ELECTRICAL COMPONENTS & WIRING
Page K-9
Repair and Service Manual
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notices, Cautions and Warnings.
B
B
battery terminal using an insulated wrench.
2. Remove three plastic rivets securing the controller
splash shield; two on the rear body and one from con-
troller heat sink, raise splash shield and turn over to
expose the reverse warning indicator and wires.
3. Remove the two torx head screws (10) securing the
reverse warning indicator (11) to the splash shield.
4. Cut the wires close to the reverse warning indicator
(11).
5. Strip insulation from the end of each wire, using a butt
splice connector and heat shrink tubing connect the
wires from the replacement reverse warning indicator
(11) to the wire harness.
6. Secure the new reverse warning indicator (11) to the
splash shield with the torx head screws (10).
7. Reinstall the splash shield.
Fig. 22 Reverse Warning Indicator
State of Charge / Fuel Gauge Replace-
ment
Tool List
Qty.
Torx Bit 27 IP ............................................................... 1
Ratchet ........................................................................ 1
Make sure that the vehicle key switch is in the ’OFF’
position and the key has been removed.
1. Remove the four Torx head screws (10) that secure
the instrument panel trim (11) to the instrument panel.
Fig. 23 Trim Panel Hardware
2. Pull the top of the trim panel (11) away from the instru-
ment panel and disconnect the harness (21) from the
fuel gauge/state of charge meter (20).
3. Depress the tabs on the fuel gage/state of charge
meter (20) and push the unit out of the trim panel (11).
Fig. 24 Fuel Gage/State of Charge Meter
4. Insert the new fuel gage/state of charge meter (20)
into the opening in the instrument panel trim (11),
making sure that the tabs all lock in place.
5. Connect the main harness (21) to the fuel gage/state
of charge meter (20)
6. Push the instrument panel trim (11) into place making
sure that no wires are pinched.
7. Install the four Torx head screws (10) that secure the
instrument panel trim (11) to the instrument panel and
the front cowl.
ITEM
TORQUE SPECIFICATION
10
12- 15 in. lbs (1.3 - 1.7 Nm)
Splash Shield
Failur
e t
o fo
llo
w these instruc
tions can r
esult in SERIOUS INJUR
Y or DEA
TH
Turn the ignition key to the ‘N’
position and ‘chock’
tires to prevent inadvertent movement.
Turn
the
ign
ition
key
to th
e ‘N
’ po
sitio
n an
d ‘c
hoc
k’ tir
es to
pre
ven
t ina
dve
rten
t m
ove
men
t.
Remove this plastic cover by removing 3 plastic fasteners. See illustrations below
.
Rem
ove
this
pla
stic
cov
er b
y re
mov
ing 3
pla
stic
faste
ners
. Se
e illu
stra
tion
s be
low
.
See emergency brake release instruction under this panel.
See
em
erge
ncy
bra
ke re
leas
e in
stru
ctio
n un
der t
his p
ane
l.
609987
609
987
Flip the RUN-T
OW switch to the ‘T
OW’
position and move vehicle to the desired location and
Flip
the
RU
N-T
OW
sw
itch
to th
e ‘T
OW
’ po
sitio
n an
d m
ove
veh
icle
to th
e de
sire
d lo
catio
n an
d
park it properly on level ground and chock tires immediately
.
park
it p
rope
rly o
n le
vel g
roun
d an
d ch
ock
tire
s im
med
iate
ly.
Turn the ignition key to the ‘OFF’
position, remove key and perform required service
Turn
the
ign
ition
key
to th
e ‘O
FF’ p
ositi
on, r
em
ove
key
and
per
form
req
uire
d se
rvic
e
procedures following all Safety Guidelines as outlined in your repair manual.
proc
edu
res f
ollo
win
g all
Sa
fety
Gu
ideli
nes
as o
utlin
ed in
you
r re
pair
man
ual.
IF VEHICLE IS INOPERABLE
AND NEEDS T
O BE MOVED:
IF VE
HICL
E IS IN
OPER
ABLE
AND
NEE
DS TO
BE M
OVED
:
In Case of T
otal Power Loss and the ‘Run-tow’
Switch DOES NOT Release
In Ca
se of
Total
Powe
r Los
s and
the ‘R
un-to
w’ Sw
itch D
OES N
OT R
eleas
e
the Brake to Move the V
ehicle :
the B
rake t
o Mo
ve th
e Veh
icle :
Push center
of fastener
with vehicle
key
,
depressed
remove.
lift fastener to
When center is
To reuse fastener
push center stem
up then install
fastener
shield into
hole.through
To secure fastener
in place press
down on
center stem
with head of
fastener
.
until flush
ITEM
TORQUE SPECIFICATION
10
6- 9 ft. lbs (8 - 127 Nm)