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Honeywell HPM, Service

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4 Fault Isolation 

4.3 Fault Isolation Concepts 

R688  

HPM High-Performance Process Manager Service 

309 

December 2020 

Honeywell 

 

Fault isolation flowchart (Sheet 4 of 6) 

Figure 183 HPM Fault Isolation Flowchart (Sheet 4 of 6) 

 

14375

From Sheet 3

HPMM Soft Failures

HPMM

Soft

Failure
Codes

Code

Descriptions

Note:

This sheet shows the path for HPMM Soft failures.

The Operator selects the

SOFT

FAILURE

target on the

the HPMM Detail Status
display. The HPMM soft failure
error codes and the code
descriptions appear on the
display after selecting one of
the three yellow error displays.
Any active soft failure is
highlighted on the display.
Refer to Table 4-3 for
descriptions of the error codes
and the recommended
corrective action.

STOP

  HPM status = IDLESF or SOFTFAIL

01 Sep 94 10:02:59   1

MAKE SELECTION

HPMM SOFT FAILURES

00  CTRL RESET/W DT EXPIRED

01  CTRL PROCESSOR FAILURE

02  COMM PROCESSOR LOAD FAILURE
03  ––––––––––––––––––––––––––––––––––
04  COMM PRC DIAG INIT TIMEOUT

05  COMM PRC DIAG CYCLE OVERFLOW

06  GLOBAL RAM PARITY CHECKER FAIL

07  COM DETECT IOL RAM PARITY CKT

08  COMM LOCAL RAM PARITY CIRCUITRY

09  UCN ADDRESS CHANGE DETECTED

10  TRANSIENT POW ER DOWN DETECTED

11  COMM DETECTED IOL PERR HI-RATE
12  ––––––––––––––––––––––––––––––––––
13  PRIVATE RAM PARITY CIRCUITRY

14  NO RESPONSE FROM IOL #1

15  IOL MAX COMM ERRS EXCEEDED

16  IOL CABLE A FAILURE

17  IOL CABLE B FAILURE

18  NO PRIMARY IOL1 COMM TO SECNDY

19  NO PRIMARY UCN COMM TO SECNDY

20  NO SECNDY UCN COMM TO PRIMARY
21  –––––––––––––––––––––––––––––––––
22  ––––––––––––––––––––––––––––––––––
23  PRIM/SECNDY DUPLICATE IOM ADDR

24  INCOMPATIBLE FIRMWARE

25  TIMESYNC CLOCK ERROR DRIFT

26  IOL TIMESYNC FAILURE

27  TIMESYNC IOL #1 LATCH ERROR

28  TIMESYNC UCN LATCH ERROR

29  COMM PROC STACK LIMIT OVERFLOW

30  COMM DETECTED LRM PERR HI-RATE

31  CTRL DETECTED LRM PERR HI-RATE
32   ––––––––––––––––––––––––––––––––––
33  CTRL IOL OVERRUNS

34  CTRL UCN OVERRUNS

35  CTRL POINT PROCESSOR OVERRUNS

36  CTRL PROC DIAG INIT TIMEOUT

37  CTRL PROC DIAG CYCLE OVERFLOW

38  CTRL LOCAL RAM PARITY CIRCUITRY

39  CTRL REDUN DATA TRANSFER ERR

UCN    10

NODE   8

P/S

STATUS

PKGOPT    REDUN

PRIMARY

OK

UCN CHANNEL

UCN AUTO SWAP

CHANNEL A

ENABLE

FILE  POS  LEFT

HPMM IOL

INFO

IOM IOL

INFO

VERS/

REVIS

CONTROL

CONFIG

UCN

STATS

MAINT

SUPPORT

SOFT

FAILURE

00 - 39

40 - 79

80 - 95

3

TYPE HPM

HPMM Soft Failure (0-39) Display

 

 

 

Summary of Contents for HPM

Page 1: ...TotalPlant Solution TPS System HPM High Performance Process Manager Service HP13 R688 December 2020 Release R688 ...

Page 2: ...and makes no express warranties except as may be stated in its written agreement with and for its customers In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Honeywell PlantScape Experion PKS and TotalPlant are registered trademarks of Honeywell International Inc Other...

Page 3: ...mentioned the terms HPM NIM and UCN are interchangeably used with the terms EHPM ENIM and EUCN respectively ATTENTION With TPN R686 the Enhanced Network Bridge ENB is introduced The ENB is a variant of the NIM that allows communication between the LCN and both UCN and EUCN networks It can communicate over coaxial based UCN and FTE based EUCN communication networks and provides a gateway function b...

Page 4: ...nces The following list identifies all documents that may be sources of reference for material discussed in this publication Document Title HPM Specification and Technical Data HP03 600 HPM Planning HP02 600 HPM Installation HP20 600 HPM Checkout HP20 510 PM I O Installation PM APM HPM PM20 620 ...

Page 5: ...ce v December 2020 Honeywell Support and Other Contacts For support contact your local Honeywell Process Solutions Customer Contact Center CCC To find your local CCC visit the website https www honeywellprocess com en US contact us customer support contacts Pages default aspx ...

Page 6: ...ractices CAUTION symbol on the equipment refers the user to the product manual for additional information The symbol appears next to required information in the manual WARNING Indicates a potentially hazardous situation which if not avoided could result in serious injury or death WARNING symbol on the equipment refers the user to the product manual for additional information The symbol appears nex...

Page 7: ...n NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements Chassis Ground Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements ...

Page 8: ...Symbol Definitions viii HPM High Performance Process Manager Service R688 Honeywell December 2020 ...

Page 9: ...files 33 Nonredundant HPMM cabinet layout 34 2 4 HPMM and IOP Card Files 35 Introduction 35 HPMM and IOP card file differences 35 Non CE Compliant card file models 35 CE Compliant card file models 35 Conversion kit 35 2 5 HPMM Card Files 35 Introduction 35 HPMM card file configurations 36 15 Slot HPMM card file 37 HPMM functionality 38 HPMM card module types 38 Card module illustrations 38 Power i...

Page 10: ...dundant HLAI IOPs 58 Redundant AO IOPs 59 Low Level Multiplexer IOP LLMux 60 2 9 Field Termination Assemblies for IOP 61 Two types of FTAs 61 Power Adapter 61 Remote Hardened Low Level Multiplexer IOP RHMUX 61 RHMUX Thermocouple FTA 62 FTA and Power Adapter installation 62 IOP to Power Adapter connection 63 Power Adapter to FTA connection 63 Power Adapter indicators 63 2 10 Serial Device Interface...

Page 11: ...FTAs 75 Galvanically isolated FTAs 77 Three physical sizes 77 FTA Mounting Channels 78 Vertical orientation 79 Horizontal orientation 79 Typical cabinet layout 80 Compression or screw terminals available 81 FTA compression type terminal connector 81 FTA fixed screw terminal connector 82 FTA removable screw type connector 82 Galvanic Isolation Module connectors 83 Crimp pin type terminal connector ...

Page 12: ... 104 Left 7 Slot card file backpanel fuse locations 105 Right 7 Slot card file 106 Right 7 Slot Card File Backpanel Fuse Protection 106 Right 7 Slot HPMM card file 24 Vdc distribution 107 Right 7 Slot IOP card file 24 Vdc distribution 108 Right 7 Slot card file backpanel fuse locations 109 15 Slot card file 110 15 Slot Card File Backpanel Fuse Protection 110 15 Slot HPMM card file 24 Vdc distribut...

Page 13: ...P to FTA Cabling 135 Introduction 135 Standard FTAs 135 Galvanically Isolated FTAs 135 External cabinet installation 135 Typical cable routing 136 2 25 Power Adapter Cabling 137 Introduction 137 LLMux interconnections 137 SDI interconnections 138 SI interconnections 138 2 26 UCN Cable System 139 Introduction 139 Redundant UCN cables 140 Cable tap types 141 Cable tap usage 141 Isolated port identif...

Page 14: ...YS 179 3 1 Overview 179 Introduction 179 References 179 Release 600 software displays 179 3 2 Display Definitions 179 IOM definition 179 Target selection 179 NIM Detail Status Displays 179 HPMM Detail Status Displays 180 IOP Detail Status Displays 180 3 3 Detail Status Display Selection Procedures 180 Introduction 180 NIM Detail Status Display procedure 180 System Status display 181 UCN Status dis...

Page 15: ... display targets 222 RUN STATES target 223 RUN STATES display targets 224 SLOT SUMMARY target 225 REGULATORY CONTROL POINTS target 226 Process Module Points display targets 226 DETAIL STATUS target 226 3 6 NIM Detail Status Displays 227 Selection procedure 227 NIM Driver Configuration display 227 NIM Driver Configuration display status 228 UCN Driver statistics UCN STATS target 228 NIM and HPMM di...

Page 16: ...plays 262 Bottom of display 263 IOP configuration 263 I O Link cable status and statistics 264 Status messages 264 Loss of communications 265 4 second data update 265 IOP Box Soft Failures Displays 265 IOP Slot Soft Failures Displays 270 IOP Slots with Soft Failures Display 273 HLAI IOP Detail Status Display 273 LLAI IOP Detail Status Display 275 AO IOP Detail Status Display 280 LLMux IOP Detail S...

Page 17: ...A redundancy indicator 351 HLAI FTA redundancy indicator 351 4 6 Redundant Analog Output IOP Failure Diagnosis 351 Introduction 351 Considerations 352 Avoid removing IOP A 352 IOP A preference 352 Replacing the FTA switching module 352 Switch to IOP A when a Soft failure occurs 352 Consider use of an AO Standby Manual device 352 OK CNF S status 353 Replacing the switching module 353 S CNF OK statu...

Page 18: ...cedure 378 4 11 I O Card Indicators 380 Loss of Power 380 Overview 380 Indicator functionality 380 Multifunctional Status indicator 381 4 12 FTA Indicators 381 Introduction 381 FTA indicator functions 381 4 13 Power System Indicators 382 Standard Power System 382 AC Only Power System 385 4 14 Power System Voltage Checks 385 Introduction 385 Standard Power System 386 AC Only Power System 388 5 UCN ...

Page 19: ...TE module installation 406 6 4 Standby Manual Device Overview 407 Introduction 407 No external power source option 407 Standby Manual device connections 407 DO Standby Manual device connection 408 Device interchangeability 409 DIN to phone connector adaptor cable 409 Board revision level 409 6 5 AO Standby Manual Device Operation 409 Purpose 409 Two models 409 Original Analog Output Standby Manual...

Page 20: ...ck procedure 427 End of Battery Pack life check 428 Battery pack removal 429 Battery Pack installation 429 6 14 Power Supply Module Replacement 430 Introduction 430 Replacement procedure 430 6 15 CMOS Backup Assembly Replacement 431 Introduction 431 Replacement procedure 431 6 16 Cabinet 431 Cabinet side panels Markhon 431 Cabinet side panels Rittal 431 6 17 I O Link Extender Optical Coupler Modul...

Page 21: ... Calibration connections 449 7 7 Nonredundant AO IOP Calibration Procedure 450 Calibration procedure 450 7 8 Redundant AO IOP Calibration Procedure 451 Simultaneous IOP calibration 451 Calibration connections 452 7 9 LLMux IOP Calibration Procedure 453 CAUTION 453 Introduction 453 Calibration procedure 453 LLMux FTA calibration connections 454 7 10 RHMUX IOP Calibration Procedure 454 Introduction ...

Page 22: ...tion 463 Test procedure 463 8 6 Power Supply Module Redundancy 464 Power System redundancy introduction 464 Power System redundancy test procedure 464 9 SPARE PARTS 465 9 1 Overview 465 Introduction 465 9 2 Periodic Maintenance Parts 465 Periodic maintenance parts list 465 ORU parts List 467 Conformally coated ORU parts list 483 9 3 UCN EUCN Parts 493 UCN Parts list 493 EUCN Parts list 495 ...

Page 23: ...get Selected 199 Table 29 UCN CABLE STATUS Target Selected 202 Table 30 UCN Network Statistics Display Definitions 205 Table 31 EUCN Network Statistics Display Definitions 206 Table 32 UCN Status Display RUN STATES Target Selected 208 Table 33 HPM Status Display UCN and HPM Status 212 Table 34 HPM Status Display Primary HPMM Status 213 Table 35 HPM Status Display Definitions Secondary HPMM Status ...

Page 24: ...lay Sequence 366 Table 73 Control Processor Failure Display Sequence 367 Table 74 RAM Retention Startup Display Sequence 368 Table 75 Alphanumeric Display for HPMM Swapping Sequence Detailed Display Mode 369 Table 76 Alphanumeric Display for HPMM Swapping Sequence Non Detailed Display Mode 370 Table 77 Alphanumeric Display for Failover HPMM Swapping Sequence Detailed Display Mode 370 Table 78 Alph...

Page 25: ...Vertical FTA Mounting Channel Installation Single Access Cabinet 88 Figure 27 Standard Power System 91 Figure 28 HPM Standard Power System 92 Figure 29 AC Only Power System 93 Figure 30 Power Distribution 94 Figure 31 Standard Power System Backpanel Early Production 95 Figure 32 HPM Standard Power System Backpanel 96 Figure 33 CMOS Battery Backup Assembly Early Production 97 Figure 34 CMOS Battery...

Page 26: ...3 Figure 86 Left 7 Slot Card File I O Link Interface Address Pinning with Plug Jumpers 174 Figure 87 Left 7 Slot Card File I O Link Interface Address Pinning with Zero Ohm Resistors 175 Figure 88 System Status Display 181 Figure 89 UCN Status Display 182 Figure 90 UCN Status Display EHPM ENIM 182 Figure 91 NIM Detail Status Display 184 Figure 92 HPM Status Display 185 Figure 93 HPM Status Display ...

Page 27: ... Figure 153 IOP Slot Soft Failures Display Page 3 272 Figure 154 IOP Slots with Soft Failures Display 273 Figure 155 High Level Analog Input IOP Detail Status Display ENABLE CALIBRATN Target Selected 274 Figure 156 High Level Analog Input IOP Detail Status Display DISABLE CALIBRATN Target Selected 275 Figure 157 Low Level Analog Input IOP Detail Status Display ENABLE CALIBRATN and ENABLE RJ CALIBR...

Page 28: ... ESD Wriststrap Connection 402 Figure 200 HPM UCN Interface Module Installation 405 Figure 201 Digital Output Manual Device Interconnection 408 Figure 202 Original Analog Output Standby Manual Device Two per device 410 Figure 203 Compact Analog Output Standby Manual Device 412 Figure 204 Model MU SMDC02 Portable Digital Output Standby Manual Device 415 Figure 205 Digital Standby Manual Device Pane...

Page 29: ...n servicing the High Performance Process Manager 1 2 Purpose of this Manual Service philosophy The High Performance Process Manager Service manual provides instructions for servicing the High Performance Process Manager HPM The instructions consist of fault isolation and removal replacement procedures at the Optimum Replaceable Unit ORU parts level In addition an ORU parts lists for current produc...

Page 30: ...1 Introduction 1 2 Purpose of this Manual 30 HPM High Performance Process Manager Service R688 Honeywell December 2020 ...

Page 31: ...contain redundant Power Supply Modules placing a module s power switch in the off position does not necessarily remove power from the card files and FTAs in the cabinet because the second module will continue to supply power unless its Power switch is in the off position If the Standard Power System contains a Battery Backup Pack 24 Vdc power will continue to be supplied to the card files and FTAs...

Page 32: ...1 is a view of a single cabinet containing a nonredundant HPMM and identifies some of the High Performance Process Manager assemblies The High Performance Process Manager major assemblies are Left 7 Slot Card File Slots 1 through 7 Right 7 Slot Card File Slots 9 through 15 15 Slot Card File IOP Only Card File in PM APM upgraded cabinets Input Output Processors IOPs Field Termination Assemblies FTA...

Page 33: ...t card files HPMM card files are installed in the bottom two card file positions in the cabinet A redundancy cable is connected between the HPMM card files Nonredundant 7 Slot HPMM card file When configuring an HPM with a nonredundant HPMM by using a 7 Slot card file the HPMM card set are typically installed in a Left 7 Slot card file Redundant 7 Slot HPMM card files If an HPM is configured with r...

Page 34: ...dant HPMM cabinet layout The following figure is an illustration of an HPM cabinet that contains a nonredundant HPMM that is installed in left most card slots of the lower 15 Slot card file IOPs are installed in the remaining slots of the lower card file and the 15 Slot card files above Figure 1 Cabinet Layout HPM with Nonredundant HPMM ...

Page 35: ... HPMM card file or an IOP card file by either installing an HPMM card set in the two left most card slots or installing IOP cards CE Compliant card file models Unlike the non CE Compliant card file models the CE Compliant card file models are designated either an HPMM card file or an IOP card file because even though their is no electrical difference in the backpanel they differ mechanically The a...

Page 36: ... assemblies occupy the two left most slot positions in the card file The HPM UCN Interface module mounts in the connector beneath the High Performance Comm Control card in the first slot HPMM card file configurations There are 3 HPMM card file configurations They are as follows Left 7 Slot HPMM card file Right 7 Slot HPMM card file 15 Slot HPMM card file ...

Page 37: ...on 2 5 HPMM Card Files R688 HPM High Performance Process Manager Service 37 December 2020 Honeywell 15 Slot HPMM card file The following figure is an illustration of a 15 Slot HPMM card file Figure 2 15 Slot HPMM Card File ...

Page 38: ...Control Card Consists of a Communications Comm processor Control processor Control separate and shared RAM for the processors interface to the HPMM Global bus on the backpanel TBC interface to the HPM UCN Interface module redundancy interface to another HPMM and front panel LEDs and a four character alphanumeric diagnostic display High Performance I O Link Card Consists of an I O Link processor SR...

Page 39: ... indicator signifies that no test failures were detected The High Performance I O Link Status indicator is not lit when the HPMM is in the Alive state It will light not blinking after the HPMM is loaded with the operating personality software and enters the OK state The UCN cables in use indicators are visible at the front of the HPM UCN Interface module Rx A and Rx B as well as under the front co...

Page 40: ...on Detailed Diagnostic display switch A pushbutton switch Display under the front cover of the High Performance Comm Control card controls additional detailed diagnostic information displays The additional diagnostic codes are presented in a fixed sequence This detailed diagnostic information becomes extremely useful when troubleshooting The switch effects only the behavior of the display and will...

Page 41: ...as the jumper is moved Honeywell does not recommend the use of power margins on any device that is on process Figure 5 High Performance I O Link Card Front Panel identifies the pinning selections on the High Performance I O Link card with a single jumper It is important that the jumper be placed in the Normal position when a nominal voltage level is required rather than removing the jumper complet...

Page 42: ...er 2020 High Performance Comm Control card The following figure illustrates the front of the High Performance Comm Control card as well as the indicators Diagnostic display Detailed Diagnostic switch and Debug connector that are located under the front cover Figure 4 High Performance Comm Control Card Front Panel ...

Page 43: ...ger Service 43 December 2020 Honeywell High Performance I O Link card The following figure illustrates the front of the High Performance I O Link card as well as the voltage margin jumper pins that are located under the front cover Figure 5 High Performance I O Link Card Front Panel ...

Page 44: ...PM card set consists of following assemblies Enhanced High Performance Comm Control card High Performance I O Link card EHPM FTE Interface module The EHPM assemblies occupy the left most slot positions in the card file The EHPM FTE Interface module mounts in the connector beneath the EHPM Comm Control card in the first slot EHPM card file configurations There are 3 EHPM card file configurations Th...

Page 45: ...n 2 6 EHPM Card Files R688 HPM High Performance Process Manager Service 45 December 2020 Honeywell 15 Slot EHPM card file The following figure is an illustration of a 15 Slot EHPM card file Figure 5 1 15 Slot EHPM Card File ...

Page 46: ...erformance I O Link PWA and FTE Interface Module The interface module is mounted in the 50 pin connector below the Enhanced High Performance Communications Control card in the first left most card file slot The cards and the module are described in the following table Table 2 1 EHPM Card Module Types Card Module Type Function Enhanced High Performance Comm Control Card Consists of a Communications...

Page 47: ...plying power Internal test routines are executed upon applying power and the Status indicator remains on if the tests are successfully completed The steady illumination of the Status indicator signifies that no test failures were detected The High Performance I O Link Status indicator is not lit when the EHPM is in the Alive state It is lit not blinking after the EHPM is loaded with the operating ...

Page 48: ...econd 15 slot HPMM card file Third and Fourth characters 09 The pinned UCN node number Refer to subsection Redundant Analog Output IOP Failure Diagnosis in Fault Isolation for additional Diagnostic display codes and more detailed information Detailed Diagnostic display switch A pushbutton switch Display under the front cover of the Enhanced High Performance Comm Control card controls additional de...

Page 49: ... identifies the pinning selections on the High Performance I O Link card with a single jumper It is important that the jumper be placed in the Normal position when a nominal voltage level is required rather than removing the jumper completely The jumper in the Normal position is required to internally set the correct values for error detection error trip points at the nominal voltage level EHPM FT...

Page 50: ... Ethernet FTE communication center for a given EHPM network It consists of a CF9 Ethernet Switch module that plugs into its associated CF9 input output termination assembly IOTA as shown in the following figure Figure 5 3 CF9 Ethernet Switch and IOTA Enhanced High Performance Comm Control card The following figure illustrates the front of the Enhanced High Performance Comm Control card as well as ...

Page 51: ...Panel LED display information Table 2 2 EHPM Front Panel display indications EHPM Front Panel LED display Indicates Recovery action AUTH ENIM failed to authenticate EHPM Check FTESTS2 schematic details for the AUTH GROUP There might be a duplicate BOOTP server on the network Manual failover to backup ENIM may be necessary BRN Firmware load in progress Wait for firmware load to complete DUP EHPM ei...

Page 52: ...e of the following options OPTION 1 most desirable option Consider having at least one spare EHPM Comm Control Card flashed with Experion integrated firmware BOOT and APP Mark this card in some manner as having the Experion integrated firmware flashed Or OPTION 2 If you only have a spare card with the Standalone BOOT only firmware you could temporarily change the device index of the EHPM FTE Inter...

Page 53: ... spare or lab system could be used to properly flash the replacement EHPM Comm Control card to the correct version of Experion integrated firmware 1 Ensure that for the different EHPM chassis in the FILE_2 or RIGHT card file position that the EHPM is indeed running as BACKUP If not you will need to perform a SWAP PRIMARY operation to obtain this node order ATTENTION This will require temporarily s...

Page 54: ... it back into its static free bag It is ready now for use in another EHPM chassis 10 To recover the existing backup EHPM take the existing EHPM card from the static free surface and insert it into the empty slot in the FILE_2 or RIGHT card file position 11 Reconnect the 3rd port redundancy cable orange port to the FTE Interface card 12 Re insert the High Performance I O Link card to power on the E...

Page 55: ...replaced from the card file Total number of card files The number of card files that can exist in a single High Performance Process Manager subsystem is dependent upon the mix of 7 Slot and 15 Slot card files This includes card files that are designated HPMM or IOP card files Eight I O Link Interface addresses are available for use in the HPM subsystem Each card file must be assigned an I O Link I...

Page 56: ...scription 2 8 IOP Card Files 56 HPM High Performance Process Manager Service R688 Honeywell December 2020 15 Slot IOP card file The following figure illustrates a 15 slot IOP card file Figure 6 15 Slot IOP Card File ...

Page 57: ... Interface STI Smart Transmitter Interface Multivariable STIM Pulse Input PI Digital Input Sequence of Events DISOE Serial Device Interface SDI Serial Interface SI ATTENTION Fieldbus is not supported by the TPS Network AO and DO IOPs Some of the functional types of IOPs support only certain associated Field Termination Assemblies FTAs models because the number of channels Points differ Examples ar...

