Iseki TG5330 Operation Manual Download Page 152

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TROUBLESHOOTING

Remedy

Top up fuel and-bleed fuel system.

Consult your Dealer.

Top up coolant.

Adjust belt tension or replace.

Clean.

Replace.

Inspect oil level and replenish if necessary.

Clean or replace element (s).

Inspect oil level and correct.

Consult your Draler.

Allow to warm, check thermostat.

Replace with better grade.

Consult you Dealer.

Check clean or replace air filter.

Consult your Dealer.

Check fuel system.

Clean or replace elements (s).

Replenish.

Replace with oil of prooer viscosoty.

Replace.

Replace element cartrige.

Consult your Dealer.

Correct loose or dirty terminals, short

circuit, poor etc.

Cosult your Dealer.

Consult electrolyte level or replace battery.

Adjust belt tension or replace.

151

ENGINE

Problem

Engine stops unexpectedly

during operation

Engine overheats

Exhaust fumes are while

Exhaust fumes are too black

Poor engine output

Oil pressure monitor is lit dur-

ing operation

Charging monitor is lit

during operation

Possible Cause

Insufficient fuel supply

Defective fuel injectors

Defective fuel injection pump

Engine seizure due to low or poor oil

Insufficient coolant

Broken or loose fan belt

Clogged grille, radiator screens

Clogged radiator fins

Defective thermostat

Insufficient engine oil

Clogged air cleaner

High engine oil level

Insufficient fuel delivery

Cold-running engine

Poor fuel

Excessive fuel delivery

Insufficient fuel injector pressure

Insufficient combustion air

Seized fuel injectors and/or carbon

deposit

Insufficient compression or leaking

valves

Incorrect valve clearances

Incorrect fuel injection timing

Insufficient fuel supply

Clogged air cleaner

Insufficient engine oil

Too low oil viscosity

Defective pressure switch

Clogged oil filter

Defective oil pump

Defective wiring

Defective alternator

Defective regulator

Low electrolyte level or defective bat-

tery

Loose or damaged fan belt

Summary of Contents for TG5330

Page 1: ...TG5330 TG5390 TG5470 MODELS I S E K I T R A C T O R S ...

Page 2: ...ine He will discuss with you the operating and maintenance instructions gives in this manual and instruct you in the proper and varied applications of this machine Call on him at any time when you have a question or need equipment related do the use of your machine Paragraphs in the manual and labels on the machine which are accompanied by a caution particularly important information about safe op...

Page 3: ...rakes 31 Parking Brake lever 31 ENGINE SPEED CONTROLS 32 TRANSMISSION SHIFT LEVERS 32 Forward Reverse Manual Shuttle Lever 33 Range And Gear Shift Levers 33 DIFFERENTIAL LOCK PEDAL 34 FOUR WHEEL DRIVE SHIFT LEVER 34 REAR PTO SELECTOR LEVER 34 MID PTO SELECTOR LEVER accessory 35 THREE POINT HITCH 36 Control Lever 36 Lowering Rate Control Knob 36 JOYSTICK CONTROL LEVER accessory 37 COMFORT ADJUSTMEN...

Page 4: ... 89 Rear PTO Shaft 89 Mid PTO Shaft accessory 90 PTO OPERATING CONTROL 91 PTO Operating Controls 92 THREE POINT HITCH 93 Hitch Controls 93 Rear Linkage 94 Attaching Implements 96 Using Position Control 97 Using Draft Control accessory 98 Detaching Implements 99 JOYSTICK OPERATION ACCESSORY 100 EXTERNAL AUXILIARY HYDRAULICS accessory 101 DRAWBAR 102 ROLL OVER PROTECTIVE STRUCTURE ROPS 102 6 INSTRUM...

Page 5: ... WD 148 CLUTCH HOUSING PLUG 148 TORQUE CHART 148 STORAGE 149 8 TROUBLESHOOTING 150 ENGINE 150 CLUTCH 152 BRAKES 152 HYDRAULIC SYSTEM 152 STEERING SYSTEM 153 ELECTRICAL SYSTEM 153 9 DIGITAL PANEL CONTENTS 154 5 POWER SHIFT TYPE 154 Normal Display 154 Attention Display 155 Servise Interval 155 Gear Shift Error 155 5 HST TYPE 156 Normal Display 156 Attention Display 157 Servise Interval 157 10 SPECIF...

Page 6: ... operation and never take chances MAKING YOUR TRACTOR A SAFE VEHICLE HOW TO MAINTAIN SAFETY 1 Never attempt to do the following Modification of the structure of the tractor Installation of other type engine Installation of tires of other than the original tire size Any malfunctions or failures of the tractor due to unauthorized modification are not covered by the war ranty 2 This machine cannot be...

Page 7: ...est breaks 3 Wear appropriate clothing and other protective devices during operation Protection of your head Wear protective headgear such as a helmet espe cially when traveling on roads or handling material above your head Protection to avoid being caught in the machine Wear tight fitting clothing and headgear because loose clothing or hair can get caught in the moving parts of the machine Protec...

Page 8: ...rvicing 4 Never inject fuel while the engine is running or is still hot Keep away from open fires an never smoke around a fuel tank or while fueling into the machine Never use open flames for illumination when fueling the machine at night STARTING ENGINE AND MOVING TRACTOR 1 Before starting the engine indoors make sure that there is proper ventilation because exhaust fumes contain poisonous carbon...

Page 9: ...use the engine brake effectively 5 When traveling on a road where one or both shoul ders are slanted and which run along a ditch look out for softened shoulders especially when the ditch is full of water and be careful not to let the machine slip sideway 6 Never allow other persons to get on the machine or the implement except when the machine or the imple ment is provided with a seat or a platfor...

Page 10: ...nd unloading it in forward travel 4 Never depress the brake pedal during loading or unloading operation or the tractor may shift side ways which may cause it to fall of the ramps 5 If the engine stalls unexpectedly on the ramps depress the brake pedal immediately and roll the trac tor to the ground by manipulating the brake pedal Start the engine on the ground and try again 6 When the machine is l...

Page 11: ... land drive the tractor slowly and straight so that it dose not slip or turn over 4 Do not touch dangerous parts such as rotating parts moving parts hot parts muffler radiator or engine etc or electric parts battery terminals and other live parts or you may be injured seriously 5 If you use a trailer use a proper one which suits your tractor Using an improper trailer may cause serious accidents Ne...

Page 12: ...while the engine is hot or running Wait until the engine cools down and then relieve the radiator pressure by releasing the radiator cap Carelessly pouring cooling water into the heated radiator can cause serious damage to the radiator and the engine Careless removal of the radiator cap can cause serious injury because of overheated water vapour 6 Never fit unauthorized implements or attempt unau ...

Page 13: ...ied personnel as soon as possible Wear suitable protective clothing gloves eye face protection STORAGE 1 Never cover a hot machine just after operation with a tarpaulin or the like or the heated engine and related parts may cause a fire 2 Before storing the tractor for a long period of time disconnect the battery cables to prevent them in case they are gnawed by a rat from causing a short circuit ...

Page 14: ...or replace damaged wiring 4 Remove chaff of dust from the battery wiring muffler or engine Otherwise it could result a fire TO HANDLE THE BATTERY 1 When working around the battery avoid smoking The battery generates explosive hydrogen and oxy gen gases when it is being charged Keep the battery away from sparks or open flames 2 The battery should be inspected before starting the engine Be careful n...

Page 15: ...ent electrical capacity A cable of inadequate capacity will cause generation of heat which may lead to a fire SAFETY DECALS The labels are stuck on the tractor You should of course read the safety instructions in the manual But never fail to read the labels on the machine as well The labels should always be clearly seen that is nothing should obscure them When they have become dirty wash them with...

Page 16: ... label Code No 8595 901 007 0 WARNING HOT SURFACES RISK OF BURNS ON HANDS AND FINGERS Stay clear of the heated parts until they cool down sufficiently 5 Ether label Code No 1674 904 002 1 WARNING RISK OF EXPLOSION Ether or other starting fluid should never be used to start engines equipped with glow plugs 6 PTO label Code No 8654 901 002 0 WARNING RISK OF ENTANGLEMENT Stay clear of the PTO shaft w...

Page 17: ...Read the safety and operating instructions in the operation manual before operating the tractor Take care of handling the battery Improper handling may lead to explosion Never short the poles Charge the battery in a well ventilated place 10 Starter warning label Code No 1705 902 007 0 DANGER RISK OF ELECTRIC SHOCK Start the engine only from the seat using the key 11 Operation caution label Code No...

Page 18: ...erturn or you could be crushed under the tractor The ROPS should usually be kept in the upright position during operation However when the ROPS has to be lowered do not wear the seat belt and operate the tractor with extreme caution Do not operate the tractor with a damaged or modi fied ROPS CABIN 15 Starting engine caution label Code No 1640 904 005 1 Except for HST type Code No 1725 904 001 0 HS...

