Ransomes Matador 71 Safety And Operation/Maintenance And Parts Manual Download Page 1

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Safety and Operation / Maintenance and Parts Manual

Matador 71

RJ 100 / 102003

WARNING: If incorrectly used this machine can cause severe

injury. Those who use and maintain this machine should be

trained in its proper use, warned of its dangers and should

read the entire manual before attempting to set up, operate,

adjust or service the machine.

24453G-GB (rev.4)

Series:BN, EH & CF - Engine type: Honda GX160 K1-Q4

Product codes: LDDD081, LDDD181, LBDD700 & LDDD700

YEARS OF MOWING

EXCELLENCE

Summary of Contents for Matador 71

Page 1: ...ury Those who use and maintain this machine should be trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machin...

Page 3: ...PRESENCECONTROL OPC 14 6 2 THROTTLECONTROL 15 6 3 BRAKERELEASELEVER 16 6 4 CYLINDERCLUTCHLEVER 16 6 5 IGNITIONCUT OUTSWITCH 16 7 OPERATION 7 1 DAILYINSPECTION 17 7 2 OPERATORPRESENCEANDSAFETYINTERLOCK...

Page 4: ...s contrary to the intended use Compliance with and strict adherence to the conditions of operation service and repair as specified by the manufacturer also constitute essential elements of the intende...

Page 5: ...e of other than original or authorised Textron Turf Care Specialty Products Accessories will void the warranty s t r a P e c i v r e S l a i r e t a M t r o p p u S e c i v r e S r e b m u N t r a P n...

Page 6: ...10 Lubricator 1 4301 7 008161990 Wheel Tyre 2 Front 4301 8 008170780 Tyre 2 4301 9 008161250 Rim 2 4302 001341110 Wheel Nut 12 It may not be possible to illustrate every item With certain items purcha...

Page 7: ...serve the Highway Code both on and off the roads Keep alert and aware at all times Watch out for traffic when crossing or near roadways Stop the blades rotating before crossing surfaces other than gra...

Page 8: ...ake care not to get hands and feet trapped when rotating cylinders Make sure that other people are not touching any cutting units as rotation of one cylinder can cause the others to rotate To reduce t...

Page 9: ...icates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided MAY result in minor or mo...

Page 10: ...3 6 litres 7 imp pints 4 22 US quarts 4 2 MACHINESPECIFICATION Frameconstruction Pressed Steel welded fabrication Transmission By heavy roller chains Clutches Transmission clutch Separate cylinder cl...

Page 11: ...A m r A d n a H l e v e l H R r o H L x a M s m s n o i t a r e l e c c A 2 q e A X q e A Y q e A Z 3 5 5 7 2 3 3 7 2 2 3 e u l a V t n a n i m o D 3 5 5 y k l u s h t i w m c 1 7 r o d a t a M t a e...

Page 12: ...gles europ ennes suivantes voldoet aan de bepalingen van de volgende Europese Richtlijnen en Amendementen alsmede aan de verordeningen die deze omzetten in nationale wetgeving den Bestimmungen der fo...

Page 13: ...petta il seguente standard armonizzato o requisiti tecnici Overholder f lgende harmoniserede standardbestemmelser eller tekniske bestemmelser Uppfyller f ljande harmoniserade standard eller tekniska d...

Page 14: ...tt monteras p T m lis varuste on suunniteltu sopimaan seuraavaan Este accesorio ha sido dise ado para su montaje en Ransomes Marquis series AE EF EG Ransomes Matador 71 series BN CF EH T Lansdell Tech...

Page 15: ...e from the Machine A903492 Stay Clear of Hot Surfaces A903490 Do Not Remove Safety Shields While Engine is Running A911424 Unleaded Petrol Safety Alert A903497 Spark Plug Details 5 2 INSTRUCTIONDECALS...

Page 16: ...inderrotation Cylinder will only rotate if Cylinder clutch is engagedsee6 4 When handle A is released button B will spring back into position blocking the operation of Lever A 6 1B LANDROLLCLUTCH Pull...

