Festo MSE6-E2M Operating Instruction Download Page 3

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Festo — MSE6-E2M — 2022-08d

Table of contents

Applicable documents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1

Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2

Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.3

Foreseeable misuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.4

Training of qualified personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Additional information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Product overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1

Product design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4.2

Combination with MS6 modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.3

Display components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.1

Measurement functions and control function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5.1.1

Flow rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5.1.2

Consumption. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.1.3

Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.1.4

Pressure change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5.1.5

Blocking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.2

Input data and output data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.2.1

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.2.2

Description of the input data and output data. . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.2.3

Selectable input data function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.1

Pneumatic installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

7.2

Electrical installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

7.2.1

Connecting elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8.1

Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

8.2

Commissioning the product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

8.3

Commissioning with bus node CPX-M-FB13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

8.3.1

Interfaces and display components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

8.3.2

Connecting to the network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

8.3.3

Bus terminal with terminating resistors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

8.3.4

Setting DIL switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

8.3.5

Commissioning and configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

8.3.6

Faultless commissioning, normal operating status. . . . . . . . . . . . . . . . . . . . . . 42

8.4

Commissioning with bus node CPX-M-FB36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

8.4.1

Interfaces and display components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

8.4.2

Connecting to the network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

8.4.3

Setting DIL switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

8.4.4

Commissioning and configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

8.4.5

Faultless commissioning, normal operating status. . . . . . . . . . . . . . . . . . . . . . 49

Summary of Contents for MSE6-E2M

Page 1: ...MSE6 E2M Energy efficiency module Operating instruc tion 8163321 2022 08d 8163323...

Page 2: ...Translation of the original instructions EtherCAT EtherNet IP PI PROFIBUS PROFINET are registered trademarks of the respective trade mark owners in certain countries...

Page 3: ...22 5 2 3 Selectable input data function 27 6 Mounting 28 7 Installation 31 7 1 Pneumatic installation 31 7 2 Electrical installation 31 7 2 1 Connecting elements 32 8 Commissioning 33 8 1 Safety 33 8...

Page 4: ...meterisation 57 9 2 Notes on parameterisation 58 9 3 Overview of module parameters 59 9 4 Modifiable module parameters 61 9 5 Read only module parameters 68 9 6 Parameterisation examples 68 9 6 1 Auto...

Page 5: ...in When the input pressure is shut off the functioning of the system means that a residual pressure of 0 1 MPa 1 bar 14 5 psi may remain at the output Comply with the handling specifications for elect...

Page 6: ...ed in front of a safety valve the design of the layout must not impair the intended operation of the safety valve and of the system possibly by installation of additional safety measures 2 4 Training...

Page 7: ...let 2 Sensor module 3 Shut off valve 4 Bus node here CPX FB43 5 System supply 6 Earth terminal 7 Pneumatic port 1 compressed air inlet 8 Wall bracket 9 Module common error LED The energy efficiency mo...

Page 8: ...inal cross section of 5 mm2 with cable lug in accordance with DIN 46234 4 6 Alternatively earthing straps are manufactured in a bare or tin plated design in accordance with DIN 46444 or in accordance...

Page 9: ...al bonding of functional earth FE 6 External fuses 7 Separately switchable actuator power supply 4 3 Display components Module common error LED The module common error LED is located on the top of the...

Page 10: ...iency module measures the pressure curve over time Even in well serviced systems the pressure falls continuously due to leakages The fewer leakages the system has the slower the pressure drop will be...

Page 11: ...utputs and parameters m is the module number that is based on the address position of the energy efficiency module in the overall CPX system and has the fixed value m 1 5 1 1 Flow rate Input signal Th...

Page 12: ...P8 4 8 5 and flow rate standard P8 6 8 7 parameters If there is a change to the unit flow rate or unit flow rate standard parameters the measured consumption value is reset to the value 0 If there is...

Page 13: ...used to compare the measured pressure value with the upper pressure limit value Pm 13 14 parameter When the time set in the monitor limit values startup Pm 7 parameter has elapsed and limit value mon...

Page 14: ...sure change sample time P2 is calculated DP2 P2 t P2 t DT t current measuring point The start of the measuring cycle to calculate the pressure change is automatically synchronised with the activation...

Page 15: ...3 P2 t2 DP2 P2 t5 P2 t4 DP2 P2 t6 P2 t5 t DP2 P2 t7 P2 t6 DP2 signal extension for DT synchronisation from t t4 DP2_OGR Amount of pressure change ABS DP2 t No ABS DP2 calculation Diagnostics message t...

