192
Nynja Build manual 1.0
f) Before rivetting the lexan in position, apply 3mm self adhesive foam strip to
lexan edge so it protects the covering from chafing with the lexan (a good seal
also enhances flight and stall characteristics). This can be done later, but will
require the wings removing to do it.
g) Push the windscreen into position behind the cowling lip, wrap around the
sides and clamp into position on the cabin uprights.
Take care
– the lexan is quite springy and if its edge is bashed against
the glassfibre cowling edge it can cause chunks to be taken out. Two
people makes easier work at this stage.
The windscreen pattern is intended to be oversize at the front. Insert
the screen and position carefully, mark a cut line aiming for a neat
overlap of 25mm.
Take care that the tubes
tu34
supporting the windscreen do not get
knocked out of position, check them regularly, and check that the shape
of the cowling remains as it should be otherwise you may build a
strange shape into the windscreen and the cowling!
The drawn centreline is a useful reference and should end up in the
dead centre of the cowling.
Figure 241 windscreen over lap inside cowling.
h) Rivet the Lexan every 15cm or so to the large curved tubes on the top sides of
the fuselage.
Use the pre-drilled holes, start at the rear and work towards the front of
the Lexan.
Clecos / skinpins can be used first rather than going straight for rivets.
Peel back the securing film so it is not trapped between the TU34 and
the lexan and under the rivet heads
– it won‟t be easy to get out
afterwards..
Use the black 4mm aluminium rivets.
Summary of Contents for Nynja Build
Page 1: ...1 Nynja Build manual Version 1 0...
Page 2: ...2 Figure 1 tube numbering scheme...
Page 3: ...3 Figure 2 Basic frame Skyranger...
Page 4: ...4 Figure 3 uncovered Skyranger frame...
Page 5: ...5 Figure 4 Uncovered Nynja frame Figure 5 Nynja fuselage with rear fairings removed...
Page 6: ...6 Figure 6 Nynja fuselage with rear fairings removed rear view Figure 7 simply assemble thus...
Page 22: ...22 Figure 13 forward fuselage from front quarter Figure 14 Cabin upper rear corner...
Page 60: ...60 Figures 65 cable arrangement further overview...
Page 86: ...86 Figure 100 Nynja elevator joiner with integral control horn...
Page 113: ...113 Figure 135 front jury strut attachment Figure 136 rear jury strut attachment...
Page 183: ...183 Figure 231 heavy duty power wiring schematic Rotax 912...
Page 184: ...184 Figure 232 low current wiring schematic Rotax 912...
Page 185: ...185 Figure 233 instrument wiring schematic Rotax 912...
Page 200: ...200 Nynja Build manual 1 0 18 2 One Piece Door Figure 250 one piece door frame...
Page 256: ...256 Nynja Build manual 1 0...
Page 257: ...257 Nynja Build manual 1 0 27 2 Wire locking...
Page 258: ...258 Nynja Build manual 1 0...
Page 259: ...259 Nynja Build manual 1 0...
Page 260: ...260 Nynja Build manual 1 0...
Page 265: ...265 Nynja Build manual 1 0...