Festo MSE6-C2M Operating Instruction Download Page 1

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MSE6-C2M

Energy efficiency module

Operating instruc-

tion

8163303

2022-08b

[8163305]

Summary of Contents for MSE6-C2M

Page 1: ...MSE6 C2M Energy efficiency module Operating instruc tion 8163303 2022 08b 8163305...

Page 2: ...Translation of the original instructions EtherCAT EtherNet IP PI PROFIBUS PROFINET are registered trademarks of the respective trade mark owners in certain countries...

Page 3: ...puts 28 5 1 7 Electrical outputs 28 5 2 Input output data 30 5 2 1 Overview 30 5 2 2 Description of the input data and output data 31 5 2 3 Selectable input data function 39 6 Mounting 44 7 Installati...

Page 4: ...tes on parameterisation 66 9 3 Overview of module parameters 67 9 4 Modifiable module parameters 71 9 5 Read only module parameters 86 9 6 Parameterisation examples 86 9 6 1 Automatic shut off functio...

Page 5: ...sure is shut off the functioning of the system means that a residual pressure of 0 1 MPa 1 bar 14 5 psi may remain at the output Comply with the handling specifications for electrostatically sensitive...

Page 6: ...can impair the safety functions installed in the system If the energy efficiency module is installed in front of a safety valve the design of the layout must not impair the intended operation of the s...

Page 7: ...e 3 Shut off valve with pressure sensor 4 Pneumatic port 3 exhaust 5 Electrical system supply 6 Electrical connection inputs 7 Electrical connection outputs 8 MSE6 C2M M only CPX Extension series 1 co...

Page 8: ...eft and right with service unit components from the MS6 series 4 3 Combination with MS6 modules The CPX extension series 1 connection of the MSE6 C2M M enables extension of the electrical system 4 2 E...

Page 9: ...master 2 User program in the machine controller 3 Network specific configurator 4 Energy efficiency module MSE6 C2M M 5 Energy efficiency module MSE6 D2M MSE6 C2M M with MSE6 D2M Module number Energy...

Page 10: ...uts A system extension with electrical outputs requires a CPX interlinking block with infeed because the load voltage is not forwarded via a CPX Extension The figure below shows the communication path...

Page 11: ...uration a longer FE joint is required The cable has a nominal cross section of 5 mm2 with cable lug in accordance with DIN 46234 4 6 Alternatively earthing straps are manufactured in a bare or tin pla...

Page 12: ...ule 1 2 3 4 Fig 4 Status LEDs of the energy efficiency module 1 LED P2 output pressure status 2 Module error LED 3 LED DO0 and DO1 status LEDs outputs 4 LED DI0 and DI1 status LEDs inputs LED Meaning...

Page 13: ...sure p2 Red green pressure gauge 5 Functions Overview Pressure control function and lock function energy efficiency function automatic blocking and subsequent regulation to the standby target pressure...

Page 14: ...lation it is regulated by the parameterised target pressure values Testing pressure tightness The energy efficiency module continuously measures the pressure change in the parameterised time interval...

Page 15: ...utputs and parameters m is the module number that is based on the address position of the energy efficiency module in the overall CPX system and has the fixed value m 0 5 1 1 Flow rate Input signal Th...

Page 16: ...puts Em 5 and or Em 6 Consumption V1 32 bit selectable inputs Em 5 6 There is also a continuous consumption measurement which after a certain unit dependent con sumption generates a logic one measurem...

Page 17: ...tion Continuous consumption measurement VC Consumption measurement impulse Input Em 3 7 measurement impulse consumption VC Electrical output VC Sensor error flow rate sensor Fig 6 Block diagram of the...

Page 18: ...25 26 lower critical limit pressure P2 Status LED P2 LED P2 not illuminated t LED P2 illuminated 1 Em 3 6 monitoring of lower critical limit pressure P2 0 Pm 23 24 0 5 bar pressure setpoint auto stand...

Page 19: ...a check Data check Comparator Diagnostics maskable FN24 Em 2 parameterisation error low critical limit FN25 Em 2 parameterisation error upp critical limit FN29 Em 2 error in parameterisation Input Em...

Page 20: ...ronisation and DP2 OGR critical limit monitoring The time diagrams show the DT synchronisation and DP2 OGR critical limit monitoring Pressure P2 DT t0 DT DT DT DT DT DP2 t1 t2 t3 t4 t5 t6 t7 t Blockin...

