ECO-MATIC ESC 16 Operating Instructions Manual Download Page 73

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Step 1

– With a soldering iron & unleaded

solder reattach the cell cables

& gas sensor cable to the PCB.

These are ordered 1) black, 2) blue

3) black on the PCB with the blue

wire representing the Gas sensor

which is marked on the PCB with

the word Gas.

Step 3

– Place cell cord assembly into

appropriate position & secure lock

in place with the holding plate.

Secure the holding plate using

a Phillips head screwdriver (two

point).

Assembly

Step 2

– Replace any cable ties that

were removed then replace the

protective covering on the PCB with

a Phillips head screw driver (one

point).

1. BLACK
2. BLUE
3. BLACK

Summary of Contents for ESC 16

Page 1: ...Codes Salt Requirements 1 Page ECO matic ESC Installation Operating Instructions 24 Pages ECO matic ESC Service Instructions 40 Pages ECO matic ESC Parts List Parts Schematic 2 Pages ECOsalt BMSC Serv...

Page 2: ...599 693 788 882 977 1071 1166 1260 1355 1449 1544 1500 294 382 470 559 647 735 823 911 1000 1088 1176 1264 1352 1441 1750 273 355 437 519 601 683 764 846 928 1010 1092 1174 1256 1338 2000 252 328 403...

Page 3: ...Installation and Operating Instructions ESC 16 ESC 24 ESC 36 ESC 48 FOR MODELS TM...

Page 4: ...nents when attempting to install your ECO matic 1 Power Pack Please confirm the Input Voltage is as ordered 220 240V or 110V 1 Cell Including clear plastic Cell Housing 1 Pack containing Mounting Scre...

Page 5: ...versible so does not consume the salt which is simply used over and over again Sized to suit your particular pool or spa your ECO matic system will provide all of the sanitizer necessary to maintain y...

Page 6: ...salt level and adding more salt will not necessarily increase the sanitizer level The salt level should be controlled and maintained separately see below Salt Level Salinity Your ECO matic will indica...

Page 7: ...ch filter pump ON ECO matic power switch can then be left ON and filter power control will also control the ECO matic 2 The unit will enter a START UP PHASE which will repeat itself at the start of ea...

Page 8: ...Cell 2 Water temperature cold Switch to Winter Mode 3 Salt Level below minimum Add salt 4 Cell failing Test and or replace Cell STAND BY ON Blank Red Red System Protection activated Unit has Cut Out...

Page 9: ...ing Sanitizer Production 8 hours 60 4 8 hours 60 of 8 hours 12 hours 20 2 4 hours 20 of 12 hours 8 hours 100 8 hours 100 of 8 hours 6 hours 50 halfway 3 hours 50 of 6 hours When the System Control is...

Page 10: ...en reduced by dilution overflow 2 Scaled Cell a scaled Cell will not draw as much electrical current as a clean Cell when first started This will cause the Cut Out to operate This is very beneficial a...

Page 11: ...e System Control set at MAXIMUM Maintenance of Your ECO matic The Power Pack The POWER PACK should require very little if any maintenance However damage to certain components may result from improper...

Page 12: ...issolved off the Cell If necessary remove the Cell from the weak acid solution brush with a soft brush never use a metal brush to help remove stubborn scale then re immerse into the weak acid solution...

Page 13: ...rious salt test kits are available and less expensive salt test strips can be purchased from your local pool professional Some pool shops will test your salt levels How Salt Is Lost From Your Pool The...

Page 14: ...be maintained in the range 7 2 7 8 At higher pH levels the sanitizer loses its effectiveness allowing algae growth etc even though your Test Kit may indicate sufficient sanitizer in the water If you...

Page 15: ...service or pool supply store Lowering TA is achieved by addition of acid TA can be raised by adding sodium bicarbonate baking soda Why TA is Important TA determines the speed and ease of pH change if...

Page 16: ...H of the pool water Be sure to consult your pool builder or pool service before emptying your pool Serious structural damage can result if pools are emptied in certain ground conditions and ground wat...