Page 58: ...020 Redundant HLAI IOPs The following figure illustrates an HLAI FTA that interfaces with a pair of HLAI IOPs that are installed in separate 7 Slot card files Figure 7HLAI FTA with Redundant HLAI IOPs 32755 J2 Secondary HPMM Card File Redundancy Model HLAI FTA J1 Primary HPMM Card File J15 J15 Field Wiring Terminals ...

Page 59: ...nd an automatic selector switch on the FTA selects which IOP s output drives the field wiring terminal connectors on the FTA The following figure is an illustration of an Analog Output FTA interface with two Analog Output IOPs Figure 8 Analog Output FTA with Redundant Analog Output IOPs 32756 Secondary HPMM Card File Primary HPMM Card File J15 J15 J1 J2 J3 Redundancy Model Analog Output FTA Field ...

Page 60: ... the Process Manager I O Installation manual for detailed information Figure 9 Low Level Multiplexer Interconnections A Size Card File Model MU TLPA02 Power Adapter The FTA assemblies mus t be mounted upright mercury wetted relays at all times and ins talled in the cabinet or a NEMA12 mounting box UP UNIT 0 UNIT 1 Model MU PLAM02 LLMux IOP Model MU KFTAxx FTACable 50 meters 164 feet Maximum Length...

Page 61: ...al cabinet use cable one per FTA The cable is limited to a maximum length of 305 meters 1000 feet The model MU KLAMxx cable has two individually shielded twisted pair wires The shield must be connected to ground at the Power Adapter end of the cable only The model MU KLXxxx external cabinet cable has four wires with a single braided shield The braided shield must be connected to ground at both the...

Page 62: ...ength or Model MU KLOxxx Outdoor Cable 2000 meters 6560 feet Maximum Length Ferrite bead s for CE Compliance applications Model MU KFTAxx or MU KFTSxx IOP to FTA Cable 50 meters 164 feet Maximum Length RHMUX Thermocouple FTA One or two Thermocouple TC type RHMUX FTAs can be connected to a RHMUX IOP through either an Intrinsically Safe IS or Non Incendive NI Power Adapter assembly FTA and Power Ada...

Page 63: ... at both the Power Adapter and FTA ends of the cable See the Process Manager I O Installation manual for detailed information Power Adapter indicators The Power Adapter assembly has two LEDs one for each cable that indicate a grounded or shorted cable Each FTA has an LED that indicates the FTA is receiving power Cabling information For more detailed information on cable selection see the Process M...

Page 64: ...vice Interface FTA Toledo Weigh Cell Model 8142 2089 or 8142 2189 Customer Supplied EIA 232 RS 232 Interface Cable 15 m 50 ft Maximum Length Model MU MASX02 Manual Auto Station Device 1 Model MU MASX02 Manual Auto Station Device 2 Model MU MASX02 Manual Auto Station Device 3 Model MU MASX02 Manual Auto Station Device 4 EIA 422 485 RS 422 485 Interface Cable 305 m 1000 ft Maximum Length See note Mo...

Page 65: ...and installs on a standard FTA Mounting Channel FTA to Power Adapter interface The Serial Device Interface FTA to Power Adapter connection is made using either model MU KLAMxx cable for internal cabinet installation or model MU KLXxxx cable for external cabinet installation The suffix xx or xxx represents the length of the cable in meters The model MU KLAMxx cable has two individually shielded twi...

Page 66: ... feet However the total length of the EIA 422 485 interface can be 1200 meters 4000 feet with the appropriate interface cable Power Adapter installation The Power Adapter can be installed on any available FTA Mounting Channel that is within the 50 meter 164 foot maximum cable length requirement using a model MU KFTAxx cable the suffix xx represents the length of the cable in meters For CE Complian...

Page 67: ... meters 164 feet Maximum Length Model MU KLAMxx Internal Cabinet Cable or Model MU KLXxxx External Cabinet Cable 305 meters 1000 feet Maximum Length UNIT 0 UNIT 1 Model MU PSIM11 Serial Interface IOP A size Model MU TSIM12 Serial Interface FTA Modbus Protocol Device Device 1 Modbus Protocol Device Device 2 Modbus Protocol Device Device 15 Modbus Protocol Device Model MU TSIM12 Serial Interface FTA...

Page 68: ... external cabinet cable has four wires with a single braided shield The braided shield must be connected at both the Power Adapter and FTA ends of the cable Cabling information For more detailed information on cable selection see the Process Manager I O Installation manual or the High Performance Process Manager Planning manual Model MU TSIA12 EIA 232 interface The model MU TSIA12 Serial Interface...

Page 69: ...ilometers 4000 feet link and the Long Distance I O Link Extender which provides up to an 8 kilometers 5 miles link The connection is made using a pair of fiber optic transmission cables driven and terminated by a fiber Optical Coupler Module that mates with the connector located directly below the card file slot in which the I O Link Extender card is installed See the following figures Figure 13 S...

Page 70: ... can be installed in a HPMM card file but the maximum number of other primary IOPs is still 40 plus 40 redundant IOPs The maximum fiber optic cable length is dependent upon the number of splices and quality of the cable dB loss per meter of cable This maximum can be between 0 98 and 1 3 kilometers for the Standard I O Link Extender and 8 kilometers for the Long Distance I O Link Extender See the H...

Page 71: ...rd I O Link Extender Interconnections with Nonredundant HPMM 3277 7 Remote Site 3 Remote Site 2 Remote Site 1 HPMM Card File IOP Card Files Central Site NOTE The following High Performance Process Manager subsystem configuration is assumed 1 The HPMM card file is configured as card file 1 I O Link address of 0 2 Remote Site 1 s IOP card file is configured as card file 2 I O Link address of 1 3 Rem...

Page 72: ... 1 Redundant HPMM Card File IOP Card Files Central Site Primary HPMM Card File Remote Site 2 Remote Site 3 B A A B B A NOTE The following High Performance Process Manager subsystem configuration is assumed 1 The lower HPMM card file is configured as card file 1 I O Link Address of 0 2 The upper HPMM card file is configured as card file 2 I O Link Address of 1 3 Remote Site 1 s IOP card file is con...

Page 73: ...has a nonredundant HPMM Figure 15 Long Distance I O Link Extender Interconnections with Nonredundant HPMM 32779 Remote Site 2 Remote Site 1 HPMM Card File Central Site A B B A A A B B NOTE The following High Performance Process Manager subsystem is assumed 1 The HPMM card file is configured as card file 1 I O Link Address of 0 2 Remote Site 1 s IOP card file is configured as card file 2 I O Link A...

Page 74: ...terconnections with Redundant HPMMs 32780 Remote Site 2 Remote Site 1 Redundant HPMM Card File IOP Card Files Central Site Primary HPMM Card File NOTE The following High Performance Process Manager subsystem configuration is assumed 1 The lower HPMM card file is configured as card file 1 I O Link address of 0 2 The upper HPMM card file is configured as card file 2 I O Link address of 1 3 Remote Si...

Page 75: ... This FTA is also used to interface a Smart Transmitter device High Level Analog Input HLAI Accepts high level analog inputs The inputs are configurable as single ended or differential in relation to logic common Smart Transmitter Interface STI Interfaces with Smart Transmitter devices The interface is referenced to logic ground The Smart Transmitter provides field isolation Low Level Analog Input...

Page 76: ...120 Vac 125 Vdc Relay Digital Output DO Provides independent electromechanical relays for ac or dc digital outputs 240 Vac 125 Vdc Relay Digital Output DO Provides independent electromechanical relays for ac or dc digital outputs Pulse Input PI Accepts eight inputs each with a 32 bit counter and have a frequency range of dc to 20 kHz The inputs are referenced to logic ground Serial Device Interfac...

Page 77: ... Vdc Digital Input DI The 24 Vdc DI FTA accepts contact inputs All inputs are isolated from each other Analog Output AO The AO FTA provides isolated 4 20 mA outputs to proportioning loads such as valves Analog Output AO HART Provides 4 20 mA outputs and incorporates circuitry to allow HART field devices to be connected to the FTA without using external filters These FTAs also provide a connector f...

Page 78: ...ending on the type of FTA can have additional mounting holes along the length sides of the FTA The additional mounting holes all fall on a grid established for mounting adjacent A size FTAs 297 2 11 70 142 2 5 60 17 8 452 1 FTA Mounting Channels The FTAs are installed at the rear or front of a dual access cabinet on one or more FTA Mounting Channels In a single access cabinet the FTAs are mounted ...

Page 79: ...ted FTAs can be mounted on an FTA Mounting Channel that is above or below an FTA Mounting Channel that has standard FTAs mounted on it but the field wiring must never be routed in the standard FTA s channel Horizontal orientation Optionally Galvanically Isolated FTAs can be mounted on horizontally oriented 2 foot long FTA Mounting Channels SHOCK HAZARD Troubleshooting opening this equipment and re...

Page 80: ...ce R688 Honeywell December 2020 Typical cabinet layout A typical cabinet layout of FTA Mounting Channels that demonstrates the installation of standard FTAs in a dual access High Performance Process Manager cabinet is shown in the following figure Figure 18 Typical Vertical FTA Mounting Channel Layout ...

Page 81: ...ression type terminal connectors only The Remote Hardened Low Level Analog Input Multiplexer RHMUX is available only with screw type terminal connectors The number of terminals for both the compression type and screw type terminal connector can vary depending on the type of standard FTA All Galvanically Isolated FTAs are available with both crimp pin type and compression type terminal connectors T...

Page 82: ...al connector The following figure illustrates a typical fixed screw type terminal connector as it would appear on a standard FTA Figure 20 Typical FTA Fixed Screw Terminal Connector FTA removable screw type connector The following figure illustrates a typical removable screw type terminal connector Figure 21 Typical FTA Removable Screw Terminal Connector ...

Page 83: ...nnectors for the Galvanically Isolated FTAs respectively Galvanically isolated FTA terminal connectors on the Galvanic Isolation Modules have six terminals Depending on the type of terminal connector the terminals accept size 0 3 to 3 5 mm2 12 to 22 AWG wiring Crimp pin type terminal connector The following figure illustrates the crimp pin type Galvanic Isolation Module terminal connector Figure 2...

Page 84: ...neywell December 2020 Compression type terminal connector The following figure illustrates the compression type Galvanic Isolation Module terminal connector Figure 23 Compression Type Galvanic Isolation Module Terminal Connector 11376 8 0 mm 0 5 1 2 3 4 5 6 Connector Part Number 51191738 100 Wire Size 12 22 AWG ...

Page 85: ... provide both a mounting surface for the FTAs and dual channels troughs to route the IOP to FTA cabling and the process control wiring When standard FTAs are mounted on the FTA Mounting Channel the IOP to FTA or Power Distribution Assembly cabling is routed in the right channel and the process control wiring is routed in the left channel The opposite is true when Galvanically Isolated FTAs are mou...

Page 86: ...allation of vertical FTA Mounting Channels in the rear of a dual access cabinet SHOCK HAZARD Troubleshooting opening this equipment and removing any panels or covers will expose the user to the risk of a shock hazard There are no user serviceable parts inside this equipment Refer all servicing only to qualified service personnel Figure 24 Vertical FTA Mounting Channel Installation Dual Access Cabi...

Page 87: ...2 Equipment Description 2 14 FTA Mounting Channels R688 HPM High Performance Process Manager Service 87 December 2020 Honeywell Figure 25 Vertical FTA Mounting Channel Installation CF9 Mounting ...

Page 88: ...led in the front lower area of a single access cabinet below an HPMM card file and Power System as shown in the following figure SHOCK HAZARD Troubleshooting opening this equipment and removing any panels or covers will expose the user to the risk of a shock hazard There are no user serviceable parts inside this equipment Refer all servicing only to qualified service personnel Figure 26 Vertical F...

Page 89: ...del MU MC PSRB04 An enhanced version of power system that will be incorporated some time after initial HPM cabinets are shipped An upgrade kit for upgrading PM and APM Power Systems will be available AC Only Power System optional This Power System is intended for use with an uninterruptible ac power source It does not provide a battery backup option for continuous operation in the event of a prima...

Page 90: ...rs uses three C size NiCad batteries Nearly all of the CMOS backup power is consumed by the HPMMs A cabinet with a nonredundant HPMM will have a battery backup time of approximately double the values listed above Adding deleting IOPs does not affect the times to any great extent The current draw of each IOP is almost negligible Honeywell does not specify that upgrading an existent PM APM cabinet t...

Page 91: ...tery and fuse holders are an integral part of the Power System backpanel There are eight 24 Vdc power distribution output connectors four Cabinet Fan Assembly power connectors with associated fuse holders and a NiCad battery holder on the backpanel Sets of terminals provide alarm signals for each Power Supply Module and the CMOS Battery Backup The Power Supply Module in the later production Power ...

Page 92: ...er System s connectors terminal strips battery and fuse holders are an integral part of the Power System backpanel There are twelve 24 Vdc power distribution output connectors four Cabinet Fan Assembly power connectors with associated fuse holders and a NiCad battery holder on the backpanel Sets of terminals provide alarm signals for external alarm mechanisms from each Power Supply Module and the ...

Page 93: ...fused Cabinet Fan Assembly power connectors There are two sets of normally open alarm contacts each set operated by a relay that signal a Power Supply Module failure The alarm signals are normally wired in series to a 24 Vdc Digital Input FTA to notify the system when a Power Supply Module fails Two LED indicators mounted on the AC Only AC DC Distribution Assembly offer a visual indication of a Po...

Page 94: ... Battery Power ac off Battery Charging ac on Primary Power Supply Module User s Power Source B or A 2303 AC Only Power System ac power AC input power connections to the AC Only Power System are made to the AC Input terminal strips at the left side of the AC DC Distribution board as shown in Figure 29 The upper AC Input terminal strip powers the optional redundant Power Supply Module and the lower ...

Page 95: ...f a battery backup is later installed the connections must be restored The following figure is a view of the Standard Power System backpanel Figure 31 Standard Power System Backpanel Early Production POW ER SY STEM BACKPLANE ASSY NO 51401166 100 REV PRIMARY TB1 REDUNDANT TB2 HOT NEUT GND AC INPUT NEUT HOT GND POWER SUPPLY A DATE CODE 3 6V BATT ERY FOR CMOS BACK UP 1 2 3 F1 1 2 3 F2 1 2 3 F3 1 2 3 ...

Page 96: ...ower System Backpanel CMOS Battery Backup Depending on the Power System configuration three rechargeable NiCad or three nonrechargeable alkaline batteries provide a nominal 3 6 Vdc for CMOS memory backup power The batteries support all the memory circuits in the HPMM s and IOPs NiCad batteries are long lived and they are automatically tested periodically Every 8 seconds the batteries output voltag...

Page 97: ...nserted into a connector at the lower right hand side of the backpanel The right Power Supply Module must be removed to view the assembly The assembly provides both charging circuitry and a monitoring circuitry for failure alarm reporting See the following figure for an illustration of the CMOS Battery Backup Assembly Figure 33 CMOS Battery Backup Assembly Early Production H J1 U8 C16 U3 F1 1AMP U...

Page 98: ...rsion of CMOS Battery Backup Assembly Figure 34 CMOS Battery Backup Assembly HPM Standard Power System H J1 U8 C16 U3 F1 1AMP U10 R16 CR2 CR3 R17 R22 R18 R15 R19 C6 Q1 R10 R9 R8 R5 R6 R7 R13 C2 R11 C7 C10 C11 C13 C12 CR1 VR1 R14 U7 C12 C 9 C 5 C 1 R12 C3 C5 K1 CR4 C6 C8 U6 U4 U3 U5 R1 R2 R3 Q2 C1 U2 VR2 R4 ASSY NO 51309206 100 REVA CMOS BACKUP ASSY U1 32915 ATTENTION A bad batteries alarm occurs w...

Page 99: ...a greater flexibility in providing power to card files and Power Distribution assemblies AC Only Power System The AC Only Power System also provides eight 6 pin connectors located on the AC DC Distribution Assembly that will redundantly power three card files and a Digital Input Power Distribution Assembly or Galvanic Isolation Power Distribution Assembly Typical cabinet power distribution The fol...

Page 100: ... to the FTA through the alarm contacts 2 19 LLAI Line Frequency Clock Voltage Introduction The Power System provides a nominal 6 Vac half wave rectified phase reference signal to the High Performance Process Manager card file assemblies through the Power Distribution cable A pluggable solid state optical coupler module U1 on each type of card file backpanel generates this line frequency phase refe...

Page 101: ...el U1 It generates the line frequency phase reference signal that is used by LLAI IOPs Fuse removal A Honeywell designed fusepuller is generally needed for extracting and inserting fuses in the HPM backpanels because of the restricted space between components The Honeywell part number is 51190586 100 The fusepuller is comprised of three parts an inner barrel that grasps the fuse an end cap that is...

Page 102: ...nd cap to release the fuse Left 7 Slot card file Table 5 Left 7 Slot Card File Fuse Protection lists the individual backpanel fuses and their application for the Left 7 Slot card file The fuse rating is 2 A for fuse locations F1 through F8 Left 7 Slot Card File Fuse Protection When HPMM cards occupy the left two slots of a card file fuse F2 is not in use Fuse F1 on the backpanel is used to supply ...

Page 103: ...nce Process Manager Service 103 December 2020 Honeywell Left 7 Slot HPMM card file 24 Vdc distribution The following figure illustrates the 24 Vdc power distribution on the Left 7 Slot HPMM card file backpanel Figure 36 Left 7 Slot HPMM Card File Backpanel 24 Vdc Distribution ...

Page 104: ... 37 Left 7 Slot IOP Card File Backpanel 24 Vdc Distribution 32765 24 Vdc Notes A fast action2 A fuse that is located on the backplane protects each IOP nongalvanically isolated FTA combination Left 7 Slot IOP Card File Backplane 51401626 IOP 3 0 5 A 0 5 A IOP 2 IOP 1 IOP 4 0 5 A IOP 5 0 5 A IOP 6 0 5 A IOP 7 0 5 A F3 2 A F4 2 A F5 2 A F6 2 A F7 2 A FTA 7 FTA 6 FTA 5 FTA 4 FTA 3 0 5 A F1 2 A FTA 1 ...

Page 105: ...5 December 2020 Honeywell Left 7 Slot card file backpanel fuse locations The following figure illustrates the locations of the individual fuses on the Left 7 Slot card file backpanel Figure 38 Left 7 Slot Card File Backpanel Fuse Locations Figure 39 Left 7 Slot Card File Backpanel Fuse Locations for EHPM ...

Page 106: ... not in use Fuse F1 on the backpanel is used to supply 24 Vdc to the UCN Interface Module Table 6 Right 7 Slot Card File Backpanel Fuse Protection Fuse Rating Protection Application F1 2 A fast action Slot 9 IOP card and associated FTA or UCN Interface Module 24 Vdc if HPMM exists in card file F2 2 A fast action Slot 10 IOP card and associated FTA F3 2 A fast action Slot 11 IOP card and associated...

Page 107: ...e Process Manager Service 107 December 2020 Honeywell Right 7 Slot HPMM card file 24 Vdc distribution The following figure illustrates the 24 Vdc power distribution on the Right 7 Slot HPMM card file backpanel Figure 40 Right 7 Slot HPMM Card File Backpanel 24 Vdc Distribution ...

Page 108: ...ce Process Manager Service R688 Honeywell December 2020 Right 7 Slot IOP card file 24 Vdc distribution The following figure illustrates the 24 Vdc power distribution on the Right 7 Slot IOP card file backpanel Figure 41 Right 7 Slot IOP Card File Backpanel 24 Vdc Distribution ...

Page 109: ...December 2020 Honeywell Right 7 Slot card file backpanel fuse locations The following figure illustrates the locations of the individual fuses on the Right 7 Slot card file backpanel Figure 42 Right 7 Slot Card File Backpanel Fuse Locations Figure 43 Right 7 Slot Card File Backpanel Fuse Locations for EHPM ...

Page 110: ...e Protection Fuse Rating Protection Application F1 2 A fast action Slot 1 IOP card and associated FTA or UCN Interface Module 24 Vdc if HPMM exists in card file F2 2 A fast action Slot 2 IOP card and associated FTA F3 2 A fast action Slot 3 IOP card and associated FTA F4 2 A fast action Slot 4 IOP card and associated FTA F5 2 A fast action Slot 5 IOP card and associated FTA F6 2 A fast action Slot...

Page 111: ...rformance Process Manager Service 111 December 2020 Honeywell 15 Slot HPMM card file 24 Vdc distribution The following figure illustrates the 24 Vdc power distribution on the 15 Slot HPMM card file backpanel Figure 44 15 Slot HPMM Card File Backpanel 24 Vdc Distribution ...

Page 112: ...gure 45 15 Slot IOP Card File Backpanel 24 Vdc Distribution 32771 24 Vdc Notes A fast action 2 A fuse that is located on the backplane protects each IOP nongalvanically isolated FTA combination Left 15 Slot IOP Card File Backplane 51402599 IOP 3 0 5 A 0 5 A IOP 2 IOP 1 IOP 13 0 5 A IOP 14 0 5 A IOP 15 0 5 A F3 2 A F13 2 A F14 2 A F15 2 A FTA 15 FTA 14 FTA 13 FTA 3 0 5 A F1 2 A FTA 1 F2 2 A FTA 2 A...

Page 113: ...ice 113 December 2020 Honeywell 15 Slot card file backpanel fuse locations The following figure illustrates a portion of the locations of the individual fuses on the 15 Slot card file backpanel Figure 46 15 Slot Card File Backpanel Fuse Locations Figure 47 15 Slot Card File Backpanel Fuse Locations ...

Page 114: ... IOP Only card file assemblies An early version of the IOP Only card file did not offer card and FTA fuse protection at the backpanel This backpanel can be identified by the assembly number 51401129 revision A Later versions of the 51401129 backpanel have time delay 3 A fuse protection for the IOP card and its associated standard FTA They are identified by assembly 51401129 revision B or later Ass...

Page 115: ...4 IOP card and associated FTA F5 2 A fast action 3 A time delay Slot 5 IOP card and associated FTA F6 2 A fast action 3 A time delay Slot 6 IOP card and associated FTA F7 2 A fast action 3 A time delay Slot 7 IOP card and associated FTA F8 2 A fast action 3 A time delay Slot 8 IOP card and associated FTA F9 2 A fast action 3 A time delay Slot 9 IOP card and associated FTA F10 2 A fast action 3 A t...

Page 116: ...3 A fuse that is located on the backplane protects each IOP nongalvanically isolated FTA combination A fast action 0 5 A fuse that is located in the card protects each IOP card IOP 1 5 A FTA 1 FTA 2 FTA 15 2 A IOP 2 5 A 2 A IOP 15 2 A IOP Card File Backplane 51401406 or 51402599 5 A FTA 14 IOP 14 2 A 5 A 24 Vdc IOP 1 5 A FTA 1 FTA 2 FTA 15 3 A IOP 2 5 A 3 A IOP 15 3 A IOP Card File Backplane 51401...

Page 117: ...ber 2020 Honeywell Figure 49 IOP Only Card File Backpanel Fuse Locations FTA fuse protection Some individual FTAs may have fuse protection on the assembly In general output type FTAs are fused but not exclusively Fuse information for the individual FTAs can be found in the Process Manager I O Installation manual ...

Page 118: ... four Fan assemblies Refer to Figures Figure 27 Figure 28 and Figure 29 for the locations of the Fan Assembly fuses 2 21 5 Vdc Fuse Protection High Performance I O Link card The High Performance I O Link card provides the 5 Vdc operating power for the High Performance Comm Control and the HPM UCN Interface module by converting the unfused 24 Vdc from the backpanel The 5 Vdc power is protected at t...