Page 19: ...18 LOCATION OF SAFETY DECALS Location of all instruction decals provided as a reference Replace any decals that are damaged missing or are not readable Consult your dealer TG5330 5390 5470 ...

Page 20: ...19 ONLY CABIN TYPE Location of all instruction decals provided as a reference Replace any decals that are damaged missing or are not readable Consult your dealer SAFETY ...

Page 21: ...nced operators should study contents of this publication and receive instruction from an experienced operator when possible Your ISEKI Dealer can also assist in areas concerning machine operation and provide details concerning safe operation it is suggested that this booklet be kept readily accessible preferably with the machine for future reference if questions or concerns arise If the original b...

Page 22: ...rompt efficient service when ordering parts or requesting repairs from authorized Dealer record these numbers in spaces provided TRACTOR MODEL TYPE TRACTOR SERIAL NUMBER FIGS 3 1 3 2 Tractor identification plate 1 located below operator s seat on right hand side of fender Contains model number in addition to Tractor serial num ber TRACTOR IDENTIFICATION 1 FIG 3 1 FIG 3 2 TRACTOR IDENTIFICATION ...

Page 23: ...p Engine serial number 2 is stamped into cylinder block below engine model number CHASSIS NUMBER FIG 3 4 Chassis number 1 is stamped in right side of front frame NOTE Reference to left hand and right hand used throughout this book refers to the position when seated in operator s seat and facing forward FIG 3 3 FIG 3 4 TG5330 5390 5470 ...

Page 24: ...iller 3 Check Chain 4 Lift Rod 5 Lower Link 6 Rear Wheels 7 Operator s Seat 8 Instrument Panel 9 Steering Wheel 10 Fender 11 Reflector 12 Steering Cylinder 13 Hood 14 Front Grille 15 Battery 16 Front Hitch 17 Engine 18 Foot Step 19 Transmission 20 Front Wheel Drive Shaft 21 Headlight 22 Front Axle 23 Front Axle Pivot 24 Lift Arm 25 Rear Axle 26 Drawbar 27 Turn Hazard Position Light 28 Roll Over Pr...

Page 25: ...ller 3 Check Chain 4 Lift Rod 5 Lower Link 6 Rear Wheels 7 Operator s Seat 8 Instrument Panel 9 Steering Wheel 10 Fender 11 Reflector 12 Steering Cylinder 13 Hood 14 Front Grill 15 Battery 16 Front Bumper 17 Engine 18 Foot Step 19 Transmission 20 Front Wheel Drive Shaft 21 Headlight 22 Front Axle 23 Front Axle Pivot 24 Lift Arm 25 Rear Axle 26 Drawbar 27 Turn Hazard Position Light 28 Roll Over Pro...

Page 26: ...ood 14 Front Grille 15 Battery 16 Front Hitch 17 Engine 18 Foot Step 19 Transmission 20 Front Wheel Drive Shaft 21 Headlight 22 Front Axle 23 Front Axle Pivot 24 Lift Arm 25 Rear Axle 26 Drawbar 27 Turn Hazard position Light 28 Cabin 29 Turn Reflector Tail Light ＨＡＬＯＧＥＮＴＯＰＫＮＩＧＨＴＢＥＡＭＢＬ８４２９０ＨＡＬＯＧＥＮＴＯＰＫＮＩＧＨＴＢＥＡＭＢＬ８４２９０７７７７７７ＣＯＢＯ０６１３７ＳＡＥＡ３５ＤＯＴＩＡＥ３０２５１７３４Ｉｅ３ＣＯＢＯ０６１３７ＳＡＥＡ...

Page 27: ...ower Take Off PTO Selector Lever 8 Hand Throttle Lever 9 Steering Column Tilt Pedal 10 Brake Pedals 11 Foot Throttle Pedal 12 Differential Lock Pedal 13 Gear Shift Lever 14 Three Point Hitch Draft Control Lever accessory 15 Three Point Hitch Position Control Lever 16 Joystick Control Lever accessory 17 Operator s Seat 18 External Auxiliary Hydraulics Lever accessory 19 External Auxiliary Hydraulic...

Page 28: ...s position spring loaded to ON G GLOW Energizes glow plugs to pre heat combus tion chambers and assist starting NOTE Main switch must be turned to ON before any circuits will operate PTO switch must be off and gear shift lever in neutral before engine can be started This tractor is equipped with an electric fuel shut off When main switch 1 is turned to start on or glow position and gear shift leve...

Page 29: ... 4 6 Gauge 3 indicates engine coolant temperature when main switch is selected to ON Shows too cool temperature for severe work Allow to warm needle in mid position before applying heavy load Indicates overheating red area on gauge Reduce engine speed to idle allow to run at no load several minutes and investigate cause refer to Troubleshooting CAUTION Do not service hot engine Allow to completely...

Page 30: ...kwise All lights off 1st Low beam headlamps and rear tail lights 2nd Main high beam headlamps and rear tail lights NOTE When high beam is selected 2nd position light in indicator light strip will come on Turn Switch 8 Operate switch handle in direction Tractor is being turned The appropriate flashing amber warning light ROPS mounted will operate as turn signal Return switch to center position to c...

Page 31: ...illuminated for high inertia loads Push off standard start button out and not illuminated IMPORTANT PTO switch is equipped with a lock out to prevent accidental engagement of PTO system To engage PTO first turn switch clockwise and then pull up it DO NOT FORCE SWITCH NOTE PTO switch 1 must be used in conjunction with rear PTO selector lever to left of operator s seat when rear PTO is used Refer to...

Page 32: ...Inner brake pedal 1 and outer brake pedal 2 independently control the respective left and right wheel brakes to assist in turning During Tractor transport or high speed operation brake pedals must be latched together using interlocking plate 3 CAUTION Do not use individual wheel brakes for transporting or operating at high speed Always latch pedals together using interlock ing plate 3 Make sure br...

Page 33: ...override setting of hand throttle lever for increased engine speed When pedal is released engine speed returns to hand throttle lever set ting CAUTION When using foot throttle pedal the hand throttle lever must be in the low idle speed position This ensures maximum engine braking when pedal is released TRANSMISSION SHIFT LEVERS Three shift levers are used to select ground travel speed through diff...

Page 34: ...ange Shift Lever 2 Provides three major speed changes from slowest speed range through highest speed range Gear Shift Lever 3 Provides four smaller gear speed changes within each range from first through fourth gear positions FIG 4 20 In total twelve forward and twelve reverse gear speeds are possible The synchromesh allows the gear shift lever and manual shuttle shift lever to be changed with the...

Page 35: ... axle is engaged and power is available to both front and rear axle IMPORTANT Depress main clutch pedal and stop Tractor before engaging or disengaging four wheel drive Do not use 4 WD on hard surface Rapid wear of front tires and possible drive line damage could occur if 4 WD is operated for prolonged periods on hard surface REAR PTO SELECTOR LEVER FIG 4 23 Rear PTO power takeoff selector lever 1...

Page 36: ...perates at 1916 rpm when engine speed is 2600 rpm When lever is returned neutral is selected and the mid PTO will stop rotating The mid PTO selector lever should be used with the PTO control switch on the instrument panel Refer to the Operation section for complete details IMPORTANT The PTO control switch must be set to Off when the mid PTO selector lever is operated 1 FIG 4 24 ...

Page 37: ...els to reduce wheel slippage Lever stops 3 and 4 can be adjusted within slot to limit implement raising lowering CAUTION use position control lever 1 when attaching or detaching implements NOTE When starting engine ensure implement is low ered to the ground and both levers are fuly for ward This reduces load on starter due to hitch trying to raise when engine is cranked Lowering Rate Control Knob ...

Page 38: ...ntrolled with this lever The raise and lower operations for the boom and scoop and dump operations for the bucket automatically return to neutral when the lever is released The free flow on boom can be kept at the free flow posi tion by the detent device WARNING Do not operate the joystick except when seated in the tractor The front loader may operate unexpectedly resulting in an accident NOTE Whe...

Page 39: ...r to select best steering wheel position While holding steering wheel with both hands depress tilt locking pedal 1 and select desired position Release pedal and make sure column is securely locked by pedal returning to original position Tool Box FIG 4 30 Tool box 1 is provided behind the seat back for tools Open the lid and insert tools as needed 1 FIG 4 29 1 FIG 4 30 ...

Page 40: ...Shift Button 7 Rear Power Take Off PTO Selector Lever 8 Hand Throttle Lever 9 Steering Column Tilt Pedal 10 Brake Pedals 11 Foot Throttle Pedal 12 Differential Lock Pedal 13 Three Point Hitch Draft Control Lever accessory 14 Three Point Hitch Position Control Lever 15 Joystick Control Lever accessory 16 Operator s Seat 17 External Auxiliary Hydraulics Lever accessory 18 External Auxiliary Hydrauli...