Page 21: ...Em 2 error in parameterisation FN29 Em 3 error in parameterisation Selectable inputs Em 5 6 pressure change DP2 Diagnostics maskable FN10 Em 3 upp critical limit exceeded Pressure change DP2 Scaling...

Page 22: ...e user controlled pressure regulation and blocking function is activated if the auto user output control Am 0 1 has the value 0 not active In this state the user can then switch the shut off valve to...

Page 23: ...rol valve regulates to the setpoint pressure auto normal parameter value Pm 21 22 At the same time the Q_low Timer function starts monitoring to check whether the flow rate value falls below the auto...

Page 24: ...sure rise limitation parameter Pm 28 4 28 6 The following figure gives an overview of the relevant measurement control and status signals of the automatic pressure regulation and blocking function In...

Page 25: ...Module in blocking status 7 OFF_24VA USER AUTO No load voltage supply Pressure control and blocking function not active 8 AUTO_NORMAL AUTO Pressure regulation at parameterised auto normal setpoint pre...

Page 26: ...ormal Pm 21 22 Target pressure value auto standby Pm 23 24 FN29 Am 1 parameterisation error Target pressure rise limitation Shut off valve Em 3 0 status of shutoff valve Pm 31 32 switching cycles of s...

Page 27: ...partial function The switching status of the shut off valve is determined by the input Status shut off valve input status Em 3 0 The number of shut off valve switching cycle is returned in different t...

Page 28: ...our after short circuit overload sensor supply Pm 27 6 is used to set whether the sensor supply is switched on again after short circuit overload end or remains switched off If the diagnostics are act...

Page 29: ...0 Em 3 15 for output 1 input In addition with activated diagnostics setting with parameter Pm 0 1 a group error message is generated for outputs 0 and 1 if at least 1 channel is overloaded Actuator su...

Page 30: ...asured value V1 32 bit Measurement impulse VC Em 3 7 Status V0 Em 3 12 Status V1 Em 3 13 Consumption V0 Run Am 0 12 Consumption V0 Reset Am 0 13 Consumption V1 Run Am 0 14 Consumption V1 Reset Am 0 15...

Page 31: ...ler Electrical output 1 Am 0 7 Selectable input data Input address Em 4 Am 1 Input data Em 5 data bits 0 15 Em 6 data bits 16 32 1 m module number 0 2 Data access also possible via selectable input da...

Page 32: ...B15 Consumption V1 Reset Reserved data bits D0 D15 16 bit output data field MSB LSB Most significant bit least significant bit Tab 8 Data format of output word Am 0 Output data pressure regulation and...

Page 33: ...ollowing values 0 electrical output 0 sends logic 0 default 1 electrical output 0 sends logic 1 Data bit B7 has the following values 0 electrical output 1 sends logic 0 default 1 electrical output 1 s...

Page 34: ...ssure setpoint values are automatically limited within the permissible value range 0 32767 to the end values of the nominal pressure range within the module depending on the parameterised pressure uni...

Page 35: ...he measurement value is also available as a 32 bit value via selectable input data The default value of the unit consumption module parameter is l the default value of the unit flow rate standard modu...

Page 36: ...ure value P2 DO D15 16 bit input data field MSB LSB Most significant bit least significant bit Tab 13 Data format of input word Em 2 Pressure P2 Pressure P2 Input value bar kPa mbar psi 10 0 0 0 0 1 1...

Page 37: ...own Data format of input word 16 bits right justified D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1 B0 MSB LSB Abbreviations used B0 Status o...

Page 38: ...normal during an underrun of the parameter value auto controller flow rate limit value Q_low Timer running AUTO mode 10 AUTO_HOLD pressure control to the configured auto normal setpoint pressure Q_lo...

Page 39: ...re shown in the Motorola format MSB LSB The selectable input data function allows a special read access to functional module data By setting an address in the output word Am 1 depending on the address...

Page 40: ...nificant bit least significant bit Tab 17 Data format of output word Am 1 5 2 3 3 Input word Em 4 selected input address The address of the current input value is transmitted In the basic setting the...

Page 41: ...put word 1 of the currently set address D0 D15 16 bit input data field MSB LSB Most significant bit least significant bit Tab 20 Data format of the input word Em 6 5 2 3 6 Selectable 32 bit input data...

