Talex Mini Mini 1,35 Z 079 Instruction Manual Download

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TALEX Spółka z ograniczoną odpowiedzialnością

Spółka komandytowa

ul. Dworcowa 9c

77-141 Borzytuchom

tel. (59) 821 13 40

e-mail.

[email protected]

www.talex-sj.pl

INSTRUCTION MANUAL

WARRANTY

CATALOGUE OF SPARE PARTS

Rotary mower Mini Mini

Borzytuchom 2019

Summary of Contents for Mini Mini 1,35 Z 079

Page 1: ...ą odpowiedzialnością Spółka komandytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl www talex sj pl 1 INSTRUCTION MANUAL WARRANTY CATALOGUE OF SPARE PARTS Rotary mower Mini Mini Borzytuchom 2019 ...

Page 2: ...truction a new copy must be purchased by ordering it at the point of machine sale or the manufacturer In the event of a sale or granting access to the machine to other user the instruction manual must be attached with declaration of conformity for the machine The manufacturer reserves all rights to the instructions for use Copying processing of the instruction and its parts without permission of t...

Page 3: ...sories 14 7 3 Construction and operation 14 8 Maintenance service 16 8 1 Connecting tractor with the mower 17 8 2 Mounting the PTO shaft 18 8 3 Installation of the mower 19 8 4 Setting the mower in working position 20 8 5 Operation of the mower mowing 22 9 Technical service of the mower 23 9 1 Replacement of the blades 23 9 2 Daily maintenance 25 9 3 Post season maintenance 25 9 4 Lubrication inst...

Page 4: ...nt identification data This label is located on the machine in a position easy to find and read The data contained in the rating plate confirm compliance of the mower with the applicable safety regulations For this reason the plate cannot be reused or removed The rating plate contains full name of the manufacturer weight number of the mower quality control sign mower symbol CE marking means that t...

Page 5: ...occur in case of non compliance with safety rules during operation and maintenance of the mower In the instruction manual listed are precautionary measures to be taken to minimize or avoid risks This manual also contains principles of correct use of the mower and explains what maintenance operations are to be performed at the same time If the information contained in the instructions manual is unc...

Page 6: ...tics and acquainted with the rules of conduct in terms of occupational safety Accident prevention regulations and all basic rules of safety and hygiene as well as traffic regulations must always be observed Unauthorised changes in design of the machine without permission of the manufacturer waive manufacturer s liability arising due to any resulting damage or injury 4 Rules of safe operation The m...

Page 7: ...structions manual It is forbidden to operate the machine on the edge of public squares parks schools etc or on rocky terrain in order to avoid the danger coming from recoil of stones and other items Employee operating the mower should be provided with first aid kit containing measures for first aid along with instructions for their use When moving the vehicle with a mower mounted but not working e...

Page 8: ...ly of the mower be careful pay special attention to the structural elements responsible for mounting to the vehicle Before use check the technical condition of the mower and the cooperating vehicle The team vehicle and mower must be in good technical condition Worn or damaged parts must be immediately replaced The mower must be equipped with all safety guards against access to moving parts which t...

Page 9: ...machine During operation and regulation operator of the vehicle which is cooperating with the mower must take care that no one approaches the machine and stays at a distance of less than 50 m from a working mower When turning or reversing manoeuvring the machine adequate visibility should be secured or help of suitably trained person should be used It is forbidden to stay service between the vehic...

Page 10: ...ace under a roof In case of failure immediately turn off the drive transmitted from the vehicle 5 Risks by operation of the mower No Hazard Hazard source cause Protective provisions relating to hazards 1 Overloading the movement system physical load Working in a standing position inclined forced walking moving Familiarise with the instruction manual workplace training taking into account the stand...

Page 11: ... structure elements of the machine use of hand tools Personal protective equipment gloves buttoned work clothes maintaining caution 6 Gears Moving gears rotating jointed telescopic shaft no guards of moving parts Ban of moving approaching and making adjustments on the running machine exercising caution using shields of moving parts reading the instruction manual 7 Weight of the suspended standing ...

Page 12: ...Description Location 1 Note The general warning sign a warning safety risk Cover of the machine Instructions manual 2 Warning against side crushing Cover of the machine 3 Read the instructions manual Instructions manual 4 Use cover Cover of the machine 5 Use protective suit Cover of the machine 6 Moving of the parts Cover of the machine 7 The ban on taking off covers during operation Cover of the ...

Page 13: ... the machine 11 Prohibition of lubricating a moving device Cover of the machine 7 General Information 7 1 Sales information At the time of purchase check the technical condition and equipment of the mower from the seller a detailed filling of the warranty card and complaint coupons should be required No date of sale or stamps of the point of sale expose the user to non recognition of any complaint...

