Page K-6
ELECTRICAL COMPONENTS & WIRING
Repair and Service Manual
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notices, Cautions and Warnings.
B
Fig. 14 Charger Receptacle
.
m) A new solenoid will ONLY be installed if the old
one was connected directly to the wire harness
(hard wired). Install solenoid (18) on the controller
heat sink using two nuts (22).
n) Reconnect the black wire (23) and red wire (24) to
the solenoid (18) as shown and secure in place
with small hex nuts (28).
o) Connect the Red wire from the controller B+ and
the white wire (17) from the resistor to the back ter-
minal of the solenoid (18) and secure in place
using a hex nut (16). Be sure to place larger termi-
nal wires first on studs and smaller wires on last.
(Do not over tighten the terminal screw (25)).
p) Connect the Red wire (20) from the positive (+),
BL+, battery terminal and the yellow wire (21) from
the wiring harness to the front terminal on the sole-
noid, secure in place with hex nut (16) as shown.
Be sure to place larger terminal wires first on studs
and smaller wires on last.
Do not over tighten the
nut.
.
Fig. 15 Controller Connections
q) Plug the 23 pin connector (3) from the wire har-
ness into the socket on the controller, push in
firmly and make sure that the locking tab is
latched.
.
Fig. 16 23 Pin Connector
r) Plug the connectors for the motor brake (31), the
motor temperature sensor (32) on the motor and
motor brake.
s) OLD STYLE WIRE HARNESS: Plug the motor
sensor (33) connector to the main wire harness
connector as shown below.
Controller
Heatsink
Resistor
Sensor
Red Wire from
Solenoid to
Controller B+
Red Wire from
Solenoid to
Controller B+
Controller
Heatsink
Resistor
Sensor