Jacobsen Eclipse 322, Repair Manual

Page: 200 / 336

4-126 4222983 Second Edition
ELECTRICAL
4
Component Tests and
Adjustments
Electrical System and Component
Testing
General Information
Repair of the electrical system, for the most part, is
limited to the replacement of defective components or
wiring. When replacing either electrical components or
wiring, be sure to apply dielectric grease (Jacobsen PN
365422) to all connector terminals to prevent corrosion.
Wiring diagrams are provided in this section for
troubleshooting and/or testing the electrical system.
Specific testing and replacement information, where
applicable, is also provided in this section.
In addition to testing a suspected faulty component, it
may be necessary to check for shorts or breaks in the
wiring to the component. A common method of testing
wires or circuits is to perform a continuity check as
described in the following tests.
IMPORTANT
Before performing any component or wiring tests, ensure
components are dry. The presence of moisture can
adversely affect electrical system performance.
NOTE
Before performing any component or wiring tests, check
for corrosion and loose or missing connections.
If a component (switch, relay, etc.) is removed for testing
or replacement, make sure to identify and label all wires
so that the component can be installed correctly.
Continuity Test
1. Identify and locate the wire or component to be
checked using the electrical schematic.
NOTE
Some meters may have a continuity tester setting that
uses a buzzer to indicate continuity. See the meter
Operator’s Manual for more information.
2. If using a multimeter, set to read ohms or set meter to
continuity setting.
3. Disconnect the ends of the wire being tested.
4. Touch meter leads to the ends of the wire or to the
terminals of the component to be tested.
Does meter read less than 0.5 ohm and/or does
the buzzer sound?
YES The wire is good.
NO Proceed to step 5.
5. Use a known good jumper wire of the correct gauge
to bypass the wire in question.
6. Test the function of the circuit.
Does the circuit now operate properly?
YES Replace the wire.
NO Continue testing other wires and
components in the circuit.
Resistance Test
1. Identify and locate the wire or component to be
checked using the electrical schematic.
NOTE
On some meters it will be necessary to select an ohms
scale. Select an appropriate range for the component
being tested. Refer to the specifications listed in the
component test procedure.
2. If using a multimeter, set to read ohms.
3. Isolate (disconnect) the component to be tested from
the circuit to prevent a false reading through the
circuit.
4. Connect the meter leads to the terminals of the
component being tested. Check the component test
procedure for specifications and additional test
conditions.
Does the resistance through the component
match the specified value listed in the test
procedure?
YES The component is good.
NO Replace the component.
Required Tools or Equipment
Digital Multimeter, Ohmmeter, or Continuity Tester
Required Tools or Equipment
Digital Multimeter or Ohmmeter