Page 119: ... Link card and the HPM UCN Interface module Figure 50 illustrates the power routing and fusing as it applies to the HPMM components Note the location of the of the two fuses involved 3 2 amp fuse on High Performance I O Link card Located near the upper card lever 2 amp fuse F1 on the backpanel Located on the backpanel immediately to the right of the FTA cable connector for the leftmost slot in the...

Page 120: ... System power connectors are located at the right side of its AC DC Distribution assembly as shown in Figure 29 The HPM Standard Power System has 12 power output connectors as shown in Figure 28 Power distribution examples Figure 46 Figure 48 Figure 49 and Figure 50 illustrate typical power cabling of various combinations of card files and Power Distribution assemblies using the Standard Power Sys...

Page 121: ...Assemblies The following figure is an illustration of power cabling for a typical High Performance Process Manager configuration of a single 15 Slot card file and Power Distribution assemblies Figure 51 15 Slot Card File with Power Distribution Assemblies 32773 Card File 1 Digital Input Power Distribution Assembly Power System Galvanic Isolation Power Distribution Assembly ...

Page 122: ...lies The following figure is an illustration of power cabling for a typical High Performance Process Manager configuration of two 15 Slot card files and two Power Distribution assemblies Figure 52 Two 15 Slot Card Files with Power Distribution Assemblies 32774 Digital Input Power Distribution Assembly Power System Galvanic Isolation Power Distribution Assembly Card File 1 Card File 2 ...

Page 123: ...Service 123 December 2020 Honeywell Three 15 Slot Card Files The following figure is an illustration of power cabling for a typical High Performance Process Manager configuration of three 15 Slot card files Figure 53 Three 15 Slot Card Files 32775 Power System Card File 2 Card File 3 Card File 1 ...

Page 124: ...r Distribution assemblies Figure 54 Three 15 Slot Card Files with Power Distribution Assemblies Power Distribution Assemblies for redundant cabling Early production Standard Power Systems and AC Only Power Systems are limited to eight power output connectors The following figure illustrates how power is distributed when the number of available connectors does not meet the total need for redundant ...

Page 125: ...een the HPMM s and IOP card files If there are more than two card files the cables are daisy chained Figure 56 and Figure 57 illustrate typical I O Link Interface cable installations The following table identifies the I O Link Interface connectors on the 7 Slot 15 Slot and IOP Only card file backpanels Table 10 I O Link Interface Cabling Card File Connector Assignments File 3 Power System Chassis ...

Page 126: ...ables Two cables are required because the I O Link Interface is redundant for reliability One cable is designated Link A and the other Link B No cable termination The I O Link Interface cabling does not involve external terminators and therefore an empty I O Link Interface connector on the backpanel is an acceptable situation CAUTION The High Performance Process Manager accommodates four types of ...

Page 127: ...ice 127 December 2020 Honeywell I O Link Interface cabling Three Card Files The following figure is an illustration of the I O Link Interface cabling for an High Performance Process Manager configuration that consists of two 7 Slot HPMM card files and one 15 Slot IOP card file Figure 56 Three Card Files ...

Page 128: ...ervice R688 Honeywell December 2020 I O Link Interface Four Card Files The following figure is an illustration of the I O Link Interface cabling for an High Performance Process Manager configuration that consists of two 7 Slot HPMM card files and two 15 Slot IOP card files Figure 57 Four Card Files ...

Page 129: ...arefully adhered to when installing or upgrading a High Performance Process Manager subsystem Failure to follow the above guidelines can result in unwanted ground loops and abnormal system sensitivity to RFI and ESD influence from the surrounding environment I O Link Interface cable shield grounding CE Compliance CE Compliance requires that the I O Link Interface cable shield be grounded to the ca...

Page 130: ...of a set of power cable I O Link protector adapters Honeywell part number 51204127 100 Figure 58 Surge Protection Network Power Cables illustrates a set of the cables cable A and cable B The power cable I O Link protector adapters are installed between the model MU KDPRxx 51201397 xxx power cables and the I O Link Interface cables and their present connections to the card file The result is a simi...

Page 131: ...llowing figure is an illustration of a pair of surge protection network power cables cable A and cable B Figure 58 Surge Protection Network Power Cables LNK A LNK B LNK A LNK B 1 2 3 Pin 4 5 6 Pin 1 2 3 Pin 4 5 6 1 2 3 16506 Pin 1 2 3 I O Link cable connection The following figure illustrates the I O Link cable connection to the power cable s surge protection network connector ...

Page 132: ...gure 59 I O Link Interface Cable Connection to Power Cable Typical I O Link and power cable connection The following figure illustrates typical surge protection network power cable and I O Link Interface cable connections to the Power System and card files in a cabinet Figure 60 Typical Cabinet Surge Protection Network Cable Connections ...

Page 133: ...2 Equipment Description 2 23 I O Link Interface Cabling R688 HPM High Performance Process Manager Service 133 December 2020 Honeywell ...

Page 134: ...adapters cable A and cable B Figure 61 Power Cable I O Link Protector Adapters LNK A LNK B LNK A LNK B 1 2 3 Pin 4 5 6 Pin 1 2 3 Pin 4 5 6 1 2 3 16604 Pin 1 2 3 Power Connection t o Card File I O Link A Connection t o Card File I O Link B Connection t o Card File Power Connection t o Card File Surge Prot ect ion Net work I O Link A Cable Connection I O Link B Cable Connection Power Cable Connectio...

Page 135: ... the top side of the FTAs travel up or down the left side of the horizontal FTA Mounting Channel go over or under the center divider and then connect to the associated IOP connector on the 7 Slot or 15 Slot card file backpanel Galvanically Isolated FTAs can also be mounted on vertical FTA Mounting Channels When they are the reverse of the cabling rules that apply for the standard FTAs apply for Ga...

Page 136: ...6 HPM High Performance Process Manager Service R688 Honeywell December 2020 Typical cable routing The following figure for an illustration of typical cable routing for a standard FTA in a cabinet or cabinet complex Figure 62 IOP to FTA Cabinet Cabling ...

Page 137: ... Level Multiplexer Serial Device Interface and Serial Interface IOPs respectively LLMux interconnections The following figure illustrates the Power Adapter interconnections for a Low Level Multiplexer application Figure 63 Power Adapter Interconnections LLMux Application A Size Card File Model MU TLPA02 Power Adapter The FTA assemblies must be mo unted uprig ht mercury wetted relays at all times a...

Page 138: ...2 2084 or 8142 2184 Customer Supplied EIA 232 RS 232 Interface Cable 15 m 50 ft MaximumLength Model MU MASX02 Manual Auto Station Device 1 Model MU MASX02 Manual Auto Station Device 2 Model MU MASX02 Manual Auto Station Device 3 Model MU MASX02 Manual Auto Station Device 4 EIA 422 485 RS 422 485 Interface Cable 305 m 1000 ft MaximumLength See note Model MU KLAMxx Internal Cabinet Cable or Model MU...

Page 139: ...ce Device 1 Modbus Protocol Device Device 2 Modbus Protocol Device Device 15 Modbus Protocol Device Model MU TSIM12 Serial Interface FTA 6582 Customer Supplied EIA 232 RS 232 Interface Cable 15 m 50 ft Maximum Length EIA 422 485 RS 422 485 Interface Cable 305 m 1000 ft Maximum Length See note Note Total maximum length can be up to 1 2 km 4000 ft when using the appropriate type of cable 2 26 UCN Ca...

Page 140: ... to multiples of a basic length 2 6 meters 8 53 feet for the standard RG 11 type UCN Trunk Optional Armored Trunk 75 ž Terminator 75 ž Terminator Note that redundant devices on the same UCN should use the same taps Dot designates the isolated trunk port Install per the procedure found in the LCN Planning manual LCN B Coaxial Cable Ground Stud Redundant UCN cables Communication is accomplished on a...

Page 141: ...re Figure 67 UCN Taps 2077 Cable tap usage Two drop cable taps are used for connecting the UCN to a redundant or nonredundant High Performance Process Manager at a location Four drop cable taps are used when there are two redundant High Performance Process Managers four HPMMs or multiple nonredundant HPMs at a location The eight drop cable tap supports up to four redundant eight HPMMs or eight non...

Page 142: ...t HPMM Card File 2 27 EUCN Cable System Introduction The Enhanced Universal Control Network EUCN provides communication between the Enhanced High Performance Process Manager Modules EHPMs and the Enhanced Network Interface Module ENIM on the LCN as illustrated in the following figure ATTENTION With TPN R686 the Enhanced Network Bridge ENB is introduced The ENB is a variant of the NIM that allows c...

Page 143: ...2 Equipment Description 2 27 EUCN Cable System R688 HPM High Performance Process Manager Service 143 December 2020 Honeywell Figure 69 Enhanced Universal Control Network EUCN Components ...

Page 144: ...ENTION The term FTESTS displays include both FTESTS1 and FTESTS2 displays FTESTS1 display shows the FTE status of the UCN nodes assigned to the selected ENIM and is filtered by the UCN Node Number which has a range of 01 64 FTESTS2 display shows the status of all the FTE devices in the FTE community and is filtered by the FTE Device Index which has a range of 01 509 Table 11 EHPM Cable Faults Erro...

Page 145: ...xample a double FTE cable fault will still be shown in the FAIL meaning X X X X state on the FTESTS2 schematic but will no longer contribute to the overall composite FTE community status Note The RESET STATS target can still be used to remove the indication of disjoined nodes LCN system alarm can also be caused by a switch uplink failure for example CF9 check your upper level network topology to c...

Page 146: ... problem Table 14 EUCN Crossed Cable Faults Error scenario FTESTS2 displays this EHPM FTESTS2 displays all other EUCN nodes If the FTE cable A and FTE cable B cables on an EHPM are switched FTE A yellow to the Green Switch and FTE B green to the Yellow switch If the FTE cable A is removed or has a problem on an EHPM with the crossed cables connected If the FTE cable B is removed or has a problem o...

Page 147: ... The SILENCEA or SILENCEB is marked against the UCN node UCN Cable Fault UCN 03 ND 25 FILE_1 OK HPMM OK FULL UCNCBLEV SILENCEA Note Beginning with TPN R686 the HM Journal will now indicate FTE cable faults as SIL_FTEA and SIL_FTEB always against Node 00 for the specific EUCN Network Number In the case of a node in the FTE community for example an ES T node the HM Journal indicates only SIL_FTEA or...

Page 148: ... connecting the CF9 and the L2 Switch L1 Switch Downlink Cable Cable connecting the L1 Switch and the ENIM ENB L1 Switch Uplink Cable Cable connecting the L1 Switch and the L2 Switch A B UCN Coax Cables Redundant UCN Coax cables the red line indicates both A B cable and the pair is not shown A B LCN Coax Cables Redundant LCN Coax cables the blue line indicates both A B cable and the pair is not sh...

Page 149: ... SIL A NSY B NSY FAIL FAIL UCN OK BACKUP LCN OK BACKUP FTE composite status A A A B B A B B SIL SIL SIL OK If FTE cable B on a Primary ENB node has a problem A SIL B SIL A NSY B NSY FAIL FAIL UCN OK BACKUP LCN OK BACKUP FTE composite status A A A B B A B B OK SIL SIL SIL If both FTE cable A and FTE cable B on a primary ENB have a problem Primary fails Secondary takes over as the primary A SIL B SI...

Page 150: ...le B on an ENB node has a problem A SIL B SIL A NSY B NSY FAIL OK UCN OK BACKUP LCN OK BACKUP FTE composite status A A A B B A B B OK OK OK OK If both UCN cable A and B on an ENB node have a problem Primary fails Secondary takes over as the primary A SIL B SIL A NSY B NSY OK OK UCN OK OFFNET LCN FAIL WARNING 1 1 FTE composite status A A A B B A B B OK OK OK OK 1 Note The A SIL B SIL A NSY and B NS...

Page 151: ...IL B SIL A NSY B NSY FAIL FAIL UCN OK BACKUP LCN OK BACKUP FTE composite status A A A B B A B B OK OK SIL SIL If both FTE cable A and FTE cable B on a Primary EHPM node have a problem Primary fails Secondary takes over as the primary A SIL B SIL A NSY B NSY OK OK UCN PARTFAIL OFFNET LCN OK BACKUP 1 1 FTE composite status A A A B B A B B OK OK OK OK If both FTE cable A and FTE cable B on a Secondar...

Page 152: ... NSY B NSY FAIL OK UCN OK BACKUP LCN OK BACKUP N A N A If UCN cable B on a PM APM HPM node has a problem A SIL B SIL A NSY B NSY FAIL OK UCN OK BACKUP LCN OK BACKUP N A N A If both UCN cable A and B on a PM APM HPM node have a problem Primary fails Secondary takes over as the primary A SIL B SIL A NSY B NSY OK OK UCN PARTFAIL OFFNET LCN OK BACKUP N A N A 1 1 Note PM APM HPM are UCN nodes and hence...

Page 153: ... LCN OK BACKUP N A N A If UCN cable B on a PM APM HPM node has a problem A SIL B SIL A NSY B NSY FAIL UCN OK BACKUP LCN OK BACKUP N A N A If both UCN cable A and B on a PM APM HPM node have a problem Primary fails Secondary takes over as primary A SIL B SIL A NSY B NSY FAIL UCN PARTFAIL OFFNET LCN OK BACKUP N A N A 1 1 Note PM APM HPM are UCN nodes and hence the FTESTS displays are not applicable ...

Page 154: ...nk Port has a problem A SIL B SIL A NSY B NSY FAIL FAIL UCN OK BACKUP LCN OK BACKUP FTE composite status A A A B B A B B OK OK SIL SIL If both CF9 A and CF9 B is powered down both CF9 A and CF9 B uplink ports have a problem A SIL B SIL A NSY B NSY OK OK UCN OFFNET OFFNET LCN OK BACKUP FTE composite status A A A B B A B B OK OK OK OK Table 21 ES T ESVT FTE Cable Faults Error scenario UCN COMM STATU...

Page 155: ... FTESTS2 is strictly the view of the specified Primary ENIM ENB generated by listening to FTE diagnostic frames from every FTE community member When invoking FTESTS1 or FTESTS2 a EUCN network number and primary ENIM ENB is specified The FTE status reported is from the view of this node When utilizing the Experion System Management FTE Heartbeat Status Display the display will be from the viewpoint...

Page 156: ...ary status indicates that it is good then the primary node will fail and the secondary will take over This failure requires that there be NO communication on either the A or B connection as viewed by the local controller If there is any received traffic on either FTE interface a failover will not take place If for instance an L1 A switch is down and a B downlink to the primary EHPM is broken it wi...

Page 157: ...is in BACKUP indicating a good connection with the primary a swap over could be initiated and the secondary would take over view would be restored and advanced control would resume Figure 73 UCN Status for L1 Switch A down and CF9 B downlink fault Figure 74 FTESTS for L1 Switch A down and CF9 B downlink fault Primary ENIM ENB Primary EHPM Secondary ENIM ENB Secondary EHPM ...

Page 158: ...N topologies you must configure the industrial Ethernet switch as a Level 1 and Level 2 switch known as split switch configuration In a split switch a designated portion of the ethernet switch operates as a Level 1 switch and the remaining portion as a level 2 switch Figure 75 Control Firewall CF9 Figure 76 Ethernet Switch Card file backpanel connections The following figure illustrates the FTE A ...

Page 159: ...igure 77 Drop Cable Connections to a 7 Slot HPMM Card File for EHPM Status indicators on the FTE Switch Interpretation of Cisco IE 3000 Front Panel Port LED Indicators You can use the LEDs to monitor the switch status activity and performance The figure below shows the front panel LEDs and the following sections describe them ...

Page 160: ...n The switch is properly powered up Dark Off The switch is not powered up Verifying Port Connectivity After the switch port is connected to another device Port LED LED Color Description Amber The switch is establishing a link to the connected device This process takes about 30 seconds Solid green The switch and target device have established a link Dark Off The target device might not be turned on...

Page 161: ...ion Dark Off Indicates normal operation Red or amber There might be a hardware problem Contact the Honeywell Technical Assistance Center Alarm LED LED Color Description Green Indicates normal operation Red or amber A preconfigured alarm set point has been exceeded Contact the Honeywell Technical Assistance Center Pwr A LED LED Color Description Green The switch is properly powered up Red or amber ...

Page 162: ...atus LED is red while the CF9 runs its power on self test POST 3 When the CF9 POST completes the Status LED turns green and the FTE port LEDs blink green and off for all connected ports when there is traffic and remain steady green for connected ports when there is no traffic The LEDs for unconnected FTE ports are off CF9 LED Descriptions The following illustration and table identify and describe ...

Page 163: ...ic Present Traffic Attached Devices Uplink Port No Power or No Cable Connected Link Present No Traffic N A Link Present Traffic N A Note The CF9 has detected a soft failure and is working in a diminished state Typical causes are a disconnected uplink port cable or a downlink port with too many attached devices Only one device can be attached to a CF9 downlink port ...

Page 164: ...UCN node address is the address of the primary HPMM The next consecutive address even is reserved for the secondary HPMM whether physically present or not For example a UCN node address of 11 for the High Performance Process Manager is odd which is acceptable A node address of 8 is even and is unacceptable for a primary HPMM Whether a card file contains the primary or secondary redundant High Perf...

Page 165: ... December 2020 Honeywell 7 Slot card file pinning The following figure illustrates the location on a Left 7 Slot card file backpanel where the odd UCN node address must be configured pinned The location on Right 7 Slot card file backpanel is identical Figure 78 Left 7 Slot Card File UCN Node Address Pinning ...

Page 166: ...ing the UCN node address Plug jumpers Also known as padlock or cowbell jumpers Zero ohm resistor jumpers Basically jumper wires that are soldered on the backpanel printed wire board Currently the factory ships HPMs with plug jumpers unless the customer specifically requests zero ohm resistor jumpers Since both versions may exist in the field both versions are covered in the following examples Pinn...

Page 167: ...umpers Plug jumper method To use the plug jumpers to configure the UCN node address take diagonal cutters and remove all the zero ohm resistor jumpers as illustrated in the following figure if they exist As an example to configure a HPM for a UCN node address of 11 install jumpers at positions 1 2 and 8 1 2 8 11 by bridging the two circuit pins at each position Because an odd number of jumpers are...

Page 168: ...plug jumpers as noted above As an example in the following figure to configure a High Performance Process Manager for a UCN node address of 11 do not remove the resistors at the 1 2 and 8 1 2 8 11 positions Because an odd number of resistors are required the P parity jumper must be removed along with those at positions 4 16 and 32 Use a diagonal cutter to clip out the unwanted resistors Figure 81 ...

Page 169: ...ly These switches set the FTE Device index which is used as the lowest octet of the IP Address See figure Figure 80 EHPM FTE Interface Module The PDTag of the EHPPM or ENIM is the node type plus the UCN index The FTE annunciation message contains the PDTag which includes the UCN Address the IP Address in use and the FTE Device Index This provides all of the information required for address resolut...

Page 170: ...hen a PM or APM subsystem is upgraded to an HPM subsystem I O Link Interface configuration All card files must be hardware configured pinned for an address on the I O Link Interface I O Link Interface address selection is implemented pinned with jumpers or zero ohm resistors on each card file backpanel Consecutive address assignment The card file I O Link Interface addresses must be configured pin...

Page 171: ...pers on the 7 Slot card file and Figure 84 for the location of the jumpers on the 15 Slot card file If IOP Only card files are used see Figure 81 Remember that software will see these card file addresses as a value of 1 when compared to the value actually pinned i e pinned value of 0 card file 1 pinned value of 1 card file 2 etc Figure 83 Left 7 Slot Card File I O Link Interface Address Pinning 7 ...

Page 172: ... O Link Interface address two 2 See the following figure for the location of the jumpers on the 15 Slot card file Figure 84 15 Slot Card File I O Link Interface Address Pinning 7 Slot card file redundant HPM subsystem When redundant HPMMs are installed in left and right 7 Slot card files both 7 Slot card files must be configured for the same I O Link Interface address of zero 0 since the left 7 Sl...

Page 173: ...ess Plug Jumpers 1 25 SLOT 7 J22 26 50 R5 R8 R7 R6 1 2 4 P P 4 2 1 1 25 SLOT 4 J19 26 50 1 25 SLOT 5 J20 26 50 1 25 SLOT 3 J18 26 50 1 25 SLOT 1 J16 26 50 1 25 SLOT 2 J17 26 50 ATTENTION The numerical address displayed on the Operator Console displays is numbered one higher than the actual configured binary address The binary card file address of 0 is displayed as a numerical address of 1 on the s...

Page 174: ...or an I O Link Interface hardware address of 4 The Operator Console will display this card file s I O Link Interface address as 5 Take diagonal cutters and remove all the zero ohm resistors Install a plug jumper to bridge both pins at position 4 Because this single jumper constitutes an odd number of jumpers remove the P parity plug jumper as well as all others Even though the J number J26 in this...

Page 175: ...d by leaving the zero ohm resistor in place and a zero is created by removing the zero ohm resistor Leave the zero ohm resistors at positions 1 and 2 1 2 3 and leave the P parity zero ohm resistor because an odd number of jumpers is required Remove all other zero ohm resistors with diagonal cutters Even though the jack number J28 in this case differs between the 7 and 15 Slot card files the method...

Page 176: ...688 Honeywell December 2020 2 30 Firmware Hardware Software Correlation Relationship A definite correlation exists between the High Performance Process Manager s firmware hardware and software An explanation of this relationship and the latest information can be found in Appendix K of the Customer Release Guide manual ...

Page 177: ...2 Equipment Description 2 30 Firmware Hardware Software Correlation R688 HPM High Performance Process Manager Service 177 December 2020 Honeywell ...

Page 178: ......

Page 179: ...ection or the screen display on an available Universal Station hosting the Operator or Universal personality as a training or service tool Release 600 software displays The displays shown in this section are reproductions of console screens created by Release 600 software 3 2 Display Definitions IOM definition A common word in the display discussion is the term IOM The Input Output Module IOM is t...

Page 180: ...owing Control State status when the Control States target is selected Auto Checkpoint state when the Auto Checkpt target is selected UCN Cable status when the UCN Cable Status target is selected EUCN Node Type when no target is selected or when the Load Save Restore or Run States target is selected IOP Detail Status Displays These displays provide the operator with access to the current status of ...

Page 181: ... NTWK HWY target on the System Status display for the network you wish to examine to invoke the UCN Status display The UCN Status display is shown in Figure 89 3 Choose the NIM of interest on the display grid and then select the DETAIL STATUS target on the UCN Status display to invoke the NIM Detail Status display The NIM Detail Status display is shown in Figure 91 System Status display Figure 88 ...

Page 182: ...plays 3 3 Detail Status Display Selection Procedures 182 HPM High Performance Process Manager Service R688 Honeywell December 2020 UCN Status display Figure 89 UCN Status Display Figure 90 UCN Status Display EHPM ENIM ...

Page 183: ...displayed respectively in the Auxiliary Status area on the UCN Status Display This Auxiliary Status area of the UCN node shows any one of the following Control State status when the Control States target is selected Auto Checkpoint state when the Auto Checkpt target is selected UCN Cable status when the UCN Cable Status target is selected EUCN Node Type when no target is selected or when the Load ...

Page 184: ...CN Status Displays 3 3 Detail Status Display Selection Procedures 184 HPM High Performance Process Manager Service R688 Honeywell December 2020 NIM Detail Status display Figure 91 NIM Detail Status Display ...

Page 185: ...t on the System Status display for the network you wish to examine to invoke the UCN Status display The UCN Status display is shown in Figure 89 3 Choose the HPM of interest on the display grid and then select the DETAIL STATUS target on the UCN Status display to invoke the HPM Status display The HPM Status display is shown in Figure 92 4 Choose the HPMM primary or secondary of interest on the dis...