Page 14: ...card 1 piece KMM_WP 01 2 Special wrench 1 piece KMM_WP 02 3 Blades in package 16 pieces KMM_01 08 4 Wrench spanner RWTg 10 1 piece KMM_WP 03 5 Jointed telescopic shaft with uni directional clutch KMM_04 00 At the special request of the purchaser and for a fee the following elements can be purchased from the manufacturer Triangular distinguishing plate KMM_WD 01 7 3 Construction and operation Const...

Page 15: ...g drums and discs rest on the sliding discs Fig 1 item 5 that allow copying the ground irregularities Covers Figure 1 item 3 and protective apron Fig 1 item 4 protect the machine operator and bystanders against hard objects that can be thrown at a high speed by working drums and discs Fig 1 items 2 and 6 Working drums and discs are driven by the PTO of the tractor together with the blades rotating...

Page 16: ... technical condition of the machine and perform daily maintenance according to the tractor instructions manual Fold or remove the connecting elements and the hitch of the tractor which may hamper co operation or cause a collision with the jointed telescopic shaft JTS WARNING Disassembly of the above mentioned components protects against possible damage to the jointed telescopic shaft by lowering t...

Page 17: ...on yoke 3 Plug Be careful when connecting the machine to the tractor In order to connect the mower to the tractor 1 On the plugs Fig 3 item 1 of the suspension frame put lower links of the tractor first left then the right and secure with cotters Fig 3 item 3 It is unacceptable to allow people staying between the tractor and the machine when reversing the machine connect the machine with the runni...

Page 18: ...rds are required from the tractor PTO and the machine JTS Machine JTS cover is installed by the manufacturer of the mower When mounting the jointed telescopic shaft remember to place the outer cover of the tube was on the tractor side Figure 4 Jointed telescopic shaft In order to mount the shaft Lower the mower on the ground switch off the engine and remove the key from the ignition Slide the tip ...

Page 19: ...vers must be installed by the purchaser of the mower The cover must be installed as follows Tighten the screws M10x25 Fig 10 item 1 to the main frame Screw the canvas with screws M6x16 to the cover of the cutting unit Fig 10 item 2 WARNING The use of damaged jointed telescopic shaft without cover or with damaged cover and without additional shielding from the tractor PTO and the machine JTS poses ...

Page 20: ...he ground At the time of lowering the mower in horizontal position maintain particular caution Pay attention to the free space to perform the operations Lower the mower so that it is based on sliding plates Jointed telescopic shaft may be connected to the tractor only when the mower is used for transport to the field and back as well as by the maintenance the shaft must be removed Correct placemen...

Page 21: ...mail biuro talex sj pl www talex sj pl 21 Figure 5 Changing position of the mower working position The mower can be set at different heights of cutting To regulate it use a spacer ring Fig 6 item 5 which is mounted on the working drum between the hub of the sliding plate Fig 6 item 7 and the abutment plate Fig 6 item 6 ...

Page 22: ...dows foreign hard objects e g stones which can damage the mower Remove them The mower has to work with aprons lowered down Drive of the mower should be turned on slowly After obtaining the full number of revolutions 540 rev min of the PTO work can be started Speed must be adapted to local terrain conditions and the type of the crop At the time of idle runs turn off the mower drive and then lift it...

Page 23: ...e to use a special key which is the basic equipment of the mower WARNING It is forbidden to Work with the mower in the presence of bystanders at a distance of less than 50 m WARNING Due to the possibility of damage to the mower do not allow for Exceeding rotation of the tractor PTO over 540 rev min Elevating the mower with the drive switched on and rotating drums Mowing while driving backwards Bec...

Page 24: ... noting that the pin was in the disc hole When replacing the blades holders one should pay attention to their mutual alternating arrangement on individual discs Figure 8 Distribution of blades IMPORTANT When blades are installed properly the holder stem should be centred in the disc hole Improper installation of blades is a serious hazard to the operator and bystanders WARNING Destruction or wear ...

Page 25: ...parts Pay attention to the condition of the cutting unit worn or damaged blades holders replace in sets with new ones Lubricate jointed telescopic shaft according to the lubrication instructions 9 3 Post season maintenance After the end of the working season Thoroughly wash the mower Perform a detailed technical inspection of individual parts and components Replace worn or damaged parts Perform ma...

Page 26: ...the leak and then refill it to the required level The box should contain approximately 3 litres of oil The jointed telescopic shaft should be lubricated in accordance with the requirements of the shaft manufacturer Do not mix different types of oils When changing oil take note of the state and seal of the lid and screw the lid evenly 10 Storage Store the mower in a dry paved and covered place with...

