EZ-GO ST 4X4, Technician'S Repair And Service Manual

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TABLE OF CONTENTS FOR SECTION ‘H’
SECTION TITLE PAGE NO.
Page H-i
Repair and Service Manual
H
ENGINE AND TRANSMISSION
POWERTRAIN MAINTENANCE..................................................................................................... H - 2
Removing Debris .................................................................................................................. H - 2
Oil Capacity .......................................................................................................................... H - 2
Oil Recommendations .......................................................................................................... H - 2
Checking the Oil Level.......................................................................................................... H - 2
Changing the Oil................................................................................................................... H - 3
Changing the Oil Filter.......................................................................................................... H - 4
Air Cleaner Maintenance ...................................................................................................... H - 4
Paper Filter Element Service................................................................................................ H - 4
Alternator Belt Tension ......................................................................................................... H - 5
Adjusting Belt Tension.......................................................................................................... H - 5
Spark Plugs .......................................................................................................................... H - 6
ENGINE DESCRIPTION ................................................................................................................. H - 6
Engine Specifications ........................................................................................................... H - 6
Engine Operation.................................................................................................................. H - 6
Vehicle Preparation To Evaluate Engine Condition.............................................................. H - 7
CVT BACK COVER REPLACEMENT............................................................................................. H - 7
ENGINE REMOVAL/INSTALLATION ............................................................................................. H - 7
Engine Removal ................................................................................................................... H - 7
Engine Installation .............................................................................................................. H - 11
STARTER REPLACEMENT.......................................................................................................... H - 11
MUFFLER REPLACEMENT ......................................................................................................... H - 11
EXHAUST MANIFOLD REPLACEMENT...................................................................................... H - 12
TRANSMISSION REPLACEMENT ............................................................................................... H - 13
Checking Transmission (Transfer Case) Lubrication Level................................................ H - 14
SPARK ARRESTER CLEANING .................................................................................................. H - 15
ENGINE SUB FRAME REPLACEMENT....................................................................................... H - 15
ISOLATION MOUNT REPLACEMENT ......................................................................................... H - 16
LIST OF ILLUSTRATIONS
Fig. 1 Engine .................................................................................................................................. H - 1
Fig. 2 Cleaning Air Intake ............................................................................................................... H - 2
Fig. 3 Oil Viscosity Chart ................................................................................................................ H - 2
Fig. 4 Cleaning the Top of the Engine............................................................................................ H - 3
Fig. 5 Clean Entire Dipstick ............................................................................................................ H - 3
Fig. 6 Check Oil Level on Dipstick.................................................................................................. H - 3
Fig. 7 Changing The Oil ................................................................................................................. H - 4
Fig. 8 Remove Oil Filter.................................................................................................................. H - 4
Fig. 9 Air Cleaner ........................................................................................................................... H - 5
Fig. 10 Checking Belt Tension with Gauge .................................................................................... H - 5
Fig. 11 Checking Belt Tension with Finger..................................................................................... H - 5
Fig. 12 Adjusting the Belt Tension.................................................................................................. H - 5
Fig. 13 Gapping the Spark Plug ..................................................................................................... H - 6
Fig. 14 CVT Back Cover Removal ................................................................................................. H - 7
Fig. 15 Air Intake System Removal ................................................................................................ H - 9
Fig. 16 Accelerator and Governor Cable Removal......................................................................... H - 9
Fig. 17 Engine Removal ............................................................................................................... H - 10
Fig. 18 Muffler Replacement ........................................................................................................ H - 12
Fig. 19 Exhaust Manifold Replacement........................................................................................ H - 13