Page 41: ...al 8 Brake Pedal 9 Hydro Forward Reverse Pedal 10 Differential Lock Pedal 11 Three Point Hitch Position Control Lever 12 Joystick Control Lever 13 Operator s Seat 14 Four Wheel Drive 4 WD Shift Lever 15 External Auxiliary Hydraulics Lever accessory 16 External Auxiliary Hydraulics Lever accessory 17 Mid PTO Selector Lever accessory 18 Cruise Control Lever CAUTION Become familiar with all operating...

Page 42: ... position spring loaded to ON G GLOW Energizes glow plugs to pre heat combus tion chambers and assist starting NOTE Main switch must be turned to ON before any circuits will operate PTO switch must be off and gear shift lever in neutral before engine can be started This tractor is equipped with an electric fuel shut off When main switch 1 is turned to start on or glow position and gear shift lever...

Page 43: ...y Charge Illuminates when main switch is turned ON and will go out after engine starts to indicate battery is being charged Coolant Temperature Illuminates when engine is overheating Reduce engine speed to idle allow to run at no load sevral minutes and investigate cause refer to Troubleshooting Fuel Illuminates when fuel is low level in the fuel tank Inspection Illuminates when hourmeter indicate...

Page 44: ...ions per minute rpm Digital panel indicates not only engine revolutions but also traveling speed rear PTO speed mid PTO speed hourmeter trip meter Indication of degital panel is changed by pushing selec table switch 6 When rear PTO speed is 540 engine revolutions is approximately 2430 rpm Normally the PTO speed should be between 540 and 600 Operating the PTO at a speed above 600 is too fast and ma...

Page 45: ...e All lights off 1st Low beam headlamps and rear tail lights 2nd Main high beam headlamps and rear tail lights NOTE When high beam is selected 2nd position light in indicator light strip will come on Turn Switch 10 Operate switch handle in direction Tractor is being turned The appropriate flashing amber warning light ROPS mounted will operate as turn signal Return switch to center position to canc...

Page 46: ...d illuminated for high inertia loads Push off standard start button out and not illuminated IMPORTANT PTO switch is equipped with a lock out to prevent accidental engagement of PTO system To engage PTO first turn switch clockwise and then pull up it DO NOT FORCE SWITCH NOTE PTO switch 1 must be used in conjunction with rear PTO selector lever to left of operator s seat when rear PTO is used Refer ...

Page 47: ...ependently control the respective left and right wheel brakes to assist in turning During Tractor transport or high speed operation brake pedals must be latched together using interlocking plate 3 CAUTION Do not use individual wheel brakes for transporting or operating at high speed Always latch pedals together using interlock ing plate 3 Make sure brakes are adjusted evenly Parking Brake lever WA...

Page 48: ...tting of hand throttle lever for increased engine speed When pedal is released engine speed returns to hand throttle lever setting CAUTION When using foot throttle pedal the hand throttle lever must be in the low idle speed position This ensures maximum engine braking when pedal is released TRANSMISSION SHIFT LEVERS AND BUTTON Power Shift type Two shift levers and gear shift button are used to sel...

Page 49: ...ra tor s seat Gear Shift Button 3 is located to left of opera tor s seat Range Shift Lever 2 Provides three major speed changes from slowest speed range through highest speed range Gear Shift Button 3 Provides four smaller gear speed changes within each range from first through fourth gear positions FIG 4 52 In total twelve forward and twelve reverse gear speeds are possible The synchromesh allows...

Page 50: ...en pedal is completely released Tractor should remain stopped with the pedal assembly in neutral position Cruise Control Lever 3 Located on the left side the steering wheel This lever actuates hydrostatic control unit for forward travel only Move forward pedal down until desired forward speed is achieved then move cruise con trol lever rearward to hold this speed Move lever forward to slow down an...

Page 51: ...ring ability of Tractor will be greatly reduced Disengage before attempting a turn Do not use during transport FOUR WHEEL DRIVE SHIFT LEVER FIG 4 55 Shift lever 1 engages and disengages drive for the front axle Lever forward the front axle 4 WD is disengaged Lever rearward the front axle is engaged and power is available to both front and rear axle When shift lever is pulled rearward the 4 WD indi...

Page 52: ...must be off CAUTION Always shut off PTO and shut off Tractor engine before servicing PTO driven implement Allow all movement and motion to stop before leaving operator s seat MID PTO SELECTOR LEVER accessory FIG 4 58 The mid PTO selector lever 1 controls the mid PTO on the tractor When the lever is shifted rearward the mid PTO operates at 1916 rpm when engine speed is 2600 rpm When lever is return...

Page 53: ...r rear wheels to reduce wheel slippage Lever stops 3 and 4 can be adjusted within slot to limit implement raising lowering CAUTION use position control lever 1 when attaching or detaching implements NOTE When starting engine ensure implement is low ered to the ground and both levers are fuly for ward This reduces load on starter due to hitch trying to raise when engine is cranked Lowering Rate Con...

Page 54: ...ontrolled with this lever The raise and lower operations for the boom and scoop and dump operations for the bucket automatically return to neutral when the lever is released The free flow on boom can be kept at the free flow posi tion by the detent device WARNING Do not operate the joystick except when seated in the tractor The front loader may operate unexpectedly resulting in an accident NOTE Wh...

Page 55: ...r to select best steering wheel position While holding steering wheel with both hands depress tilt locking pedal 1 and select desired position Release pedal and make sure column is securely locked by pedal returning to original position Tool Box FIG 4 64 Tool box 1 is provided behind the seat back for tools Open the lid and insert tools as needed 1 FIG 4 63 1 FIG 4 64 ...

Page 56: ...ING Pre Start Inspection Prior to daily start up of Tractor a few basic procedures should be followed to ensure Tractor is in operating order to insure life and dependability Make sure all safety shields are in place and secured properly Make sure operator is instructed on correct and safe operation of Tractor and related attachments or imple ments Check coolant engine oil and transmission oil lev...

Page 57: ...nd draft control lever if equipped in the down position 6 Turn the main switch 7 to the glow position for 5 10 seconds 7 Set the throttle lever 8 at half to the fully open position 8 Turn the main switch 7 to the on position for 1 2 seconds then turn to the start position Release the switch the moment engine starts 9 Once the engine runs smoothly set engine speed to approximately 1 500 rpm to allo...

Page 58: ...commended in cold weather conditions Consult your Dealer IMPORTANT Under no circumstances should ether or other starting fluid be used to start engines equipped with glow plugs Severe engine damage will result should starting fluid contact a hot glow plug If for some reason a booster battery is required to start Tractor ensure booster battery is connected in parallel When using booster battery and...

Page 59: ...witch system is installed for your protection DO NOT bypass or modi fy the safety start switch system If the neu tral start switch system does not operate properly as detailed above contact your Dealer immediately and have the system repaired Periodically check that the starting circuit is functioning correctly The procedure for this is check is as follows 1 Check that there are no bystanders arou...

Page 60: ...ound speed changes FIG 5 5 Depress clutch pedal and position shift levers in desired positions Depress brake pedals to release park ing brake lock and then slowly release clutch pedal Should another transmission gear be desired Range Shift Depress the clutch pedal and shift gears after bringing the tractor to a complete stop Gear shift Depress clutch and brake pedals stop ping the Tractor Select d...

Page 61: ...election CAUTION Reduce engine speed before changing travel direction Tractors with man ual shuttle require complete disengage ment of main clutch depressed clutch pedal before changing shuttle lever position TG5330 TG5390 TG5470 Range Gear 1 0 4 0 4 0 4 2 0 6 0 6 0 6 3 0 9 0 9 0 8 4 1 4 1 4 1 3 1 1 6 1 6 1 5 2 2 5 2 6 2 5 3 3 7 3 9 3 6 4 5 8 6 1 5 7 1 7 2 7 6 7 1 2 11 7 12 2 11 4 3 17 1 17 9 16 7...

Page 62: ...ward to reduce engine speed and slow travel Depress the clutch pedal 5 and brake pedal 1 and 2 to stop Position the range and gear shift lever 6 and shuttle shift 7 in neutral position Be make sure to latch the brake pedals together depress the brake pedals and pull parking brake lever 8 up firmly Allow engine speed to idle several minutes to allow even cooling Then turn main switch to off shuttin...

Page 63: ...g as severe damage may result FOUR WHEEL DRIVE FIG 5 11 Four wheel drive models have a mechanically driven front axle Engagement and disengagement of front drive axle is controlled by lever 1 on left side of Tractor IMPORTANT Prior to engaging or disengaging 4WD clutch pedal must be depressed and Tractor stopped FIG 5 12 When front axle is engaged ground speed of front tires will vary from ground ...

Page 64: ...OT use the tractor drawbar or the imple ment drawbar as a step NEVER use the driveline as a step NEVER wear loose fitting clothes Keep at least your height away from a rotat ing driveline Rear PTO Shaft FIG 5 13 A six spline 35 mm PTO shaft 1 is pro vided at rear of Tractor to provide power for mounted and other PTO driven equipment as required A protective cover is positioned over shaft splines w...