Page 186: ...3 UCN Status Displays 3 3 Detail Status Display Selection Procedures 186 HPM High Performance Process Manager Service R688 Honeywell December 2020 Figure 93 HPM Status Display EHPM ...

Page 187: ... Displays 3 3 Detail Status Display Selection Procedures R688 HPM High Performance Process Manager Service 187 December 2020 Honeywell Primary HPMM Detail Status display Figure 94 Primary HPMM Detail Status Display ...

Page 188: ...isplays 3 3 Detail Status Display Selection Procedures 188 HPM High Performance Process Manager Service R688 Honeywell December 2020 Secondary HPMM Detail Status display Figure 95 Secondary HPMM Detail Status Display ...

Page 189: ...NTWK HWY target on the System Status display for the network you wish to examine to invoke the UCN Status display The UCN Status display is shown in Figure 89 3 Choose the HPM that is associated with the IOP of interest on the display grid and then select the DETAIL STATUS target on the UCN Status display to invoke the HPM Status display The HPM Status display is shown in Figure 92 4 Choose the IO...

Page 190: ... for the UCN Status display and its associated displays The status statistics and targets on the displays are also described UCN Status Displays The UCN Status display is shown in the following figure The display is obtained by selecting the SYST STATS System Status key on the console and then selecting the PROCESS NETWORK STATUS target on the display for the network you wish to examine Figure 97 ...

Page 191: ...NHIBIT state prevents all devices on the UCN from Checkpointing NIM AUTO CHECKPNT There are two automatic NIM Checkpoint states The ENABLE state permits automatic Checkpointing The database is saved in the History Module periodically for the devices that are individually Checkpoint enabled The DISABLE state prevents all devices on the UCN from Checkpointing Middle section of display The status box...

Page 192: ...etween the primary HPMM address and the secondary HPMM address each time it is chosen Selecting a command target will execute a command against the primary or secondary HPMM whichever has been chosen Primary HPMM status The possible status of the primary HPMM is defined in the following table with the color of the text indicated Table 24 UCN Status Display Primary HPMM Status Term Definition OK Te...

Page 193: ...east one IOP is in the Idle state Secondary HPMM status The possible status of the secondary HPMM is defined in the following table with the color of the text indicated Table 25 UCN Status Display Secondary HPMM Status Term Definition BACKUP Text color blue Processing is in progress and the secondary HPMM database is synchronized with the primary HPMM database BKUP_SF Text color blue The HPMM is i...

Page 194: ...ad the personality program restore the database or save the database for the UCN device chosen by its status box as shown in the following figure Figure 98 UCN Status Display LOAD SAVE RESTORE Target Selected Not applicable for NIM The LOAD SAVE RESTORE target functions are not applicable when a NIM is chosen on the UCN Status display Command targets The command targets at the bottom of the displa...

Page 195: ...ting the ENTER target RESTORE DATA Restores the database to the chosen UCN device The device must be in the Idle state The command is executed by selecting the ENTER target SAVE DATA Saves the database from the chosen UCN device into either the History Module or removable media This is sometimes called Checkpointing The command is executed by selecting the ENTER target LADDER LOAD This is a Logic ...

Page 196: ...d target on the UCN Status display in the following figure invokes additional targets at the bottom of the display to change the control state of the UCN or the UCN device chosen by its status box Figure 99 UCN Status Display CONTROL STATES Target Selected Not applicable for NIM The CONTROL STATES target functions are not applicable when a NIM is chosen on the UCN Status display ...

Page 197: ... UCN BASIC CONTROL Changes the UCN s control state to BASIC The command is executed by selecting the ENTER target DEV FULL CONTROL Changes the HPM s control state to FULL The command is executed by selecting the ENTER target DEV BASIC CONTROL Changes the HPM s control state to BASIC The command is executed by selecting the ENTER target ALL DEVICES Causes all the UCN devices to be affected by a con...

Page 198: ...ommand target invokes additional targets at the bottom of the display to change the Checkpointing state of the UCN or of the UCN device chosen by its status box as shown in the following figure Figure 100 UCN Status Display AUTO CHECKPT Target Selected Not applicable for NIM The AUTO CHECKPT target functions are not applicable when a NIM is chosen on the UCN Status display ...

Page 199: ...ecting the ENTER target UCN CKPT INHIBIT Disables automati Checkpointing of all the UCN devices The command is executed by selecting the ENTER target DEV CKPT ENABLE Enables automatic Checkpointing of the UCN device chosen by its status box The command is executed by selecting the ENTER target DEV CKPT INHIBIT Disables automatic Checkpointing of the UCN device chosen by its status box The command ...

Page 200: ... or enable disable automatic cable swapping Figure 101 UCN Status Display UCN CABLE STATUS Target Selected UCN COMM STATUS target If a UCN node is selected after the UCN COMM STATUS target is selected the ENABLE SWAP and DISABLE SWAP targets are removed at the bottom of the display and the TEST SEL CABLE A and TEST SEL CABLE B targets are replaced by the BACKUP CABLE TST target as shown in Figure ...

Page 201: ...nager Service 201 December 2020 Honeywell NIM node UCN CABLE STATUS targets selected Figure 102 UCN Status Display NIM Node and UCN CABLE STATUS Targets Selected HPM node UCN CABLE STATUS targets selected Figure 103 UCN Status Display HPM Node and UCN CABLE STATUS Targets Selected ...

Page 202: ...p Cable Test sequence for UCN cable B If no faults are detected UCN cable B is activated for all UCN devices The command is executed by selecting the ENTER target ENABLE SWAP Enables periodic swapping of the UCN cables The command is executed by selecting the ENTER target DISABLE SWAP Disables periodic swapping of the UCN cables The command is executed by selecting the ENTER target ALL NODES Enabl...

Page 203: ...T NODES 1 16 initially displayed 17 32 33 48 or 49 64 The UCN Network Statistics 1 16 display selected by the SELECT NODES 1 16 target is shown in Figure 104 and Figure 105 Selecting the RESET STATS target followed by selecting the ENTER target resets the UCN node statistics When the BACKUP CABLE TST target is selected followed by selecting the ENTER target on the UCN Statistics display the select...

Page 204: ...High Performance Process Manager Service R688 Honeywell December 2020 UCN Network Statistics display Figure 104 UCN Network Statistics Display UCN Network Statistics display with UCN node chosen Figure 105 UCN Network Statistics Display UCN Node Selected ...

Page 205: ...etected a noise event for Cable A B NSY An asterisk indicates the node detected a noise event for Cable B SWAP DIS An asterisk indicates that UCN cable auto swap is disabled partial frame with missing start delimiter NOISE COUNT The total number of times the node detected a noise event partial frame with missing end delimiter FRAME FRAGS The total number of times the node detected frame fragments ...

Page 206: ...FTE cables is disconnected or has failed then the B SIL will be marked with an asterisk This will also cause the UCN cable to be marked alarmed as FAIL A NSY If the cross over cable at the FTE switch is disconnected then both the A NSY or B NS is marked and this also causes the UCN cable to be marked alarmed as FAIL B NSY If the cross over cable at the FTE switch is disconnected then both the A NS...

Page 207: ... December 2020 Honeywell RUN STATES Target Selection of the RUN STATES command target on the UCN Status display as shown in the following figure invokes additional targets at the bottom of the display to startup or idle the chosen UCN device Figure 106 UCN Status Display RUN STATES Target Selected ...

Page 208: ...not controlling the process The HPM and all IOPs are set to the Idle state The command is executed by selecting the ENTER target SHUTDOWN Changes the chosen HPM from the Idle state to the Alive state To place the HPM back in service after SHUTDOWN its program and database must be reloaded using the LOAD SAVE RESTORE target The command is executed by selecting the ENTER target RECOVER The RECOVER t...

Page 209: ...pe of interest is selected on the display The selection provides a Slot Summary display for the point type that displays the contents point ID descriptor and active inactive state in the chosen HPM Choose the HPM of interest on the UCN Status display selection grid and then select the SLOT SUMMARY target Figure 107 UCN Status Display SLOT SUMMARY Target Selected Not applicable for NIM The SLOT SUM...

Page 210: ...y The Slot Summary display provides access to commands that active or deactivates slots Figure 108 UCN Status Display REGULATORY CONTROL POINTS Target Selected Process Module Points display targets Three targets are available on the Process Module Points display Selecting the PAGE SELECT target produces a ENTER PAGE NUMBER response Enter the page number of interest Selecting the SLOT SELECT target...

Page 211: ...y as the UCN cable errors 3 5 HPM Status Displays Introduction The following subsections describe the selection procedures for the HPM Status display and its associated displays The status statistics and targets on the displays are also described HPM Status Displays The HPM Status display is shown in the following figure The display is obtained by selecting the SYST STATS System Status key on the ...

Page 212: ...o in the FULL state UCN CBL STS Identifies the HPMM s UCN node and identifies the active and inactive UCN cables A or B B A or A B Middle section of display The middle grid like section of the display provides status information about the primary and secondary if redundant HPMMs and IOPs in the High Performance Process Manager Status boxes There are two HPMM status boxes and 40 IOP status boxes th...

Page 213: ...nd personality program has been loaded into the primary HPMM but no processing is in progress LOADING Text color yellow The HPMM is being loaded with its personality program and data NOTCONFG Text color yellow There is no UCN node configured for the HPMM s UCN node address POWERON Text color yellow The HPMM is responding to the UCN but has not performed its self tests This is a transitory state th...

Page 214: ... there is a fault on Cable A of one node Faults on both the Cable A and Cable B of the EUCN are known a double fault A double fault causes one or more nodes to be unable to communicate over the EUCN resulting in loss of view loss of AM control and or loss of peer to peer control 40 IOP status boxes The IOP information at the middle grid like section of the display defines the status of each IOP Th...

Page 215: ...primary and processing in the IOP is in progress BKP Text color yellow IOP A is currently the secondary IOP and in the Idle state IDL Text color yellow IOP A is currently the primary IOP but no processing is in progress BSF Text color red IOP A is currently the secondary IOP and processing is in progress but a Soft failure has been detected in the IOP CFG Text color red The IOP type that occupies ...

Page 216: ...low IOP B is currently the secondary IOP and in the Idle state IDL Text color yellow IOP B is currently the primary IOP but no processing is in progress BSF Text color red IOP B is currently the secondary IOP and processing is in progress but a Soft failure has been detected in the IOP CFG Text color red The IOP type that occupies this card slot has a configuration mismatch NR Text color red IOP B...

Page 217: ...lection of the LOAD SAVE RESTORE command target on the HPM Status display as shown in the following figure invokes additional targets at the bottom of the display to either load the personality program restore the database or save the database for the HPMM or IOP chosen by its status box Figure 110 HPM Status Display LOAD SAVE RESTORE Target Selected ...

Page 218: ...t be in the Idle state not valid for the secondary HPMM The command is executed by selecting the ENTER target RESTORE ALL Restores the database in the chosen HPMM and all IOPs The modules must be in the Idle state The command is executed by selecting the ENTER target SAVE ALL Saves the database from the chosen HPMM and all IOPs into either the History Module or removable media This is sometimes ca...

Page 219: ...1 perform the functions defined in the following table Table 39 HPM Status Display CONTROL STATES Target Selected Target Function HPM FULL CONTROL Changes the UCN s control state to FULL The command is executed by selecting the ENTER target HPM BASIC CONTROL Changes the UCN s control state to BASIC The command is executed by selecting the ENTER target CANCEL Clears the HPM FULL CONTROL HPM BASIC C...

Page 220: ...erform the functions defined in the following table Table 40 HPM Status Display AUTO CHECKPT Target Selected Target Function HPM CKPT ENABLE Enables automatic Checkpointing of the HPM The command is executed by selecting the ENTER target HPM CKPT INHIBIT Disables automatic Checkpointing of the HPM The command is executed by selecting the ENTER target CANCEL Clears the HPM CKPT ENABLE HPM CKPT INHI...

Page 221: ...well IOL CABLE COMMANDS target Selection of the IOL CABLE COMMANDS command target on the HPM Status display as shown in the following figure invokes additional targets at the bottom of the display to change the selected IOL cable or enable disable automatic cable swapping Figure 113 HPM Status Display IOL CABLE COMMANDS ...

Page 222: ...ink IOL cable B The command is executed by selecting the ENTER target ENABLE SWAP Enables periodic swapping of the I O Link cables The command is executed by selecting the ENTER target DISABLE SWAP Disables periodic swapping of the I O Link cables The command is executed by selecting the ENTER target ALL MODULES Allows both HPMMs and all IOPs to be affected by the cable function command The comman...

Page 223: ...ber 2020 Honeywell RUN STATES target Selection of the RUN STATES command target on the HPM Status display as shown in the following figure invokes additional targets at the bottom of the display to STARTUP SHUTDOWN IDLE or SWAP the chosen HPMM or IOP Figure 114 HPM Status Display RUN STATES Target Selected ...

Page 224: ...executed by selecting the ENTER target SHUTDOWN Changes the chosen HPMM from the Idle or Fail state to the Alive or OK state respectively To place the HPMM back in service after Shutdown its personality program and database must be reloaded using the LOAD SAVE RESTORE target The command is executed by selecting the ENTER target SWAP PRIMARY Swaps the chosen HPMMs or redundant IOPs The present prim...

Page 225: ...HPM Status display as shown in the following figure invokes the Slot Summary Menu display from which the point type of interest for the chosen HPMM or IOP is selected The selection provides a Slot Summary display for the point type that displays the contents point ID descriptor and active inactive state of the HPMM or IOP that is chosen Figure 115 HPM Status Display SLOT SUMMARY Target Selected ...

Page 226: ...M Status Display REGULATORY CONTROL POINTS Target Selected Process Module Points display targets Three targets are available on the Process Module Points display Selecting the PAGE SELECT target produces a ENTER PAGE NUMBER response Enter the page number of interest Selecting the SLOT SELECT target produces a ENTER SLOT NUMBER response Enter the slot number of interest The POINT TYPE MENU target r...

Page 227: ...play The initial NIM Detail Status display which is the NIM Driver Configuration display is selected by invoking the UCN Status display choosing the NIM of interest on the display grid and then selecting the DETAIL STATUS target The NIM Driver Configuration display can also be invoked by selecting the NIM DVR CONFIG target on the NIM Local UCN Statistics display NIM Driver Configuration display Th...

Page 228: ...NIM DRIVER REVISION The revision of the UCN Communications Driver in the NIM NUMBER OF EVENT RECEIVERS The number of event receivers currently recognized by the UCN Driver TOKEN RING NUMBER Is the NIM currently in the UCN token ring YES or NO There are four possible messages that can appear under the TOKEN RING NUMBER text They are CHANNEL A ABANDONED DUE TO SILENCE CHANNEL B ABANDONED DUE TO SILE...

Page 229: ...vent Receiver statistics The Event Sender statistics error counts on the NIM Local UCN Statistics display are always zero Only the HPMM Local UCN Statistics display has Performance statistics Page statistical and status content Page 1 displays the local statistics for the UCN node NIM or HPMM while Page 2 displays UCN Event Sender statistics HPMM only UCN Event Receiver statistics UCN only Perform...

Page 230: ...iagnostic purposes not just those on the page being displayed Cable noise silence Not shown in the figures is a group of four messages pertaining to the detection of noise silence on the UCN cables These messages which appear immediately above the LOCAL UCN STATISTICS PAGE 1 or PAGE 2 heading can be any combination of the following texts CABLE A NOISE CABLE B NOISE CABLE A SILENCE CABLE B SILENCE ...

Page 231: ... the 2 page Local UCN Statistics display To use it you simply select the individual entry that you would like more information about and then select the HELP target The resultant display provides the following information about the statistical entry you selected Description Normal Value How the system recovers from the failure Probable cause of the failure Reference to other statistics for correla...

Page 232: ...ion The Primary and Secondary HPMM Detail Status displays are shown in Figure 120 and Figure 121 The primary or secondary display is obtained by choosing the HPM of interest on the UCN Status display selecting the DETAIL STATUS target choosing the primary or secondary HPMM and then selecting the DETAIL STATUS target Primary HPMM Detail Status display Figure 120 Primary HPMM Detail Status Display ...

Page 233: ...ervice 233 December 2020 Honeywell Secondary HPMM Detail Status display Figure 121 Secondary HPMM Detail Status Display Targets and bottom data fields The data fields at the bottom of the display and the targets at the left side of the display remain as long as the display is on the console screen ...

Page 234: ...undant 7 Slot HPMM card files REDUN_2F Nonredundant and redundant 15 Slot HPMM card files UCN CHANNEL Current UCN cable active CHANNEL A or CHANNEL B UCN AUTO SWAP The current UCN cable auto swap status ENABLE or DISABLE FILE POS The HPMM node s assigned position in the HPM RIGHT Right 7 Slot card file LEFT Left 7 Slot card file FILE_1 Primary lower 15 Slot card file FILE_2 Secondary upper 15 Slot...

Page 235: ...as shown in Figure 122 The current status of the HPMM as a node on the I O Link is displayed and for the Primary HPMM it also displays the status of the entire I O Link as seen by the HPMM Communications processor s I O Link Supervisor function As shown in Figure 123 only the top portion of the display the status of the HPMM as an I O Link address is displayed for the Secondary HPMM Primary HPMM I...

Page 236: ...ell December 2020 Secondary HPMM I O Link Information display Figure 123 Secondary HPMM I O Link Information Display Four second update With the exception of the STALL TIME and the allowed number of errors before the periodic UCN cable swap is disabled see below the data in the display is updated every four seconds ...

Page 237: ...unning totals are displayed of the errors silences detected for each I O Link cable Interface since the startup of the HPMM or the last reset of the error data For diagnostic purposes these totals can be reset to zero by selection of the RESET HPMM COMM ERRS target LAST COMMUNICATION ERROR The last I O Link error detected by the HPMM This error is set to NONE by selection of the RESET HPMM COMM ER...

Page 238: ...will be disabled when BEFORE the before periodic swap PERIODIC SWAP number of errors detected on DISABLE either I O Link cable exceeds the displayed value The value is fixed in the I O Link Driver TOTAL ERROR Displays the total number of CHN A errors and silences detected by CHN B the IOS for both I O Link cables TOTAL SILENCE for all IOPs and the HPMM CHN A The values in these fields CHN B should...

Page 239: ...Performance Process Manager Up to 40 IOPs are configurable in the HPM The information is given in a tabular form IOPs are arranged in the order of their module number on the I O Link Interface The data table is displayed on three pages Page 1 displays the data for modules 1 15 page 2 for modules 16 30 and page 3 for modules 31 40 The 01 15 16 30 or 31 40 target is used to select the desired displa...

Page 240: ...ay Term Description MD The module number 1 40 CHN The current I O Link receive channel A or B ERRORS A ERRORS B SILENCES A SILENCES B The total errors silences detected on the A and B I O Link cables since the IOP was started or the last reset of the I O Link errors silences from the HPMM I O Link Information display LAST ERR The last I O Link error detected by the IOP Reset of the error silence t...

Page 241: ...nformation display invokes the HPMM Version Revision display shown in the following figure which shows the current version revision personality information for the hardware and software present in the HPMM Figure 125 HPMM Version Revision Display With R684 two new fields are added The Node Type field displays either HPM or EHPM depending on type of node The Media Type field displays TBC for an HPM...

Page 242: ...and revision together H W The hardware version revision of the HPMM cards and the HPM UCN Interface module F W The firmware version revision for the Communications and Control processors IDENTITY The NAME VERSion and REVision of the software personalities that are currently hosted by the Communications Control and I O Link processors CREATION DATE The DAY MONTH and YEAR of the creation of the soft...

Page 243: ...splay invokes the HPMM Control Configuration display for the primary HPMM only There are two displays associated with the CONTROL CONFIG target HPMM Write Lockout Control Display Initial selection of the CONTROL CONFIG target produces the HPMM Control Configuration display shown in the following figure The display has two main sections Control Configuration and Schedule Overrun Counters Figure 126...

Page 244: ...onfigured for FAST scan LOGIC SLOTS Total number of regulatory LOGIC SLOTS and the number configured for FAST scan DIGITAL COMPOSITES The total number of regulatory DIGITAL COMPOSITE slots and the number configured for FAST scan PROCESS MODULES The total number of PROCESS MODULES Note The Process Module point with indicates that the point is processed twice a second ARRAY SLOTS The total number of...

Page 245: ... The number of times that the processing of all points could not be completed in 1 second I O LINK ACCESS OVERRUNS The number of timeouts that were encountered during data requests from the IOPs UCN ACCESS OVERRUNS The number of timeouts that were encountered during access of data from HPM APM PM or LM peers HPM Write Lockout Displays HPM WRITE LOCKOUT target Control of HPM Write Lockout can be ex...

Page 246: ...or WRITE LOCK OFF target whichever is appropriate followed by selecting the ENTER target executes the command US ENGINEER keylock position Failure to have the US keylock in the ENGINEER position when executing the HPM Write Lockout on off command results in the HPM Write Lockout Control display shown in the following figure Figure 128 HPM Write Lockout Control Display Improper US Keylock Position ...

Page 247: ...ance Process Manager Service 247 December 2020 Honeywell HELP target selection Selecting the HELP target on the HPM Write Lockout Control display produces the HPM Write Lockout Control Help display shown in the following figure Figure 129 HPM Write Lockout Control Help Display ...

Page 248: ...ted entities the user distributes the processing of the various point types among the several subcycles by slot type and slot number This information is shown in the HPMM Schedule Information display in tabular form along with the overrun counters for each cycle and subcycle Inspection of the data in this table enables the user to determine where the assignment of slots is causing overruns and ena...

Page 249: ...the following table The displays are shown in Figure 131 and Figure 132 Table 50 Performance Statistics Statistic Description Comm Processor CPU Free Indicates the Communications processor s free time as a percentage of availability Control Processor CPU Free Indicates the Control processor s free time as a percentage of availability I O Link Bandwidth Free Indicates the I O Link Communications Ch...

Page 250: ...isplays 250 HPM High Performance Process Manager Service R688 Honeywell December 2020 HPMM UCN Statistics display Page 1 Figure 131 HPMM UCN Statistics Display Page 1 HPMM UCN Statistics display Page 2 Figure 132 HPMM UCN Statistics Display Page 2 ...

Page 251: ... HPMM and manufacturing information The displays are shown in the following figures Figure 133 HPMM Communications Error Block Display Figure 134 HPMM Control Block Display Figure 135 HPMM Control Patches Display Figure 136 HPMM Communications Patches Display Figure 137 HPMM Node Status Information Display Figure 138 Manufacturing Information Display They contain the following six secondary target...

Page 252: ...formation consists of an error block in LCN error block format and the associated register values The Communications software version VERS and revision REV is displayed as well as the time of the last failure TIME OF FAILURE Error information is not updated while the display is in view The HPMM Detail Status display must be reselected to view changes in the error data Notice the reference to acces...

Page 253: ...own in Figure 134 The display is also available by selection of the CONTROL ERROR BLK target while in any of the other Maintenance Support displays The Control software version VERS and revision REV is displayed as well as the time of the last failure TIME OF FAILURE Error information is not updated while the display is in view The HPMM Detail Status display must be reselected to view changes in t...

Page 254: ...by selection of the CONTROL PATCHES target The Control Patches display is composed of four pages showing 64 words per page Page 1 is shown in the following figure To page forward in the display the user selects the NEXT PAGE target Paging backwards is not permitted The page forward function has a wraparound feature Figure 135 HPMM Control Patches Display ATTENTION The Control Patches are used are ...

Page 255: ...lection of the COMMUNCTN PATCHES target The Communications Patches display is composed of four pages showing 64 words per page Page 1 is shown in the following figure To page forward in the display the user selects the NEXT PAGE target Paging backwards is not permitted The page forward function has a wraparound feature Figure 136 HPMM Communications Patches Display ATTENTION The Communications Pat...

