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Himel HAV SP Series User Manual Download Page 159

Chapter V Basic Operation Instructions

158

was set too low

Alarm detection time is

too short

Modify F8.31 settings

E023

Water pipe water

shortage alarm

Abnormal water

pressure/water level

Check whether the inlet water pressure

of the water pump is abnormal

Sensor disconnection or

poor contact, no

feedback signal in the

system

Check the sensor installation and cable

connection

Water shortage alarm

set too high

Modify F8.32 settings

Water shortage

detection time is too

short

Modify F8.33 settings

E024

Water tank water

alarm

Abnormal water

pressure/water level

Check whether the inlet water pressure

of the water pump is abnormal

Sensor disconnection or

poor contact, no

feedback signal in the

system

Check the sensor installation and cable

connection

Water shortage alarm

set too high

Modify FE.17 settings

E034

Water pipe break

alarm

The sensor feedback

signal is abnormal

Connection of detection sensor

The water pipe break

alarm value is too high

Modify FE.18 settings

Alarm detection time is

too short

Modify FE.19 settings

E035

Maintenance variable

frequency pump

alarm

Variable frequency

pump is currently being

repaired

After confirming the overhaul of the

variable frequency pump, set the F4.10

bit to 0

Summary of Contents for HAV SP Series

Page 1: ...Smart Pump User Guide Himel Drives Smart Pump HAV SP Series Variable Speed Drives for Asynchronous Motors User Manual 07 2022 2022 HIMEL Himel www himel com July 2022 www himel com...

Page 2: ...tion and hammer effect protections to meet the needs of pump fans and chillers for modern buildings HAV SP also has functions like PID control simple PLC multi speed control and other functions to mee...

Page 3: ...s Part 1 Test Methods Tests A Cold GB T 2423 2 2008 Environmental Testing for Electric and Electronic Products Part 2 Test Methods Tests B Dry Heat GB T 2423 3 2006 Environmental Testing Part 2 Testin...

Page 4: ...or the following readers Drive installers engineering technicians electrical engineers electrical operators etc designers etc Please ensure that this user manual reaches the end users Notational conve...

Page 5: ...t 16 2 2 Removal and installation of drive panel 20 2 3 Wiring of main circuit terminals 22 2 4 Control circuit configuration and wiring 26 Chapter III Operation Instructions of Drive 32 3 1 Key funct...

Page 6: ...pump control 136 5 12 Troubleshooting 144 Appendix I Communication Protocol 151 Appendix Multi pump control expansion card applications 156 6 1 Multi pump control expansion card installation instructi...

Page 7: ...aptable motor kW HAV SP 4T0022P 3 7 5 0 2 2 HAV SP 4T0030P 4 9 7 5 3 0 HAV SP 4T0040P 7 5 8 8 4 0 HAV SP 4T0055P 8 5 13 5 5 HAV SP 4T0075P 11 17 7 5 HAV SP 4T0110P 17 25 11 HAV SP 4T0150P 21 32 15 HAV...

Page 8: ...26 7 7 5 HAV SP 2T0110P 17 39 11 HAV SP 2T0150P 21 52 5 15 HAV SP 2T0185P 24 62 4 18 5 HAV SP 2T0220P 30 73 6 22 HAV SP 2T0300P 40 98 7 30 HAV SP 2T0370P 50 121 37 HAV SP 2T0450P 60 147 45 Note If yo...

Page 9: ...HAV SP 2T0055P HAV SP 2T0075P HAV SP 4T0185P 205 188 322 305 215 176 130 6 5 a HAV SP 4T0220P HAV SP 2T0110P HAV SP 4T0300P 235 218 370 350 235 200 146 7 a HAV SP 4T0370P HAV SP 2T0150P HAV SP 2T0185P...

Page 10: ...ponding model as shown in Table 1 2 and the H dimension is fixed at 300mm Table 1 3 Base Matching Table Base jacking model Adaptable models HAV XS 4T0370DZ HAV SP 4T0450P HAV SP 4T0550P HAV SP 2T0220P...

Page 11: ...Display screen size 55 55mm Display resolution 160 160 Display mode Blue screen Keypad interface RJ45 interface USB interface Micro USB Humidity Less than 90 RH no condensation Vibration Less than 5...

Page 12: ...allation process is shown in the figure Press down the keypad in the direction of the arrow until a click sound is heard Keypad tray Iron plate Opening size 81 0 3mm Opening size 130 0 3mm When the re...

Page 13: ...S FCT HAV SP 4T0022P HAV SP 4T1600P HAV SP 2T0022P HAV SP 2T0450P 1 6 Name of each part of this series drives Housing Fan Fan cover Wire slot plate Shell Keypad Control terminal Drive s nameplate Dust...

