ENGINE AND TRANSMISSION
Page H-12
Repair and Service Manual
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings
Tighten the hardware per torque specification table given
below.
EXHAUST MANIFOLD REPLACEMENT
Disconnect negative (-)
cable from battery to pre-
vent electrical shorts
that could cause an explosion.
Tool List
Qty. Required
Extension, 3", 3/8" drive .............................................. 1
Deep well socket, 7/16" ............................................... 1
Deep well socket, 12mm ............................................. 1
Needle nose locking pliers .......................................... 1
Remove seat bottom (Ref Seat Bottom Replacement
Section in BODY AND TRUCK BED). Remove the seat
back (Ref Seat Back Replacement Section in BODY
AND TRUCK BED). Remove seat crossmember.
Remove CVT cover (Ref Drive Clutch Replacement sec-
tion in CVT). Remove springs (item 1) using needle nose
locking pliers (Ref Fig. 19 on page H-13). Remove the
nuts (item 2) using 12mm deep well socket, and 3" exten-
sion. Loosen clamp (item 3) and remove exhaust mani-
fold (item 4) from exhaust pipe (item 5) and engine.
Installation of exhaust manifold is the reverse of disas-
sembly using new lock nuts.
Tighten the hardware per torque specification table given
below.
Fig. 18 Muffler Replacement
4
2
3
5
1
ITEM NO
TORQUE SPECIFICATION
3
20 - 25 ft. lbs
.
(27 - 34 Nm)
!
!
ITEM NO
TORQUE SPECIFICATION
2
15 - 17 ft. lbs
.
(20 - 23 Nm)
Summary of Contents for ST 4X4
Page 6: ...Page iv Repair and Service Manual TABLE OF CONTENTS Notes...
Page 10: ...Repair and Service Manual SAFETY INFORMATION Page viii Notes...
Page 12: ...GENERAL INFORMATION ROUTINE MAINTENANCE Page A ii Repair and Service Manual Notes...
Page 24: ...SAFETY Page B ii Repair and Service Manual Notes...
Page 34: ...BODY AND TRUCKBED Page C ii Repair and Service Manual Notes...
Page 50: ...BRAKES Page D ii Repair and Service Manual Notes...
Page 68: ...CONTINUOUSLY VARIABLE TRANSMISSION CVT Page E ii Repair and Service Manual Notes...
Page 74: ...DIRECTION AND DRIVE SELECTOR Page F ii Repair and Service Manual Notes...
Page 80: ...ELECTRICAL Page G ii Repair and Service Manual Notes...
Page 114: ...FRONT SUSPENSION AND STEERING Page J ii Repair and Service Manual Notes...
Page 128: ...FUEL SYSTEM Page K ii Repair and Service Manual Notes...
Page 136: ...PAINT Page L ii Repair and Service Manual Notes...
Page 142: ...REAR AXLE AND SUSPENSION Page M ii Repair and Service Manual Notes...
Page 152: ...SPEED CONTROL Page N ii Repair and Service Manual Notes...
Page 160: ...TROUBLESHOOTING Page P ii Repair and Service Manual Notes...
Page 168: ...WHEELS AND TIRES Page R ii Repair and Service Manual Notes...
Page 174: ...GENERAL SPECIFICATIONS Page S ii Repair and Service Manual Notes...
Page 180: ...LIMITED WARRANTY Page T ii Repair and Service Manual Notes...
Page 182: ...Page T 2 Repair and Service Manual LIMITED WARRANTY Notes...