Page 27: ... the mower For transport on public roads the machine must be equipped with a triangular distinguishing plate For journeys to the workplace the jointed telescopic shaft of the mower must be disconnected Check stability of the mower after setting it in storage Setting the mower on a soft and uneven ground may cause danger The obligation to install the cover of the cutting assembly lies by the buyer ...

Page 28: ...peed 20 km h Transport clearance 400 mm Overall dimensions with roof rails Length 1150 mm Width 1750 mm Height 750 mm Weight 180 kg Jointed telescopic shaft with uni directional clutch KMM_04 00 12 Dismantling scrapping and environmental protection Worn or damaged parts obtained during the repair scrapping should be stored in a separate area with limited access of people and animals Worn parts mus...

Page 29: ...mponents of the cutting unit Replace worn parts with new in sets Bad cutting and clogging of the cutting unit Dull or damaged blades Dull or damaged blades must be replaced with new ones in sets Mount the unilaterally dull parts on the disc with the opposite direction of rotation 14 Spare parts catalogue Ordering parts To order spare parts please specify The exact address of the ordering party Exa...

Page 30: ... of pieces of the ordered parts Terms and conditions of delivery of the parts must be agreed with the manufacturer or dealer of the mowers The manufacturer reserves the right to change design of the parts placed on individual assembly drawings of the catalogue These changes cannot always be introduced to the instruction manual and parts catalogue on a current basis ...

Page 31: ...TALEX Spółka z ograniczoną odpowiedzialnością Spółka komandytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl www talex sj pl 31 Figure 11 A general view of the mower ...

Page 32: ...TALEX Spółka z ograniczoną odpowiedzialnością Spółka komandytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl www talex sj pl 32 ...

Page 33: ...ring 6210 1 5 T000397 Sliding hub 1 25 T000198 Ball bearing 6209 1 6 T000837 Sliding plate 1 26 T000450 Spring washer Fi 10 20 7 T000846 Blade holder 4 27 T000740 Bolt with hexagon head M10x25 10 8 T000311 Blade 4 28 T000938 Bolt with Allen head M12x25 6 9 T000925 Bearing roller 1 29 T000743 Bolt with hexagon head M10x35 10 10 T000346 Top cover 1 31 T000265 Nut M10 2 11 T000834 Working plate 1 32 ...

Page 34: ...TALEX Spółka z ograniczoną odpowiedzialnością Spółka komandytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl www talex sj pl 34 ...

Page 35: ...h hexagon head M10x25 1 5 T000326 Bearing housing small 1 25 T000265 Nut M10 1 6 T000900 Shaft of the main frame 1 26 T000281 Nut M24 20 7 P001066 Lower suspension pin 4 27 T000747 Bolt with hexagon head M10x60 10 8 P001059 Higher suspension pin 4 28 T000086 Spring pin M6x16 6 9 T000920 Splined shaft 1 29 T000450 Spring washer Fi 10 10 10 T000993 The valve set 1 30 T000418 Snap ring W62 2 11 T0001...

Page 36: ...TALEX Spółka z ograniczoną odpowiedzialnością Spółka komandytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl www talex sj pl 36 ...

Page 37: ...ing unit Figure 14 Table No KMM_03 00 No Figure No Name of the part Quantity 1 P001106 Top cover 1 2 P001107 Lower cover 1 3 P001110 Central barrier 1 4 P001114 Side barrier 2 5 T000970 Canvas cover 1 6 T000456 Plate washer Fi 10 24 7 T000740 Bolt with hexagon head M10x25 12 8 T000265 Nut M10 12 9 T000469 Plate washer Fi 6 58 10 T000800 Bolt with hexagonal head M6x16 29 11 T000283 Nut M6 29 12 T00...

Page 38: ...tions and amendments by unauthorized persons Duplicate of the warranty card may be issued upon written request after presentation by the user of the proof of purchase In the case of unjustified service call to warranty repair the related costs shall be borne by the user The user reports complaints immediately after the occurrence of the damage directly to the seller or manufacturer The manufacture...

Page 39: ...______________ _____________________________________ Date of complaint processing _______________ Guarantee extended until ____________ ________________________ signature and stamp of the service Date of submitting the complaint ________________ Scope of repairs and replaced parts _________ _____________________________________ _____________________________________ ________________________________...

Page 40: ... Regulation of the Minister of Economy of 20 December 2005 on essential requirements for machines and safety elements Journal of Laws 259 item 2170 and the European Union Directive 98 37 EC The following standards have been included in the case of the machine due to the requirements of safety and health contained in the Directive PN EN ISO 12100 1 2005 PN EN ISO 12100 2 2005 EN 294 1994 PN EN ISO ...

Page 41: ...ndytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl www talex sj pl 41 Talex Spółka z ograniczoną odpowiedzialnością Spółka komandytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl www talex sj pl ...

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