Page 14: ...istor will cause temperature rise due to energy consumption During installation pay attention to safety protection and sound ventilation The braking resistor resistance and the power are selected acco...

Page 15: ...37 24 3000 Table 1 8 Braking Resistor Selection Table 220V Specification Suitable motor power kW Braking resistor recommendation Resistance Braking resistor recommendation Power W HAV SP 2T0022P 2 2 1...

Page 16: ...D Keypad HAV SP LCD LCD keypad All series Simple IO expansion card HAV XS IO 3DI R Expand 3 DI 1 relay HAV SP 4T0022P H AV SP 4T1600P HAV SP 2T0022P H AV SP 2T0450P IO expansion card HAVSPIO3DI3R Expa...

Page 17: ...s 4 The humidity is required to be lower than 90 RH without condensation of water droplets 5 Install in places where the plane fixed vibration is less than 5 9 m s2 6 Try to keep away from electromagn...

Page 18: ...According to different power levels HAV SP series has two structures namely plastic and sheet metal According to different installation applications there are two installation methods Wall mounted an...

Page 19: ...nting plate Figure 2 5 Embedded Installation Diagram of Plastic Structure 3 Wall mounting of sheet metal structure Hoisting hole Control cabinet mounting plate Install from front of control cabinet Fi...

Page 20: ...e 19 Hoisting hole Figure 2 7 Hoisting Diagram of Sheet Metal Structure 4 Embedded installation of sheet metal structure Embedded installation support Embedded installation support Figure 2 8 External...

Page 21: ...0220P HAV SP 2T0110P HAV XS 4T0220QRZJ HAV SP 4T0300P HAV SP 4T0370P HAV SP 2T0015P HAV SP 2T0185P HAV XS 4T0370QRZJ HAV SP 4T0450P HAV SP 4T0550P HAV SP 2T0220P HAV SP 2T0300P HAV XS 4T0750QRZJ HAV S...

Page 22: ...move cover plate Remove the mounting screws at cover plate 1 in Figure 2 12 and then lift it up in direction 2 Install cover plate Insert the clip of the cover plate into the groove of the main body a...

Page 23: ...keypad Insert the network cable into the network port in the control box as shown in Figure 2 15 and insert the other end onto the keypad and then press down the keypad in the arrow direction until a...

Page 24: ...istor wiring terminal Motor ground terminal DC positive and negative bus output terminals and external brake unit terminals PE Protective ground terminal HAV SP 4T0300P HAV SP 4T0370P HAV SP 2T0150P H...

Page 25: ...minal of external DC reactor DC positive and negative bus output terminals and external brake unit terminals Motor ground terminal PE Protective ground terminal HAV SP 4T0900P HAV SP 4T1100P HAV SP 4T...

Page 26: ...5 1 0 HAV SP 4T0030P 20 16 2 5 1 0 HAV SP 4T0040P 20 16 2 5 1 0 HAV SP 4T0055P 25 25 4 1 0 HAV SP 4T0075P 40 32 4 1 0 HAV SP 4T0110P 63 38 6 1 0 HAV SP 4T0150P 63 40 6 1 0 HAV SP 4T0185P 100 50 10 1 0...

Page 27: ...uit terminal arrangement is as follows Note Arrangement Sequence of control plate terminals of HAV SP 4T0075P and below HAV SP 2T0040P and below Note Arrangement Sequence of control plate terminals of...

Page 28: ...t and voltage input reference ground GND Input voltage range 0 10V input impedance 100K Resolution 1 1000 Input current range 0 20mA Input impedance 500 Resolution 1 1000 AI2 Analog input AI2 Receive...

Page 29: ...l input common port Common port of DI1 DI5 Shot circuited to 24V when leaving the factory CME Digital output common port Multifunctional output terminal common port Short circuited to COM when leaving...

Page 30: ...Chapter II Installation and Wiring of Drive 29 2 4 4 Wiring mode of drive control circuit Figure 2 19 Basic Operation Wiring Diagram Applicable models HAV SP 4T0370P and below HAV SP 2T0185P and below...

Page 31: ...ic Operation Wiring Diagram Applicable models HAV SP 4T0450P and above HAV SP 2T0220P and above 2 4 5 Wiring of signal input terminal NPN and PNP mode switching terminals are shown in Figure 2 21 to F...

Page 32: ...hapter II Installation and Wiring of Drive 31 Figure 2 22 NPN Diagram of External Power Supply OC Figure 2 23 PNP Diagram of Internal Power Supply OE Figure 2 24 PNP Diagram of External Power Supply O...

