNexttochoosethecodenumber Pleaseconfirmthereagentsetcodenumbertobe usedintheextr...

Page 20: ...Selecttheparametersthatyouwanttosaveshown inthebluearea SavedProtocoloptionsavesupto sixrecords PressSaveProtocoltosavethecustomized parameters PressBacktoconfirmyoursettings AfterloadingtheTipsandCa...

Page 21: ...LIMSintegrationdata Selectthisiconifyouwanttoaddoreditauser information Instrumentprovidesuptosixrecords Editnameonthenameblockasshowninthe figure PressEnterwhenfinishediting Pressthenameblockyouwantt...

Page 22: ...alblocktorescan ScanSample ElutionTube ScanKit Lot SelectScanSampleorScanElutionTube Thesystemwillaskyouifyouwanttodeleteall thebarcodedatastoredbefore PressExecuteto deleteit DeletionCompleted Youcan...

Page 23: ...changeisfinished Pauseand Abort Youcanpauseorabortthecurrentextraction whiletheprogramisinprogress PressthePause buttontopauseatanytime andthemachinewill immediatelysuspendoperation Thisbuttonis useda...

Page 24: ...t port WhenusingLIMSdatatransfer youneedto firstestablisha21 in connectionwiththeIT stafftodeterminethefirewallofyourPC When transmittingasaLIMSdata weoperateonthe internalnetwork Aftersettingthenetwo...

Page 25: ...USBFlashDrivetoFAT32 2 AccesstoInformationThrough InternetConnection Obtainingdataviainternetconnection We provideFTPprotocolasameansofdata transmission YoucanuseanyFTPclientsoftware Gettheinformation...

Page 26: ...eriodicallytoensurethesystemstatusisalways good PleaseSelectReplaceO Ringbutton 1 PleasedisassemblethedamagedO Ring 2 ReplaceanewO Ring 3 GreasingtheO Ring andperformthePiston Test ThePistontestinclud...

Page 27: ...settheTipHolderandtryitagain 5 Pleasecheckwhethertheliquidlevelsofalltips areconsistentwitheachother Iftheliquidlevels ofalltipsarenotconsistentwitheachother pleasechecktheO Ring Pleaserefertothe Repl...

Page 28: ...easeadd1mlwatertotheSampleTubeand putitinW1oftheT Rack 3 PleaseselecttheTestW4Tip 4 Pleasecheckwhethertheliquidlevelsinalltips areconsistentwitheachother Iftheliquidlevels arenotconsistent pleasecheck...

Page 29: ...h70 alcohol 2 PleasecleanthePiercingNeedleswiththecloth Warning ThetipsofthePiercingNeedles areextremelysharp Pleasebe carefulwhenyoucleanthem Ifthesystemisstoppedfrompowershortageor otherabnormalcond...

Page 30: ...ownon thethermometerisconsistentwithwhat sshown onthescreen Theacceptabletemperaturerangeis65 5 Cor 90 5 C PleaseSelecttheSterilizationButton PleaseselectthesterilizationtimeandpressStart button Warni...

Page 31: ...eroperations aftertheiconofUSBFlashDrivedisappears PleasesavethedataintheUSBFlashDriveand transfertocomputer orthedataintheUSBFlash Drivemaybeoverwrittenlater FilePath USBFlashDrive AlarmLog datalog C...

Page 32: ...rytime YoucanbuydisposableWasteBoxpaperbags BinBags YoucanusetheUSBtoupdatethesystem Pleasecopythedownloadedprogramtotheroot directoryoftheUSBFlashDrive Theninsertthe USBFlashDriveintotheUSBPortofthem...

Page 33: ...Replace Fuse Please use the specified type of fuse tominimizetheriskofburning...

Page 34: ...replacement and advanced machine calibration Only trained engineers can perform the above operations Engineers recommended maintenance frequency Frequency of use Maintenance cycle Less than 20 times...

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Page 36: ...Disassemblethehousing 1 Loosen the two bottom screws to about 3mm...

Page 37: ...2 Remove the remaining eight screws and take off the lid...

Page 38: ...3 Move the cartridge rack module inward and loosen the two screws to about 3mm Move the outlet metal sheet inward 3mm...

Page 39: ...ove the three screws on each side at the bottom of the case 5 Move the sliding door upward to avoid the housing is stuck by the door sensor bar 6 Remove the case by pulling out from the back of the ma...

Page 40: ...Axisdirections V axisdirection Y axisdirection M axisdirection V axisdirection X axisdirection...

Page 41: ...Replace the UV lamp 1 Loosen the two screws of the protection metal sheet and take off the sheet 2 Replace with a new UV lamp module and lock back all the parts...

Page 42: ...ReplaceLEDlight 1 Remove the LED light from the top panel 2 Install a new LED light and hold it with cable ties...

Page 43: ...Replace RGB light 1 Remove the four screws in the back of the logo plate 2 Take off the RGB light and the logo plate Replace with a new RGB light and lock back all the parts...

Page 44: ...he screw on top of the fault piston 2 Remove the eight screws on the metal sheet 3 Remove the metal sheet 4 Disassemble the fault piston then install a new one 5 Screw back the top screw of the piston...

Page 45: ...ace the ejector rod module 1 Remove the screws on top of the ejector rods on both sides 2 Remove the springs 3 Take out the ejector rod downward Replace with a new ejector rod and screw back the top s...