Page 16: ...ked for permissible values on input In the event of an error the corresponding error message is output if parameterisation error monitoring is activated Pm 0 7 1 2 3 4 5 Fig 7 Block diagram of the pre...

Page 17: ...automatic blocking function is activated when the auto blocking control bit output Am 0 1 is activated and the blocking control bit output Am 0 0 is inactive In this state the measured flow value is...

Page 18: ...he pressurise control bit output Am 0 2 Detection of a rising edge resets the timer to the RESET status once only Automatically controlled blocking remains active Level controlled deactivation of the...

Page 19: ...ve can be controlled by the user or if activated accordingly automatically If the auto blocking control bit output Am 0 1 has been deactivated the shut off valve is switched directly with the blocking...

Page 20: ...ter P31 32 Auto blocking timer The status of the auto blocking timer is determined by the following input variables If the parameterised auto blocking low flow limit value P19 20 is not reached a comp...

Page 21: ...ng delay parameter 5 Parameterisation diagnostics errors param eter 6 Actuator power supply diagnostics param eter 7 Blocking control bit output 8 Auto blocking control bit output 9 Pressurise control...

Page 22: ...t data 5 2 2 Description of the input data and output data The input words and output words of all input data and output data are shown in the Motorola format MSB LSB If the control system uses a diff...

Page 23: ...ive signal edge 0 no change in status with static signal level default 1 no change in status with static signal level Consumption measurement output data Data bit B12 has the following values 0 consum...

Page 24: ...w rate standard and limited to max 65535 16 bit value independently of the parameterised unit The default value of the unit consumption module parameter is l the default value of the unit flow rate st...

Page 25: ...ord Em 2 Pressure P2 Pressure P2 Input value bar kPa mbar psi 10 0 0 0 0 1 100 1000 145 4 400 4000 580 7 36 736 7360 1067 14 1400 14000 2030 Tab 9 Unit dependent pressure values The pressure measureme...

Page 26: ...the module consumption measurement and blocking function of the shut off valve is sent to the higher order controller as the input word 2 bytes 16 bits Data format of input word 16 bits right justifi...

Page 27: ...the following cases The address is identical Read in the valid data from input word Em 5 The addresses are identical Em 4 B15 ERR 1 The set address is not available Set the valid address value The add...

Page 28: ...ss of the input value shown B15 Error bit ERR 1 invalid unsupported address D0 D15 16 bit input data field MSB LSB Most significant bit least significant bit Tab 14 Data format of the input word Em 4...

Page 29: ...cal assembly Prerequisite the mounting surface is flat and can support the weight of the product 1 Adjust the product to a vertical position 5 2 Mount the product using the mounting brackets and 2 scr...

Page 30: ...5 45 55 62 7 Type B2 B7 Connection technology CPX FB13 150 100 Depending on the bus node additional space for the con nection technology is required for mounting CPX FB36 145 86 CPX FB37 145 86 CPX FB...

Page 31: ...he unit must be powered by a power source that fulfils the requirements of an energy limited circuit in accordance with IEC 61010 1 EN 61010 1 NOTICE Damage to internal electronics Damage to component...

Page 32: ...ely 7 2 1 Connecting elements Bus node The energy efficiency module has one of the following bus nodes CPX FB13 PROFIBUS connection 8 3 1 Interfaces and display components CPX FB36 EtherNet IP connect...

Page 33: ...on With preset parameters and applied input pressure P1 the shut off valve automatically switches to the pressurise state in the following cases Switch off of the operating voltage or the load voltage...

Page 34: ...rgy efficiency module can be adapted to various requirements You can carry out important settings as follows with the DIL switch directly on the bus node with parameterisation The energy efficiency mo...

Page 35: ...ode see the documentation on the bus account 1 Applicable documents 8 3 1 Interfaces and display components Interfaces and display components on the bus node CPX M FB13 1 2 3 4 5 Fig 18 Interfaces and...

Page 36: ...node CPX M FB13 Socket Sub D PIN IP65 plug connector PROFIBUS DP Designation 1 Shield Connection to functional earth 2 n c Not connected 3 B R D TxD P Receive transmit data P 4 CNTR P Repeater contro...

Page 37: ...o retaining screws initially by hand and then to 0 5 Nm 10 1 2 3 4 5 6 7 Fig 20 Festo plug FBS SUB 9 GS DP B 1 Hinged lid with inspection window 2 Blanking plug if connection unused 3 Clamping clip fo...