Page 65: ... TG5330 5390 ASAES431 25mm 15spline shaft is used TG5470 ASAES431 35mm 6spline shaft is used Normal mid PTO shaft operating speed 1916 rpm engine 2600 rpm Mid PTO cover must be installed when use of mid PTO is not required CAUTION Make sure all PTO shields are installed on tractor and equipment Before cleaning or adjusting tractor or any PTO driv en machine SHUT OFF ENGINE AND DISEN GAGE PTO 1 FIG...

Page 66: ...aulic clutch 5 When further use of rear PTO is not required depress clutch pedal and return rear PTO selector lever 2 to neu tral FIG 5 18 To select mid PTO Make sure PTO control switch is off and then move PTO selector lever 8 back ward to mid PTO position to engage gear set in mid PTO NOTE PTO can be engaged disengaged by control switch 1 independently of main clutch Reduce engine rpm prior to e...

Page 67: ...lectable switch 6 to engage rear and mid PTO more smoothly and slowly Push PTO selectable switch 6 again to return to normal mode NOTE Lower the engine speed when turning On PTO control switch if there is considerable shock 6 FIG 5 19 䎶䏈䏏䏈䏆䏗䏄䏅䏏䏈䎃䏐䏒䏇䏈䎶䏚䏌䏗䏆䏋䎶䏚䏌䏗䏆䏋䏏䏄䏐䏓䎵䏈䏔䏘䏌䏕䏈䏇䏗䏒䏕䏔䏘䏈䎬䏑䏌䏗䏌䏄䏏䎃䏓䏕䏈䏖䏖䏘䏕䏈䏕䏌䏖䏈䎃䏄䏗䎃䏈䏑䏊䏄䏊䏈䏖䏓䏈䏈䏇䎃䏒䏉䏓䏕䏈䏖䏖䏘䏕䏈䏕䏌䏖䏈䎶䏋䏒䏆䏎䎉䏑䏒䏌䏖䏈䏄䏗䎃䏈䏑䏊䏄䏊䏈䎤䏗䏗䏄䏆䏋䏐䏈䏑䏗䎲䎩䎩䎲䎩䎩䎥䏌䏊䎫䏌䏊䏋䎶䏋䏒䏕䏗䎱䏒䏐...

Page 68: ...e constant draft or pull of ground engaging implements plows subsoilers etc Moving draft control lever 2 forward will provide deeper implements working depth Moving lever rearward will provide a shallower depth As ground con tours and or soil conditions change the system will raise or lower implements as needed to keep even load in Tractor CAUTION Use position control lever 1 when attaching or det...

Page 69: ...ent Top Link 4 Adjustable turn buckle type to level imple ment front to rear Top link also provides draft load sens ing for draft control FIG 5 24 To match varying implements rear linkage is standardized according to spacing pin size etc This enables usage of alternate implements with minimal adjustments as long as matching size or Category is used This Tractor is equipped for CategoryⅠ implements...

Page 70: ...t height during transport Select hole A when installing a heavy implement Select hole C or D for an implement that is used high off the ground FIG 5 26 Lift rods 1 and lower links 2 also have multi ple positions Normally lower hole B in each lift rod is attached to forward hole X in lower link CAUTION Secure all pins after adjustment is made Always use pins supplied with Tractor FIG 5 25 B 2 X 1 A...

Page 71: ... pin supplied with Tractor Rotate center barrel section of top link to lengthen or shorten it and level implement from front to rear After the implement is attached it can be readjusted for level operation using turn buckle and top link Secure all adjustments IMPORTANT With some mounted implements it will be necessary to remove drawbar at rear of Tractor to permit implement to be raised and lowere...

Page 72: ...d implement in field and move position control lever 1 forward toward DOWN Adjust implement height using position control lever and set adjustable stops 2 and 3 as desired When Turning Move position lever 1 rearward toward UP to raise implement Finish turning and return lever against stop to resume operation To Finish Work and Transport Move position control lever 1 fully rearward in quadrant FIG ...

Page 73: ... has been raised for turning at field ends To Begin Work Align Tractor and implement in field and move position control lever 1 forward to DOWN while driving Tractor forward lowering implement Then adjust draft control lever 2 until correct working depth is main tained When Turning Move position control lever 1 rearward to raise implement and permit completion of turn Return implement to work posi...

Page 74: ...lever to DOWN If necessary adjust leveling crank on right lift link to level implement on ground Shut off engine securely lock brakes and remove key from Tractor Disconnect implement PTO drive shaft as applicable Detach top link from implement and place in storage posi tion on Tractor by engaging spring on top link in slot in rear center panel NOTE Lengthening or shortening of top link may be requ...

Page 75: ...e controlled All positions except float will return to neutral position when lever is released When in Float the A B valve spool is held by detents and the lever will have to be pulled rear ward to disengage the detents NOTE Inability to select float or any other valve func tions may indicate the need for control rod adjust ment at base of control lever FIG 5 38 Output ports are located under the ...

Page 76: ...lers are located at rear of Tractor above three point hitch or under right step depending on kit installed Rear location shown Coupler set 1 corresponds with control lever 1 coupler set 2 with control lever 2 Implement hoses must be connected to each coupler set so when respective control lever is pulled rearward imple ment raises and when pushed forward implement low ers Male coupler tips on impl...

Page 77: ...liding drawbar from bracket to improve operating clearance This is particularly true with mounted implements using PTO drive ROLL OVER PROTECTIVE STRUCTURE ROPS Rear ROPS type FIG 5 43a This tractor is equipped with a roll over pro tective structure ROPS Seat belts must be worn When the tractor is not being operated the ROPS can be folded down if it will hit the roof of the garage where it is park...

Page 78: ...re it is parked FIG 5 43b After removing the lock pin 1 and the pin 2 the upper portion 3 of ROPS can be folded down to the front FIG 5 43c The upper portion 3 of ROPS can be fixed to folded position by installing the lock pin 1 and the pin 2 WARNING Do not operate the tractor with the ROPS folded down This may result in seri ous injury if the tractor rolls over view from operator s seat 2 3 2 1 F...

Page 79: ...ils STARTING Pre Start Inspection Prior to daily start up of Tractor a few basic procedures should be followed to ensure Tractor is in operating order to insure life and dependability Make sure all safety shields are in place and secured properly Make sure operator is instructed on correct and safe operation of Tractor and related attachments or imple ments Check coolant engine oil and transmissio...

Page 80: ...et the position control lever 7 three point hitch and draft control lever if equipped in the down position 8 Turn the main switch 8 to the glow position for 5 10 seconds 9 Set the throttle lever 9 at half to the fully open position 10 Turn the main switch 8 to the ON position for 1 2 seconds then turn to the start position Release the switch the moment engine starts 11 Once the engine runs smoothl...

Page 81: ...lf to the fully open position 9 Turn the main switch 8 to the ON position for 1 2 seconds then turn to the start position Release the switch the moment engine starts 10 Once the engine runs smoothly set engine speed to approximately 1 500 rpm to allow the engine and hydraulic system to warm up for several minutes DO NOT LOAD A COLD ENGINE IMPORTANT Do not crank engine for more than 10 sec onds at ...

Page 82: ...commended in cold weather conditions Consult your Dealer IMPORTANT Under no circumstances should ether or other starting fluid be used to start engines equipped with glow plugs Severe engine damage will result should starting fluid contact a hot glow plug If for some reason a booster battery is required to start Tractor ensure booster battery is connected in parallel When using booster battery and...

Page 83: ...ARNING Safety switch system is installed for your protection DO NOT bypass or modi fy the safety start switch system If the neu tral start switch system does not operate properly as detailed above contact your Dealer immediately and have the system repaired Periodically check that the starting circuit is functioning correctly The procedure for this is check is as follows 1 Check that there are no ...

Page 84: ...nue with operation Push gear shift button to increase the traveling speed Push gear shift button to reduce the traveling speed NOTE Gear shift buttons are not available when shifting range gear in neutral position When starting engine set 1st gear in gear speed selection auto matically Range gear position become 3rd gear automatically when shfting shuttle lever rearward in traveling forward 4th ra...

Page 85: ... to the reverse travel position Reverse travel speed is slightly slower than forward travel in the same gear speed selection NOTE Make sure power shuttle lever is in neutral posi tion before starting engine CAUTION Forward or reverse direction changes must not be made at high speed TG5330 TG5390 TG5470 Range Gear 1 0 4 0 4 0 4 2 0 6 0 6 0 6 3 0 9 0 9 0 8 4 1 4 1 4 1 3 1 1 6 1 6 1 5 2 2 5 2 6 2 5 3...

Page 86: ...above 1500rpm whenever operat ing the Hydrostatic control pedal When start on upward slope select higher engine speed CRUISE CONTROL LEVER FIG 5 55 The cruise control lever 1 is located to the left of the operator s seat Cruise control is designed for trac tor operating effciency and operator comfort This devise will provide a constant forward operating speed by mechanically holding the speed cont...