Page 256: ...ywell December 2020 HPMM Node Status Information display The Node Status Information display that is selected by the NODE STS INFO target contains miscellaneous information relative to the status of the HPMM The format of the display is shown in the following figure Figure 137 HPMM Node Status Information Display ...

Page 257: ...e mnemonic in this field serves as an entry to Table 58 in the Fault Isolation section CURR COMM HARD FAIL The current Hard failure detected by the HPMM Communications processor The mnemonic in this field serves as an entry into Table 60 in the Fault Isolation section PREVIOUS HPMM STATUS The previous status of the HPMM Communications processor ALIVE IDLE FAIL OK POWERON REDUN PARTNER UCN VISIBILI...

Page 258: ...ember 2020 Manufacturing Information display The Manufacturing Information display that is selected by the MANUFAC INFO target contains miscellaneous information that is relative to the manufacturing diagnostic software The format of the display is shown in the following figure Figure 138 Manufacturing Information Display ...

Page 259: ...descriptions Descriptions of the failure codes and the possible corrective actions can be found in Table 59 Comm Control Soft Failure Error Codes in the Fault Isolation section Three targets Each display consists of three targets 00 39 40 79 and 80 95 at the top of the display and a table of Soft failures below the targets The Soft failures are displayed in two columns All possible Soft failures a...

Page 260: ...PMM Soft Failure 00 39 display The HPMM Soft Failure display for error codes 00 through 39 is shown in the following figure Figure 140 HPMM Soft Failure Display 00 39 HPMM Soft Failure 40 79 display The HPMM Soft Failure display for error codes 40 through 79 is shown in the following figure Figure 141 HPMM Soft Failure Display 40 79 ...

Page 261: ...s R688 HPM High Performance Process Manager Service 261 December 2020 Honeywell HPMM Soft Failure 80 95 display The HPMM Soft Failure display for error codes 40 through 79 is shown in the following figure Figure 142 HPMM Soft Failure Display 80 95 16064 ...

Page 262: ...Analog Input HLAI IOP Figure 143 HLAI IOP Detail Status Display Top portion of display The top portion of the IOP Detail Status display contains the following information The IOP configuration Hardware firmware revisions and the last Hard failure I O Link cable status and statistics Status messages PRIMARY or SECONDARY IOP STATUS targets if redundant SOFT FAILURE targets Primary and secondary IOP ...

Page 263: ...cal address of the IOP in the HPM configuration 1 40 PHYS ADDR The hardware address of the IOP on the I O Link FILE The card file position of the IOP in the HPM CARD The slot position of the IOP in the card file STS The current status of the IOP SOFTFAIL OK IDLE IDLESF NR ACTUAL TYPE The IOP type read from the IOP HLAI LLAI DI DO DO_32 LLMux RHMUX STIM STI PI SDI SI AO or AO_32 FTA CONNECT The con...

Page 264: ...cted by the IOP since startup or the last reset of the cable statistics CHN B SIL The total channel B silences detected by the IOP since startup or the last reset of the cable statistics Status messages This area contains status messages that are determined by status bits that are resident in the IOP The messages are in pairs as defined in the following table The first message of each pair is the ...

Page 265: ...targets are BOX SOFT FAILURES SLOT SOFT FAILURES SLOTS WITH SOFT FAILURES Targets on each display provide the ability to move between the three types of Soft failure displays and the IOP Detail Status display easily Target selection The initial Box Soft Failures display invoked by selection of the BOX SOFT FAILURES target on the IOP Detail Status display is shown in the following figure The Box So...

Page 266: ...r Service R688 Honeywell December 2020 Each failure is described and when the failure is active an arrow appears pointing to the failure Table 61 IOP Hard Failure Error Codes Fault Isolation section lists the errors and the suggested corrective actions Figure 144 IOP Box Soft Failures Display ...

Page 267: ...ll IOP Box Soft Failures display Page 1 Page 1 of the IOP Box Soft Failures displays is shown in the following figure Figure 145 IOP Box Soft Failures Display Page 1 IOP Box Soft Failures display Page 2 Page 2 of the IOP Box Soft Failures displays is shown in the following figure Figure 146 IOP Box Soft Failures Display Page 2 N ...

Page 268: ...020 IOP Box Soft Failures display Page 3 Page 3 of the IOP Box Soft Failures displays is shown in the following figure Figure 147 IOP Box Soft Failures Display Page 3 IOP Box Soft Failures display Page 4 Page 4 of the IOP Box Soft Failures displays is shown in the following figure Figure 148 IOP Box Soft Failures Display Page 4 ...

Page 269: ...splays R688 HPM High Performance Process Manager Service 269 December 2020 Honeywell IOP Box Soft Failures display Page 5 Page 5 of the IOP Box Soft Failures displays is shown in the following figure Figure 149 IOP Box Soft Failures Display Page 5 ...

Page 270: ... is shown in the following figure The display consists of three pages as shown in the following figures Figure 151 IOP Slot Soft Failures Display Page 1 Figure 152 IOP Slot Soft Failures Display Page 2 Figure 153 IOP Slot Soft Failures Display Page 3 Each failure is described and when the failure is active an arrow appears pointing to the failure Table 62 IOP Box Soft Failure Error Codes Fault Iso...

Page 271: ... IOP Slot Soft Failures display Page 1 Page 1 of the IOP Slot Soft Failures displays is shown in the following figure Figure 151 IOP Slot Soft Failures Display Page 1 IOP Slot Soft Failures display Page 2 Page 2 of the IOP Slot Soft Failures displays is shown in the following figure Figure 152 IOP Slot Soft Failures Display Page 2 ...

Page 272: ...plays 272 HPM High Performance Process Manager Service R688 Honeywell December 2020 IOP Slot Soft Failures display Page 3 Page 3 of the IOP Slot Soft Failures displays is shown in the following figure Figure 153 IOP Slot Soft Failures Display Page 3 ...

Page 273: ...ith Soft Failures Display HLAI IOP Detail Status Display IOP calibration The HLAI IOP Detail Status display can be used for calibration of the IOP s A D converters Targets are provided to enable disable the calibration procedure The calibration procedures are found in IOP Calibration Procedures section HLAI IOP calibration The HLAI IOP Detail Status display as shown in Figure 143 is typical of the...

Page 274: ... target When the IOP is in the Idle or Idle Soft Failure state and not being calibrated as indicated by a calibration bit resident in the IOP an ENABLE CALIBRATN target appears indicating that calibration can be initiated as shown in the following figure Figure 155 High Level Analog Input IOP Detail Status Display ENABLE CALIBRATN Target Selected ...

Page 275: ...ither action will return the IOP to the state that is shown in Figure 155 LLAI IOP Detail Status Display IOP calibration The LLAI IOP Detail Status display can be used for calibration of the IOP s A D converters Targets are provided to enable disable the calibration procedure The calibration procedures are found in the IOP Calibration Procedures section LLAI IOP calibration There are two types of ...

Page 276: ...ager Service R688 Honeywell December 2020 ENABLE RJ CALIBR Targets Calibration messages When either type of calibration is in progress the message MODULE IN CALIBRATION or RJ IN CALIBRATION is displayed to the right of the LINE PERIOD data as shown in Figure 158 and Figure 159 respectively ...

Page 277: ...8 IOP Detail Status Displays R688 HPM High Performance Process Manager Service 277 December 2020 Honeywell DISABLE CALIBRATN target Figure 158 Low Level Analog Input IOP Detail Status Display DISABLE CALIBRATN Target Selected ...

Page 278: ...BLE RJ CALIBR target Figure 159 Low Level Analog Input IOP Detail Status Display DISABLE RJ CALIBR Target Selected Unique display information Some of the information provided by an IOP Detail Status display is unique for the type of IOP The definitions that follow provide information that is unique to the LLAI IOP Detail Status display ...

Page 279: ...er Service 279 December 2020 Honeywell REQUEST OTD STATUS and LINE FREQUENCY targets The unique portion of the LLAI IOP Detail Status display data and the REQUEST OTD STATUS and LINE FREQUENCY targets are shown in the following figure Figure 160 Low Level Analog Input IOP Detail Status Display ...

Page 280: ...ets showing the possible OTD states ON or OFF with the current state shown in reverse video If the IOP is in the Idle state and the Universal Station US keyswitch is in the ENGineer position the state may be changed by selecting the desired target Any other IOP state or any other keyswitch position will result in an error message LINE FREQUENCY The LINE FREQUENCY target permits selection of 50 Hz ...

Page 281: ...ays R688 HPM High Performance Process Manager Service 281 December 2020 Honeywell 8 channel AO IOP display The following figure is an illustration of the 8 channel Analog Output IOP display Figure 161 8 Channel Analog Output IOP Detail Status Display ...

Page 282: ...ates NULL HOLD and UNPOWER with the current state in reverse video If the Universal Station keyswitch is in the ENGineer position the state may be changed to HOLD or UNPOWER by selecting the desired target Any other IOP state or any other keyswitch position or selection of the NULL target will result in an error message Idle or OK state If the IOP is in the Idle or OK state and the Universal Stati...

Page 283: ... IN IDLE The secondary display has the message SECONDARY IOP CALIBRATION NOT PERMITTED IOP calibration The AO IOP Detail Status display can be used for calibration of the IOP s D A converters Targets are provided to enable disable the calibration procedure The calibration procedures are found in the IOP Calibration Procedures section AO IOP calibration Figure 163 and Figure 164 show the targets av...

Page 284: ...g Output IOP Detail Status Display DISABLE CALIBRATN Target Selected LLMux IOP Detail Status Display IOP calibration The Low Level Multiplexer LLMux IOP Detail Status display can be used for calibration of the LLMux A D converters Targets are provided to enable disable the calibration procedure The calibration procedures are found in the IOP Calibration Procedures section ...

Page 285: ...Level Multiplexer LLMux IOP Selecting either the ENABLE CAL ON FTA1 or ENABLE CAL ON FTA2 target initiates the calibration procedure while selecting the DISABLE CAL ON FTA1 or DISABLE CAL ON FTA2 target terminates the procedure Figure 165 Low Level Multiplexer IOP Detail Status Display ENABLE CAL ON Target Selected DISABLE CALIBRATN target Figure 166 Low Level Multiplexer IOP Detail Status Display...

Page 286: ...he type of FTA a thermocouple TC or Resistive Temperature Device RTD FTA that is attached to each Power Adapter channel Selecting the target produces status displayed as FTA 1 TYPE and FTA 2 TYPE with the type of FTA attached to each channel Another target is the LINE FREQUENCY target which permits selection of 50 Hz or 60 Hz operation The selection is identified by reverse video Figure 167 Low Le...

Page 287: ...how the targets available for calibration of the Remote Hardened Multiplexer RHMUX IOP Selecting either the ENABLE CAL ON FTA1 or ENABLE CAL ON FTA2 target initiates the calibration procedure while selecting the DISABLE CAL ON FTA1 or DISABLE CAL ON FTA2 target terminates the procedure Figure 168 Remote Hardened Multiplexer IOP Detail Status Display ENABLE CAL ON Target Selected ...

Page 288: ...y is unique for the type of IOP The definitions that follow provide information that is unique to the RHMUX IOP Detail Status display Unique RHMUX IOP Detail Status targets The RHMUX IOP Detail Status display has unique data and targets as shown in the following figure The REQUEST FTA TYPE target provides a means of identifying the type of FTA presently a thermocouple TC FTA that is connected to e...

Page 289: ... two types of Digital Input IOPs and each type accommodates only certain FTA models Both types of DI IOPs support 32 FTA channels The High Density 32 channel IOP display is identified by the term DI24V in the first line at the top of the display and after ACTUAL TYPE in the third line of the display The other 32 channel IOP display is identified by the term DI Unique display information Some of th...

Page 290: ... is the high order bit in the left hand word of the data pair Figure 171 Digital Input IOP Detail Status Display DO IOP Detail Status Display Overview There are two types of Digital Output IOPs and each type accommodates only certain FTA models Generally the main difference in the types of DO IOPs is the number of FTA channels that the IOP supports either 16 or 32 channels The High Density 32 chan...

Page 291: ...s R688 HPM High Performance Process Manager Service 291 December 2020 Honeywell 16 channel DO IOP display The following figure is an illustration of the 16 channel Digital Output IOP display Figure 172 16 Channel Digital Output IOP Detail Status Display ...

Page 292: ...o the IOP and the term 240V indicates a model MU TDOY22 62 FTA is connected The following figure is an illustration of the 32 channel Digital Output IOP display Figure 173 32 Channel Digital Output IOP Detail Status Display Similar to AO IOP display The Detail Status display for the Digital Output IOP is similar to the display shown for the Analog Output IOP See the Analog Output IOP display discu...

Page 293: ...P Detail Status display consists of a single target as shown in the following figure The LINE FREQUENCY target permits selection of 50 Hz or 60 Hz operation The selection is identified by reverse video Figure 174 Smart Transmitter Interface IOP Detail Status Display PI IOP Detail Status Display Unique display information Some of the information provided by an IOP Detail Status display is unique fo...

Page 294: ...ure the Pulse Input IOP Detail Status display has no unique status information or targets Figure 175 Pulse Input IOP Detail Status Display SDI IOP Detail Status Display Unique display information Some of the information provided by an IOP Detail Status display is unique for the type of IOP The definitions that follow provide information that is unique to the SDI IOP Detail Status display ...

Page 295: ...rpose is the same as the Smart Transmitter Interface IOP Detail Status display The LINE FREQUENCY target permits selection of 50 HZ or 60 HZ operation The selection is identified by reverse video Figure 176 Serial Device Interface IOP Detail Status Display SI IOP Detail Status Display Unique display information Some of the information provided by an IOP Detail Status display is unique for the type...

Page 296: ...on of the Serial Interface IOP Detail Status display consists of FTA 1 and FTA 2 status information Figure 177 Serial Interface IOP Detail Status Display DISOE IOP Detail Status Display Unique display information Some of the information provided by an IOP Detail Status display is unique for the type of IOP The definition that follows provides information that is unique to the DISOE IOP Detail Stat...

Page 297: ...presents the Model MU MC PDIS12 DISOE IOP that supports IOP redundancy The CURRENT DIGITAL INPUT STATUS data is represented by two hexadecimal words showing the current state of the 32 digital inputs Input slot 1 is the high order bit in the left hand word of the data pair Figure 178 Digital Input Sequence of Events IOP Detail Status Display Status indicator The Status indicator on the model MU MC...

Page 298: ...plays 298 HPM High Performance Process Manager Service R688 Honeywell December 2020 IOP PI Loading Information display This display shows the data that was loaded the last time the personality was loaded Figure 179 IOP PI Loading Information Display ...

Page 299: ...send down during the PI Load which is verified against this lock before Programming the PI CURRENT PI FILE NAME This is the name of the file that is currently loaded in the Fieldbus IOP NEXT PI FILE NAME This is the name of the file that is being loaded in the Fieldbus IOP STATUS Status of the PI Load Shows Initial Transient as well as Final states LOADING NODE UCN Node Number of the NIM that has ...

Page 300: ......

Page 301: ...ypes of failures There are two general types of failures that can occur in the High Performance Process Manager Hard failures and Soft failures Hard failure A Hard failure causes an HPMM or IOP to enter a predefined failure state While in this failed state the module cannot perform its normal functions and will be in a reset condition IOPs or executing a failure program HPMM Soft failure A Soft fa...

Page 302: ..._IDLE PF_IOIDL or BKUP_PF on the UCN Status display The PF_IDLE and PF_IOIDL Partial failures indicate that a Partial failure was detected while the HPMM or at least one of the IOPs is in the idle condition Some Partial failures may cause failover between redundant HPMMs while others can cause redundant IOP failover HPMM Soft failure In most cases an HPMM Soft failure indicates that a minor fault ...

Page 303: ...185 The flowcharts encourage the following troubleshooting philosophy Use the flowchart to lead you through the available High Performance Process Manager status and alphanumeric displays so you can identify the type of fault and the associated error code This is the next step in fault isolation The flowchart will point you to a table in this section that lists and describes the error codes along ...

Page 304: ...shooting activities guided by the HPM troubleshooting flow chart There will be specific references exit points to these tables given in the troubleshooting flowchart Table 57 HPMM Corrective Actions Table 58 Communications and Control Processor Hard Failure Codes covers both HMPP Communications and Control processor Hard failures Table 59 Comm Control Soft Failure Error Codes Table 60 I O Link Har...

Page 305: ...4 Fault Isolation 4 3 Fault Isolation Concepts R688 HPM High Performance Process Manager Service 305 December 2020 Honeywell Table 81 IOP Multicolor Status Indicator Table 82 FTA Indicators ...

Page 306: ...tatus Display and responds to operator commands after initial power on No No The Power and Status indicators on the Comm Ctrl card I O Link card and the UCN Interface module Reference Table 4 8 Also check the alphanumeric display on the Comm Ctrl card Reference Tables 4 9 to 4 21 Replace the cards as necessary The UCN drop cable connections at the HPMM card file s The UCN drop cables The UCN taps ...

Page 307: ...4 Fault Isolation 4 3 Fault Isolation Concepts R688 HPM High Performance Process Manager Service 307 December 2020 Honeywell Figure 181 HPM Fault Isolation Flowchart Sheet 2 of 6 ...

Page 308: ...Isolation 4 3 Fault Isolation Concepts 308 HPM High Performance Process Manager Service R688 Honeywell December 2020 Fault isolation flowchart Sheet 3 of 6 Figure 182 HPM Fault Isolation Flowchart Sheet 3 of 6 ...

Page 309: ...AM PARITY CHECKER FAIL 07 COM DETECT IOL RAM PARITY CKT 08 COMM LOCAL RAM PARITY CIRCUITRY 09 UCN ADDRESS CHANGE DETECTED 10 TRANSIENT POWER DOWN DETECTED 11 COMM DETECTED IOL PERR HI RATE 12 13 PRIVATE RAM PARITY CIRCUITRY 14 NO RESPONSE FROM IOL 1 15 IOL MAX COMM ERRS EXCEEDED 16 IOL CABLE A FAILURE 17 IOL CABLE B FAILURE 18 NO PRIMARY IOL1 COMM TO SECNDY 19 NO PRIMARY UCN COMM TO SECNDY 20 NO S...

Page 310: ...per system installation especially power and ground Known ESD RFI or system installation problems Startup okay Replace the IOP Check the last failure code See Table 4 5 Stop Replace the IOP Check the IOP cables power and grounding Check for ESDand or RFI Use a Standby Manual Device for the outputs per Section 7 Check the FTA connection to the IOP From Sheet 2 IOP Hard Failure Yes No Yes No No Yes ...

Page 311: ...Isolation 4 3 Fault Isolation Concepts R688 HPM High Performance Process Manager Service 311 December 2020 Honeywell Fault isolation flowchart Sheet 6 of 6 Figure 185 HPM Fault Isolation Flowchart Sheet 6 of 6 ...

Page 312: ... block 15 Check the Communications error block 16 Check for excessive loading of the xPMM peer to peer heavy event load large parameter access load from Universal Stations etc 17 Ensure the Console Emulator serial port is secured by issuing the LK command Engineering and Factory Test only 18 Alternate Private Path cable is connected between HPMMs 19 Reduce the I O Link Interface traffic used by th...

Page 313: ...the secondary if a secondary EHPM is running as BACKUP To recover 1 Restart the failed EHPM by performing a Ram Retention Restart 2 Reload the EHPM from the ALIVE state 3 After reloading the new COMM failure code of 0A22 can then be confirmed from viewing the MAINT SUPPORT target from the COMMUNCTN ERROR BLK section of the specific EHPM s detail display Note A regular restart that is a full power ...

Page 314: ...k overruns will result in the generation of an I O Link overrun Soft failure In most cases an I O Link overrun indicates that the I O Link Interface cannot handle the requested amount of traffic In order to alleviate the I o Link overrun situation changes must be made in to the database to reduce or redistribute usage of the I O Link for non scan data during the offending cycle s I O Link overrun ...

Page 315: ... useful Comm Control Hard failure codes The following the following table defines the Hard failure codes for both the HPMM Communications and the Control processors This table spans numerous pages Some codes are used for both the Communications and Control processors where others are unique to an individual processor The CPU column in the table indicates Both Comm or Control to make the distinctio...

Page 316: ...M platform 1 0017 Both GR_ADDL Global RAM EDAC circuitry test failure 6 0018 Comm GR_CLRR Global RAM initialization test failure 6 0019 Both 31_NR Unused on HPM Platform 1 001 A Both 31_ALIV 001 B Both 31 _ILTN 001 C Both NMI_UNK 001 D Comm BADUCNN Bad UCN address parity jumper setting 4 6 11 001 E Both NR No response from other processor 2 6 001 F Both MRFT Memory reference table build failure 6 ...

Page 317: ... 6 0036 Comm TB_LSS UTBC line switch silence detect 8 6 11 0037 Comm TB_TBCR UTBC minimum revision test failure 6 0038 Comm TB_TCLK UTBC timesynch clock test failure 6 0039 Comm TB_MJBR Modem jabber test failure 8 6 11 003A Comm TB_MDCD UTBC message decoder test failure 6 003B Comm TB_UM51 UM51 auxiliary latch test failure 7 6 003C Comm ROM_CKS ROM checksum comparison failure 6 003D Both FACTMOD U...

Page 318: ...lobal Bus timeout 7 6 11 0052 Both BE_ILLD BERR ASIC register data error 6 0053 Both BE_ILLA BERR ASIC register illegal address error 2 6 0054 Comm ROM_WRT BERR Write to ROM 2 6 1 0055 Comm PR_PAR BERR UTBC Private RAM parity error 2 6 1 0056 Both CRASH Software invoked crash 2 6 1 0057 Both BAD_EXC Bad or unexpected exception 2 6 1 0058 Both WDT_TMO Watchdog timer timeout 2 6 1 0059 Both DMA_EXC ...

Page 319: ...REFRESH Global DRAM refresh circuitry failure 6 1 006E Both Pl_CKSM Bad software personality checksum 2 6 1 006F Both BE_UNKN Access to non existent memory error 2 6 1 0070 Both BERR_SRC Unacknowledged BERR Source bits set 2 6 1 0071 Comm EE_COM Comm Control serial EEPROM write test failure 6 0072 Comm EE_IOL I O Link card serial EEPROM write test failure 7 6 11 0073 Comm EE_UCN UCN l F card seria...

Page 320: ...efined Reserved for future Hard failure codes 1 0100 to 01FF Comm CRASH UCN Token Bus Controller command timeout These errors occur if the UTBC does not complete a non modem related command 6 1 0200 to 02FF Comm CRASH Physical MAC command to UTBC timeout These errors occur if the UTBC does not complete a modem related command 8 6 11 1 0300 Comm CRASH Modem A failed to ACK reset in initialization 8...

Page 321: ... else addressed to it 4 3 2 1 0311 Comm CRASH Unexpected frame 10 was soliciting a new successor and heard another node transmit this may be a duplicate token problem 4 3 2 1 0312 Comm CRASH UTBC double bus address error 2 6 1 0313 Comm CRASH Duplicate UCN node address 4 1 0314 Comm CRASH Modem A error jabber 8 6 11 1 0315 Comm CRASH Modem B error jabber 8 6 11 1 0316 Comm CRASH UCN transmit hang ...

Page 322: ...mm CRASH IOCB format error 2 1 040E Comm CRASH Unused on HPM Platform 1 040F Comm CRASH Unused on HPM Platform 1 0410 Comm CRASH Unused on HPM Platform 1 0411 Comm CRASH Unexpected IOCB chain stop complete 2 1 0412 Comm CRASH Unexpected end of IOCB chain 2 1 0413 to 041B Comrn CRASH Unused on HPM Platform 1 041C Comm CRASH Remove reply list error not found 2 1 041D Comm CRASH Unused on HPM Platfor...

