Page K-14
ELECTRICAL COMPONENTS & WIRING
Repair and Service Manual
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notices, Cautions and Warnings.
B
5. Remove the three fuse holders from the controller
splash shield.
6. Disconnect the tail light wiring connectors.
7. Remove the two Torx head screws that secure the
front edge of the rear body and seat support frame to
the floorboard.
8. Remove the two Torx head screws along back edge of
the seat opening that secure the rear body to the seat
support.
9. Remove the four Torx head screws; two on each side
that secure the lower edge of the rear body to the
floorboard.
10. Remove the two Torx head screws from the bagwell
that secure the rear body to the rear bumper.
11. Raise the front edge of the rear body several inches
and support it with a block or piece of 2" x 4" wood.
This will allow the harness to be passed between the
rear body and the floorboard.
12. Remove the accessory wiring harness from the vehi-
cle.
13. Install new accessory wiring harness making sure that
it follows the proper path.
a) Starting in the cup holder, route the forward section
of the harness in the tabs on the front splash
shield, making sure that the wires tagged ’Driver
Side’ are routed to the driver’s side of the vehicle
and the wires tagged ’Passenger Side’ are routed
to the passenger side. Secure the wires by routing
them through the splash shield tabs
b) Route the wires for the headlight switch through
the opening in the instrument panel for the head-
light switch.
c) Route the wires for the horn down through the flap
in the front splash shield on the driver’s side of the
vehicle.
d) Route the wires and connector for the horn
between the frame and the under side of the front
splash shield and connect to the horn.
e) Connect the horn button connector to the acces-
sory harness under the cup holder.
f) Position the brake relay (1) on the front splash
shield tab that extends into the cup holder base
and secure with a christmas tree rivet (2)
.
Fig. 28 Brake Light Relay
g) Connect the red and purple wires from the acces-
sory harness to the matching wires from the main
wire harness.
h) Route the rest of the harness down through the
cup holder and in the floorboard channel and
under the rear body in the floorboard channel
along with the main wiring harness.
Make sure
that the harness sets below the level of the
floor.
i) Route the wires and connector for the driver side
brake light between the rear body and the battery
pack and around the driver’s side of the battery
pack to the splash shield. Secure the wires in the
guides on the splash shield and connect to the
brake light.
j) Route the fuses and the passenger side brake light
wires between the rear body and the battery pack.
k) Snap the fuse holders into the holes on the control-
ler splash shield.
l) Route the wires and connector for the passenger
side brake light around behind the controller, over
the passenger side rear splash shield, through the
guides and connect to the brake light.
13. Be sure that all wires are connected properly before
installing the body components that were removed to
allow access to the wiring harness.