Page 87: ...s with appropriate ground speeds in order from slow to fast are shown in the chart at right NOTE Ground speed indicated at 2600 engine rpm with TG5390 355 80D 20 TG5470 475 65D 20 turf type rear tires TG5330 5390 5470 PEDAL FIG 5 56 ...

Page 88: ... and shuttle shift 7 in neutral position Be make sure to latch the brake pedals together depress the brake pedals and pull parking brake lever 8 up firmly Allow engine speed to idle several minutes to allow even cooling Then turn main switch to off shutting off engine Lower three point hitch and remove key from ignition CAUTION Because gear shift is hdraulic sys tem gear position is not engagement...

Page 89: ...amage may result FOUR WHEEL DRIVE FIG 5 60 Four wheel drive models have a mechanically driven front axle Engagement and disengagement of front drive axle is controlled by lever 1 on left side of Tractor IMPORTANT Prior to engaging or disengaging 4WD clutch pedal must be depressed and Tractor stopped FIG 5 61 When front axle is engaged ground speed of front tires will vary from ground speed of rear...

Page 90: ...OT use the tractor drawbar or the imple ment drawbar as a step NEVER use the driveline as a step NEVER wear loose fitting clothes Keep at least your height away from a rotat ing driveline Rear PTO Shaft FIG 5 62 A six spline 35 mm PTO shaft 1 is pro vided at rear of Tractor to provide power for mounted and other PTO driven equipment as required A protective cover is positioned over shaft splines w...

Page 91: ... TG5330 5390 ASAES431 25mm 15spline shaft is used TG5470 ASAES431 35mm 6spline shaft is used Normal mid PTO shaft operating speed 1916 rpm engine 2600 rpm Mid PTO cover must be installed when use of mid PTO is not required CAUTION Make sure all PTO shields are installed on tractor and equipment Before cleaning or adjusting tractor or any PTO driv en machine SHUT OFF ENGINE AND DISEN GAGE PTO 1 FIG...

Page 92: ...draulic clutch 5 When further use of rear PTO is not required depress clutch pedal and return rear PTO selector lever 2 to neu tral FIG 5 67 To select mid PTO Make sure PTO control switch is off and then move PTO selector lever 8 back ward to mid PTO position to engage gear set in mid PTO NOTE PTO can be engaged disengaged by control switch 1 independently of main clutch Reduce engine rpm prior to...

Page 93: ...lectable switch 6 to engage rear and mid PTO more smoothly and slowly Push PTO selectable switch 6 again to return to normal mode NOTE Lower the engine speed when turning On PTO control switch if there is considerable shock 6 FIG 5 68 䎶䏈䏏䏈䏆䏗䏄䏅䏏䏈䎃䏐䏒䏇䏈䎶䏚䏌䏗䏆䏋䎶䏚䏌䏗䏆䏋䏏䏄䏐䏓䎵䏈䏔䏘䏌䏕䏈䏇䏗䏒䏕䏔䏘䏈䎬䏑䏌䏗䏌䏄䏏䎃䏓䏕䏈䏖䏖䏘䏕䏈䏕䏌䏖䏈䎃䏄䏗䎃䏈䏑䏊䏄䏊䏈䏖䏓䏈䏈䏇䎃䏒䏉䏓䏕䏈䏖䏖䏘䏕䏈䏕䏌䏖䏈䎶䏋䏒䏆䏎䎉䏑䏒䏌䏖䏈䏄䏗䎃䏈䏑䏊䏄䏊䏈䎤䏗䏗䏄䏆䏋䏐䏈䏑䏗䎲䎩䎩䎲䎩䎩䎥䏌䏊䎫䏌䏊䏋䎶䏋䏒䏕䏗䎱䏒䏐...

Page 94: ...vide constant draft or pull of ground engaging implements plows subsoilers etc Moving draft control lever 2 forward will provide deeper implements working depth Moving lever rearward will provide a shallower depth As ground con tours and or soil conditions change the system will raise or lower implements as needed to keep even load in Tractor CAUTION Use position control lever 1 when attaching or ...

Page 95: ...ent Top Link 4 Adjustable turn buckle type to level imple ment front to rear Top link also provides draft load sens ing for draft control FIG 5 73 To match varying implements rear linkage is standardized according to spacing pin size etc This enables usage of alternate implements with minimal adjustments as long as matching size or Category is used This Tractor is equipped for CategoryⅠ implements...

Page 96: ...t height during transport Select hole A when installing a heavy implement Select hole C or D for an implement that is used high off the ground FIG 5 75 Lift rods 1 and lower links 2 also have multi ple positions Normally lower hole B in each lift rod is attached to forward hole X in lower link CAUTION Secure all pins after adjustment is made Always use pins supplied with Tractor FIG 5 74 B 2 X 1 A...

Page 97: ...g pin supplied with Tractor Rotate center barrel section of top link to lengthen or shorten it and level implement from front to rear After the implement is attached it can be readjusted for level operation using turn buckle and top link Secure all adjustments IMPORTANT With some mounted implements it will be necessary to remove drawbar at rear of Tractor to permit implement to be raised and lower...

Page 98: ...r and implement in field and move position control lever 1 forward toward DOWN Adjust implement height using position control lever and set adjustable stops 2 and 3 as desired When Turning Move position lever 1 rearward toward UP to raise implement Finish turning and return lever against stop to resume operation To Finish Work and Transport Move position control lever 1 fully rearward in quadrant ...

Page 99: ...hitch has been raised for turning at field ends To Begin Work Align Tractor and implement in field and move position control lever 1 forward to DOWN while driving Tractor forward lowering implement Then adjust draft control lever 2 until correct working depth is main tained When Turning Move position control lever 1 rearward to raise implement and permit completion of turn Return implement to work...

Page 100: ...lever to DOWN If necessary adjust leveling crank on right lift link to level implement on ground Shut off engine securely lock brakes and remove key from Tractor Disconnect implement PTO drive shaft as applicable Detach top link from implement and place in storage posi tion on Tractor by engaging spring on top link in slot in rear center panel NOTE Lengthening or shortening of top link may be requ...

Page 101: ...an be controlled All positions except float will return to neutral position when lever is released When in Float the A B valve spool is held by detents and the lever will have to be pulled rear ward to disengage the detents NOTE Inability to select float or any other valve func tions may indicate the need for control rod adjust ment at base of control lever FIG 5 87 Output ports are located under ...

Page 102: ...be connected to each coupler set so when respective control lever is pulled rearward imple ment raises and when pushed forward implement low ers Male coupler tips on implement hoses must be com patible with Tractor couplers and must also be inserted fully and locked into Tractor couplers to operate correctly CAUTION Always lower implement to ground shut off engine and relieve system pressure by op...

Page 103: ... 2 and sliding drawbar from bracket to improve operating clearance This is particularly true with mounted implements using PTO drive ROLL OVER PROTECTIVE STRUCTURE ROPS FIG 5 92 This tractor is equipped with a roll over protective struc ture ROPS Seat belts must be worn When the tractor is not being operated the ROPS can be folded down if it will hit the roof of the garage where it is parked When ...

Page 104: ... lamp 2 Air conditioner operation panel 7 Side fresh air vents 3 Front fresh air vents 8 Front wiper washer switch 4 Ventilation control lever 9 front working light switch 5 Speaker 10 Rear working light switch accessory INSTRUMENTS CONTROLS OPERATION CABIN TYPE 9 8 10 4 5 6 7 3 OFF LO ME HI COOL WA 2 1 FIG 5 93 ...

Page 105: ... and fingers out of the way CAUTION Do not operate tractor with the door fully or partially open LOCK UNLOCK DOORS FIG 5 96 To lock the door insert the key into the key hole in the door lock button and turn 90 degrees counter clockwise 1 Pull the key out in the horizontal position To unlock the door insert the key and turn 90 degrees clockwise 2 Pull the key out in the vertical position NOTE It is...

Page 106: ...dow make sure of the situation at the rear of the tractor FIG 5 99 To close the rear window pull toward you with the handle in the unlock position until the window can be locked securely Then turn the handle 90 degrees coun terclockwise 1 to lock the window CAUTION When closing the rear window be sure to keep hands and fingers out of the way IMPORTANT Make sure the handle is in the unlock position...

Page 107: ...C Rotate the handle to securely lock the window Position D CAUTION When opening and closing the corner windows make sure to use the handle to prevent fingers from getting caught in win dow linkage IMPORTANT When driving on the road be sure to close and securely lock the corner windows Failure to do so may result in damage to the windows ROOM LAMP FIG 5 102 The cab light 1 is located at the right r...

Page 108: ... switch to OFF to turn off the work light NOTE When stopping the engine be sure to turn off the work lights to prevent the battery from being run down FIGS 5 104 105 Adjust the direction of the light beam as follows rear working light accessory Loosen the mounting bolts and move the light up and down or right and left Tighten the mounting bolts after adjustment INSTRUMENTS CONTROLS OPERATION 1 FIG...

