Page A-4
GENERAL INFORMATION & ROUTINE MAINTENANCE
Repair and Service Manual
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions and Warnings.
B
REAR AXLE
The only maintenance required for the first five years or
1000 hours of operation is to check the Torque to Rotate
(TTR) and the periodic inspection of the lubricant level.
Unless leakage is evident, the lubricant need only be
replaced after five years.
TIRES
The condition of the tires should be inspected daily,
inflation pressures should be checked at least once a
week when the tires are cool. All dust caps for the valves
need to be reinstalled after checking the tire pressure.
For additional information, refer to the section on TIRES
AND WHEELS.
VEHICLE CLEANING AND CARE
To reduce the possibility of severe injury or
vehicle damage, read and understand all
instructions supplied by the manufacturer of
the pressure washer.
When pressure washing the exterior of the vehicle, do
not use pressure in excess of 700 psi. To reduce the
possibility of cosmetic damage, do not use any abra-
sive or reactive solvents to clean plastic parts.
It is important that proper techniques and cleaning mate-
rials be used. Using excessive water pressure may
cause severe injury to the operator or bystander, dam-
age to the seals, plastics, seat material, body finish or
electrical system. Do not use pressure in excess of 700
psi to wash the exterior of the vehicle.
Clean the windshield with lots of water, a mild soap and
a clean cloth.
Normal cleaning of vinyl seats and plastic or rubber trim
requires the use of a mild soap solution applied with a
sponge or soft brush and wiped with a damp cloth.
Removal of oil, tar, asphalt, shoe polish, etc., requires
the use of a commercially available vinyl/rubber cleaner.
The painted surfaces of the vehicle provide attractive
appearance and durable protection. Frequent washing
with lukewarm or cold water and mild detergent is
required to preserve the painted surfaces.
Occasional cleaning and waxing with non-abrasive prod-
ucts designed for ‘clear coat’ automotive finishes will
enhance the appearance and durability of the painted
surfaces.
Corrosive materials used as fertilizers or for dust control
can collect on the underbody of the vehicle. These
materials will cause corrosion of underbody parts unless
flushed occasionally with plain water. Thoroughly clean
any areas where mud or other debris can collect. Sedi-
ment packed in closed areas should be loosened to
ease its removal, taking care not to chip or otherwise
damage paint.
SUN TOP AND WINDSHIELD
The sun top does not provide protection from
roll-over or falling objects.
The windshield does not provide protection
from tree limbs or flying objects.
The sun top and windshield provide some protection
from the elements; however, they will not keep the oper-
ator and passenger dry in a downpour. This vehicle is
not equipped with seat belts and the sun top has not
been designed to provide roll-over protection. In addi-
tion, the sun top does not protect against falling objects
nor does the windshield protect against flying objects
and tree limbs. Keep arms and legs inside of the vehicle
while it is moving.
HAULING
To reduce the possibility of severe injury or
death while transporting the vehicle:
Secure the vehicle and contents.
Never ride on the vehicle being transported.
Always remove the windshield before trans-
porting.
Maximum speed with sun top installed is 50
mph (80 kph).
If the vehicle is to be transported at highway speeds, the
sun top must be removed and the seat bottom secured.