Page 17: ...rol OPC By sliding grip A in the direction shown Lever B can bedepressedtherebyengagingforwarddriveand cylinder rotation Cylinder will only rotate if Cylinder clutch is engaged see 6 4 When lever B is...

Page 18: ...g the lever to the 1 position To stop the engine close the throttle and move the switch to the 0 position 6 4 CYLINDER CLUTCH LEVER A Fig 6 4 The cylinder clutch is engaged by moving the lever downwar...

Page 19: ...1 DAILYINSPECTION 1 Perform a visual inspection of the entire unit look for signs of wear loose hardware and missing or damaged components Check for fuel and oil leaks to ensure connections are tight...

Page 20: ...operator presence system is functioning properly Stop the test and have the system inspected and repaired if any of the tests fail as listed below With the engine running and the handle grips release...

Page 21: ...standers nor allow anyone near the machine while in operation The owner operator is responsible for injuries inflicted to bystanders and or damage to their property 6 Use discretion when mowing near g...

Page 22: ...INE 1 Ensure that the cylinder clutch is disengaged 2 Turn fuel tap to ON position 3 Ensure that the Parking Brake is engaged 4 Move the choke lever to the START position 5 Set the ignition cutout swi...

Page 23: ...ent This procedure should be carried out at both ends of the bottom blade in order to set it parallel to the rear landroll SETTING THE HEIGHT OF CUT The cutting height is determined by the position of...

Page 24: ...checking frequently with the paper until the correct setting is achieved WARNING Turn petrol tap to the OFF position before tilting the machine rearwards Fig 8 3 8 4 CYLINDER CLUTCH ADJUSTMENT Fig 8 4...

Page 25: ...e is approxiamately 1 5mm 1 16in between the concave and the cutting cylinder measured as near to the centre point of the cylinder as possible 4 Retighten the screws As the cutting cylinder gradually...

Page 26: ...hieved Retighten the nut NOTE DO NOT OVERTIGHTEN Re check to ensure that there are no tight spots on any of the chains Replace chaincase 8 9 BACKLAPPINGTHECUTTINGCYLINDER Fig 8 9 The keen cutting edge...

Page 27: ...outlined in section 7 2 should be carried out to ensure the correct operation of the Operator Presence System 8 ADJUSTMENTS 8 10 HANDLEADJUSTMENT The height of the handle can be adjusted two ways to...

Page 28: ...cable through brake bracket abutment pull inner cable tight through pivot pin and secure with screw B fig 8 13 3 With Parking brake lever activated adjust locking nuts A in fig 8 14a 8 14b To test tha...

Page 29: ...AT TO THE MACHINE 1 Position trailing seat behind the machine 2 Rotate locking pin forward 3 Position ball cup over ball on brake bracket 4 Ensure ball is fully located in cup 5 Rotate locking pin rea...

Page 30: ...r e t l i f r i a n a e l C y r a s s e c e n z z p u c t n e m i d e s n a e l C z z n a e l C k c e h C g u l p k r a p S z z t r a p l a n o i t p o r e t s e r r a k r a p S z r e n i a r t s d n...

Page 31: ...sperate them Carefully check both elements for holes or tears and replace ifdamaged Cleaning the Foam Element Wash the element in a solution of household detergent and warm water then rinse thoroughly...

Page 32: ...er Fig 10 3 Undo the fixing screws for cover A Fig 10 3 and remove cover Grass can then be cleared from the primary clutch and layshaft area When completed replace cover and secure with original fixin...

Page 33: ...gine oil and if necessary top up with fresh oil to the top of the filler hole threads Wipe away excess oil and replace the filler cap To obtain the correct level the machine must be on level ground 11...

Page 34: ...ng an grease gun and recommendedgrease Cutting cylinder bearings A Fig 11 4a Landroll A Fig 11 5b Front roll spindle In addition to the above oil all linkages drive chains and pivot points etc NOTE To...

Page 35: ...lied or approved by us for the purpose The use of non recommended oil or lubricant nullifies the guarantee Damage through transport or normal wear does not come under the guarantee The warranty is ext...