Page 109: ... the wiper blade Press the lower part of the switch harder to release the washer fluid only IMPORTANT Do not use the wiper for an extended time with the engine shut off IMPORTANT If the wiper blade is frozen remove ice before using 2 Washer nozzle 3 Wiper WASHER RESERVOIR FIG 5 108 The washer reservoir port is located under the floor mat on the left hand side Use automobile wash er fluid to replen...

Page 110: ...eater is not operating 5 Switch set to ON heater is operating FIG 5 111 The fan speed can be adjusted to three levels by changing the fan speed control switch position to 1 2 and 3 FRESH AIR VENT LEVER TG5330 5390 Use the fresh air vent lever to adjust which vents to use FIG 5 112 Air blows from both the upper and side air vents INSTRUMENTS CONTROLS OPERATION 2 1 3 FIG 5 109 4 5 FIG 5 110 1 2 3 FI...

Page 111: ...air volume from each vent decreas es This is a setting suitable for driving FIG 5 114 Air blows from the front air vents Use this set ting to defrost the front window TEMPERATURE ADJUSTMENT LEVER TG5330 5390 FIG 5 115 Heat the air temperature by moving the tem perature adjustment lever 1 TG5330 5390 5470 FIG 5 113 FIG 5 114 1 FIG 5 115 ...

Page 112: ...ing is used for normal operation or when the win dows are foggy recirculated air Blows air while recirclating air without drawing ouside air This setting is useful to make the air conditioning more efficient AIR VENTS Air vents are found in the upper side and front areas of the cab FIG 5 117 Upper air vents Two vents blow cool or warm air directly toward the operator Each vent moves independently ...

Page 113: ...vent moves to allow the air flow direction to be changed FIG 5 119 Front air vents Four vents at the front of the cab blow air toward the front window to help defrost the front window or prevent from fogging FIGS 5 120 121 Adjusting the air flow direction 1 Left and right 2 Up and down 3 Front and rear FIG 5 118 FIG 5 119 2 1 2 1 FIG 5 120 1 3 1 3 FIG 5 121 ...

Page 114: ...ever to Set the switch levers on the heater panel to the positions shown Warm air will blow from the front air vents to heat the cab Adjust the air speed direction and temperature as ness esary When the temperature becomes comfortable switch the ventilation control lever to FIG 5 122 ...

Page 115: ...air conditioner 1 Fan speed control switch 2 Air conditioner button 3 Fresh air vents switch lever 4 Temperature adjustment lever 5 Switch set to OFF air conditioner is not operating 6 Switch set to ON air conditioner is operating FIG 5 125 The fan speed can be adjusted to three lev els by changing the fan speed control switch position to 1 2 and 3 Turn the lever to OFF to stop the air conditioner...

Page 116: ...h vents to use FIG 5 126 Air blows from both the upper and side air vents FIG 5 127 Air blows from the front air vents as well as the upper and side air vents With an increased number of air vents used the air volume from each vent decreas es This is a setting suitable for driving FIG 5 126 FIG 5 127 ...

Page 117: ...ont air vents Use this setting to defrost the front window TEMPERATURE ADJUSTMENT LEVER FIG 5 129 Adjust the air temperature by moving the temperature adjustment lever 1 from COOL left side to WARM right side or anywhere in between FIG 5 128 1 FIG 5 129 ...

Page 118: ...ing is used for normal operation or when the win dows are foggy recirculated air Blows air while recirclating air without drawing ouside air This setting is useful to make the air conditioning more efficient AIR VENTS Air vents are found in the upper side and front areas of the cab FIG 5 131 Upper air vents Two vents blow cool or warm air directly toward the operator Each vent moves independently ...

Page 119: ...vent moves to allow the air flow direction to be changed FIG 5 133 Front air vents Four vents at the front of the cab blow air toward the front window to help defrost the front window or prevent from fogging FIGS 5 134 135 Adjusting the air flow direction 1 Left and right 2 Up and down 3 Front and rear FIG 5 132 FIG 5 133 2 1 2 1 FIG 5 134 1 3 1 3 FIG 5 135 ...

Page 120: ... positions shown Turn off the air conditioner Warm air will blow from the front air vents to heat the cab Adjust the air speed direction and temperature as ness esary When the temperature becomes comfortable switch the ventilation control lever to When the air is humid turn on the air conditioner and set the switch levers as shown Warm air blow from the front air vents and remove humidity in the c...

Page 121: ...em Capacity TG5330 5390 6 7liters TG5470 7 6liters Fuel Tank Capacity TG5330 5390 40 0liters TG5470 50 0liters Fuel Recommended Above 39 F 4 C No 2 or No 2 D Fuel Recommended Below 39 F 4 C No 1 or No 1 D Transmission Differential Housing Including Hydraulic System Capacity TG5330 5390 31 0 liters TG5470 38 0 liters Recommended Lubricant Shell DONAX TD or equivalent Recommended Change Interval Fir...

Page 122: ...3 7 6 4 1 9 2 11 5 9 8 FIG 6 1a Ref 1 2 3 4 5 6 7 8 9 10 11 Description Crankcase Engine Radiator Radiator Overflow Reservoir Fuel Tank Rear Housing 4 WD Axle Axle Pivots 4 WD Tie Rod Ends Clutch Shaft Brake Pivots Lift Rod Type Engine Oil Coolant Coolant Diesel Fuel Hydraulic Oil Hydraulic Oil Grease Grease Grease Grease Grease TG5330 5390 ...

Page 123: ... 7 8 9 10 11 12 13 Description Crankcase Engine Radiator Radiator Overflow Reservoir Fuel Tank Rear Housing 4 WD Axle Axle Pivots 4 WD Front Spindles 4 WD Tie Rod Ends Clutch Shaft Brake Pivots Assist Cylinder Lift Rod Type Engine Oil Coolant Coolant Diesel Fuel Hydraulic Oil Hydraulic Oil Grease Grease Grease Grease Grease Grease Grease TG5470 ...

Page 124: ...nt Tractor Before ope First insp 100 Hr 200 Hr 300 Hr 400 Hr 500 Hr 600 Hr 1 Month 1 Year 1 2 years Remarks Replace every 100 Hr Replace every 200 Hr Wash every 100 Hr Replace every 600 Hr or once year Wash every 100 Hr Replace every 600 Hr or once 2 years Flush once 2 years Inspect every 200 Hr Replace once 2 years Wash every 100 Hr Replace every 400 Hr Inspect every 100 Hr Replace once 2 years I...

Page 125: ...ditioner condenser Air conditioner hose and pipe Air conditioner filter Window washer liquid Rubber bush Wiring horness Before ope First insp 100 Hr 200 Hr 300 Hr 400 Hr 500 Hr 600 Hr 1 Month 1 Year 1 2 years Remarks Inspect and adjust every 200 Hr Inspect and adjust every 200 Hr Inspect every 600 Hr Inspect add air every 200 Hr Inspect every 100 Hr Inspect once year Replace once 2 years Inspect e...

Page 126: ...rille upward to disengage the lower hooks and remove it from the tractor When reinstalling front grille place the grille on the lower hook and push on the top Removing Reinstalling Side Cover FIG 6 4 When top of the side cover 3 is pulled out with the hood open the lock can be disengaged The cover can be removed by slipping the side cover off of the two hinges on the bottom When reinstalling the s...

Page 127: ...eafter FIG 6 5 To Check Engine Oil Level Tractor must be parked on level ground with engine off Pull out dipstick 1 and check that oil level is between upper limit F and lower limit L on dipstick Wipe off dipstick momentarily reinstall in engine and check oil level again Add oil through filler opening 2 as required NOTE Add oil slowly to assist in venting air from crankcase FIG 6 6 To Change Engin...

Page 128: ...ousing and rear axles and also serves as hydraulic fluid Transmission oil and filter should be changed after first 50 hours of operation and then every 200 hours thereafter FIG 6 8 To Check Transmission Oil Level Park Tractor on level ground Oil level should be indicated in oil level window 1 Oil level is replenished as necessary by removing filter plug 2 and adding oil through filter opening NOTE...

Page 129: ...ressed from level plug opening Replace level plug and fill plug To Change Oil Remove drain plug 3 from both wheel reduction units When all oil has drained replace drain plugs and fill housing to level plug opening Replace level plug and fill plug FIG 6 11b TG5330 S N 000061 TG5390 S N 000146 To Check Oil Level Park Tractor on level ground and then remove fill plug 2 Oil should be level to top of t...

Page 130: ...olant from it Thoroughly flush out the inside of the radiator with tap water Close the drain cock 3 and pour coolant into the reserve tank up to the FULL level to fill the radiator FIG 6 15 Securely close the radiator cap 2 and reserve tank cap and start the engine allowing it to run for about five minutes in the mid speed range Approx 1500 rpm Then stop the engine When the engine cools the coolan...