Page 38: ...DIL switches Operating mode The energy efficiency module only supports the Remote I O operating mode PROFIBUS address Diagnostics mode 1 Switch off the power supply 2 Unscrew the retaining screws of...

Page 39: ...n the OFF position DIL switch 1 Description DIL 1 1 OFF DIL 1 2 OFF Factory setting Remote I O operating mode All the functions of the energy efficiency module are controlled directly by the PROFIBUS...

Page 40: ...bout the energy efficiency module will be sent to the master system Tab 23 Setting station number and diagnostic mode DIL switch 3 Example for setting station number 23 and activating device related d...

Page 41: ...ation required to integrate the module into the higher order controller Device description file www festo com sp Setting up automation project and controller 1 Start the controller software 2 Create a...

Page 42: ...ine of the PROFIBUS system PROFIBUS Additional Field Devices Valves Festo CPX Terminal 2 Select the PROFIBUS address station number corresponding to the DIL switch settings on bus node 3 Insert the bu...

Page 43: ...the energy efficiency module can be created using the software Festo Maintenance Tool CPX FMT 8 4 4 Commissioning and configuration 8 4 1 Interfaces and display components Interfaces and display compo...

Page 44: ...work is connected at the bus node CPX FB36 with the following connection technology Connection technology Network connectors 2 sockets M12 D coded 4 pin according to IEC 61076 2 NECU M S D12G4 C2 ET p...

Page 45: ...and malfunctions due to incorrect handling Observe the handling specifications for electrostatically sensitive devices You can set the following parameters with the DIL switches The mode of operation...

Page 46: ...module are controlled directly by the controller or by a higher level PLC DIL 1 1 ON Not supported The 1 1 DIL switch element must be in the OFF position Tab 30 Setting the operating mode with DIL swi...

Page 47: ...IL 3 1 3 8 OFF Dynamic saved addressing All DIL switches in the OFF position factory setting When switched on the energy efficiency module receives a dynamic or stored IP address via DHCP BOOTP 1 2 3...

Page 48: ...put addresses output addresses Basic addressing rules Bus node The bus node occupies 0 inputs and 0 outputs if the diagnostics mode is not active Active status bits occupy 8 input bits An active I O d...

Page 49: ...imported into a new project as an Ethernet module Integrating the configuration into an existing automation project 1 Copy the imported Ethernet module by right clicking on Ethernet Modul under Ethern...

Page 50: ...lements of the bus node mentioned and provides an overview of the configuration and commissioning with this bus node For detailed information on the bus node see the documentation on the bus account 1...

Page 51: ...3 Parameterisation modified or force active Tab 35 LED displays 8 6 2 Using the memory card The memory card is used as a carrier of configuration data for PROFINET addressing and thus simpli fies bus...

Page 52: ...designed for Ethernet cables with a diameter of 6 8 mm The FBS RJ45 PP GS plug is designed for Ethernet cables with a diameter of 5 8 mm Network connections on the bus node CPX M FB43 The network por...

Page 53: ...6 4 Setting DIL switches You can set the following parameters with the DIL switches The operating mode The energy efficiency module only supports the Remote I O operating mode in conjunction with the...

Page 54: ...ch 2 DIL switch 2 Setting operating mode in remote I O operating mode DIL 2 1 OFF DIL 2 2 OFF factory setting The E A Diagnose Interface and status bits are switched off or the diagnostics mode is set...

Page 55: ...bits and 16 output bits Network The address assignment of the inputs does not depend on the address assignment of the outputs Addressing is carried out in bytes Device description file GSDML file A de...

Page 56: ...g a PROFIBUS network 1 Open the Properties dialogue Right click on the interface e g select X2 and Object Proper ties 2 Switch to the General tab 3 Click the Properties button to open the Properties E...

Page 57: ...M Tab 41 Normal operating status of the energy efficiency module with bus node CPX M FB44 LEDs TP1 and TP2 light when the port is in use On means that the network connection is OK The M LED lights or...

Page 58: ...phase or during troubleshooting 4 Service interface 9 2 Notes on parameterisation This documentation describes the module parameters of the energy efficiency module For a detailed description of the s...

Page 59: ...7 Set the desired unit in the unit pressure module parameter Set upper and lower limit values in the limit values module parameter if required 3 Activate the monitoring for parameterisation errors in...

Page 60: ...upper limit value n 4828 m 64 13 14 Pm 13 14 upper limit value pressure n 4828 m 64 15 16 Pm 15 16 pressure change upper limit value n 4828 m 64 17 18 Pm 17 18 auto blocking delay time n 4828 m 64 19...