Page 36: ...GB 34 RANSOMES MATADOR 71 series BN CF SAFETY OPERATORS MAINTENANCE AND PARTS MANUAL NOTES...

Page 37: ...12 3 HANDLEBARS HANDLES CONTROLS 3a STANDARDHANDLEBARS HANDLES CONTROLSMECHANICALOPC 13 3b STANDARDHANDLEBARS HANDLES CONTROLSMOTIVAROPC 15 3c LOWCLEARANCEHANDLEBARS HANDLES CONTROLSMECHANICALOPC 17...

Page 38: ...Parts 2 RANSOMES MEDIUM PEDESTRIAN RANGE PARTS MANUAL 1 CUTTING UNIT AND CLUTCH...

Page 39: ...ckwshr m10 X 15 9 X 2 5 4 15 MBC5893 BearingSpacer 1 16 MBE3286A Sprocket Assy 1 17 A219006 Oilite Bush 1 18 MBC3277 SplinedCollar 1 19 MBC8223A Sliding Clutch 1 20 A291071 Sprg comp 55 X 2 64 X 28 1...

Page 40: ...Parts 4 RANSOMES MEDIUM PEDESTRIAN RANGE PARTS MANUAL 2a MAIN FRAME GRASSBOX MECHANICAL OPC...

Page 41: ...Mat 1 24 MBG5955 Clutch Plate 1 25 J555795 Split Clutch Disc 1 26 002921240 Sprg disc 22 4 X 34 6 X 0 5 4 27 MBG5958 ClutchPlate sliding 1 28 A203607 Brg ball 35 X 72 X 17 1 29 452174 Key 6 X 6 X 18 1...

Page 42: ...Parts 6 RANSOMES MEDIUM PEDESTRIAN RANGE PARTS MANUAL 2a MAIN FRAME GRASSBOX MECHANICAL OPC...

Page 43: ...mt brkt Lever Mtg 2 See note B 103 GSF2001CD Bolt hex5 16 24X1 1 4 1 104 A219336 Brg nyliner 10 X 11 6 X 2 2 105 450377 Nut hex M6 Nyloc 2 106 450389 Wshr m6 X 12 5 X 1 8 2 107 450711 Capscrw sckt M6...

Page 44: ...Parts 8 RANSOMES MEDIUM PEDESTRIAN RANGE PARTS MANUAL 2b MAIN FRAME GRASSBOX MOTIVAR OPC...

Page 45: ...t 1 24 MBG5955 Clutch Plate 1 25 J555795 Split Clutch Disc 1 26 002921240 Sprg disc 22 4 X 34 6 X 0 5 4 27 MBG5958 ClutchPlate sliding 1 28 A203607 Brg ball 35 X 72 X 17 1 29 452174 Key 6 X 6 X 18 1 3...

Page 46: ...Parts 10 RANSOMES MEDIUM PEDESTRIAN RANGE PARTS MANUAL 2b MAIN FRAME GRASSBOX MOTIVAR OPC...

Page 47: ...kt M6 X 16 2 108 A219022 Bush flng 3 4 X 1 X 3 4 2 109 MBG6239 Spacer tapped 32 X 45 X 20 1 110 450539 Scrw pan Hd M6 X 12 8 120 450716 Capscrw sckt M6 X 40 2 140 009070140 Rod pneuActuator MainClutch...

Page 48: ...Parts 12 RANSOMES MEDIUM PEDESTRIAN RANGE PARTS MANUAL 3a STANDARD HANDLEBARS HANDLES CONTROLS MECHANICAL OPC...

Page 49: ...1 14 450545 Scrw pan Hd M6 X 35 2 15 MBF2150 Handlebar Assm 71 1 16 MBG6150 HandlebarSupport 2 20 MBC5523 Bracket 1 21 452702 Scrw hex M8 X 20 Taptite 1 22 MBC5534 Sleeve 2 23 450473 Scrw hex M8 X 30...