Page 323: ...orm 1 0434 Comm CRASH Unused on HPM Platform 1 0435 Comm CRASH Unused on HPM Platform 1 0436 Comm CRASH LLC detected jabber 2 8 6 1 0437 Comm CRASH LLC detected faulty transmitter 2 3 8 6 1 0438 Comm CRASH LLC called COMM_FAIL routine 2 8 6 1 0439 Comm CRASH Unrecoverable IOCB error 2 1 043A Comm CRASH Timesynch stuck in diagnostic mode 2 6 1 043B Comm CRASH Timesynch clock stopped 2 6 1 043C to 0...

Page 324: ... 2 1 050D Comm CRASH Collector task did not correctly wait for setting of its own LEF 2 1 050E Comm CRASH Could not raise Event Collector task s priority to that above IOL l F task 2 1 050F Comm CRASH Did not receive a resume from IOL l F task in 30 seconds for completion of collection on at least one IOM ECL 2 1 0510 Comm CRASH Could not return Event Collector task to its inherent priority 2 1 05...

Page 325: ...next SIOM ECL 2 1 051E Comm CRASH Illegal return status on LEF reset 2 1 051F Comm CRASH Illegal system event 2 1 0520 Comm CRASH Illegal SIOM state 2 1 0521 Comm CRASH Illegal SIOM state change event 2 1 0522 Comm CRASH Illegal SIOM bracket event 2 1 0523 Comm CRASH Illegal UM or IOM event in system event 2 1 0524 Comm CRASH Illegal HPN event type 2 1 0525 Comm CRASH Bad resume on recovery task 2...

Page 326: ...h codes 1 0600 Comm CRASH Message size 0 or maximum size 2 1 0601 Comm CRASH Received already released message block from DBIF 2 1 0602 Comm CRASH Error status message 2 words can not fit into empty send buffer on error return 2 1 0603 Comm CRASH Error status message 2 words can not fit into empty send buffer on normal return 2 1 0604 Comm CRASH DBIF resources will be lost forever 2 1 0605 Comm CR...

Page 327: ... HPI Subsystem crash codes 1 0680 Comm CRASH Memory allocated for EVT and HPI DB is too small 1 0681 Comm CRASH Structured constant security check fail 1 2 1 0682 Comm CRASH Structured constant security check fail 2 2 1 0683 Comm CRASH Structured constant security check fail 3 2 1 0684 Comm CRASH Structured constant security check fail 4 2 1 0685 Comm CRASH Structured constant security check fail ...

Page 328: ...06DD Comm CRASH Control processor startup failure 6 1 06DE Comm CRASH I O Link processor s startup failure 7 6 1 06DF Comm CRASH Bad common memory signature 1 06E0 Comm CRASH CPU Free change priority fail 1 2 1 06E1 Comm CRASH CPU Free change priority fail 2 2 1 06E2 Comm CRASH CPU Free pause fail 2 1 06E3 Comm CRASH Could not set CPU Free LEF 2 1 06E4 Comm CRASH Could not reset CPU Free LEF 2 1 0...

Page 329: ...han SMS buffers 2 1 0711 Comm CRASH Wait for event flag returned illegal code 2 1 0712 Comm CRASH Reset of event flag returned illegal code 2 1 0713 Comm CRASH IF_action passed in MSG_if_rec is not supported 2 1 0714 to 07FF Comm CRASH Reserved for future IOI Subsystem crash codes 1 0800 Comm CRASH Mail box send returned illegal code 2 1 0801 Comm CRASH Set of event flag for CCITrn task failed 2 1...

Page 330: ...returned illegal code 2 1 0902 Comm CRASH Reset of no resource EF failed 2 1 0903 Comm CRASH Wait for message if record EF failed 2 1 0904 Comm CRASH Reset of DBl_ASSO_Rec EF failed 2 1 0905 Comm CRASH Wait for Asso record failed 2 1 0906 Comm CRASH Mail box receive of input data failed 2 1 0907 Comm CRASH Mail box send of response to user failed 2 1 0908 Comrn CRASH Mailbox receive of data from s...

Page 331: ...omm CRASH Control processor failure detected 14 0A12 Comm CRASH Control card mismatch 1 0A13 Comm CRASH Secondary lost synch 18 3 10 6 0A14 Comm CRASH Secondary incompatible database 2 1 0A15 Comm CRASH Set EF failure 2 1 0A16 Comm CRASH Wait EF failure 2 1 0A17 Comm CRASH Could not write own Checkpoint 2 6 1 0A18 Comm CRASH Primary timesynch hardware failure 2 6 1 0A19 Comm CRASH Secondary timesy...

Page 332: ... 8 6 1 0A81 Comm CRASH RDR add MMS failed 2 1 0A82 Comm CRASH Node status size error 2 1 0A83 Comm CRASH Wait for EF failure 2 1 0A84 Comm CRASH Reset EF failure 2 1 0A85 Comm CRASH Set response EF failure 2 1 0A86 to 0AFF Comm CRASH Reserved for future RDR Subsystem crash codes 1 0B00 Comm CRASH MTOS resource error 2 1 0B01 Comm CRASH Reserved 1 2 1 0B02 Comm CRASH Initialize task error on superv...

Page 333: ... Failover Subsystem crash codes 1 0C00 Comm CRASH Operating system has no SRBs available 2 1 0C01 Comm CRASH Bad MMU alignment 1 0C02 to 0CFF Comm CRASH Reserved for future Operating system MTOS Subsystem crash codes 1 0D00 to 0D0F Both CRASH Unused on HPM platform 1 0D10 Both CRASH SW EDAC unrecoverable Local RAM PERR 2 6 1 0D11 Both CRASH SW EDAC multiple Local RAM PERRs failure 2 6 1 0D12 Comm ...

Page 334: ...FE6 Control CRASH CPU Free change priority fail 2 2 1 FFE7 Control CRASH CPU Free change priority fail 1 2 1 FFE8 Control CRASH Bad counts for tracking counter 2 6 1 FFE9 Control CRASH End2end context save failed 2 6 1 FFEA Control CRASH End2end checksum failed 2 6 1 FFEB Control CRASH Invalid slot in sequence 2 1 FFEC Control CRASH Sequence memory corrupted 2 6 1 FFED Control CRASH Invalid comman...

Page 335: ...ft Failure Codes ATTENTION The HPM I O Link Interface periodically monitors the integrity of each resident driver circuit on the I O Link Interface This capability did not exist until the introduction of the HPM There is a possibility that upgrading to an HPM from a PM or APM while retaining the existing IOPs could uncover some marginal link drivers These marginal IOP I O Link Interface drivers al...

Page 336: ... annunciates a Soft failure and disables cable swap Existing Soft failure codes 16 I O LINK CABLE A FAILURE and 17 I O LINK CABLE A FAILURE are used to report I O Link Interface driver failures as well as other communications failures Some faults for example power or ground shorts that produce an HPMM I O Link Interface driver error can also produce other I O Link Interface errors such as the LOOP...

Page 337: ...1 04 COMMDIAT COMM PROC DIAG INIT TIMEOUT 2 1 05 COMMDIAO COMM PROC DIAG CYCLE OVERFLOW 16 06 MEMPTCHK GLOBAL RAM EDAC CIRCUITRY 6 1 07 SRMPTCHK COM DETECT IOL RAM PARITY CKT 7 1 08 LMPCCOM COM LOCAL RAM PARITY CIRCUITRY 6 1 09 UCNADDR UCN ADDRESS CHANGE DETECTED 4 1 10 PWRDROP TRANSIENT POWER DOWN DETECTED 12 1 11 SRMPTERR COMM DETECTED IOL PERR Hl RATE 7 1 12 SWITCHES 1 13 SOFTERR PRIVATE RAM PA...

Page 338: ...OVERRUNS 16 1 34 UCNOVRUN CTRL UCN OVERRUNS 16 1 35 PPXOVRUN CTRL POINT PROCESSOR OVERRUNS 16 1 36 CTRLDIAT CTRL PROC DIAG INIT TIMEOUT 16 1 37 CTRLDIAO CTRL PROC DIAG CYCLE OVERFLOW 16 1 38 LMPCCTL CTRL LOCAL RAM PARITY CIRCUITRY 6 1 39 REDDTRN CTRL REDUN DATA TRANSFER ERR 9 6 1 40 REDDTRK CTRL REDUN DATA TRACKING ERR 6 1 41 COMMFAIL COMM WATCH DOG TIMER EXPIRED 2 6 1 42 EVTHRACT EVENT THROTTLING...

Page 339: ...N 2 7 1 66 IOLIREQO IOL PROC TASK REQUEST OVERFLOW 2 7 1 67 IOLIBADR IOL PROC RESUME NON WAIT TASK 2 7 1 68 IOLIDIAT IOL PROC DIAG INIT TIMEOUT 2 1 69 IOLIDIAO IOL PROC DIAG CYCLE OVERFLOW 2 7 1 70 IOLIFTAN 1 71 IOLCBL1A IOL CABLE 1A FAILURE 10 7 1 72 IOLCBL1 B IOL CABLE 1 B FAILURE 10 7 1 73 IOLCBL2A IOL CABLE 2A FAILURE 1 74 IOLCBL2B IOL CABLE 2B FAILURE 1 75 SPARE110 NO RESPONSE FROM IOL 2 1 76...

Page 340: ...des Table 60 I O Link Hard Failure Error Codes provides the I O Link processor Hard failure codes The corrective action s that are identified in the table are located in Table 57 HPMM Corrective Actions Table 60 I O Link Hard Failure Error Codes Error code Failure Mnemonic Description Corrective Action See Table 57 HPMM Corrective Actions 00 UNKNOWN Unknown Hard Failure None 01 POWERDWN Powerdown ...

Page 341: ...TRCKTFL Unused on I O Link interface 1 18 SOECNTFL Unused on I O Link interface 1 19 OUTCTLFL Unused on I O Link interface 1 1A PRC TYPE Wrong processor type 7 1B to FF SPARExxx Unused on I O Link interface 1 IOP Hard failure error codes The following table defines the Input Output Processor IOP Hard failure codes The recommended corrective action s are included in the table Table 61 IOP Hard Fail...

Page 342: ... card The DO IOP card has failed so the outputs are set to their shed states Check for the unexpected presence of an active DO Standby Manual device connected to the FTA Also check for blown fuse F17 on the 24 Vdc nonisolated DO FTA or improper TB1 17 18 19 connections on the same FTA Check the FTA wiring replace the DO IOP card and or the FTA MSTRTMOT 68K timeout Applicable to I O Link Interface ...

Page 343: ...ly Check the High Performance I O Link card the I O Link cable and the IOP cards 02 REQOFLOW IOP task request overflow Call TAC for assistance 03 BADRESUM IOP executive resumed a nonwaiting task Call TAC for assistance 04 DIAGTMOT Diagnostics not run in at least 5 seconds indicates a processing overload Investigate control point mix strategy for an excessive load Otherwise a possible I O Link prob...

Page 344: ...nly private RAM address error Replace the IOP card 13 MBRAMCNT LLAI shared RAM contents failure Replace the IOP card 14 MBRAMADR LLAI shared RAM address error Replace the IOP card 15 MBCHKMER LLAI shared RAM checksum error Replace the IOP card 16 ADROMERR ADP LLAI only ROM checksum failure Replace the IOP card 17 BADADPER Application processor LLAI or STI has a communication failure with the High ...

Page 345: ...FTA Replace the plug in module 30 VTESTFAL Test Volume Reference Failure PV is set to NAN by the IOP Replace the IOP card 31 FTAMSMCH The FTA type and point configuration are mismatched Replace the FTA type or reconfigure 32 VZERO_FL Zero Reference Volume failure The PV is set to NAN by the IOP Replace the IOP card 33 BADRJVAL LLAI reference junction value is bad Check that the reference junction ...

Page 346: ...ace IOP Use Standby Manual device if nonredundant 47 VCALFAIL Calibration reference out of range Replace the IOP or recalibrate 48 F1NOTCAL LLMux or RHMUX FTA 1 is not calibrated SI FTA 1 write buffer has overflowed LLMux or RHMUX Calibrate FTA 1 SI Reduce the number of writes to the FTA 49 F2NOTCAL LLMux or RHMUX FTA 2 is not calibrated SI FTA 2 write buffer has overflowed LLMux or RHMUX Calibrat...

Page 347: ...the primary If an HLAI replace the IOPs one at a time following database synchronization 62 Spare062 63 WRONG_H W Wrong hardware revision for IOP redundancy Replace the IOP with an IOP that supports redundancy proper hardware revision 64 HWFIFOFL The DISOE Hardware FIFO diagnostic failed The PVs of all points are set to BAD Replace the IOP 65 PRVRAMFL The DISOE Private RAM diagnostic failed The PV...

Page 348: ...e the IOP or check the FTA wiring 22 Not used N A 23 OUTPUTFL Output failure AO or DO Check the output connection at the FTA If it is good try replacing the FTA and or the appropriate IOP card 24 to 25 Not used N A 26 DIAGCTFL1 Input output loopback failure for the slot Replace the IOP when convenient Use a Standby Manual device if appropriate 27 to 28 Not used Replace the IOP card If the replacem...

Page 349: ...point 2 Check the UCN Node Configuration for the EHPM as to whether it is configured in the same ENIM network or not 3 Power cycle the EHPM to see if it helps to resolve the issue 4 Verify that the same EHPM is not configured in any other ENIM or any other Authentication Group in the same LCN Authentication Group showing Zero 0 from the FTESTS2 display If the FTESTS2 Display details for a specific...

Page 350: ...smitter Interface Introduction A fault in an Smart Transmitter Interface STI point can be isolated to one of the following areas STI STIM IOP Associated FTA Smart Transmitter device STI IOP and FTA faults If a fault occurs in the STI STIM IOP or the FTA the fault can be isolated by the same procedure as was described previously for other IOPs ...

Page 351: ...ywell publication 4 After the fault has been corrected reload the transmitter data base from the Universal Station 5 Remove the control loop from the manual mode 4 5 FTA Redundancy Indicators Introduction The switching indicator DS1 on the High Level Analog Input FTA and the Analog Output FTA indicate different IOP control conditions Output control of the Analog Output FTA is switched on the FTA b...

Page 352: ... the FTA s field wiring outputs Replacing the FTA switching module The switching module can be replaced without disturbing the FTA s outputs when IOP A is the primary IOP because IOP A has a direct connection to the field wiring terminals independent of the switching module s presence Switch to IOP A when a Soft failure occurs If the IOP pair has a Soft failure because of a redundancy hardware pro...

Page 353: ...g module If it is determined that the switching module is bad the switching module can be replaced without disturbing the field outputs as long as IOP A is the primary IOP S CNF OK status If the HPM Status display indicates a S CNF OK status or any combination of SF IDL or ISF for IOP B the problem is either the cables are improperly wired to the FTA or the switching module on the FTA is defective...

Page 354: ...peration to provide the best subsystem availability IOP B s functions should be periodically tested using the procedure found subsection Redundant 8 Channel Analog Output IOPs Periodic Redundancy Tests section 4 7 Battery Backup Exhaustion Introduction When the 48 Vdc backup batteries become exhausted after approximately 20 minutes of operation because of Power Supply Module failure or loss of ac ...

Page 355: ... I O Link cards and the HPM UCN Interface module Table 64 HPMM Card and Module Indicators Card Module Type Indicator Functionality High Performance Comm Control Power Status The LED illuminates when power is applied to the HPMM card file If the LED is not illuminated check the Power System the power cables to the card file and the High Performance I O Link card The High Performance I O Link card p...

Page 356: ...l blink occasionally The indicator illuminates or flickers rapidly when the UCN A cable is active The indicator illuminates or flickers rapidly when the UCN B cable is active High Performance Comm Control card Status indicator During power startup the High Performance Comm Control card s internal diagnostic tests should complete after approximately 10 seconds and the Status indicator should stay o...

Page 357: ...card is good UCN Interface Module fuse The UCN Interface Module is supplied regulated dc power from the High Performance I O Link card through a 2 amp fuse on the backpanel This fuse is located immediately to the right of the leftmost connector on the backpanel Removal of the UCN Interface Module is required to gain access for replacement of this fuse Note If the same 7 Slot or 15 Slot card file i...

Page 358: ...r detailed information such as test sequence numbers or non detailed messages that indicate the general phase of HPMM validation transition operation In general the Detailed display switch is used primarily for detailed Hard failure analysis Rapidly changing of display contents When the Detailed Display mode switch is enabled the alphanumeric display will frequently show a rapidly changing display...

Page 359: ...ation The primary or nonredundant configured HPMM node displays the user configured odd node address and the secondary HPMM if configured and loaded displays the even node address This is consistent with the information that is viewed from the LCN Format descriptions Using the UCN node number conventions described on the previous page the alphanumeric display formats are described in the following...

Page 360: ...ed to the Idle Soft Fail state Loading State Lfnn Indicates that the HPMM is currently in the process of down loading the HPMM personality from the LCN This display blinks at a 1 2 second rate to indicate the Communications processor is still running Run State OKnn Indicates the HPMM has transitioned to the Run state and is the primary HPMM This display does not blink Run Soft Fail State SFnn Indi...

Page 361: ...nn A Alive f actual physical position indicators as L and R to indicate residency in a 7 Slot card file and 1 and 2 to indicate residency in the file 1 and file 2 15 Slot backpanels nn user configured decimal UCN node number 01 64 Indicates the successful Cold startup of the HPMM Communications processor In this state the Communications processor loops indefinitely while performing background diag...

Page 362: ...table above blinks at a 1 2 second rate to indicate the Communications processor is still running During an HPM personality load for an EHPM node the message continues to scroll and repeat However the Afnn will be replaced with Lfnn L Loading While loading the display changes to continuously flash Lfnn It continues to flash Lfnn until the EHPM node is fully loaded ...

Page 363: ...int a subset of startup diagnostics has been successfully completed the Comm Console Emulator has been initialized and the Communications processor lops indefinitely The Control and I O Link processors are held in the reset state Note the LLC initialization does not occur when the Factory Test mode is enabled I O Simulation Mode SIML Notifies the user that the Communications and Control processors...

Page 364: ...play for Startup Factory Test Mode Sequence Detailed Display Non Detailed Display Description STRT STRT Begin Communications processor firmware based tests T 0D STRT Global DRAM EDAC sweep T 13 STRT Global DRAM initialization T 17 STRT Comm Local RAM destructive pattern test T 1B STRT Comm Local RAM initialization T 21 STRT UCN TBC Private RAM destructive pattern test T 25 STRT UCN TBC Private RAM...

Page 365: ...ION The non Detailed Display mode blinks at a 1 2 second rate when the failure is displayed HPMM Load display sequence The HPMM remains in the Alive state until a UCN download is initiated at the Universal Station Midway through the loading process the Control processor is released from reset to perform its local Startup diagnostics The loading then continues by using the Communications processor ...

Page 366: ...sition to MTOS I 07 I 07 HPMM download is completed This is the HPMM idle state The Idle state display does not blink ATTENTION The Lxxx message blinks at a 1 2 second rate During an HPM personality load for an EHPM node the message continues to scroll and repeat However the Afnn is replaced with Lfnn After loading halfway approximately 2 5 minutes the display changes to constantly flash Lfnn inst...

Page 367: ...HPM A Control processor failure of a nonredundant HPM after transitioning to the Idle or Run state results in a sequencing display of IDLE or OK alternating with FCTL If the Detailed Display mode switch is enabled a failure code is displayed in the sequence The following table lists the sequences Table 73 Control Processor Failure Display Sequence Detailed Display Non Detailed Display Description ...

Page 368: ...ENIM must be up and running in order for an EHPM node to be able to perform a RAM Retention startup The EHPM is re authenticated during a RAM retention restart and the ENIM is the master authenticator node ATTENTION Due to the processor restart time of the EHPM the RAM Retention response time for the EHPM is slightly longer than that of a HPM Table 74 RAM Retention Startup Display Sequence Detaile...

Page 369: ...the Detailed Display mode enabled is listed in the following figure for HPMM 1 and HPMM 2 Table 75 Alphanumeric Display for HPMM Swapping Sequence Detailed Display Mode HPMM 1 HPMM 2 Description OK39 B 40 Run state UCN node 39 primary UCN node 40 Backup SWAP OK39 HPMM swap command received T 17 OK39 Communications processor Local RAM destructive pattern test T 1B OK39 Communications processor Loca...

Page 370: ...e primary Failover sequence Detailed Display mode An example of a display sequence for a failover when a RAM parity error occurs with the Detailed Display mode enabled is listed in the following table for HPMM 1 and HPMM 2 Table 77 Alphanumeric Display for Failover HPMM Swapping Sequence Detailed Display Mode HPMM 1 HPMM 2 Description OK39 B 40 Run state UCN node 39 F139 OK39 HPMM 1 failure COMM O...

Page 371: ...responsible for maintaining the display with current information In the event of a Communications processor failure it is undesirable for the alphanumeric display to latch erroneous information To prevent this situation from occurring the alphanumeric display is blanked by the hardware if the Communications processor Watch Dog Timer WDT times out This covers any ungraceful Communications processor...

Page 372: ...e 07 CMF_QKDRAM Quick DRAM accessibility test 08 Spare 09 CMF_GRMSYS Initialize system portion of Global DRAM 0A Spare 0B CMF_ASICREG ASIC Register accessibility test 0C Spare 0D CMF_GRMPAR Global DRAM EDAC sweep 0E Spare 0F CMF_GRMDRT Global DRAM destructive pattern test 10 Spare 11 CMF_GRM_BWL Global DRAM B W L decode test 12 Spare 13 CMF_GRMCLRR Global DRAM initialization 14 Spare 15 CMF_GRMPCH...

Page 373: ...R Timer comparison test 32 Spare 33 Spare 34 CMF_GETSLOT Get Slot address and verify odd parity 35 CMF_GETFILE Get File address and verify odd parity 36 CMF_GETUCN Get UCN address and verify odd parity 37 Spare 38 Spare 39 CMF_EEPRMC COMM CTRL Serial EEPROM access test 3A Spare 3B CMF_EEPRMU UCN l F Serial EEPROM access test 3C Spare 3D Spare 3E CMF_FV_EXC Force and verify Exception test 3F Spare ...

Page 374: ...tor table 57 Spare 58 Spare 59 CMS_ALIVE Transitions to the SW Alive state 5A Spare 5B CMS_LLCINIT Initialize the LLC UCN layer 5C Spare 5D Spare 5E CMS_MON_CTL Monitor Control Local state change 5F Spare 60 Spare 61 CTS_CPUTST CPU Register test 62 Spare 63 Spare 64 CTS_QKDRAM Quick DRAM accessibility test 65 Spare 66 Spare 67 CTS_GRMSYS Initialize system portion of Global DRAM 68 Spare 69 Spare 6...

Page 375: ...re 81 Spare 82 CTS_BLDDMRF Build Memory Reference table 83 Spare 84 Spare 85 CTS_TIMER Timer comparison test 86 Spare 87 Spare 88 CTS_TRKRAM Tracking Mechanism test 89 Spare 8A Spare 8B CTS_CEINIT Console Emulator initialization 8C Spare 8D CTS_FV_EXC Force and verify Exception test 8E Spare 8F CTS_PRCTYPE Verify correct processor type 90 Spare 91 Spare 92 CTS_COLD HPM COLD startup 93 Spare 94 Spa...

Page 376: ... Spare AB CMS_IOLPCHK I O Link SRAM parity circuitry test AC Spare AD CMS_GB_PCHK Global Bus parity circuitry test AE Spare AF CMS_EEPRMI I O Link Serial EEPROM access test B0 Spare B1 Spare B2 CMS_IOL1 RST Release I O Link 1 from reset B3 Spare B4 CMS_IOL1 IDL Transition I O Link 1 to IDLE B5 Spare B6 Spare B7 CMS_IOL1 RUN Transition I O Link 1 to RUN B8 Spare B9 CMS_IOL2RST Release I O Link 2 fr...