Page 33: ...Increment key Increase data or function code Decrement key Decrease data or function code Shift key In the edit state you can select the modification bit of the set data ENTER Rotary encoder When pres...

Page 34: ...z F2 20 changed from 5 00Hz to 10 00Hz 1 Press the PRG key to enter the programming state the digital tube displays function parameter F0 and press the key to make the LED digital tube display F2 2 Pr...

Page 35: ...the drive software version of the parameter to be downloaded it will not be downloaded and an E028 fault will be reported b If the downloaded function code is inconsistent with the drive voltage level...

Page 36: ...ord operation You cannot view the function code value when no password is entered and the function code will display You need to enter the correct password in F0 05 before viewing and changing the fun...

Page 37: ...the function code parameters 1 0 F1 group Basic operating parameters F1 00 Control method 0 Reserved 1 V F control Sound versatility and stable operation can effectively improve low frequency torque a...

Page 38: ...tage current input range DC 0 10V or DC 0 20mA AI2 jumper selection and the corresponding frequency curve is set in F5 00 F5 05 function code 6 Terminal pulse input the frequency setting is determined...

Page 39: ...ry frequency Y is the set frequency 5 Min X Y The smaller of the main frequency X and the auxiliary frequency Y is the set frequency Note If the X and Y directions are not the same the frequency direc...

Page 40: ...it frequency upper limit frequency When the main frequency X input channel is selected to digital setting 1 this function code value is the frequency set value of the main frequency X 0 01Hz 50 00Hz F...

Page 41: ...1 To select other acceleration and deceleration time groups you must select them by terminal see group F6 parameters The acceleration and deceleration times during the motor parameter self tuning oper...

Page 42: ...in curve 2 in the figure 4 Reduced torque characteristic curve 3 1 2 power as shown in curve 3 in the figure Note Curves 1 2 and 3 are suitable for variable torque loads of fans and pumps Users can ad...

Page 43: ...restored to the factory setting the motor running direction will be restored to the factory value Use with caution on the occasions that it is forbidden to change the motor steering after system debu...

Page 44: ...oltage will increase and cause the temperature of the motor to rise 1 110 F1 27 Automatic carrier frequency adjustment 0 disable 1 enable When the automatic adjustment of the carrier frequency is enab...

Page 45: ...load F2 01 Start frequency F2 01 set range 0 20 60 00Hz F2 02 set range 0 0 10 0s 1 The start frequency refers to the initial frequency of the drive at start As shown in fs in the figure setting a pro...

Page 46: ...ion times the acceleration and deceleration time methods etc and accelerate to the set frequency F2 04 Start DC braking time 0 1s 0 0s F2 05 Accelerati on deceler ation mode selection 0 Linear acceler...

Page 47: ...ration time and starts the DC braking when reaching the stop braking start frequency 1 0 F2 09 DC braking start frequency at stop F2 09 set range 0 00 60 00Hz F2 10 set range 0 00 10 00s F2 11 set ran...

Page 48: ...F2 15 Decelerati on time 2 F2 16 Accelerati on time 3 F2 17 Decelerati on time 3 F2 18 Accelerati on time 4 F2 19 Decelerati on time 4 F2 20 Jog run frequency Set range 0 10 F1 09 Define the frequenc...

Page 49: ...on the output frequency of the drive can cross the hopping frequency zone normally F2 27 Hop frequency 2 range 0 01Hz 0 00Hz F2 28 Hop frequency 3 0 01Hz 0 00Hz F2 29 Hop frequency 3 range 0 01Hz 0 00...

Page 50: ...indicates the power code Partial codes are as follows Model code Motor power 8 4T 5 5kW 9 4T 7 5kW 10 4T 11 0kW 11 4T 15 0kW 12 4T 18 5kW 13 4T 22 0kW 14 4T 30 0kW 15 4T 37 0kW 16 4T 45 0kW 17 4T 55 0...

Page 51: ...cantly F3 02 Rated current 0 1A F3 03 Rated speed 1rpm F3 04 Rated frequency 0 01Hz F3 05 Rated voltage 1V F3 06 No load current I0 F3 06 set range 0 1 6553 5A F3 07 set range 0 000 50 000 F3 08 set r...

Page 52: ...en press the RUN key to start parameter self tuning In this case the keypad displays STU 3 When the keypad no longer displays STU it indicates that the parameter self tuning is completed and the set v...

Page 53: ...ensitivity of the analog input Increasing this value appropriately can enhance the anti interference of the analog quantity but will weaken the sensitivity of the analog input 5 Analog zero drift sett...