Page 131: ...y water on the electri cal wiring or electrical parts around the engine FIG 6 17 Correct fan belt tension helps to insure ade quate coolant flow through cylinder block and radiator Belt is correctly tensioned when belt deflection is approxi mately 14 mm when thumb pressure 10kgf is exerted at center of belt span CAUTION Due to muffler position allow to cool before checking or adjusting fan belt te...

Page 132: ...t When there is dry dust Blow air from the inside of the filter element or lightly tap the filter element with your hand to discharge the dust When there is moist dirt or oil Dilute a neutral household detergent in water and soak the filter element for about 30 minutes Then rinse the fil ter element and allow it to naturally dry After cleaning the filter element push it straight back into the air ...

Page 133: ...1 Prepare solution of warm water and non foaming detergent 2 Soak element for thirty minutes 3 Agitate element in solution until oil and soot are loos ened 4 Rinse element until rinse water is clear 5 Allow element to completely dry Do not dry by using compressed air or heat After cleaning or washing element examine for pin holes punctures or tears If element paper canister or seal show any signs ...

Page 134: ...gine and is used to strain impurities from fuel before fuel reaches injection pump Fuel filter incorporates valve 2 to aid in filter servicing and airbleeding of fuel system Check filter bowl for accumulation of sediment or water and clean as required FIG 6 23 To replace fuel filter element or clean sediment turn fuel valve to OFF position handle to front Carefully loosen spanner nut 1 Remove nut ...

Page 135: ...when main switch in instrument panel is ON If engine will not start after several attempts check fuel pump fuses see Electrical System Fuel Tank Filler Cap When fuel tank filler cap is removed a hissing or popping noise may be noticed This is due to cap design and is a normal condition Do not alter cap or use unapproved replacement as fuel leakage may occur in event of Tractor upset Throttle Lever...

Page 136: ...unded cable first to prevent short circuits Batteries contain sulfuric acid electrolyte fluid Wear eye and face protection If elec trolyte comes in contact with skin or clothes wash immediately Contact physician if elec trolyte is ingested or gets in eyes FIG 6 27 Tractors are shipped with battery installed If battery replacement should become necessary discon nect negative cable 1 first and then ...

Page 137: ...tor must be operated or battery charged Failure to mix will result in frozen battery in low temperatures To handle the battery 1 Water need not be added to battery the battery is maintenance free type 2 Never close or cover vent of battery 3 Battery indicator with colors shows battery condition When checking battely set machine in horizontal place and look indicator from top of battery 4 If indica...

Page 138: ...s and safety relay To start Tractor ALL the following is required Gearshift lever must be in neutral position PTO control switch must be OFF Wiring Fuse Arrangement CAUTION Keep all wiring connections clean and tight Make sure wiring is correctly secured to prevent damage CAUTION DO NOT alter wiring by adding home made extensions or replacements Doing so can eliminate fuse protection and or elimin...

Page 139: ...Assistant Power 120W 2 E Assistant Power 70W with key switch ON F Work Light 100W 2 G 7Pins Socket H Seat Switch G 7 Pins Socket Location Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Amp 15A 20A 10A 10A 10A 15A 15A 20A 10A 10A 10A 10A 5A 5A 5A 5A 5A Function Turn Lights Head Lights Tail Lights License Plate Light Position Light Horn Stop Light Key Stop Relay Safety Relay PTO Solenoid Valve Fuel P...

Page 140: ... 2 E Assistant Power 70W with key switch ON F Work Light 100W 2 G 7Pins Socket H Seat Switch G 7 Pins Socket Location Ref B 1 B 2 C 1 C 2 Amp 40A 50A 60A 40A Function Engine Stop Solenoid Green Main circuit Red Alternator circuit Yellow Cabin circuit Green Ref 1 2 3 4 5 6 7 DIN L 52 31 R 58R 54 58L Function Left Turn Ground Right Turn Tail Light Stop Light Tail Light FIG 6 30b Ref 1 2 3 4 5 6 7 8 ...

Page 141: ... caused from incorrect polarity such as reversed cables when using a booster battery Failed fuse will not allow battery to be charged during normal operation IMPORTANT Fuses are of specific amperage capacity for the circuit in which they are located Do not replace fuses with unauthorized parts D Assistant Power 120W 2 E Assistant Power 70W with key switch ON F Work Light 100W 2 G 7Pins Socket H Se...

Page 142: ... parts D Assistant Power 120W 2 E Assistant Power 70W with key switch ON F Work Light 100W 2 G 7Pins Socket H Seat Switch G 7 Pins Socket Location Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Amp 15A 20A 10A 10A 10A 15A 15A 20A 10A 10A 10A 10A 5A 5A 5A 5A 5A Function Turn Lights Head Lights Tail Lights License Plate Light Position Light Horn Stop Light Key Stop Relay Safety Relay PTO Solenoid Val...

Page 143: ...onnection R accessory Rear Working Lamp S accessory FIG 6 31 Ref Amp Function 1 5A Radio accessory 2 15A Front Working Lamp 3 15A Rear Working Lamp accessory 4 10A Windshield Wiper 5 10A Rear Window Wiper accessory 6 5A Courtesy Lamp 7 15A Air Conditioner Lamp 8 15A Socket 9 7 5A Air Conditioner 10 10A Radio accessory TG5330 5390 5470 ...

Page 144: ... play of each brake pedal Correct free play A of each individual brake pedal is 1 1 8 to 1 9 16 30 to 40 mm NOTE Through use free play will increase and brake balance will be affected Adjust and balance brakes before free play is excessive FIG 6 35 Loosen lock nut 1 right hand thread and lock nut 2 left hand thread Adjust turnbuckle 3 so free play is correct for respective brake pedal Repeat proce...

Page 145: ...el Bolts 2 120 ft lbs 163 N m Rear Wheel Center to Rim Bolts 3 Ag Tires Only 120 ft lbs 163 N m CAUTION Correct wheel bolt torque must be maintained Installation of front or mid mounted implements ex loaders mowers impose increased loads and require frequent checking of wheel bolts Front Wheel Alignment FIG 6 38 Correct toe in dimensions of front wheels A minus B are as follows 4 WD 0 08 to 0 24 2...

Page 146: ...RIODIC MAINTENANCE Front Wheel Spacing FIG 6 39 Front 4 WD Wheels Ag tires turf tires cannot be reversed Except TG5470 Center ROPS type 7UDFWRU 7 5 2 7 21 6 6 77 1 PP 5 5 7XUI 3 5 5 7XUI 䚚 7 URQW 7 3 7 5 6 7 7 A FIG 6 39 ...

Page 147: ...f wheel center and reposition rim on opposite side of wheel center Repeat procedure with remaining side To reverse entire wheel and tire assembly Raise both rear tires of Tractor Remove bolts securing both rear wheel assemblies to rear axle hubs and switch wheel assemblies to opposite sides of Tractor CAUTION Rear wheels are heavy Use care when moving Make sure Tractor is blocked securely Tighten ...

Page 148: ...RIODIC MAINTENANCE FIG 6 42 Turf rear tire settings NOTE Except TG5470 Center ROPS type FIG 6 42 Tractor Ref TYRE LOCATION SIZE SETTING mm TG5470 1 475 65D 20PD 1430 355 80D 20PD 1170 TYPE TYRES TG5330 TG5390 Rear 1 Turf ...

Page 149: ...004 0 012 0 1 0 3 mm End float is measured with axle raised off ground Loosen lock nut 2 and turn adjusting bolt 3 as needed to achieve correct measurement Tighten lock nut NOTE Excessive end float will cause noise This noise will be more pronounced when using 4 WD CLUTCH HOUSING PLUG Pipe plug should be removed from bottom of clutch hous ing once a year or when clutch slipping is apparent Any oil...

Page 150: ...on 8 Remove battery and store in cool dry place Maintain charge during storage period 9 If Tractor is stored during cold weather season insure that antifreeze is adequate Alternatively radiator and engine block may be drained 10 Check with your diesel fuel supplier on the availability of a diesel fuel additive to place in the fuel system dur ing storage period 11 If Tractor cannot be placed in an ...

Page 151: ...ng air Fuel injection pump timing Defective engine Incorrect low idle setting Malfunctioning fuel injection pump Improper valve clearance Defective fuel injectors Defective governor Incorrect high speed setting Engine oil is getting into combustion chambers Remefy Place gear shift lever in neutral Switch off PTO Consult your Dealer Charge battery Clean and retighten securely Consult your Dealer Co...

Page 152: ...ng operation Engine overheats Exhaust fumes are while Exhaust fumes are too black Poor engine output Oil pressure monitor is lit dur ing operation Charging monitor is lit during operation Possible Cause Insufficient fuel supply Defective fuel injectors Defective fuel injection pump Engine seizure due to low or poor oil Insufficient coolant Broken or loose fan belt Clogged grille radiator screens C...