Page 50: ...Parts 14 RANSOMES MEDIUM PEDESTRIAN RANGE PARTS MANUAL 3b STANDARD HANDLEBARS HANDLES CONTROLS MOTIVAR OPC...

Page 51: ...andlebar HandleScrew 4 13 008111230 Cable throttle Pedstrns 1 14 450545 Scrw pan Hd M6 X 35 2 15 MBF2150 Handlebar Assm 71 1 16 MBG6150 HandlebarSupport 2 20 MBC5523 Bracket 1 21 452702 Scrw hex M8 X...

Page 52: ...Parts 16 RANSOMES MEDIUM PEDESTRIAN RANGE PARTS MANUAL 3c LOW CLEARANCE HANDLEBARS HANDLES CONTROLS MECHANICAL OPC...

Page 53: ...12 7 450323 Nut M6 1 13 008111230 Cable throttle Pedstrns 1 14 450545 Scrw pan Hd M6 X 35 2 15 MBF2370 Handlebar Assm 71 1 16 MBG6150 HandlebarSupport 2 20 MBC5523 Bracket 1 21 452702 Scrw hex M8 X 2...

Page 54: ...Parts 18 RANSOMES MEDIUM PEDESTRIAN RANGE PARTS MANUAL 3d LOW CLEARANCE HANDLEBARS HANDLES CONTROLS MOTIVAR OPC...

Page 55: ...12 6 4116192 Stainles Steel Circlip 1 12 7 4116194 Handlebar HandleScrew 4 13 008111230 Cable throttle Pedstrns 1 14 450545 Scrw pan Hd M6 X 35 2 15 MBF2370 Handlebar Assm 71 1 16 MBG6150 HandlebarSup...

Page 56: ...Parts 20 RANSOMES MEDIUM PEDESTRIAN RANGE PARTS MANUAL 4 BRAKES LANDROLL SCRAPER...

Page 57: ...0 Wshr M8 X 17 X 1 8 6 13 450411 Lockwshr m8 X 12 75 X 2 2 14 450192 Scrw hex M8 X 25 1 15 MBG6645 BrakeDrum71 Matador 1 25 A915122 Brake Band 1 26 MBG6091 CableClamp 1 30 009067820 Cable brake 1 35 4...

Page 58: ...Parts 22 RANSOMES MEDIUM PEDESTRIAN RANGE PARTS MANUAL 5 FRONT ROLL...

Page 59: ...1 18 452115 E Clip 8 Mm 1 19 MBC5484 ConnectingLink 1 20 MBC5485A ConnectingLink 1 21 451488 Pin spirol 8 X 20 2 22 MBC3498 Turnbuckle 1 23 452333 Stud M10 X 40 1 24 450325 Nut hexM10 2 25 A199054 Cle...

Page 60: ...Parts 24 RANSOMES MEDIUM PEDESTRIAN RANGE PARTS MANUAL 5 FRONT ROLL...

Page 61: ...sh oilite 20 X 25 X 20 4 A 6 A299301 Lubricator m6Str 2 A 7 MBC3419B Front Side Roll 2 A 8 450214 Scrw hex M10 X 25 2 A 9 A292083 Sprg disc 10 2 X 23 X 1 2 A 10 450394 Wshr m20 X 37 X 3 3 6 A 11 GSF10...

Page 62: ...Parts 26 RANSOMES MEDIUM PEDESTRIAN RANGE PARTS MANUAL 6 LANDROLL...

Page 63: ...935A Wshr 30 5 X 45 X 1 00 2 11 MBC7055 Landroll 2 12 MBC3307 GreaseTube 4 13 GSF2541AB GreaseNipple 4 14 MBF1371 BevelGearCarrier 1 15 MBA5283 BevelPinion 2 16 MBA5347A Wshr cham 17 64 X 1 1 4 X 5 16...

Page 64: ...Parts 28 RANSOMES MEDIUM PEDESTRIAN RANGE PARTS MANUAL 7 DRIVES...