Page 42: ...address 5 2 3 7 Selectable freely combinable 16 bit input data with address to be calculated The freely combinable 16 bit input data are values that can be displayed by the user in both Em 5 and in E...

Page 43: ...ment value V1 with 16 bit limit 4 0x04 Module time of opera tion Module time of opera tion with 16 bit limit 5 0x05 Shut off valve switching cycles Shut off valve cycles with 16 bit limitation 6 0x06...

Page 44: ...hange DP2 Pressure change DP2 256 6 0 1536 0x0600 Current module error Pressure change DP2 256 3 2 770 0x0302 Consumption V1 Consumption V0 256 2 3 515 0x0203 Consumption V0 Consumption V1 Tab 23 Exam...

Page 45: ...are clean leakage and contact errors are avoided 1 Connect pneumatic connections 1 and 2 2 Mount a silencer or the exhaust air duct at pneumatic port 3 7 2 Electrical installation WARNING Risk of Inju...

Page 46: ...nsion connecting cable only when the supply voltage is switched off for the control extension series 1 device Only use pre assembled connecting cables Electrical protection The maximum permissible cur...

Page 47: ...f the left hand pneumatic sub base and the left end plate of the electrical interlinking module 2 MSE6 D2M 3 Equipotential bonding of functional earth FE 4 Supply for actuator technology outputs that...

Page 48: ...4 Input 0 Input 0 5 FE Functional earth Tab 26 Electrical inputs DI0 and DI1 Bus node The energy efficiency module has one of the following bus nodes CPX FB36 EtherNet IP connection 8 3 1 Interfaces a...

Page 49: ...tage supply for electronics and sensors 2 0 V UOut A Earth for actuators outputs and valves 3 0 V UEl Sen Earth for electronics and sensors 4 24 V DC UOut A Load voltage supply for actuators outputs a...

Page 50: ...ally piloted shut off valve If there is pressure at pneumatic connection 1 the shut off valve is open in the normal position With preset parameters and applied input pressure P1 the shut off valve aut...

Page 51: ...Cause Damage or Malfunction When connecting the device to a network protect the network from unauthorised access Standards for security in information technology can be used for network protection me...

Page 52: ...displays on the bus node CPX M FB36 1 2 Fig 22 LED displays on the bus node CPX M FB36 1 Network specific LEDs 2 CPX specific LEDs Network specific LEDs CPX specific LEDs1 MS Module status red green P...

Page 53: ...onnections are marked with X1 and X2 Connection X1 Pin Signal Explanation 1 TD Transmit Data TD 2 RD Receive Data RD 3 TD Transmitted data 4 RD Received data Housing Shield FE Shield functional earth...

Page 54: ...dressing 1 Switch off the power supply 2 Unscrew the retaining screws of the cover 3 Remove the cover 3 DIL switches are visible 4 Use DIL switch 1 to set the operating mode and protocol 5 Set the dia...

Page 55: ...tic mode DIL switch 2 DIL switch 2 Setting diagnostic mode DIL 2 1 OFF DIL 2 2 OFF Factory setting I O diagnostics interface and status bits are switched off 0 byte I 0 byte O DIL 2 1 OFF DIL 2 2 ON T...

Page 56: ...of the energy efficiency module are reset to the factory settings when device is switched on Tab 38 Set IP addressing DIL switch 3 8 3 4 Commissioning and configuration Commissioning and configuration...

Page 57: ...to Maintenance Tool is available on the Festo online portal www festo com sp Setting up automation project 1 Start the controller software 2 To create a new project click on the New Project button 3 S...

Page 58: ...1 Diagnostics LED displays Description Operating status PS PL SF MS NS TP1 M TP2 The following LEDs are green PS PL MS NS TP1 TP2 Normal no error Tab 39 Normal operating status of the energy efficienc...

Page 59: ...xample CPX FB44 LED displays on the bus node CPX M FB43 and CPX M FB44 1 2 Fig 25 LED display on the bus node CPX M FB43 and CPX M FB44 1 Network specific LEDs 2 CPX specific LEDs Network specific LED...

Page 60: ...er supply 2 Unscrew the retaining screws of the cover 3 Remove the cover 4 Insert the memory card 5 Fit the cover 6 Tighten the retaining screws of the cover Tightening torque 0 4 Nm 10 8 5 3 Connecti...