Page 54: ...00KHz F5 22 Correspon ding setting of PULSE maximum input 100 0 100 0 0 1 100 0 F5 23 PULSE filter time 0 1000ms 1ms 10ms F5 24 HDO function selection 0 Running frequency 0 Maximum output frequency 1...

Page 55: ...ent to 0 5V voltage 3 In different applications the analog output corresponding to 100 of the output value is different The following legend illustrates the different settings Note AO1 supports 0 10V...

Page 56: ...eleration deceleration time selection 1 17 Acceleration deceleration time selection 2 18 PLC pause 19 PLC operation stop and reset 20 PID control pause 21 PID parameter switching 22 Counter trigger 23...

Page 57: ...minal Its function is consistent with the STOP key function of the keypad 8 Running pause If this terminal is valid during running the drive will decelerate to zero frequency running according to the...

Page 58: ...FF ON ON ON Multistage instruction 8 ON OFF OFF OFF Multistage instruction 9 ON OFF OFF ON Multistage instruction 10 ON OFF ON OFF Multistage instruction 11 ON OFF ON ON Multistage instruction 12 ON O...

Page 59: ...invalid and F8 09 F8 11 are used when the terminal is valid 22 Counter trigger Count pulse input port of the built in counter the highest pulse frequency 200Hz and the current count value is stored wh...

Page 60: ...Switch frequency mode to auxiliary frequency Y If the above two terminals are closed at the same time the priority of switching to the main frequency X switching to the auxiliary frequency Y 33 High f...

Page 61: ...mmand is generated by FWD or REV and both also motor direction When the drive operates the terminal Sin must be closed The terminal FWD or REV needs a rising edge signal to control the operation and d...

Page 62: ...ignal FDT1 4 Frequency level detection signal FDT2 5 Overload detection signal OL 6 Undervoltage lockout stopping LU 7 External fault stop EXT 8 Frequency upper limit FHL 9 Frequency lower limit FLL 1...

Page 63: ...ult stop EXT When the drive has an external fault trip alarm E015 it outputs an indication signal 8 Frequency upper limit FHL When the set frequency the upper limit frequency and the operation frequen...

Page 64: ...ndication Outputs an indication signal when drive is running in reverse direction 22 Reserved 23 Water supply sleep indication During water supply application output an indication signal if the drive...

Page 65: ...xample When the output frequency is greater than or equal to a certain set frequency FDT1 level it outputs an indication signal until the output frequency drops to a frequency FDT1 level FDT1 lag lowe...

Page 66: ...gnal and F6 22 8 in this case 2 The specified count value input refers to the number of input pulses from DIx before the DOx or the relay outputs an indication signal till the set count value is reach...

Page 67: ...1 F6 26 DO output switch polarity 1 00000 11111 LED single digit DO1 positive negative logic definition LED tens digit DO2 positive negative logic definition LED hundreds digit Relay positive negative...

Page 68: ...voltage defined by F7 01 relative to the bus voltage change rate if the bus voltage exceeds the overvoltage stall point or the bus voltage change rate exceeds the overvoltage control voltage the driv...

Page 69: ...rrent stall gain and overcurrentstall integration time Used to adjust the drive s ability to suppress overcurrent during acceleration and deceleration The larger the gain and the longer the integratio...

Page 70: ...rive when the drive is running at low frequency The torque boost can improve the low frequency characteristics in V F control mode 2 The torque boost amount shall be set appropriately according to the...

Page 71: ...0 10000ms In V F control mode it is easy to generate current oscillation at certain frequency In minor cases the motor can have an unstable operation in serious cases it will cause the drive overcurr...

Page 72: ...0 F8 03 Target value channel selection Set range 0 1000ms The external target input signal and feedback signal often overlap a certain interference The channel is filtered by setting the filter time...

Page 73: ...proportional gain and repeat the above process until the static difference is relatively small F8 07 Integration time Ti1 Set range 1 10000ms Determine how fast the PID regulator performs integral ad...

Page 74: ...thus to suppress the change of the feedback signal Please use the differential regulator with caution because the differential regulation is easy to amplify the interference of the system especially t...

Page 75: ...ondition F8 12 is set to 2 or 3 0 1 0 0 F8 14 PID sampling period Set range 1 60000ms The sampling period T is a sampling period of the feedback quantity and the PID regulator operates once in each sa...

Page 76: ...the stable phase 0 1 0 0 F8 18 PID initial value hold time 0 01s 0 00s F8 19 Closed loo p output polarity selection 0 Closed loop output is negative run at zero frequency 1 Closed loop output is negat...

Page 77: ...eep deceleration time defined by F8 26 If the feedback pressure becomes lower than the sleep detection pressure in the above process the drive determines that the sleep detection has failed and the dr...