Page 46: ...en the front door and take out the waste box cartridge rack and T rack 1 Remove the middle screw 2 Remove the temperature probe 3 Remove the four screws on heater module Install a new heater module an...

Page 47: ...Replace the M axissensors Open the front door and take out the waste box cartridge rack and T rack 1 Remove the wires connected with the sensors 2 Remove the two screws on each sensor...

Page 48: ...ReplacethesensorsofV Y axis 1 Remove the wires connected with the sensors 2 Remove the two screws on each sensor...

Page 49: ...Replace the sensor ofX axis 1 Remove the wire connected with the sensor 2 Remove the two screws on the sensor...

Page 50: ...ReplacetheX axismotor belt 1 Remove the three screws of the metal sheet 2 Remove the two screws of the metal plate from under the instrument 3 Remove the metal plate then replace with a new motor belt...

Page 51: ...eplace the Y axismotor 1 Unplug the connector of the Y axis with the PCB panel 2 Loosen the stop screw to about 1mm on the coupling 3 Remove the four screws of the motor Replace with a new Y axis moto...

Page 52: ...ReplacetheV axismotor 1 Unplug the connectors of the V axis 2 Remove the three screws of the axle sleeve 3 Remove the four screws of the motor...

Page 53: ...tor 1 Remove the four screws on the magnetic module and take out the module 2 Unplug the power connector of the lift motor 3 Remove the four fixation screws of the motor 4 Remove the two stop screws o...

Page 54: ...the module 2 Unplug the power connector of the lift motor 3 Remove the two screws of the reinforced metal sheet of the motor 4 Remove the two screws of the bearing at the lateral grooves 5 Remove the...

Page 55: ...Replace PCB 1 unplug all the plugs on PCB 2 unscrew the five screws panel 3 Remove the PCB and replace with a new PCB panel...

Page 56: ...Replacetouchpanel 1 Remove the instrument case 2 Loosen the four screws and remove the fixed blocks 3 Remove the HMI...

Page 57: ...Replace PLC 1 Unplug all the plugs on PLC 2 unscrew the two screws on PLC 3 Remove the PLC and replace with a new one...

Page 58: ...Replacepower supply 1 Loosen the four screws of power supply 2 Remove the four screws inside the power supply NOTE Please contact RBC Bioscience for further questions regarding power supply replacemen...

Page 59: ...Replace Solid StateRelay SSR 1 Remove the two screws on SSR Remove the SSR and replace with a new one...

Page 60: ...Electrical controlandengineeringsoftware...

Page 61: ...Main board configuration...

Page 62: ...tware update tool EasyClient from the link below and install https download rbcbioscience com MagCore C2 AE MagCore C2 AE 20Automated 20Nucleic 20Acid 20Extractor MagCore 20SUPER Software EasyDownload...

Page 63: ...PLC marked in frame plug the PLC RS232 connection cable and connect with the computer then turn on the machine power 5 After the machine power is turned on open EasyClient then select write DVZ into...

Page 64: ...rked in circle then select the PLC software for update the filename extension is dvz 7 Select Local PLC COM Port and COM Port please check COM Port number in device manager select Baud Rate of 9600 bp...

Page 65: ...the downloading progress takes about 10 minutes 9 After the download is completed turn off the power turn the switch from Stop to Run on PLC marked in frame unplug the PLC RS232 connection cable the...

Page 66: ...10 Go to System Status and check the PLC version...

Page 67: ...ot directory of USB flash drive insert the USB drive to the USB port The HMI software update interface will open automatically after USB flash drive is detected tap Download 2 Enter password 111111 si...

Page 68: ...t the HMI software for update The filename is PLUS II HMI 6 numbers cxob the file extension is cxob and the numbers indicate software version 4 Tap Download then reboot the machine Unplug USB flash dr...

Page 69: ...5 Go to System Status and check the HMI version...

Page 70: ...MagCore C2 AE MagCore C2 AE 20Automated 20Nucleic 20Acid 20 Extractor MagCore 20Plus 20II Software 2 There are 3 em files in the folder please open the file em2 type the machine s S N and save you ca...

Page 71: ...s em0 em1 and em2 to the root directory of a FAT32 formatted USB Flash Drive 4 Tap Maintenance tap next page then insert USB Please tap Close when you see a device detected pop up 5 Tap Program Update...

Page 72: ...6 Tap Confirmation when the program update is complete 7 Go to System Status and check the program version...

Page 73: ...he motor is not functional or the block plate of the sensor is at wrong position Solutions 1 Check whether the motor is functional 2 Check whether the cable has dropped off 3 Adjust the position of th...

Page 74: ...nected to the power of the motor 3 Replace the main board 4 Replace the motor module 10 Y_Home Sensor Fail Causes When performing the motor initial the Home sensor has no response and the motor collid...

Page 75: ...nnected to the power of the motor 3 Replace the main board 4 Replace the motor module 15 V_Home Sensor Fail Causes When performing the motor initial the Home sensor has no response and the motor colli...

Page 76: ...fer from the Encoder coordinate Solutions 1 Check whether the terminal of the PLC Y00 Cable has dropped off 2 Replace the cable connected to the power of the motor 3 Replace the main board 4 Replace t...

Page 77: ...AutomatedNucleicAcid Extractor Model PlusII InputRaitng 100 240V 50 60Hz Max 4 5AMax 450W RBCBioscienceCorp 3F No 132 Lane 235 BaoqiaoRd XindianCity Taipeicounty23145 T aiwan R O C...

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