GENERAL INFORMATION & ROUTINE MAINTENANCE
Page A-3
Repair and Service Manual
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings
ROUTINE MAINTENANCE
Some items must be serviced more frequently
on vehicles used under severe driving condi-
tions.
This vehicle will give years of satisfactory service, pro-
vided it receives regular maintenance. Refer to the Peri-
odic Service Schedule for appropriate service intervals
(Ref Fig. 7 on page A-8). Refer to ‘Lubrication’ in FRONT
SUSPENSION AND STEERING section for appropriate
lubrication locations.
POWERTRAIN MAINTENANCE
To prevent severe per-
sonal injury or death,
always install a positive
stop to prevent load bed from falling.
Wrap wrenches with vinyl tape to prevent the possi-
bility of a dropped wrench ‘shorting out’ a battery,
which could result in an explosion.
To prevent accidental starting, remove and ground
spark plug wires and disconnect battery at negative
terminal before servicing.
Access the powertrain by raising or removing seats. Full
access to powertrain may be obtained by raising the load
bed. Some service procedures may require the vehicle
be lifted (Ref Lifting The Vehicle in SAFETY) for proper
lifting procedure and safety information.
For maintenance procedures relating to the engine,
speed control, fuel system, transmission, and rear axle or
suspension, refer to the particular section. See the
TABLE OF CONTENTS for section location.
NEUTRAL POSITION
To prevent the driven clutch from turning the rear axle/front
axle during any service operations, move direction selector
lever located on the instrument panel to the neutral position
indicated. (Ref Fig. 4 on page A-3)
Fig. 3 Jump Starting
+
-
+
-
Strong
Battery
Weak
Battery
Front of
Vehicle
!
!
Fig. 4 Neutral
73777G01
Neutral
Forward
Reverse
Summary of Contents for ST 4X4
Page 6: ...Page iv Repair and Service Manual TABLE OF CONTENTS Notes...
Page 10: ...Repair and Service Manual SAFETY INFORMATION Page viii Notes...
Page 12: ...GENERAL INFORMATION ROUTINE MAINTENANCE Page A ii Repair and Service Manual Notes...
Page 24: ...SAFETY Page B ii Repair and Service Manual Notes...
Page 34: ...BODY AND TRUCKBED Page C ii Repair and Service Manual Notes...
Page 50: ...BRAKES Page D ii Repair and Service Manual Notes...
Page 68: ...CONTINUOUSLY VARIABLE TRANSMISSION CVT Page E ii Repair and Service Manual Notes...
Page 74: ...DIRECTION AND DRIVE SELECTOR Page F ii Repair and Service Manual Notes...
Page 80: ...ELECTRICAL Page G ii Repair and Service Manual Notes...
Page 114: ...FRONT SUSPENSION AND STEERING Page J ii Repair and Service Manual Notes...
Page 128: ...FUEL SYSTEM Page K ii Repair and Service Manual Notes...
Page 136: ...PAINT Page L ii Repair and Service Manual Notes...
Page 142: ...REAR AXLE AND SUSPENSION Page M ii Repair and Service Manual Notes...
Page 152: ...SPEED CONTROL Page N ii Repair and Service Manual Notes...
Page 160: ...TROUBLESHOOTING Page P ii Repair and Service Manual Notes...
Page 168: ...WHEELS AND TIRES Page R ii Repair and Service Manual Notes...
Page 174: ...GENERAL SPECIFICATIONS Page S ii Repair and Service Manual Notes...
Page 180: ...LIMITED WARRANTY Page T ii Repair and Service Manual Notes...
Page 182: ...Page T 2 Repair and Service Manual LIMITED WARRANTY Notes...