Page 78: ...ter pipe under pressure indication is output the terminal outputs No 25 function 0 1 0 0 F8 31 Water pressure abnormal alarm detection time Set range 0 0 3600 0s 0 1s 50 0s F8 32 Water shortage alarm...

Page 79: ...and reducing the pump 1s 5s F8 38 Add pump action frequency Set range Lower limit frequency Upper limit frequency When the drive is in the running condition the pump frequency value F8 38 set value a...

Page 80: ...he combination method please refer to No 12 15 function description of group F6 multifunctional input terminals LED tens digit Start mode 0 Restart from the first stage Stop during operation caused by...

Page 81: ...on deceleration time 1 1 Acceleration deceleration time 2 2 Acceleration deceleration time 3 3 Acceleration deceleration time 4 LED hundreds digit 0 Forward running 1 Reverse running Note Only the LED...

Page 82: ...e 0 1 6000 0 Note For the time unit selection see F9 00 hundreds digit setting instruction 3 F9 09 Stage 3 instruction setting 111 000 F9 10 Stage 3 instruction running time 0 1 10 0 F9 11 Multistage...

Page 83: ...on 9 0 01Hz 20 00Hz F9 27 Stage 9 instruction setting 111 000 F9 28 Stage 9 instruction running time 0 1 10 0 F9 29 Multistage instruction 10 0 01Hz 20 00Hz F9 30 Stage 10 instruction setting 111 000...

Page 84: ...tage 14 instruction setting 111 000 F9 43 Stage 14 instruction running time 0 1 10 0 F9 44 Multistage instruction 15 0 01Hz 20 00Hz F9 45 Stage 15 instruction setting 111 000 F9 46 Stage 15 instructio...

Page 85: ...E008 fault is reported when the motor is overloaded 1 1 FA 03 Reserved FA 04 Reserved FA 05 Input phase loss protection action selection 0 No action 1 Action E011 fault is reported during input phase...

Page 86: ...the automatic fault reset function with caution otherwise it may cause personal injuries and property losses FA 09 Automatic reset interval time 0 1s 5 0s FA 10 Wave by wave current limiting points s...

Page 87: ...n parameters Fb 00 Local address Set range 0 247 The local address is unique in the communication network which is the basis for the point to point communication between the host computer and the driv...

Page 88: ...out fault time the system reports a communication fault E016 and the communication condition can be monitored Usually it is set to invalid If this parameter is set in a continuous communication system...

Page 89: ...55 255 255 0 1 255 Fb 14 Subnet mask 2 segment 1 255 Fb 15 Subnet mask 3 segment 1 255 Fb 16 Subnet mask 4 segment 1 0 Fb 17 Gateway 1 section Set range 0 255 Set the gateway for Ethernet communicatio...

Page 90: ...n When the input voltage deviates from the rated value this function can keep the output voltage constant so generally the AVR shall operate especially when the input voltage is higher than the rated...

Page 91: ...compensation The shorter the filter time the faster the response but too short will easily cause oscillation and speed instability FC 05 Slip compensat ion filter time 0 1ms 10 0ms FC 06 Cooling fan...

Page 92: ...ltage increases and the deceleration will be faster which is good for quick stop without reporting overvoltage 0 100 0 FC 10 Zero frequency arrival range Set range 0 00 10 00Hz When the output frequen...

Page 93: ...l 1 Valid for all control modes invalid in two wire control mode 1 0 FC 16 Digital potentiom eter power failure save selection 0 The digital potentiometer frequency is not saved during power failure a...

Page 94: ...range 0 000 10 000 0 001 1 000 FC 22 Terminal jog priority 0 disable 1 enable Set whether the terminal jog function has the highest priority when the Run command channel is set to terminal When FC 22...

Page 95: ...physical terminal will act prior to the virtual terminal in order the DI ports ranked first will work first and the latter ones will not work Fd 01 VDI2 terminal function selection 1 0 Fd 02 VDI3 term...

Page 96: ...Dry run detection current FE 00 setting range 0 0 100 0 motor rated current FE 01 setting range 0 0 300 0s dry run detection time When FE 00 0 0 dry run detection is not performed When the drive s ru...

Page 97: ...equency upper limit frequency FE 08 setting range 0 0 6000 0s When the FE 06 is 0 the water pump cleaning is disabled FE 07 Set the operational frequency for pump cleaning A wave crest runs at FE 07 f...

Page 98: ...his threshold If the feedback is less than the threshold the drive will protect and stop and display E023 Further all industrial frequency pumps auxiliary pumps will stop working 0 1 10 0 FE 18 Water...

