EZ-GO ST 4X4, Technician'S Repair And Service Manual

Page: 47 / 184

BODY AND TRUCKBED
Page C-13
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the cowl assembly (Ref Cowl Replacement Section on
page C-5). Carefully disconnect the battery negative (-)
cable first and then the positive (+) cable from the battery
using insulated wrench. Remove the battery (Refer Bat-
tery Removal and Installation in SAFETY). Remove the
direction and drive selector cables (Refer Direction and
Drive Selector Cable Adjustment in DIRECTION AND
DRIVE SELECTOR). Remove the master cylinder (Refer
to Master Cylinder Replacement in BRAKES). Remove
all the cables and wires connected to instrument panel
and note the wiring locations. Support upper mount
frame (item 1) of the instrument panel using lift (Ref Fig.
20 on page C-13).
Hold the bolt (item 2) connecting upper mount frame to
the main frame using 9/16" wrench and remove the nut
(item 3) using 9/16" socket (Ref Fig. 21 on page C-14).
Remove the bolt (item 4) using 13mm wrench and
washer (item 5). Hold the bolt (item 6) using 1/2" wrench
and remove the nut (item 7) using 1/2" socket. Remove
the washer (item 8). Raise the whole instrument panel
(item 9). Hold the bolt (item 10) using 1/2" wrench and
remove the nut (item 11) using 1/2" socket. Remove the
washer (item 12). Hold the nut (item 13) using 9/16"
wrench and remove the bolt (item 14) using 9/16" socket.
Remove the screw (item 15) connecting front fender well
to the cowl and fender support using Torx bit screw-
driver. Remove the washer (item 16). Remove the front
fender well (item 17).
Installation of the front fender well is reverse of disas-
sembly using new lock nuts.
Tighten the hardware per torque specification table given
below.
Fig. 20 Lifting Points
Lifting Points
1
ITEM NO TORQUE SPECIFICATION
3 20 - 25 ft. lbs (27 - 34 Nm)
9 11 - 14 ft. lbs (15 - 19 Nm)
13 8 - 13 ft. lbs (11 - 21 Nm)