EZ-GO ST 4X4, Technician'S Repair And Service Manual

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BODY AND TRUCKBED
Page C-8
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Torx bit screwdriver T- 45............................................ 1
Torx bit, 3/8", drive T- 45 ............................................. 1
Park vehicle on a level surface. Engage park brake.
Remove the cowl assembly (Ref Cowl Replacement
Section on page C-5). Remove rivets (item 1) using drill
and a sharp drill bit (Ref Fig. 11 on page C-8).
Remove steering wheel (item 2) (Refer Steering Wheel
Replacement section in FRONT SUSPENSION AND
STEERING). Hold the nuts (item 3) using 1/2" wrench,
and remove the bolts (item 4) using Torx bit screwdriver
(Ref Fig. 10 on page C-7). Hold the bolts (item 5) using
1/2" wrench, and remove the nuts (item 6) using 1/2"
socket. Pull the instrument panel (item 7) up and over
steering column.
Installation of instrument panel is reverse of disassembly
using new lock nuts and rivets.
Tighten the hardware per torque specification table given
below.
Rocker Panel Replacement
Tool List Qty. Required
Torque wrench, 3/8" drive, ft. lbs................................. 1
Socket, 7/16", 3/8" drive .............................................. 1
Wrench, 7/16".............................................................. 1
Phillips head screwdriver............................................. 1
Park vehicle on a level surface. Engage park brake.
Hold the bolts (item 1) using Phillips head screwdriver
and remove the nuts (item 2) using 7/16" wrench
, (Ref
Fig. 12 on page C-8). Pull the rocker panel (item 3) from
the side and remove it.
Installation of rocker panel is reverse of disassembly
using new lock nuts.
Tighten the hardware per torque specification table given
below.
Floorpan Replacement
Tool List Qty. Required
Torque wrench, 3/8" drive, ft. lbs ................................. 1
Socket, 7/16", 3/8" drive .............................................. 1
Wrench, 7/16" .............................................................. 1
Phillips head screwdriver ............................................. 1
Park vehicle on a level surface. Engage park brake.
Remove rocker panel (Ref Rocker Panel Replacement
Section on page C-8). Hold the nut (item 1) using 7/16"
wrench and loosen the bolt (item 2) using 7/16" socket
and remove the bolts (item 2) using Phillips head screw-
driver (Ref Fig. 13 on page C-9). Remove the floorpan
(item 3).
Installation of floorpan is reverse of disassembly using
new lock nuts.
Replace the old foam pads (item 4) with the new ones if
deteriorated or adhered to the old floor pan (item 3).
Fig. 11 Rivet Removal
ITEM NO TORQUE SPECIFICATION
4 15 - 19 ft. lbs (20 - 25 Nm)
6 11 - 15 ft. lbs (15 - 20 Nm)
Pop Rivet
Drill Out Rivet
Head Only
ITEM NO TORQUE SPECIFICATION
2 7 - 12 ft. lbs (9 - 16 Nm)
Fig. 12 Rocker Panel Replacement
1
2
3