Page 99: ...type 1mA current corresponds to 0 5V voltage display U0 10 AI2 Displays the actual input voltage of AI2 of the current drive when the input is of current type 1mA current corresponds to 0 5V voltage d...

Page 100: ...erminal status defined by bit 0 means the terminal status is invalid 1 means the current terminal input function is valid LED unit digit DI6 input status expansion card LED tenth digits DI7 input stat...

Page 101: ...Factory value Change U1 00 Historical fault number Set range 0 9 According to the setting of this function code you can view the fault record information of the last 10 times By setting different val...

Page 102: ...Closed loop feedback loss alarm E006 Drive constant speed running overvoltage E021 Water pressure overpressure alarm E007 Undervoltage alarm during running E022 Reserved E008 Motor overload alarm E023...

Page 103: ...nput has three channels namely keypad terminal and communication and can be switched freely by input terminal and function code settings 5 1 2 Logic block diagram of start after the automatic fault re...

Page 104: ...erty losses Related parameter table Parameter Code Parameter name Parameter detailed description Minimum Unit Factory value Change F1 01 Run command channel selection 0 Keypad run command channel 1 Te...

Page 105: ...ly used two wire mode The forward and reverse of the motor are determined by the defined FWD and REV terminal commands 1 Two wire control mode 2 This mode uses the defined FWD as the running terminal...

Page 106: ...r running the hold time set by F2 02 at this frequency 2 Brake first and then start from the start frequency First start with the DC braking current set in F2 03 and the DC braking time set in F2 04 f...

Page 107: ...nge 0 01 600 00 0 01 Model determin ation F1 12 Deceleration time 1 F1 13 Acceleration deceleration filtering time Set range 0 1000ms 0 indicates on filter 1ms 0ms F2 00 Start operation mode LED singl...

Page 108: ...put frequency increases or decreases according to a constant slope 1 Reserved 1 0 F2 08 Stop mode 0 Decelerate and stop 1 Run freely and stop 2 Decelerate and stop DC brake 1 0 F2 09 DC braking start...

Page 109: ...10 set range 0 1 600 0s F7 11 set range 1 100 F7 12 set range 1 100 1 10 F7 09 Speed tracking integration time 1ms 50ms F7 10 Speed tracking acceleration and deceleration 0 1s 20 0s F7 11 Speed track...

Page 110: ...on 0 Keypad digital potentiometer input 1 Digital input 1 2 Digital input 2 3 Digital input 3 4 AI1 input 5 AI2 input 6 Terminal pulse input 7 Multistage instruction input 8 PID input 9 15 Reserved 1...

Page 111: ...01Hz 0 00Hz 5 4 Analog input The HAV SP series is configured with 2 analog input terminals AI1 and AI2 are of 0 10V 0 20mA input Al1 can select voltage input or current input through jumper J1 and AI2...

Page 112: ...rrespondin g to AI2 minimum value 100 0 100 0 0 1 0 0 F5 08 AI2 maximum value F5 06 10 00V 0 01V 10 00V F5 09 Set value correspondin g to AI2 maximum value 100 0 100 0 0 1 100 0 F5 10 AI2 zero drift s...

Page 113: ...rminal The proportional relationship can be adjusted by setting the maximum and minimum values and their corresponding output percentages The analog output signal can output the operation frequency ou...

Page 114: ...0 00KHz 0 01KHz 0 00KHz F5 29 HDO output upper limit F5 27 100 0 0 1 100 0 F5 30 HDO output frequency correspondin g to upper limit 0 00 50 00KHz 0 01KHz 50 00KH z F5 31 AO1 output lower limit 0 0 F5...

Page 115: ...input or length pulse input Input function description Set value Function Description 0 No function The drive does not operate even if there is a signal input Unused terminals can be set to having no...

Page 116: ...the acceleration deceleration rate is set by F6 10 11 Frequency setting decreases DOWN 12 Multistage speed terminal 1 By selecting the terminal ON OFF combination of these functions you can define up...

Page 117: ...r switching condition F8 12 is set to 1 via terminal switching the F8 06 F8 08 are used for PID parameters when the terminal is invalid and F8 09 F8 11 are used when the terminal is valid 22 Counter t...

Page 118: ...aintenance signal Used to test the operating mode of pump A 40 Pump B maintenance signal Used to test the operating mode of pump B 41 Pump C maintenance signal Used to test the operating mode of pump...

Page 119: ...ce signal 41 Pump C maintenance signal F6 03 Function selection of multi funct ion input terminal DI4 12 F6 04 Function selection of multi funct ion input terminal DI5 13 F6 19 HDI terminal input mode...

Page 120: ...function selection 1 0 Fd 07 VDI8 terminal function selection 1 0 Fd 08 VDI9 terminal function selection 1 0 Fd 09 VDI10 terminal function selection 1 0 5 7 Digital output The HAV SP series is equippe...