Page 65: ...5 X 3 1 20 452045 Circlip ext 20 X 1 2 T 1 21 MBE2577 ClutchChainwheel 1 22 A119131 Scrw csk M5 X 16 Taptite 6 23 MBC4226 Shaft 1 24 450394 Wshr m20 X 37 X 3 3 1 25 450383 Nut hex M20 Nyloc 1 26 MBC81...

Page 66: ...Parts 30 RANSOMES MEDIUM PEDESTRIAN RANGE PARTS MANUAL 8 DECALS 1 15 1 14 1 16 1 10 LWA 100dB 1 11 1 12 1 13 1 19a 1 20 1 21 1 17 1 19b 1 18...

Page 67: ...34760 Decal Noise100 1 1 12 009034970 Decal SparkPlu 1 1 13 009034910 Decal Instruction 1 1 14 009034940 Decal ClinderHazard 1 1 15 009034920 Decal Hot 1 1 16 009034890 Decal BystanderWarning 1 1 17 D...

Page 68: ...Parts 32 RANSOMES MEDIUM PEDESTRIAN RANGE PARTS MANUAL 9a TRAILING SEAT...

Page 69: ...60 MBA5360 LandRoll 2 5 65 MBA5364 Spindle 1 5 70 MBC5869 Pin Fabrication 1 5 85 MBC7776 Anti Slip Strip 1 5 90 MBC7777 Anti Slip Strip 1 5 95 MBC5881C Seat Frame 1 5 100 452200087 Lockwshr 3 8 X 590...

Page 70: ...Parts 34 RANSOMES MEDIUM PEDESTRIAN RANGE PARTS MANUAL 9b GROOVED FRONT ROLL...

Page 71: ...PTION QTY REMARKS PART NO RANSOMES MEDIUM PEDESTRIAN RANGE PARTS MANUAL 1 002993013 LubricatorM6STR 2 2 4116099 GroovedRollTube 1 3 451972 Circlip Int 42 x 12 2 4 824100333 Bearing Ball 20 x 42 x 12 2...

Page 72: ...Parts 36 RANSOMES MEDIUM PEDESTRIAN RANGE PARTS MANUAL 9c LANDROLL RUBBER COVERED...

Page 73: ...055 Landroll 2 MBC3339A Landroll RubberCovered 2 12 MBC3307 GreaseTube 4 13 GSF2541AB GreaseNipple 4 14 MBF1371 BevelGearCarrier 1 15 MBA5283 BevelPinion 2 16 MBA5347A Wshr cham 17 64 X 1 1 4 X 5 16 2...

Page 74: ...2 25 5 15 450391 Wshr m10 X 21 X 2 2 29 22 450392 Wshr m12 X 24 X 2 7 9 27 450392 Wshr m12 X 24 X 2 7 11 27 450394 Wshr m20 X 37 X 3 3 17 A 10 450394 Wshr m20 X 37 X 3 3 17 B 15 450394 Wshr m20 X 37...

Page 75: ...ing Ball 20 x 42 x 12 27 4 64211 02 Wshr 3 16 X 500 X 062 7 141 A109079 Scrw adj M10 1 5 X 240 3 24 A119131 Scrw csk M5 X 16 Taptite 21 22 A119133 Scrw pan Hd M5 X 16 Taptite 5 10 A129033 Scrw button...

Page 76: ...Matador 71 29 6 MBC4830 Adjusting Collar 19 8 MBC4830 Adjusting Collar 29 8 MBC5469 Collar 21 33 MBC5470 Block 21 34 MBC5484 Connecting Link 15 19 MBC5485A Connecting Link 15 20 MBC5504 Ferrule 3 43 M...

Page 77: ...BG6557 Housing bearing 5 35 MBG6592 DrivePinion 5 38 MBG6594 Drive Spindle 71 Mat 5 23 MBG6621 Lever l R Clutch 21 4 MBG6626 Tube Cover 7 92 MBG6645 Brake Drum 71 Matador 13 15 MBG6665 Scraper Tow Bar...

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Page 80: ...all our manufacturing locations A worldwide dealer network and factory trained technicians backed by Ransomes Jacobsen Parts Xpress provide reliable high quality product support Ransomes Jacobsen Limi...

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