Page 61: ...4 n c Not connected 5 n c Not connected 6 RD Received data 7 n c Not connected 8 n c Not connected Housing Shield FE Shield functional earth Tab 43 Pin allocation of the network interfaces RJ45 PROFI...

Page 62: ...retaining screws of the cover Tightening torque 0 4 Nm 10 Setting operating mode DIL switch 1 All switch elements of the DIL switch 1 must be in the OFF position DIL switch 1 Setting operating mode D...

Page 63: ...issioning and configuration of the bus node depend on the higher order control The steps described below are examples of using the Siemens SIMATIC S7 315 controller and the Siemens STEP 7 controller s...

Page 64: ...tions Install GSD File Select the file path of the device description file Browse Select and install the file Install 5 Update the hardware catalogue Options Update Catalog All available CPX modules a...

Page 65: ...ther LEDs are for diagnostics and error handling 10 1 Diagnostics LED displays Description Operating status NF PS The following LEDs are green PS PL TP1 TP2 Normal no error M P PL TP1 SF TP2 M Tab 46...

Page 66: ...phase or during troubleshooting 4 Service interface 9 2 Notes on parameterisation This documentation describes the module parameters of the energy efficiency module For a detailed description of the s...

Page 67: ...lows Set the upper limit value in the limit values module parameter to 32767 Set the desired unit in the unit pressure module parameter Set upper and lower limit values in the limit values module para...

Page 68: ...m 64 7 Pm 7 limit value startup n n 4828 m 64 8 Pm 8 units Bit 0 1 pressure n n n Bit 2 3 flow rate n n Bit 4 5 consumption n Bit 6 7 flow rate standard n n n 4828 m 64 9 Pm 9 energy save functions a...

Page 69: ...24 Pm 23 24 pressure set point value auto standby n 4828 m 64 25 26 Pm 25 26 lower limit value pressure P2 n 4828 m 64 27 Pm 27 module control byte 0 Bit 0 signal extension channel digital input 0 n...

Page 70: ...64 28 Bit 3 selection for digital output 0 n Bit 4 6 target pressure rise limit n Tab 48 Overview modifiable module parameters Function number1 Read only module parameters 4828 m 64 29 30 Pm 29 30 mo...

Page 71: ...error is sent to the bus node The error is displayed via the module error LED Bit Meaning 0 Monitoring SCS short circuit overload sensor supply 1 Monitoring SCO short circuit overload outputs 2 Underv...

Page 72: ...been switched on during which the limit value monitoring is deactivated Bit Bit 0 7 limit value monitoring startup Values Meaning 0 0 s 1 3 s 2 5 s 3 10 s default 4 30 s 5 60 s 6 120 s 7 300 s 8 255...

Page 73: ...parameter unit pressure Function number 4828 m 64 8 m module number 0 Description Specifies the unit for all pressure related data Bit Bit 0 1 Unit pressure All other bits are reserved Bit 1 0 Value...

Page 74: ...r numbers When the unit flow rate module parameter is changed the values of other flow related module parameters remain unchanged and are not adjusted auto matically Tab 53 Unit flow rate module param...

Page 75: ...parameters related to the flow rate remain unchanged and are not adjusted automatically Tab 55 Flow rate standard module parameter Module parameter energy save functions Function number 4828 m 64 9 m...

Page 76: ...ific upper limit value pressure upper limit value flow rate and upper limit value pressure change limit values The data width is 16 bits 2 bytes If the unit is changed the data for the critical limits...

Page 77: ...pper pressure limit value module parameter Module parameter upper limit value pressure change Function number 4828 m 64 15 low byte 4828 m 64 16 high byte m module number 0 Description An upper limit...

Page 78: ...o control delay time module parameter Module parameter auto control flow rate limit value Function number 4828 m 64 19 4828 m 64 20 m module number 0 Description Flow rate limit value that must be und...

Page 79: ...byte 16 high byte 39 Permissible values 0 32767 Pressure setpoint value auto normal parameter value Pm 21 22 must be greater than pressure setpoint value auto standby parameter value Pm 23 24 Comment...

Page 80: ...limited within the permissible value range depending on the parameterised pressure unit to the end values of the nominal pressure range within the module without an error message mbar 2500 10000 kPa 2...

Page 81: ...ut 0 is active or not Bit Bit 0 Values 0 not active default 1 active Tab 66 Signal extension channel DI0 module parameter Module parameter signal extension channel DI1 Function number 4828 m 64 27 m m...