Page 121: ...it level an indication signal is output and the LED displays P oFF 7 External fault stop EXT When the drive has an external fault trip alarm E015 it outputs an indication signal 8 Frequency upper limi...

Page 122: ...plication the drive judges that the water pipe is overpressure at the time and outputs an indication signal 25 Water pipe under pressure indication During water supply application the drive judges tha...

Page 123: ...ipe break indication Open collector output terminal DO HDO terminal F6 13 Relay output function TA TB T C 1 17 F6 26 DO output switch polarity 1 00000 11111 11111 11111 F6 29 DO1 output on delay Set r...

Page 124: ...tor The drive can automatically change the operation frequency and direction according to the run time to meet the process requirements This function used to be completed under the assistance of an ex...

Page 125: ...I1 2 AI2 3 Pulse frequency 4 Communication 5 Keypad digital potentiometer input 6 Reserved LED tens digit 0 Acceleration deceleration time 1 1 Acceleration deceleration time 2 2 Acceleration decelerat...

Page 126: ...e time unit selection see F9 00 hundreds digit setting F9 08 Multistage instruction 3 0 01Hz 20 00H z F9 09 Stage 3 instruction setting 111 000 F9 10 Stage 3 instruction running time 0 1 10 0 F9 11 Mu...

Page 127: ...tion running time 0 1 10 0 F9 29 Multistage instruction 10 0 01Hz 20 00H z F9 30 Stage 10 instruction setting 111 000 F9 31 Stage 10 instruction running time 0 1 10 0 F9 32 Multistage instruction 11 0...

Page 128: ...ruction 15 0 01Hz 20 00H z F9 45 Stage 15 instruction setting 111 000 F9 46 Stage 15 instruction running time 0 1 10 0 F9 47 Multistage instruction 16 0 01Hz 20 00H z F9 48 Stage 16 instruction settin...

Page 129: ...after a single cycle 2 Keep the final value after a single cycle 3 Continuous cycle 4 DI selective operation LED tens digit Start mode 0 Start running from the first stage 1 Continue running from the...

Page 130: ...08 F9 11 F9 14 F9 17 F9 20 F9 23 F9 26 F9 29 F9 32 F9 35 F9 38 F9 41 F9 44 and F9 47 setting range Lower limit frequency upper limit frequency Stage X instruction F9 06 F9 09 F9 12 F9 15 F9 18 F9 21...

Page 131: ...0 F9 20 Multistage instruction 7 0 01Hz 20 00Hz F9 21 Stage 7 instruction setting 111 000 F9 22 Stage 7 instruction running time 0 1 10 0 F9 23 Multistage instruction 8 0 01Hz 20 00Hz F9 24 Stage 8 in...

Page 132: ...tion 14 0 01Hz 20 00Hz F9 42 Stage 14 instruction setting 111 000 F9 43 Stage 14 instruction running time 0 1 10 0 F9 44 Multistage instruction 15 0 01Hz 20 00Hz F9 45 Stage 15 instruction setting 111...

Page 133: ...such as flow control pressure control and temperature control The basic block diagram of a working PID control is as follows The basic block diagram of PID control for water supply application is as...

Page 134: ...reaches the requirements Differential time Td When the deviation between feedback and input changes an adjustment proportional to the deviation change rate is output The adjustment is only related to...

Page 135: ...nnel filter Set range 0 1000ms 1ms 10ms F8 04 Feedback channel filter 1ms 10ms F8 05 Target value digital setting Universal drive mode setting range 0 0 100 0 Set range of professional drive mode for...

Page 136: ...losed loo p output polarity selection 0 Closed loop output is negative run at zero frequency 1 Closed loop output is negative reverse 1 0 F8 20 PID reverse cutoff frequency Set range 0 00 upper limit...

Page 137: ...range of pressure sensor 0 1 0 0 F8 31 Water pressure abnormal alarm detection time Set range 0 0 3600 0s 0 1s 50 0s F8 32 Water shortage alarm set value F8 32 set range 0 0 100 0 100 0 is the set pre...

Page 138: ...ter Name Parameter detailed description Minimum Unit Factory Value Change F8 00 PID operation control selection 0 Disable Ready mode 1 Enable Ready mode 1 0 F8 01 Target value channel selection When t...

Page 139: ...drive mode setting range 0 0 F8 23 0 1 Or 0 1bar 0 0 Or 0 0bar F8 06 Proportiona l gain Kp1 Set range 0 1000 1 10 F8 07 Integration time Ti1 Set range 1 10000ms 1ms 500ms F8 08 Differential time Td1...