Page 377: ...ve hardware is in the primary HPMM the standard Private Path cannot be used to restore redundant HPMM operation unless control is shut down and the primary HPMM controller is replaced The HPM has an Alternate Private Path The Alternate Private Path contains an independent set of interface drivers and receivers that can be used to restore redundant HPMM operation should the standard Private Path dr...

Page 378: ...bserve these precautions can result in loss of control and or damage to HPM hardware If the inability to resynchronize the HPMM controllers is caused by damaged interface drivers or receivers in the primary HPMM controller and if there are no other hardware failures the procedure in the following table will restore redundancy operation The order of these steps is critical If any step fails do NOT ...

Page 379: ...erating as secondary HPMM to shut down 12 Remove the cable between the two Debug ports and reinstall the protective boots if any 13 Close both Debug Panel doors 14 Verify that the standard redundancy cable is properly connected to both HPMM backpanels 15 Replace the defective HPM Comm Control card by using the procedure in subsection HPMM and IOP Cards Removal and Replacement section 16 From the U...

Page 380: ...illuminated in a steady state Indicator functionality The following table describes the function of the Power and Status indicators on IOP and I O Link Extender cards The functionality of the Status indicator on IOPs with model numbers that have a Y in the model number such as MU PAOY22 have additional functionality which is described in Table 79 HPMM Diagnostic Test List The function of the Power...

Page 381: ...dicator Functionality Power Adapter Cable Fault The red LED indicates a grounded or shorted cable when lit There is one indicator for each cable LLMux RHMUX Power Indicates that power is present on the FTA Analog Input Power Calibration Indicates that power is present Extinguishes for approximately 15 seconds during a calibration cycle Redundant Analog Output Switch Position Lit when IOP A is acti...

Page 382: ...ed improperly Constantly lit This condition indicates that no errors exist in the FTA Due to the long ACK Message timeout time and the required three tries the FTA may indicate a TOG timeout if the CIM is responding with an ACK to the FTA requests or if the destination PLC device is not responding to the requests Additional troubleshooting information can be found in the Serial Interface Options m...

Page 383: ...be on and the Charge LED will normally be on Fan Temp indicator If the Fan Temp LED is off the fan in the Power Supply Module has failed or the temperature of the HPM has exceeded a safe value An annunciator contact discussed below is activated by any of the five conditions described below AC In indicator If the AC In LED is off ac power to the HPM has been lost or the switch on the Power Supply M...

Page 384: ...r contacts are shown in the following figure These contacts are normally wired in series by the user as illustrated Figure 187 Standard Power System Annunciator Contact Connections Redundant Supply Alarm Primary Supply Alarm Common CMOS Backup Alarm Chassis Ground Unused To 24 Vdc Digital Input FTA TB3 NC To TB3 TB3 To 24 Vdc Digital Input FTA Primary Supply Alarm Redundant Supply Alarm Unused Unu...

Page 385: ...iator contacts that signal the status of the primary and redundant Power Supply Modules are provided by terminals on TH3 See Figure 188 Terminals 3 and 4 are connection points for the secondary Power Supply module The annunciator contact connection terminals are normally wired in series to a monitoring 24 Vdc Digital Input FTA 4 14 Power System Voltage Checks Introduction ATTENTION Redundant power...

Page 386: ...ion AC Input 120 Vac or 240 Vac 100 to 264 Vac Check ac power source Power Supply Module Common DC Out PSM 25 5 Vdc Battery Power 54 5 Vdc AC Out 6 Vac for clock None 24 to 26 Vdc 54 to 55 2 Vdc 4 8 to 7 2 Vdc Common reference Replace Power Supply Module Replace Battery Pack or Power Supply Module Replace primary left Power Supply Module CMOS Battery Backup NiCad Battery Set of 3 1 2 1 6 Vdc acros...

Page 387: ...TEMP BATTERY Figure 190 Power System AC Wiring TB 2 HOT 2 L1 NEUT 2 L2 GND 2 TB 1 HOT 1 L1 NEUT 1 L2 GND 1 J2 PS 2 25 24 16 1 4 5 3 6 2 PS 1 25 24 16 J3 J4 Redundant Power Supply Module Primary Power Supply Module See Note Note Term inal strips TB1 and TB2 are located on the backplane in the Standard Power System The term inal strips are located on the AC DC Distribution Assem bly in the AC Only P...

Page 388: ...em Voltage Test Points Voltage Test Point Acceptable Range Corrective Action AC Input 120 Vac 230 Vac 100 to 132 Vac 187 to 264 Vac Check ac power source Power Supply Module Common DC Out 24 Vdc Connector Pins 3 and 4 6 Vac for clock None 24 to 26 Vdc 2 0 to 6 0 Vac Common reference Replace Power Supply Module Replace primary left Power Supply Module CMOS Battery Backup Alkaline Battery Set of 3 1...

Page 389: ...4 Fault Isolation 4 14 Power System Voltage Checks R688 HPM High Performance Process Manager Service 389 December 2020 Honeywell ...

Page 390: ......

Page 391: ... a single physical UCN The UCN Exerciser program must be configured to include for test only NIMs and their redundant partners from the same logical UCN Configuring NIMs from more than one logical UCN will cause false errors to be indicated for some of the NIMs This restriction does not apply to for other UCN node types such as a High Performance Process Manager Advanced Process Manager Process Ma...

Page 392: ...s to determine with which participants in the test the Master can communicate Figure 191 RDR Test Configuration 1608 7 NIM HPM HPM HPM HPM UCN NIMcommunicates point to point with each configured UCN node RDR protocol The communications protocol used for this part of the test is RDR protocol All nodes that are powered on and or are capable of receiving and transmitting messages should respond to th...

Page 393: ...d to a third node The third node in the test then sends a message back to the test Master which verifies that the path has successfully completed While passing the message the following communication paths are checked Master NIM to Slave 1 Slave 1 to Slave 2 and Slave 2 to back to the Master Figure 192 Triangulation Test 16088 NIM HPM HPM HPM HPM Master Slav e 1 Slav e 2 UCN 1 Master passes messag...

Page 394: ...sing the SCHEM key typing in HPNXOVR and pressing the ENTER key Page 1 of the UCN Exerciser Overview display will appear as shown in Figure 193 The display shows the status of the UCN Exerciser for the LCN nodes 1 through 64 that are NIMs on the LCN If no status is indicated for the node address the node is not a NIM PAGE target Selecting the PAGE target will invoke Page 2 of the UCN Exerciser Ove...

Page 395: ... Connection Test Summary display Page 1 Each box in the grid on the UCN Exerciser Overview is a target that when chosen and followed by selection of the CONNECT TEST SUMM target invokes Page 1 of the Connection Test Summary display for the NIM node The display is shown in the following figure Nodes 1 through 64 are represented Figure 196 Connection Test Summary Display Page 1 ...

Page 396: ...5 UCN Exerciser 5 5 Test Operation 396 HPM High Performance Process Manager Service R688 Honeywell December 2020 ...

Page 397: ... Exerciser Overview display is a target that when chosen and followed by selection of the CONNECT TEST SUMM target invokes Page 1 of the Connection Test Summary display for the NIM node Nodes 1 through 64 are represented Selecting the PAGE target invokes Page 2 of Connection Test Summary display Nodes 65 through 128 are represented Make a selection 3 Select each node on the UCN that is to particip...

Page 398: ...get and entering the date in the format shown Press ENTER Enter the time parameter in the format shown and press ENTER 9 Select the STRT START target followed by the EXEC EXECUTE target to start the test The EXEC target appears to the right of the ENDCYC END CYCLE target when the STRT target has been selected There are five commands shown in Figures Figure 196 and Figure 197 To execute the chosen ...

Page 399: ...boxes in the grid target for nodes 0 5 and 7 The number in the lower right corner of the box reports the number of attempts if the ATTMPS ATTEMPTS target is backlighted or the number of errors if the ERRORS target is backlighted on the Connect Test Summary display The display is selected with the CONNECT TST SUM Connect Test Summary target Problem correction The node that has the highest number of...

Page 400: ...5 UCN Exerciser 5 6 Analyzing Results 400 HPM High Performance Process Manager Service R688 Honeywell December 2020 ...

Page 401: ...nected Electrostatic Discharge ESD wriststrap while removing handling and installing these High Performance Process Manager components Slip the strap on your wrist like a wristwatch and connect its clip to the ground bus located inside the left front side of the cabinet See the following figure for connection points There is no danger of personnel receiving shocks from wearing an approved wrist st...

Page 402: ...al ESD procedures other cards in the card file HPMM or IOP can go OFFNET because of electrostatic discharge It does not result in damage to any of the components on the card when an ESD wriststrap is worn but does affect subsystem integrity A procedure has been developed to discharge the card using a 10 megaohms Static Discharge Probe ESD kit Honeywell has available an ESD kit part number 30185H t...

Page 403: ...ssis Ground the wriststrap that is to be worn when upgrading card firmware to the antistatic work surface When removing or inserting a card handle only the card frame Do not touch the circuit board or the components The 10 megaohm static discharge probe must be grounded to the card file chassis When inserting a card insert the card 3 4 of the way into the slot and then discharge the card with the ...

Page 404: ...output IOP from a card file system operational requirements may require that a Standby Manual device be connected to the FTA to control operations while the IOP is removed 4 Any HPMM or IOP card can be removed by simultaneously pulling on the upper and lower extractor levers When the upper extractor is first moved power is disconnected from the card Further operation of both extractors moves the c...

Page 405: ...ecures the module in place Tightening the knurled screw The UCN Interface Module knurl knob grounding fastener must be sufficiently tightened while no UCN drop cables are connected to the front panel connectors The cables interfere with the tightening procedure The knurled screw must first be finger tightened by using your thumb and forefinger and then tightened further using a screwdriver Use the...

Page 406: ...06 HPM High Performance Process Manager Service R688 Honeywell December 2020 EHPM FTE module installation The following figure illustrates the installation of the EHPM FTE Interface module in a card file Figure 2 EHPM FTE Interface Module Installation ...

Page 407: ...nredundant IOP is replaced No external power source option The Analog and Digital Output Standby Manual device does not have an external power source option Standby Manual device connections The connection of the Analog Output Standby Manual device and the Digital Output Standby Manual device to the FTA differs The Analog Output Standby Manual device connects by cable to a unique connector on the ...

Page 408: ...nual Device Interconnection HONEYWELL DIGITAL OUTPUT STANDBYMANUAL ASSEMBLY NO 51304527 100 STANDBY ACTIVATED ENABLE STANDBY ACTIVATE STANDBY OFF ON ON OFF ON OUT 1 OFF ON OUT 2 OFF ON OUT 3 OFF ON OUT 4 OFF ON OUT 5 OFF ON OUT 6 OFF ON OUT 7 OFF ON OUT 8 OFF ON OUT 9 OFF ON OUT 10 OFF ON OUT 11 OFF ON OUT 15 OFF ON OUT 14 OFF ON OUT 13 OFF ON OUT 12 OFF ON OUT 16 J1 J2 FTA CABLE A FTA CABLE B DIG...

Page 409: ...Standby Manual device is the proper revision as follows Digital Standby Manual device with phone connectorPWB 51304451 100 Revision B Digital Standby Manual device with DIN connectorPWB 51304076 100 Revision C Board revision level The 24 Vdc required by the Digital Output Standby Manual device will be missing if the device s circuit board is not at the listed revision level The R230 and R300 Analo...

Page 410: ... 202 Original Analog Output Standby Manual Device Two per device Control of FTA outputs To use an Analog Output Standby Manual device to control the FTA outputs to the field while an Analog Output IOP or the IOP switching module on a redundant Analog Output FTA is being replaced place all of the mode switches on the Standby Manual device to the position opposite the MAN position after you have dup...

Page 411: ...store the Checkpoint to the replacement IOP to select RUN STATES and to STARTUP the IOP 2 For the first point controlling the output of the IOP use the point s Detail or Group display to place the point in the Manual mode 3 Use the IOP s slot summary display to adjust the first IOP output to match that of the Analog Output Standby Manual device as follows NOTE the keyswitch access level must be in...

Page 412: ...dby Manual device can be powered by any of two methods The HPM card file backpanel through its connection to the STANDBY MANUAL connector on the FTA By applying 110 or 220 Vac to connector at the side of the AOSM The universal power supply in the AOSM will accept 100 to 240 Vac 50 60 Hz The panel display shows the 4 20 milliamp current levels in a 0 to 100 scale for all eight IOP outputs as well a...

Page 413: ...SOURCE SELECT switch in the PM position will automatically have their Standby Manual device output level continuously set equal to the IOP level Manual INCrement and DECrement control for a channel is not possible when a channel is in the PM position while the BALANCE switch is in the CONT position PM Position In the PUSH TO BALANCE right position the position is momentary and all channels with th...

Page 414: ...e established control 4 When the output level for channel 1 matches the output level of the Analog Output Standby Manual device place the OUTPUT SOURCE SELECT switch for channel 1 in the PM position The IOP will now be controlling channel 1 5 Use the point s Detail or Group display to select the Normal mode for the point 6 Repeat steps 2 through 5 for IOP channels 2 through 8 7 Disconnect the Anal...

Page 415: ... switches are disabled when the DOSM is first connected to the FTA or whenever the ENABLE STANDBY switch on the DOSM is in the OFF position Switch activation When the ENABLE STANDBY switch is in the ON position momentary operation of the ACTIVATE STANDBY switch latches the manual mode of the Digital Output Standby Manual device and activates the 16 output switches to control the FTA as discussed b...

Page 416: ...or on the Digital Output Standby Manual device See Figure 205 for an illustration of the model MU SMDX02 Digital Output Standby Manual device panel If you only want to display outputs stop at this point Figure 205 Digital Standby Manual Device Panel HO NEYWELL DIGITAL OUTPUT ST ANDBY MANUAL ASSEMBLY NO 51304527 100 ST ANDBY ACTIVATED ENABLE ST ANDBY ACTIVATE ST ANDBY OF F ON ON OF F ON OUT 1 OF F ...

Page 417: ... This allows the Digital Output Standby Manual device s switch settings to control the Digital Output FTA and also send a status signal to the IOP to indicate that the connected Digital Output Standby Manual device is armed and possibly controlling FTA outputs 7 While the Digital Output Standby Manual device is controlling outputs the IOP can be placed in the idle mode or removed replaced for serv...

Page 418: ...h settings on the Digital Output Standby Manual device This allows the IOP to regain FTA output control and provide the same output states if so desired that existed before the Digital Output Standby Manual device established control 3 Set the ENABLE STANDBY switch on the Digital Output Standby Manual device to the OFF position The STANDBY ACTIVATED LED should be off indicating that the Digital Ou...

Page 419: ...ard on a static free work surface 2 Remove the two screws at the corners near the connector edge of the card as illustrated in Figure 206 3 Lift the connector end of the card to approximate 30 degree angle with the case 4 Lift the card from the plastic pins at the front left corners of the circuit board If the card has a daughter board attached the plastic pins are hidden under the daughter circui...

Page 420: ...emoval and Replacement 6 7 HPMM or IOP Card Case Replacement 420 HPM High Performance Process Manager Service R688 Honeywell December 2020 Card case illustration Figure 206 Replacing HPMM or IOP Card Case ...

Page 421: ...by Manual device established control 4 When the output level for channel 1 matches the output level of the Analog Output Standby Manual device place the OUTPUT SOURCE SELECT switch for channel 1 in the PM position The IOP will now be controlling channel 1 5 Use the point s Detail or Group display to select the Normal mode for the point 6 Repeat steps 2 through 5 for IOP channels 2 through 8 7 Disc...

Page 422: ...nt 6 8 IOP to FTA Cable Replacement 422 HPM High Performance Process Manager Service R688 Honeywell December 2020 ATTENTION Remove power from the FTA by unplugging the IOP to FTA cable before disconnecting the process wiring ...

Page 423: ...o clipped on the replacement FTA Be sure all fuses are in place and jumpers are properly positioned 4 Install the replacement FTA with the screws that were removed in step 2 Rotate them counterclockwise until they fall into the original threads then tighten them clockwise Reconnect the field wiring terminal connector and the cable from the associated IOP card s ATTENTION Connecting the HPMM s High...

Page 424: ...associated A AO IOP is controlling the FTA outputs When the green DS1 LED on the FTA is illuminated the associated A AO IOP is controlling the FTA s output The HPM Status display at the Universal Station also can also be used to determine if the A AO IOP is controlling the FTA output For critical analog outputs it is recommended that the B AO IOP be removed or an Analog Output Standby Manual devic...

Page 425: ... that were disconnected in step 1 6 11 Power System Introduction The subsections that follow describe the removal and replacement of major assemblies in the Power System If all options are installed most of the major assemblies in the Power System can be removed and replaced while the HPM remains in operation because of Power Supply Module redundancy and battery backup power Observe all precaution...

Page 426: ...formance be checked on a yearly basis or be replaced every 3 years to insure proper performance Battery performance All batteries of the same capacity rating and specifications do not provide equivalent performance or reliability For optimum system backup realization use only Honeywell recommended and approved batteries 48 V Battery Pack end of life The battery end of life is defined as the time w...

Page 427: ...s effect is superimposed on the standby aging effect stated above With an expected 5 year life 200 cycles would represent one power outage approximately every 9 days or approximately 2000 ampere hours of 24 Vdc subsystem backup Battery charge voltage check procedure Use the procedure in the following table to verify that the output voltage to the 48 Volt Battery Pack is proper Step Action 1 Locate...

Page 428: ... are for attaching a load resistor and must be a minimum of 1 0 mm2 18 AWG wire The second pair is for attaching a voltmeter and can be a smaller gauge 5 Select a voltmeter range of 60 Vdc for monitoring the battery voltage Attach the voltmeter to the smaller gauge leads 6 The battery load for the test must be 5 ohms and rated at 500 watts Five 1 ohm 100 watt resistors placed in series is recommen...

Page 429: ... it will not be damaged when the battery pack is removed 5 Slowly slide the battery pack out into your hands but be careful the pack is heavy Battery Pack installation Use the procedure in the following table to install a Battery Pack Step Action 1 Slide the new battery pack into the Power System chassis being careful not to damage the battery pack connector cord within the compartment 2 Secure th...

Page 430: ...cause a Soft Failure Alarm Notification for any LLAI card that is present Replacement procedure Use the procedure in the following table to replace a Power Supply Module The procedure assumes that redundant Power Supply Modules are in use Step Action 1 If the Power Supply Modules have ac present AC In LED on the BATTERY switch can be placed in the OFF position Place the BATTERY switch in the OFF p...

Page 431: ...rd from the Power System backpanel assembly 3 Insert the replacement circuit board in the connector on the Power System backpanel assembly and fasten the screw 6 16 Cabinet SHOCK HAZARD Troubleshooting opening this equipment and removing any panels or covers will expose the user to the risk of a shock hazard There are no user serviceable parts inside this equipment Refer all servicing only to qual...

Page 432: ... the upper and lower extractors on the I O Link Extender card and pull them outward in unison Move the card toward you until the card is disengaged from the card file backpanel connector It is not necessary to remove the card from the card file 2 Disconnect the fiber optic cables from the Fiber Optic Coupler module Be sure the cables are properly labeled 3 Using a screwdriver with a small blade lo...

Page 433: ...upler to the backpanel connector Grasp the module firmly in your hand and pull it towards you The adapter connector that is between the Fiber Optic Coupler module and the backpanel connector may remain in place in the backpanel connector or disengage with the module See Figure 207 for an illustration of the Fiber Optic Coupler module components Remove the adapter connector from the module and plac...

Page 434: ...ember 2020 Coupler adapter kit The following figure is a pictorial of the Fiber Optic Coupler module adapter kit Figure 207 I O Link Extender Fiber Optic Coupler Module Adapter Kit Pictorial 53701 Do Not Remove Bail Locks Card File Backplane Bail Lock Rests in Notch WhenKit is Assembled Fiber Optic Coupler Connector Adapter Mounting Spacer Post Shroud ...

Page 435: ...Power Supply Module settings in the HPM However there are some semiautomatic calibration procedures for the Low Level Analog Input LLAI High Level Analog Input HLAI and Analog Output AO subsystems that may be required periodically CAUTION Do not attempt recalibration without the proper equipment and a working knowledge of the equipment 7 2 LLAI HLAI and AO IOP Calibration Common Calibration Proced...

Page 436: ...etting 0005 range 3 µV Electronic Development Co 11 Hamlin Street Boston MA 02127 501 J1 with option D Precision Resistors 100 ohm 500 ohm 2000 ohm 0 005 0 005 0 005 C T Gamble 605 Perkins Lane Delanco NJ 08075 1608AL or 1608PC for each Digital Multimeter with 10 V range 1 µV count and 100 mV range 0 1 µV count 0 0025 reading 40 counts John Fluke Mfg Co Inc PO Box C9090 Everett WA 98206 8505A Equi...

Page 437: ...s applied to the slot The range type is internally derived from the slot s current configuration of sensor type SENSRTYP PV character PVCHAR and thermocouple range option TCRNGOPT for a thermocouple input ATTENTION The user is responsible for reconfiguration of the slots so that the input voltage or resistor applied to each channel is appropriate for the configuration Any violation due to a config...

Page 438: ... Detail Status display 2 If the FTA has screw terminal strips temporarily remove the plastic cover Remove the field wiring from the FTA and substitute zero input sources for all channels These inputs are short copper wire jumpers across the input terminals Refer to Figure 208 Zero Calibration Circuit TC and All Linear Zero Circuits and Figure 209 Zero Calibration Circuit RTD ZeroCu 10 Ohm Pt 100 O...

Page 439: ...between TB 1 and TB2 17 to disconnect the reference junction sensor from channel 1 Reference A B C NC Shield Step Action 3 Select the ENABLE CALIBRATION or ENABLE RJ CALIBRATION if an RJ calibration is being performed target on the Detail Status display for the LLAI The ENABLE CALIBRATION target changes to the DISABLE CALIBRATION target 4 Momentarily short the two square calibrate pads in the uppe...

Page 440: ... FTA Showing DS1 Status Indicator and Calibration Pads Calibration Pads M1 M2 M3 M4 Status indicator normally on but off during calibration TB1 TB2 DS1 2482 A Step Action 5 Remove the zero inputs and replace them with full scale signals Refer to Figure 211 and Figure 212 for the full scale input value and the connection to the screw or compression terminals ...

Page 441: ...V 5 V 20 mA 5 V 50 mA 5 V N A N A N A N A Themocouple ANSI J ANSI K ANSI E ANSI T ANSI B ANSI S ANSI R Japanese Type R 40 mV 40 mV 40 mV 40 mV 20 mV 20 mV 20 mV 20 mV 100 mV 40 mV 100 mV 40 mV 20 mV 20 mV 20 mV 20 mV Full Scale Calibration Values Normal Range Extended Range Channels 2 8 Channel 1 TB1 TB2 17 1 2 3 4 Shield Reference Cu Cu Cu Cu Model MU MC TAIL01 and MU MC TAIL02 FTAs NC A B C Cu C...

Page 442: ...etween pins 1 and 2 2 P1 NC 17 TB2 Remove the wire between TB 1 and TB2 17 R cal R cal Reference 2485 Step Action 6 Again momentarily short the calibration pads at the upper left corner of the FTA under test then check the STATUS indicator DS1 on the LLAI The STATUS indicator remains extinguished for approximately 30 seconds while the IOP card performs its full scale calibration 7 If a thermocoupl...