Page 61: ...owing The error is sent to the bus node The error is displayed via the module error LED Bit Meaning 0 Monitoring SCS short circuit overload sensor supply 1 Monitoring SCO short circuit overload output...

Page 62: ...been switched on during which the limit value monitoring is deactivated Bit Bit 0 7 limit value monitoring startup Values Meaning 0 0 s 1 3 s 2 5 s 3 10 s default 4 30 s 5 60 s 6 120 s 7 300 s 8 255...

Page 63: ...Unit pressure All other bits are reserved Bit 1 0 Value Meaning 0 0 0 mbar default 0 1 1 kPa 1 0 2 psi 10 1 1 3 Not permissible Comment If parameter monitoring is active Pm 0 7 invalid values will res...

Page 64: ...828 m 64 8 m module number 1 Description Sets the flow rate standard for all flow related and consumption related data Bit Bit 6 7 flow rate standard All other bits are reserved Bit 7 6 Value Meaning...

Page 65: ...e unit is changed the data for the critical limits is not changed and may need to be adjusted separately Module parameter upper limit value flow rate Function number 4828 m 64 11 low byte 4828 m 64 12...

Page 66: ...pper pressure limit value module parameter Module parameter upper limit value pressure change Function number 4828 m 64 15 low byte 4828 m 64 16 high byte m module number 1 Description An upper limit...

Page 67: ...activated with an appropriately set output data bit 5 2 2 1 Output word Am 0 module control Tab 55 Auto blocking delay time module parameter Module parameter auto control flow rate limit value Functio...

Page 68: ...more often than 65535 times the parameter remains at this value This parameter can only be read Tab 57 Module time of operation module parameter Module parameter shut off valve switching cycles Shut...

Page 69: ...set the parameters for the automatic blocking function correctly the following information of the downstream system is required Minimum flow rate in production operation The system in pneumatic and e...

Page 70: ...underrun of the flow rate limit value the module should switch to the blocking state 4 After automatic blocking switch the module back to the pressurise state The module has switched automatically to...

Page 71: ...to increase the value for the pressure change sample time parameter 8 Specify the derived value with an added safety tolerance for the upper limit pressure change parameter This will avoid unwanted er...

Page 72: ...ters can be found in the CPX system description 1 Applicable documents 10 Malfunctions 10 1 Diagnostics The energy efficiency module offers comprehensive options for diagnostics and error handling The...

Page 73: ...diagnostics with the network via the I O diagnostics interface Internal diagnostics data can be read via the I O diagnostics interface In this way detailed diagnostic information can be accessed even...

Page 74: ...are used to display group diag nostic messages global error messages Access to the status bits is via 8 internal inputs I O diagnostics interface system diagnostics The I O diagnostics interface is a...

Page 75: ...means that the system error LED flashes according to the higher priority the number of the error with the higher priority will be entered in the system diagnostic data under function number 1938 erro...

Page 76: ...imit values Tab 53 Upper pressure limit value module param eter Em 2 Upper pressure limit value exceeded Check pressure Check parameterised limit value If necessary adjust the diagnostics limit values...

Page 77: ...nored The module operates internally with the last valid parameter values Em 0 An error has occurred in the set ting of the upper limit value flow rate parameter Check parameterisation and param eteri...

Page 78: ...er values entered will be ignored The module operates internally with the last valid parameter values Em 0 Em 3 Monitor limit values startup Unit pressure Unit flow rate Unit Consumption Flow standard...

Page 79: ...6 Severity level 1 Shock part 2 27 Severity level 1 1 Plug connector inserted or fitted with protective cap 2 Explanations of the severity levels table below Tab 64 Technical data general Vibration l...

Page 80: ...bricated operation not possible Temperature of medium C 0 50 Flow rate Standard nominal flow rate 1 2 In main flow direction l min 4500 measured at p1 0 6 MPa 6 bar 87 psi and p2 0 5 MPa 5 bar 72 5 ps...

Page 81: ...0 1 bar 1 psi 14 5 Residual pressure MPa 0 1 bar 1 psi 14 5 1 FS percentage of the measurement value range end value full scale 2 Typical accuracy under nominal conditions 0 6 MPa 6 bar 87 02 psi 23...

Page 82: ...2M Undervoltage diagnostic message trigger level without hysteresis V 15 17 Cable length m Max 30 Electromagnetic compatibility Interference emission Declaration of conformity www festo com Immunity t...

Page 83: ......

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