Page 140: ...7 set range 0 0 100 0 F8 18 set range 0 00 600 00s 0 1 0 0 F8 18 PID initial value hold time 0 01s 0 00s F8 19 Closed loo p output polarity selection 0 Closed loop output is negative run at zero frequ...

Page 141: ...F8 27 Water supply wake pressure tolerance F8 27 set range 0 0 100 0 100 0 is the set pressure value F8 28 set range 0 0 3600 0s 0 1 10 0 F8 28 Water supply wake detection time 0 1s 2 0s F8 29 Water...

Page 142: ...in shutdown Set range 2 240s 1s 2s F8 37 Add and reduce pump delay time Set range 1 36s 1s 5s F8 38 Add pump action frequency Set range Lower limit frequencyz Upper limit frequency 0 01Hz 50 00Hz F8 3...

Page 143: ...00010 Auto Non auto Non auto 00100 Non auto Auto Auto 00011 Auto Auto Non auto 00110 Auto Non auto Auto 00101 Auto Auto Auto 00111 Note If there is no display on the display bit it indicates the norma...

Page 144: ...Chapter V Basic Operation Instructions 143 The sequence diagram of add subtract pump signal control in automatic control mode is shown below...

Page 145: ...check whether the keypad display is abnormal If yes seek for service 2 If there is no abnormality please check the group U1 function code confirm the corresponding fault record parameters and determin...

Page 146: ...alues within U1 01 U1 06 the corresponding fault record will display 0 U1 01 Fault code during fault Fault record information at the xth fault x is the set value of U1 00 U1 02 Bus voltage during faul...

Page 147: ...of load Reduce the sudden change of load The acceleration deceleration time is set to short Extend the acceleration deceleration time as appropriate Abnormal load Perform load check Low power grid vo...

Page 148: ...xtend the acceleration time Excessive DC braking capacity Reduce the DC braking current and extend the braking time The V F curve is improper Adjust the V F curve and the torque boost When an instant...

Page 149: ...amaged fan Replace the fan E015 External fault alarm External fault emergency stop terminal closed Check the external equipment input E016 485 communication error alarm Improper baud rate setting Set...

Page 150: ...l Check the sensor installation and wiring Too high water shortage alarm value Modify the F8 32 setting Too short water shortage detection time Modify the F8 33 setting E024 Reserved E025 Reserved E02...

Page 151: ...e keypad parameters are of 2S model but the main control board parameters are of 4T model The parameter rated voltage is inconsistent so the parameter download function cannot be executed Re upload an...

Page 152: ...ernet Networking Mode The interface way RS485 Asynchronous half duplex Default 8 N 2 9600bps See Fb group description for parameter Settings Ethernet full duplex Default IP address 192 168 1 30 Subnet...

Page 153: ...s mapped register address is as follows Group F0 0x00 group F1 0x01 group F2 0x02 group F3 0x03 group F4 0x04 group F5 0x05 group F6 0x06 group F7 0x07 group F8 0x08 group F9 0x09 FA group 0x0A Fb gro...

Page 154: ...O1 VDO5 BIT5 15 Reserved No 0x2000 Control command word 2 No 0x2001 Main frequency setting Yes HAV SP drive status parameter index Register address Parameter name 0x1300 Running status word 0x1301 Dri...

Page 155: ...code significance For example the fault code for motor overload E008 is 0x08 and for undervoltage is 0x1F Application example The command to start the 1 drive to run in the forward direction and set t...

Page 156: ...ive response output current is 3 00A Address Function code Register address Register number or read bytes Register content Verification code 0x05 0x03 0x1002 0x0001 None 0x208E 0x05 0x03 None 0x02 0x0...

Page 157: ...ctional IO expansion card designed for HAV SP series drive The installation position is shown in the following figure Figure 6 1 HAVSPIO3DI3R expansion card installation diagram 6 2 Multi pump control...

Page 158: ...Contact rating NO 5A 250VAC NC 3A 250VAC Multi function input terminal DI6 Multi function input terminal 6 Programmable definition switching input terminal of various functions See chapter 4 Terminal...

Page 159: ...ter tank water alarm Abnormal water pressure water level Check whether the inlet water pressure of the water pump is abnormal Sensor disconnection or poor contact no feedback signal in the system Chec...

Page 160: ...he date of manufacture of our company 4 Within 18 months a certain maintenance fee shall also be charged if Unable to follow the operation steps in the user manual causing damages to the drive The dri...

Page 161: ...of repair Repairman Contact person Service unit Contract number Power Machine number Telephone number Zip code Detailed address User unit Telephone number Telephone number Date of purchase Model Fax C...

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