G.6
Part. N. 8000 H2051 (02-2010)
ENGINE OVERHAUL
Ream the valve guide using a suitable reamer and lubricate with cutting fluid.
Rotate the reamer when extracting it to avoid scoring the valve guide.
When a valve guide is changed, the valve seat must be refaced.
Valve
Inspect valve stem and valve seating face to make sure they are in
good condition. There should be no signs of pitting, cracking, distortion or
wear. Check for the following:
- Valve stem runout: place valve on a V block and measure runout with a dial
gauge. (Service limit: 0.05 mm).
- Valve head out-of-round: place valve on a V block and check with a dial
gauge at right angles to the head while turning the valve. (Service limit: 0.03
mm).
Valve spring
Check free length “L”. If outside the specified service limit,
replace the springs.
Spring: L = 43.4 mm - Service limit: 41 mm
Replace all valve springs whenever any one spring exceeds the
service limit.
Check the valve springs for proper squareness.
Maximum acceptable deviation is 1.5 mm on each side.
Summary of Contents for 2011 SMS 630
Page 1: ...TE 630 2011 I E SMS 630 2011 I E Part N 8000 H2051 02 2010 Workshop Manual ...
Page 6: ......
Page 7: ...b 1 Part N 8000 H2051 02 2010 b IMPORTANT NOTICES Section ...
Page 9: ...A 1 Part N 8000 H2051 02 2010 A GENERAL INFORMATION Section ...
Page 15: ...A 7 Part N 8000 H2051 02 2010 GENERAL INFORMATION ...
Page 17: ...B 1 Part N 8000 H2051 02 2010 B MAINTENANCE Section ...
Page 20: ......
Page 21: ...C 1 Part N 8000 H2051 02 2010 C TROUBLESHOOTING Section ...
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Page 27: ...D 1 Part N 8000 H2051 02 2010 D SETTINGS AND ADJUSTMENTS Section ...
Page 29: ...D 3 Part N 8000 H2051 02 2010 SETTINGS AND ADJUSTMENTS ...
Page 59: ...E 1 Part N 8000 H2051 02 2010 E GENERAL PROCEDURES Section ...
Page 97: ...F 1 Part N 8000 H2051 02 2010 F ENGINE DISASSEMBLY Section ...
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Page 157: ...H 1 Part N 8000 H2051 02 2010 H ENGINE REASSEMBLY Section ...
Page 170: ...H 14 Part N 8000 H2051 02 2010 ENGINE REASSEMBLY Input shaft Output shaft ...
Page 205: ...I 1 Part N 8000 H2051 02 2010 I FRONT SUSPENSION Section ...
Page 206: ...I 2 Part N 8000 H2051 02 2010 FRONT SUSPENSION Front fork removal I 4 Marzocchi manual I 5 ...
Page 208: ...I 4 Part N 8000 H2051 02 2010 FRONT SUSPENSION ...
Page 209: ...I 5 Part N 8000 H2051 02 2010 FRONT SUSPENSION MARZOCCHI MANUAL ...
Page 302: ...SHIVER 93 NOTE NOTES NOTES ANMERKUNGEN NOTAS ...
Page 314: ...J 1 Part N 8000 H2051 02 2010 J REAR SUSPENSION Section ...
Page 325: ...J 12 Part N 8000 H2051 02 2010 REAR SUSPENSION ...
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Page 338: ...L 1 Part N 8000 H2051 02 2010 L BRAKES Section ...
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Page 352: ...M 1 M Part N 8000 H2051 02 2010 ELECTRICAL SYSTEM Section ...
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Page 404: ...N 1 Part N 8000 H2051 02 2010 N ENGINE COOLING Section ...
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Page 410: ...P 1 Part N 8000 H2051 02 2010 P HYDRAULICALLY CONTROLLED CLUTCH Section ...
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Page 418: ...Q 1 Part N 8000 H2051 02 2010 Q OPTIONAL COMPONENTS Section ...
Page 420: ...Q 3 Part N 8000 H2051 02 2010 OPTIONAL COMPONENTS ...
Page 421: ......
Page 422: ...S 1 Part N 8000 H2051 02 2010 S FUEL INJECTION SYSTEM Section ...
Page 430: ...W 1 W SPECIAL TOOLS Part N 8000 H2051 02 2010 Section ...
Page 442: ...Y 1 Part N 8000 H2051 02 2010 Y CHASSIS AND WHEELS Section ...
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