Page 443: ...alibration is done Make the connections to the terminals for channel 1 only Be sure there is one wire connected to the A terminal and one wire connected to the B terminal There should be two wires connected to the C terminal Note A B C Shield Model MU MC TAIL01 and MU MC TAIL02 FTAs Model MU MC TAIL03 FTA A B C Shield 1 3 Install the jumper between pins 1 and 2 2 P1 NC 17 TB2 Remove the wire betwe...

Page 444: ...s Model MU MC TAIL03 FTA A B C Shield 1 3 Install the jumper between pins 1 and 2 2 P1 NC 17 TB2 Remove the wire between TB 1 and TB2 17 R cal R cal Reference TB1 Channel 1 TB1 Channel 1 1 2 3 4 1 2 3 4 2487 Step Action 8 Ensure that the calibration target on the LLAI Detail Status display has changed back to ENABLE CALIBRATION indicating that the zero and span calibration process has completed 9 ...

Page 445: ...e connection points for the calibration voltage source and the shorting location that starts the calibration differs for the model MU GAIH12 82 MU GAIH13 83 and MU GAIH14 84 Galvanically Isolated FTAs Because of circuit density on the FTA board assembly IOP calibration terminals similar to those on a standard FTA could not be added to the assembly Instead unused pins in the FTA s 50 pin auxiliary ...

Page 446: ...into the Idle state through the HPM Detail Status display This calibration procedure calibrates all channels simultaneously rather than each channel singularly 2 Select the ENABLE CALIBRATION target on the Detail Status display for this HLAI The ENABLE CALIBRATION target changes to the DISABLE CALIBRATION target 3 If the voltage source is connected before idling the IOP and enabling calibration th...

Page 447: ... 24 V R1 R2 Voltage Source 5 V 5 V T B 4 Step Action 4 Short the two calibration pads at the upper left corner of the HLAI FTA as shown in Figure 215 to start the calibration For the Galvanically Isolated FTAs two pins in the Marshalling Panel connector are shorted together 5 Ensure that the calibration target on the HLAI Detail Status display has changed back to ENABLE CALIBRATION indicating that...

Page 448: ...rvice personnel Simultaneous IOP calibration Recalibrate each HLAI IOP separately in an off line HPM or follow the nonredundant High Level Analog Input FTA calibration procedure in subsection Nonredundant HLAI IOP Calibration Procedure IOP Calibration Procedures to simultaneously calibrate both IOPs The calibration voltage source must be connected to both sets of calibration terminals on the redun...

Page 449: ...edure R688 HPM High Performance Process Manager Service 449 December 2020 Honeywell Calibration connections The following figure is an illustration of the redundant HLAI FTA connections necessary to calibrate an HLAI IOP Figure 217 Redundant HLAI Calibration Connections ...

Page 450: ...e Analog Standby Manual device provides isolation from the IOP outputs 4 Have the operator select the ENABLE CALIBRATION target on the IOP Detail Status display The target label changes to DISABLE CALIBRATION indicating that the Start Calibration signal from the FTA will be accepted 5 Connect an adjustable floating voltage source to the FTA output terminals as shown in Figure 218 for the nonredund...

Page 451: ...SHOCK HAZARD Troubleshooting opening this equipment and removing any panels or covers will expose the user to the risk of a shock hazard There are no user serviceable parts inside this equipment Refer all servicing only to qualified service personnel Simultaneous IOP calibration Follow the Analog Output FTA calibration procedure in subsection Nonredundant AO IOP Calibration Procedure IOP Calibrati...

Page 452: ...nalog Output FTA connections necessary to calibrate an Analog Output IOP Figure 219 Redundant Analog Output Calibration Connections J1 J2 ANALOG OUPUT REDUNDANCY MU TAOX12 TERMINATION ASSY NO 51304335 100 REV FTA CABLE A FTA CABLE B J3 F1 1 AMP STANDBY MANUAL TB3 TB2 CAL A 1 2 CAL B 1 2 1 2 3 4 5 6 7 8 OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 DATE CODE CAL M1 A F2 1 AMP F3 1 AMP B C E Q1 9 10 11 12...

Page 453: ...intain the calibration However a TC daughter board is not interchangeable with an RTD daughter board Calibration procedure Use the following procedure to calibrate a LLMux IOP Step Action 1 Connect a precision voltage source to point zero terminals T1A and T1B of terminal strip J1 as shown in Figure 220 and set the voltage to 100 millivolts 99 995 100 005 millivolts 2 Remove the two jumpers JRA an...

Page 454: ...stants for the Remote Hardened Low Level Multiplexer RHMUX IOP are determined during factory calibration and are used to calibrate the gain block error and the A D reference A subsequent field calibration calibrates only the A D reference and is done only for the 100 mV range which results in the field calibration factor being set to a ratio of the original factory calibration gain to the field ca...

Page 455: ...f 545 655 prior to storage This figure is not the exact ratio of 50 hertz to 60 hertz because of a peculiarity in the A D converter in the RHMUX IOP Since calibration coefficients are stored just for 60 hertz the firmware compensates accordingly when 50 hertz operation for the RHMUX IOP is selected In all cases millivolts are computed as A D Counts ZERO Counts x GAIN GAIN is determined at calibrat...

Page 456: ...ED for 0 2 seconds and turns the Status LED off if the voltage is within 20 of the expected voltage If not the Status LED will blink twice 8 Set the calibration voltage to 20 mV 5 uV Short the channel 16 terminals again for a minimum of 0 1 of a second and then remove the short The RHMUX IOP will do another conversion The firmware extracts a new slope coefficient for the reference diode and overwr...

Page 457: ...Action 1 Be sure the equipment is properly installed in the cabinet 2 Connect a reference grade thermocouple wire between the Thermocouple Simulator and one input of the process control system 3 Install all equipment covers and close the cabinet doors 4 Using the HPM Detail Status display at the Universal Station disable the Open Thermocouple Detection mode for the control point 5 Allow the equipm...

Page 458: ...7 IOP Calibration Procedures 7 11 Thermocouple Input Accuracy Verification 458 HPM High Performance Process Manager Service R688 Honeywell December 2020 ...

Page 459: ...ing the tests personnel should be prepared for either proper operation or improper operation of the hardware The preparation for improper operation of the hardware during the tests yields the lowest Mean Time to Repair MTR which is important when maximizing subsystem availability Even though fault coverage is high in the High Performance Process Manager HPM during normal operation periodic redunda...

Page 460: ...ric display on the High Performance Comm Control card will also confirm to swap by switching the primary and secondary indications appropriately The orientation of the HPMMs can be returned to their original positions by selecting the ENTER target a second time 8 3 IOP Redundancy Introduction The ability of a redundant pair of IOPs to swap positions primary to secondary and secondary to primary is...

Page 461: ... BKP label Choose the IOP status box of interest Then select the ENTER target The OK BKP label in the IOP status box should switch to BKP OK respectively after approximately 5 seconds indicating the IOP redundancy is functional The orientation of the redundant IOPs should be returned to their original positions by selecting the ENTER target a second time 6 Repeat step 5 for any other redundant pai...

Page 462: ...tatus for a period of at least two minutes to allow the Redundancy Diagnostics to complete with IOP B now controlling the FTA outputs Confirm that the output devices are operating properly by observing the operation of the process or measuring the output currents reaching the field devices before and after executing the swap command 5 Disrupt power to IOP A by toggling the IOP s upper extractor Th...

Page 463: ...t and removing any panels or covers will expose the user to the risk of a shock hazard There are no user serviceable parts inside this equipment Refer all servicing only to qualified service personnel Test procedure Perform the following steps for each card file Digital Input Power Distribution assembly and Galvanic Isolation Power Distribution assembly Step Action 1 Disconnect one of the pair of ...

Page 464: ...e ON OFF switch of the right Power Supply Module in the OFF position Observe that the HPMM and IOP cards continue to operate normally their Status and Power indicators are illuminated Return the ON OFF switch to the ON position if operation continues normally Should the HPMM and IOP cards not continue to operate normally follow the troubleshooting and replacement procedures for the Power Supply Mo...

Page 465: ...lkaline Batteries One AA size Alkaline battery 51190467 100 FUSES Assembly Quantity Description Left 7 Slot Card File 51401626 8 2 0 A Subminiature fuse F1 8 30754661 021 Right 7 Slot Card File 51401629 8 2 0 A Subminiature fuse F1 8 30754661 021 15 Slot Card File 51401629 16 2 0 A Subminiature fuse F1 16 30754661 021 IOP Card File 51402599 15 2 0 A Subminiature fuse F1 15 30754661 021 1 0 5 A Sub...

Page 466: ...action fuse 5 x 20 mm F1 12 51190582 210 SI SDI FTA 51303932 2 0 25 A Subminiature fuse F1 2 30754661 011 Nonredundant AO FTA 51304476 2 1 0 A Fast action fuse 5 x 20 mm F1 2 51190582 210 Redundant AO FTA 51304335 3 1 0 A Fast action fuse 5 x 20 mm F1 3 51190582 210 Redundant AO FTA 80364007 80366177 80366481 80366484 1 1 0 A Fast action fuse MP10 F1 83957061 003 Pulse Input FTA 51304084 8 0 25 A ...

Page 467: ...le Set of two when ordered by model number MU KDPR01 1 meter 51201397 001 MU KDPR02 1 5 meters 51201397 915 2 meters 51201397 002 3 meters 51201397 003 MU KDPR04 4 meters 51201397 004 MU KDPR05 5 meters 51201397 005 6 meters 51201397 006 8 meters 51201397 008 MU KDPR10 10 meters 51201397 010 MU KDPR15 15 meters 51201397 015 MU KDPR20 20 meters 51201397 020 MU KDPR25 25 meters 51201397 025 MU KDPR3...

Page 468: ...0 20 meters 51204037 020 MU KSPR30 30 meters 51204037 030 MU KSPR40 40 meters 51204037 040 MU KSPR50 50 meters 51204037 050 Power Cable Shielded For external cabinet use Power System to card file cable Set of two With surge protection network for I O Link cable 1 0 meter 51204138 001 1 5 meters 51204138 915 2 meters 51204138 002 3 meters 51204138 003 4 meters 51204138 004 5 meters 51204138 005 6 m...

Page 469: ...r Adapter Cable CE Compliant Applications Power Adapter to LLMux RHMUX SDI SI FTA cable External to the cabinet for LLMux SDI SI Internal to the cabinet for RHMUX Special order 51192139 104 MU KLX076 76 meters 51192139 114 MU KLX152 152 meters 51192139 124 MU KLX305 305 meters 51192139 134 RHMUX Power Adapter Cable CE Compliant Applications RHMUX Power Adapter to RHMUX FTA cable External to the ca...

Page 470: ...p in cabinet 51204042 300 Five drop in cabinet 51204042 400 Six drop in cabinet 51204042 500 HPMM Redundancy Cable IOP to FTA Cable HPMM redundancy interconnect cable 2 m IOP to FTA cable 51201667 100 1 meter 51201420 001 1 5 meters 51201420 915 MU KFTA02 2 0 meters 51201420 002 MU KFTA03 3 0 meters 51201420 003 MU KFTA04 4 0 meters 51201420 004 MU KFTA05 5 0 meters 51201420 005 6 0 meters 5120142...

Page 471: ...33 025 MU KFTS30 30 0 meters 51204033 030 MU KFTS35 35 0 meters 51204033 035 MU KFTS40 40 0 meters 51204033 040 MU KFTS45 45 0 meters 51204033 045 MU KFTS50 50 0 meters 51204033 050 POWER SYSTEM COMPONENTS Power Supply Module Standard 20 A Power Supply Module Replaced by 51198651 100 51109456 200 obsolete Power Supply Module AC Only 8 A Power Supply Module 51190465 100 Power Supply Module AC Only ...

Page 472: ...rface HPMM UCN Interface module 51402573 100 obsolete 51402573 250 obsolete 51402573 450 IOP CARDS HLAI IOP MU PAIH02 High Level Analog Input card Replaced by 51304754 100 51304489 100 HLAI IOP MU PAIH03 High Level Analog Input card 51304754 100 LLAI IOP MU PAIL02 Low Level Analog Input card 51304481 100 LLMux IOP MU PLAM02 Low Level Multiplexer card 51304362 100 RHMUX MU PRHM01 Remote Hardened Lo...

Page 473: ...er MU ILDX02 Replaced by MU ILDX03 Long Distance I O Link Extender card Long Distance fiber optic Tx Rx coupler 1 51304532 100 51201616 100 Long Distance I O Link Extender MU ILDX03 Long Distance I O Link Extender card Long Distance fiber optic Tx Rx coupler 1 51304532 100 51309208 100 I O Link Extender Adapter Kit MU ILES01 I O Link Extender Adapter kit 51204043 100 STANDARD FTA COMPONENTS HLAI S...

Page 474: ...ompression terminals Replaced by MU TAMT13 51401573 100 LLMux Analog board for above FTA 51401564 100 LLMux remote sensor board for above FTA 51304589 100 LLMux FTA MU TAMT13 LLMux remote TC with compression terminals 51409213 125 LLMux FTA MU TAMR02 LLMux RTD with compression terminals Replaced by MU TAMR03 51304477 100 LLMux daughter board for above FTA 51401364 100 LLMux FTA MU TAMR03 LLMux RTD...

Page 475: ... DI 24 Vdc FTA MU TDID72 Digital Input 24 Vdc with removable screw term 51303928 100 DI 24 Vdc FTA MU TDIY22 Digital Input 24 Vdc with compression terminals 80366180 125 DI 24 Vdc FTA MU TDIY62 Digital Input 24 Vdc with screw terminals 80364010 125 DO 120 240 Vac FTA MU TDOA12 Digital Output 120 240 Vac SS with fixed comp term Replaced by MU TDOA13 51304408 100 DO 120 240 Vac FTA MU TDOA52 Digital...

Page 476: ...d with comp term 51304446 100 DO 24 Vdc FTA MU TDON52 Digital Output 24 Vdc nonisolated with screw term 51304446 200 DO 24 Vdc FTA MU TDOY22 Digital Output 24 Vdc isolated with comp term 80366183 125 DO 24 Vdc FTA MU TDOY62 Digital Output 24 Vdc isolated with screw terminals 80364013 125 DO 120 Vac Relay MU TDOR12 DO 120 Vac 125 Vdc with compression terminals Replaced by 51309148 125 51304443 150 ...

Page 477: ...A MU TSDU02 Serial Device Interface UDC 6000 51303932 203 Plug in module for above FTA 51303934 203 Serial Interface MU TSIM12 Serial Interface Modbus 51303932 401 Plug in module for above FTA 51303934 401 Serial Interface MU TSIA12 Serial Interface Allen Bradley 51303932 403 Plug in module for above FTA 51303934 403 Power Adapter MU TLPA02 Power Adapter Used with LLMux SDI and SI 51309204 125 DI ...

Page 478: ...4 HLAI FTA with GI Modules Crimp terminals 51304730 325 HLAI Galvanic Isolation Module MTL4041P Replaced by Individual Module Replacement Kit number MTL4541P 51202952 100 51191928 100 HLAI FTA MU GAIH22 HLAI FTA with GI Modules Compress terminals 51304748 125 HLAI FTA MU GAIH92 HLAI FTA with GI Modules Crimp terminals 51304748 325 HLAI Galvanic Isolation Module MTL4041B Replaced by Individual Modu...

Page 479: ...ies but you can use MU GHAO11 with MTL 4546Y 51202953 100 51304638 725 AO Galvanic Isolation Module MTL4045C 51192097 200 AO Galvanic Isolation Module MTL4046P 51192565 100 Redundancy Module for FTA 51304338 100 DO FTA MU GDOD12 DO FTA with GI Modules Compression Terminals 51304642 125 DO FTA MU GDOD82 DO FTA with GI Modules Crimp Terminals 51304642 325 DO Galvanic Isolation Module MTL4021 Replace...

Page 480: ...r High Level Analog Input IOP 51109476 100 Label for Analog Output IOP 51109477 100 Label for Digital Input IOP 51109478 100 Label for Digital Output IOP 51109479 100 Label for I O Link Extender 51109480 100 Label for Low Level Multiplexer IOP 51109486 100 Label for Smart Transmitter Interface IOP 51109494 100 Label for Serial Device Interface IOP 51109568 100 Label for Serial Interface IOP 511096...

Page 481: ... HPMM card file assy slots 9 15 51404192 125 Right 7 Slot Card File MU HPFI13 Right 7 Slot IOP card file assy slots 9 15 51404192 225 Right 7 Slot Card File Backpanel Right 7 Slot card file backpanel assy slots 9 15 51401629 100 15 Slot Card File MU HPFX02 15 Slot HPMM IOP card file assy slots 1 15 51404127 100 15 Slot Card File MU HPFX03 15 Slot HPMM card file assy slots 1 15 51404193 125 15 Slot...

Page 482: ...l December 2020 Table 88 Non Conformally Coated HPM ORU Parts List Name Description Part Number Range Resistor 100 ohm range resistor 51190102 100 250 ohm range resistor 51190102 200 Zero Ohm Resistor Zero ohm resistor for Power System backpanel when adding Battery Pack assembly 51190101 100 Not an ORU part ...

Page 483: ...oard 115 Vac dual PSMs 51401135 150 AC DC Distribution Assembly AC Only power control and distribution board 115 Vac single PSM 51401135 250 AC DC Distribution Assembly AC Only power control and distribution board 230 Vac dual PSMs 51401135 350 AC DC Distribution Assembly AC Only power control and distribution board 230 Vac single PSM 51401135 450 CMOS Battery Backup Assembly PM APM Charger monito...

Page 484: ... 150 SDI IOP MC PSDX02 Serial Device Interface card 51304362 250 SI IOP MC PSIM11 Serial Interface card 51304362 350 DISOE IOP MC PDIS11 Digital Input Sequence Of Events card Replaced by 51402625 175 51304690 150 DISOE IOP MC PDIS12 Digital Input Sequence Of Events card 51402625 175 FBUS IOP MC PFBS01 Fieldbus card 51309510 175 Slot Filler Card Slot filler card 51304260 250 I O LINK EXTENDER COMPO...

Page 485: ...erminals 51309142 175 STI FTA MC TSTX53 STI with screw terminals 51309142 275 LLAI FTA MC TAIL02 LLAI FTA with compression terminals Replaced by MC TAIL03 51304437 150 Daughter module for above FTA Replaced by 51309280 100 51304085 150 LLAI FTA MC TAIL03 LLAI FTA with compression terminals 51309202 175 Daughter module for above FTA 51309280 100 LLMux FTA MC TAMT02 LLMux local TC with compression t...

Page 486: ...C TDIA52 Digital Input 120 Vac with fixed screw terminals 51304439 275 Plug in module for above FTAs 51190523 225 DI 120 Vac FTA MC TDIA72 Digital Input 120 Vac with removable screw term 51303930 150 DI 240 Vac FTA MC TDIA22 Digital Input 240 Vac with compression terminals 51304431 175 DI 240 Vac FTA MC TDIA62 Digital Input 240 Vac with fixed screw terminals 51304431 275 Plug in module for above F...

Page 487: ...als 51304428 250 Solid state relay plug in module for above FTAs 51190516 402 DO 31 200 Vac FTA MC TDOD23 DO 31 200 Vdc SS with compression terminals 51309154 175 DO 31 200 Vac FTA MC TDOD63 DO 31 200 Vdc SS with screw terminals 51309154 275 Solid state relay plug in module for above FTAs 51190516 404 DO 24 Vdc FTA MC TDON12 DO 24 Vdc 100 ma nonisolated with comp term 51304446 150 DO 24 Vdc FTA MC...

Page 488: ...602 100 Serial Device Interface FTA MC TSDT02 Serial Device Interface Toledo 8142 FTA 51303932 251 Plug in module for above FTA 51303934 201 Serial Device Interface FTA MCTSDM02 Serial Device Interface Manual Auto Station 51303932 252 Plug in module for above FTA 51303934 202 Serial Device Interface FTA MC TSDU02 Serial Device Interface UDC 6000 51303932 253 Plug in module for above FTA 51303934 2...

Page 489: ...LAI FTA MC GAIH14 HLAI FTA with GI Modules Compress terminals 51304730 175 HLAI Galvanic Isolation Module MTL4041P Replaced by Individual Module Replacement Kit number MTL4541P 51202952 100 51191928 100 HLAI FTA MC GAIH84 HLAI FTA with GI Modules Crimp terminals 51304730 375 HLAI Galvanic Isolation Module MTL4041P Replaced by Individual Module Replacement Kit number MTL4541P 51202952 100 51191928 ...

Page 490: ...omp Term There is no replacement with MTL 4500 series but you can use MU GHAO11 MU GHAO21 with MTL 4546Y 51202953 100 51304638 175 AO FTA MC GAOX82 AO FTA with GI Modules Crimp Term There is no replacement with MTL 4500 series but you can use MU GHAO11 with MTL 4546Y 51202953 100 51304638 775 AO Galvanic Isolation Module MTL4045C 51192097 200 AO Galvanic Isolation Module MTL4046P 51192565 100 Redu...

Page 491: ...m 51304074 250 Cabinet Fan Fan 115 Vac replacement for 51304074 100 68A8976P1 Fan 230 Vac replacement for 51304074 200 68A8976P2 Cabinet Fan Assembly Cabinet fan assembly 115 Vac with alarm 51303940 150 Cabinet fan assembly 230 Vac with alarm 51303940 250 Cabinet Fan Assembly PWB PWB 115 Vac replacement for 51303940 150 51201475 150 PWB 230 Vac replacement for 51303940 250 51201475 250 Left 7 Slot...

Page 492: ... 15 Slot Card File Backpanel 15 Slot card file backpanel assy slots 1 15 51401632 150 IOP Only Card File MC IOFX02 15 IOP Only card file assembly 51401546 150 IOP Only Card File Backpanel 15 IOP Only card file backpanel assembly 51402599 150 IOP Only Card File MC IOFX03 15 IOP Only card file assembly 51404210 175 IOP Only Card File Backpanel 15 IOP Only card file backpanel assembly 51402599 175 Fi...

Page 493: ... meter 51195153 900 1 5 meters 51195153 901 MU NKD002 2 0 meters 51195153 002 2 5 meters 51195153 902 3 5 meters 51195153 903 4 5 meters 51195153 904 MU NKD005 5 0 meters 51195153 005 MU NKD010 10 0 meters 51195153 010 MU NKD020 20 0 meters 51195153 020 MU NKD030 30 0 meters 51195153 030 MU NKD040 40 0 meters 51195153 040 MU NKD050 50 0 meters 51195153 050 UCN Trunk Cable RG 11 UCN trunk cable pai...

Page 494: ...Kit 2 Drop tap assembly kit pair MU NTAP02 51201394 100 4 Drop tap assembly kit pair MU NTAP04 51201395 100 8 Drop tap assembly kit pair MU NTAP08 51109485 100 UCN Tap Terminator UCN tap terminator 51190782 200 Trunk Splice Kit Splice kit for RG 11 MU NCSK01 51195160 100 Trunk Cable Connector Kit RG 6 drop cable connect kit W O tool MU NKDK01 51195161 100 RG 11 trunk cable connect kit W O tool MU ...

Page 495: ... Control Firewall CF9 Control Firewall 8 ports 1 uplink CC PCF901 Control Firewall IOTA Control Firewall IOTA CC TCF901 8 port switch 8 port switch NE SW508S 8 port copper expansion module 8 port copper expansion module NE SW58TM 8 port fiber expansion module 8 port fiber expansion module NE SW58FM EPNI2 Enhanced Process Network Interface EPNI2 51454196 EPNI2 I O Enhanced Process Network Interface...

Page 496: ...9 Spare Parts 9 3 UCN EUCN Parts 496 HPM High Performance Process Manager Service R688 Honeywell December 2020 ...

Page 497: ......

Page 498: ...Honeywell Process Solutions 1860 W Rose Garden Lane Phoenix AZ 85027 USA ...

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