Page 82: ...signals of this type to be considered in the control sequence CPX system description The signal extension time defined with this parameter applies to the electrical inputs of this module and can be ac...

Page 83: ...er 0 Description The parameter determines whether the corresponding voltage remains switched off or is switched on again automatically after a short circuit overload of the electrical outputs in this...

Page 84: ...psi 10 1 6 bar 600 kPa 870 psi 10 Comment The parameter value is permanently stored in the module and is the valid value for the next power on A change in the parameter value is effective immediately...

Page 85: ...s 12 5 kPa s 1 81 psi s Com ment The setpoint pressure can deviate up to 15 from the ideal value during the target pressure increase The parameter value is permanently stored in the module and is the...

Page 86: ...more often than 65535 times the parameter remains at this value This parameter can only be read Tab 77 Module time of operation module parameter Module parameter shut off valve switching cycles Shut...

Page 87: ...wnstream system is required to be able to set the parameters for the automatic blocking function of the energy efficiency module correctly The minimum flow rate in production operation The system in p...

Page 88: ...d blocking function with blocking of the supply air and subse quent regulation to the auto standby setpoint pressure is set if the auto enable control output is set Am 0 5 1 This means that unexpected...

Page 89: ...ameter value until you have determined a suitable value for the system 3 Switch the shut off valve to the blocking state Am 0 1 1 4 Record pressure change values as long as the output pressure is grea...

Page 90: ...ciency module offers extensive diagnostics options and error handling via the fieldbus or diagnostics interface Diagnostics Description Information 1 On site with LED indi cators The LEDs on the modul...

Page 91: ...tions 10 2 Error numbers Possible errors of the energy efficiency module are divided into three error classes with different priorities depending on the seriousness of the error If an error occurs the...

Page 92: ...om module number 0 have the highest priority within an error class and errors from module number 1 have the second highest priority Detailed information regarding the module specific error numbers can...

Page 93: ...n power off on necessary or Change parameter response after SCS Pm 27 6 auf 1 switch on again Pm 0 0 Monitoring Short circuit overload Sensor supply Am 0 Short circuit overload at elec trical outputs...

Page 94: ...es Em 2 Upper pressure limit value exceeded Check the pressure Check the parameterised limit value If necessary adjust the monitoring limit value parameter startup Em 3 Upper pressure change limit val...

Page 95: ...limit value Depending on the parameterisation the module reports the error when monitoring is activated Input signals will however still be processed The parameter values entered will be ignored The...

Page 96: ...he parameterisation the module reports the error when monitoring is activated Input signals will however still be processed The parameter values entered will be ignored The module operates internally...

Page 97: ...pecific error numbers 11 Removal The settings are not saved in the product Save the settings if necessary e g on the higher level controller Disassemble the product in the following sequence 1 De ener...

Page 98: ...ow Tab 82 Technical data general Vibration load Frequency range Hz Acceleration m s2 Deflection mm Severity level 1 Severity level 1 Severity level 1 5 8 3 5 8 41 10 41 58 0 15 58 160 20 160 200 10 Ta...

Page 99: ...C 0 50 Flow rate Standard nominal flow rate 1 2 In main flow direction l min 7000 measured at p1 0 1 MPa 10 bar 145 04 psi and p2 0 6 MPa 6 bar 87 02 psi p 0 1 MPa 1 bar 14 5 psi Pressure sensor1 Pres...

Page 100: ...ng pressure P1 target pressure 0 1 MPa bar 2 5 10 Condition Operating pressure P1 target pressure 1 bar psi 36 26 145 Condition Operating pressure P1 setpoint pressure 14 5 psi Linearity error FS 2 Re...

Page 101: ...itional current consump tion via sensor supply at electrical inputs mA Max 1000 Only MSE6 M Additional current consump tion via connected modules at extension interface Description of the connected mo...

Page 102: ...ection short cir cuit sensor supply Internal electronic fuse Cable length inputs m Max 30 Electrical outputs Number of digital outputs 2 Switching logic at outputs PNP positive switching Characteristi...

Page 103: ...al inputs CPX 8DE 8 digital inputs CPX 4DA 4 digital outputs CPX 8DA 8 digital outputs CPX 8DE 8DA 8 digital inputs and 8 digital outputs CPX 4AE U I 4 analogue inputs CPX 2AA U I 2 analogue outputs C...

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