Page 153: ...roken springs Remove rust then lubricate Problem Insuffcient oil pressure Leaking piping With control lever in RAISE position relief valve blows Three point hitch dose not lower Possible Cause Low engine speed Low transmission oil Intake piping is sucking air Clogged oil filter s Defective hydraulic oil pump Defective control valve Broken cylinder Loose joints Cracked pipes Poorly adjusted rod on ...

Page 154: ...sult your Dealer Problem Battery cannot be charged Head lamps are dim Particular function will not operate Problem Blown fuse Defective wiring Loose or damaged fan belt Defective battery Defective alternator Defective regulator Discharged battery Poor connections Burnt bulb as applicable Blown fuse Poor contasct Defective switch Remedy Check fuse and replace Correct loose dirty terminals short cir...

Page 155: ...PTO speed opt 4 Coolant Temp Gauge Hourmeter Tripmeter Traveling speed Rear PTO speed 1 1 2 5 4 3 No 1 2 3 4 5 Item Traveling Speed Rear PTO lever and PTO switch is ON position Rear PTO lever or PTO switch is OFF position PTO switch is ON position PTO switch is OFF position Hourmeter counts when rotating engine Hourmeter could not be reset Tripmeter counts when rotating engine Hourmeter could be r...

Page 156: ... Pushing selectable switch again digital panel would return to normal mode No 1 2 Item Shuttle Lever Shuttle lever is reverse position Shift shuttle lever in neutral position Shuttle lever is forward position Shift shuttle lever in neutral position PTO switch is ON position Turn PTO switch OFF PTO switch Display Indication Note No 1 Item Periodic Maintenance Digital panel would return to normal mo...

Page 157: ...id PTO speed opt Hourmeter Tripmeter Traveling speed Rear PTO speed 1 1 4 3 2 No 1 2 3 4 5 Item Traveling Speed Rear PTO lever and PTO switch is ON position Rear PTO lever or PTO switch is OFF position PTO switch is ON position PTO switch is OFF position Hourmeter counts when rotating engine Hourmeter could not be reset Tripmeter counts when rotating engine Hourmeter could be reset by pushing sele...

Page 158: ...icates 50 100 200 300 400 hour Please inspect your tractor 6 Traveling Rear PTO Speed Pushing selectable switch for 2 sec onds at this monitor digital panel would indicate traveling speed and rear PTO speed per 5 seconds automatically Pushing selectable switch again digital panel would return to normal mode No 1 2 Item Range Shift Lever Set range shift lever in neutral position Set range shift lev...

Page 159: ...sh 3 speed sliding mesh Mechanical Shuttle Synchronized 95 reverse reduction Synchronized 95 reverse reduction Gear Speeds 12 gears forward 12 reverse 12 gears forward 12 reverse Clutch single stage dry with 240 mm disc single stage dry with 275 mm disc TRANSMISSION POWER SHIFT type Type Primary 4 speed syncronized mesh 4 speed syncronized mesh Gear control Electrohydraulic control Electrohydrauli...

Page 160: ... 7 litre min Pressure Relief valve setting 7848 kPa Relief valve setting 11797 kPa Main Hydraulic System Pump Engine mounted pump Engine mounted pump Maximum Output 34 4 litre min 43 8 litre min Pressure Relief valve setting 15695 kPa Relief valve setting 15695 kPa Rear Linkage Type Three point hitch Three point hitch Size Category I Category I Control Operated by single position control lever Ope...

Page 161: ... 1340 4 1300 4 1420 5 1415 5 1540 AG 13 6 24 1 1100 2 1175 3 1215 4 1300 5 1415 Turf 355 80D 20 1170 Turf 475 65D 20 1430 CENTER ROPS TYPE tyre type location size Setting mm tyre type location size Setting mm Front tyres AG 7 16 1090 AG 8 16 1200 AG 8 16 1145 AG 9 5 16 1220 Turf 212 80D 15 1135 tyre type location size Ret Setting mm tyre type location size Ref Setting mm Rear tyres AG 12 4 24 1 11...

Page 162: ... 3145 3030 1770 345 3000 2500 1335 2570 1410 3145 3030 1770 345 3000 2500 1350 2595 1450 3145 3030 1770 370 3000 2500 1375 2530 1440 3145 3030 1770 305 3000 2500 1360 2655 1535 3415 3300 1900 350 3100 2800 1625 2560 1690 3415 3300 1900 255 3100 2800 1575 2530 1440 3145 3030 1770 305 3000 2500 1345 Tire F R 7 16 12 4 24 212 80D 15 355 80D 20 212 80D 15 355 80D 20 29X12 00 15 475 65D 20 7 16 12 4 24...

Page 163: ...3150 3435 3435 D Wheelbase mm 1770 1770 1770 1770 1770 1900 1900 E Minimum Ground mm 335 295 335 360 295 295 350 mm 3000 3000 3000 3000 3000 3100 3100 mm 2500 2500 2500 2500 2500 2800 2800 kg 1410 1415 1425 1450 1430 1645 1705 F 7 16 212 80D 15 7 16 8 16 212 80D 15 8 16 9 5 16 R 12 4 24 355 80D 20 12 4 24 13 6 24 355 80D 20 13 6 24 13 6 28 TG5470 AG Weight w fuel oil coolant Tire TG5330 TG5390 Mod...

Page 164: ... mm AG 4 WD Turf AG 4 WD Turf AG 4 WD Turf 2175 1460 3145 3030 1770 335 310 3000 2500 1490 2175 1460 3145 3030 1770 335 310 3000 2500 1505 2200 1460 3145 3030 1770 360 335 3000 2500 1535 2135 1460 3145 3030 1770 295 3000 2500 1515 2275 1535 3415 3300 1900 350 335 3100 2800 1815 2180 1690 3415 3300 1900 255 240 3100 2800 1785 2135 1460 3145 3030 1770 295 3000 2500 1500 Tire F R 7 16 12 4 24 212 80D...

Page 165: ...d as fol lows CAUTION Be observant of components wheels fenders ROPS etc that may be attached to or held in position by container panels 1 Remove wheels fenders and sundry boxes from container 2 Disassemble container 3 Inspect Tractor for damage and any evidence of coolant fuel or lubricant leaks 4 Inspect and remove all hardware securing Tractor to lower crate panel 5 Left Fender a Remove tie str...

Page 166: ...spring will locate at underside b Connect clevis end of check chains to axle brack ets and secure with clevis pin and cotter pin c Remove bolts at lower end of lift links and attach lift links to identical positions on lower links using bolts lock washers and nuts removed Lift link with turn buckle adjustment is located on right side IMPORTANT Bolts should be installed with heads to out side nuts ...

Page 167: ...ull throttle and turn main switch counterclockwise 5 10 Turn main switch clockwise to ON Oil pressure and alternator warning lights will illuminate Hold in ON position 1 2 seconds Turn main switch to START to crank the engine Release key to ON position the moment engine starts Check that warning lights go out Allow engine to warm up to operating temperature at about 1500 rpm Operate Tractor to con...

Page 168: ...ir cleaner All cleaner connections Fuel line connections Injection pump oil CHASSIS Tyre inflation Front wheel hub bolts Rear wheel hub bolts Torque all chassis bolts Transmission oil Front reduction case Break pedal free play Clutch pedal free play Hydraulic system performance Drive test Lubricate all grease fittings Power assisted streering operation if equipped Front axele oil 4 WD Front axele ...

Page 169: ...er All cleaner connections Fuel line connections Injection pump oil CHASSIS Tyre inflation Front wheel hub bolts Rear wheel hub bolts Torque all chassis bolts Transmission oil Front reduction case Break pedal free play Clutch pedal free play Hydraulic system performance Drive test Lubricate all grease fittings Power assisted streering operation if equipped Front axele oil 4 WD Front axele operatio...

Page 170: ...Wiring Harness Cable Wiring Harness Cable 169 TG5330 5390 5470 STANDARD TYPE ...

Page 171: ...TG5330 5390 5470 CENTER ROPS TYPE TG5330 5390 5470 170 ...

Page 172: ...Wiring Harness Cable Wiring Harness Cable 171 TG5330 5390 5470 POWER SHIFT TYPE 1 2 ...

Page 173: ...172 TG5330 5390 5470 POWER SHIFT TYPE 2 2 TG5330 5390 5470 ...

Page 174: ...Wiring Harness Cable TG5390 5470 HST TYPE Wiring Harness Cable 173 ...

Page 175: ...Wiring Harness Cable CABIN SYSTEM For TG5330 5390 5470 Wiring Harness Cable 175 ...

Page 176: ...Overseas Business Department 3 14 Nishi Nippori 5 chome Arakawa ku Tokyo 116 8541 Japan Phone 03 5604 7658 Fax 03 5604 7703 OM TG5470A EN 10 0609 01 000 Printed in Japan TG5330 TG5390 TG5470 ...

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Iseki TG5330, Operation Manual

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