Page 17: ...pement les precautions de base d usage doivent etre suivis et mis en consid ration 1 READ AND FOLLOW ALL INSTRUCTIONS 1 LIRE ET SUIVRE TOUTES LES INSTRUCTIONS 2 A green colored terminal or a terminal...

Page 18: ...ck Refer to following pages for connection details 4 Add salt to the pool water The Components of Your ECO matic The Power Pack The Power Pack or Power Control contains the electrical components which...

Page 19: ...conditions can cause serious structural damage to the pool Note Pools that have been sanitized with non chlorine systems bi guinia or copper saged should be drained and refilled before converting to s...

Page 20: ...attach the inlet and outlet pipes to the Cell Housing FIRST and then connect that assembly to the rest of the pipework Refer Sketch 2 The inlet and outlet pipes should be pushed in twisted and held fi...

Page 21: ...and connect replacement power supply wires to terminal block and GROUND terminal marked with standard GROUND symbol Bonding Lug Connection if applicable The Power Pack comes with Bonding Lugs located...

Page 22: ...r Sweep the salt around the floor to help dissolve A short while after the salt has been added it will no longer be visible however the heavier than water syrup which forms initially will sit on the f...

Page 23: ...n the pool If the existing chlorine reading is high the System control can be set low or the ECO matic can be left OFF until the chlorine level drops Operate the lter at least 12 hours preferably all...

Page 24: ...22 Notes...

Page 25: ......

Page 26: ...P N 401633 2 TM...

Page 27: ...ECO matic ESC Chlorinator SERVICING INSTRUCTIONS ESC SERVICE GUIDE...

Page 28: ...ide cutters Soldering iron Solder De soldering tool Universal Cell Tester Contents Disassembling Assembling the Housing 3 Replacing the Cell Cord Assembly 4 Replacing the Bottom Panel 6 Replacing the...

Page 29: ...sembly Step 2 Using both hands lift the front panel up slide it out from the top panel keep sliding until the top of the chlorinator comes free the housing is able to be flipped open Step 2 Push the b...

Page 30: ...CB using a Phillips head screw driver one point This will expose the cell cable connections Disassembly Step 2 Remove the appropriate cable ties with side cutters Take special care not to cut or damag...

Page 31: ...gas sensor is the dark blue cable which should be soldered onto the position on the PCB marked Gas ESC 36 48 220V The order for soldering the cell cables back onto the PCB from left to right is 1 bla...

Page 32: ...bly IMPORTANT NOTE Power MUST be switched off before removing power lead Disassembly Step 3 Remove the black white cables coming from the power cord cable connecting to the terminal strip using a flat...

Page 33: ...e terminal strip using a flat blade screwdriver 3mm replace any cable ties that were removed Step 5 Remove the bottom panel by using a Phillips head screwdriver to remove the 4 screws holding it in pl...

Page 34: ...mbly Step 2 Remove the sanitiser output knob which will allow you to move the PCB to the side May need to use two flat blade screwdrivers to lever the knob off if it is fastened too tight to remove by...

Page 35: ...e poking through the front panelling Reconnect sanitiser output knob to its holder ensuring it is able to be adjusted to both minimum maximum settings Assembly Step 2 Reattach spring to clip located o...

Page 36: ...he brown transformer wire from the lower terminal on the fuse housing using a pair of long nose pliers IMPORTANT NOTE Power MUST be switched off before removing transformer Disassembly Step 2 Remove t...

Page 37: ...emoving heat dispersion disk also remove the flat washer spring washer located beneath the nut Assembly Step 2 Place heat dispersion disk over the transformer with the shiny metallic side face up Plac...

Page 38: ...se housing terminal using a pair of long nose pliers the brown transformer wire slots onto the lower terminal on the fuse housing Close the terminal box using a Phillips head screwdriver one point Ste...

Page 39: ...he chlorinator using a Phillips head screwdriver two point IMPORTANT NOTE Power MUST be switched off before removing transformer Disassembly Step 2 Remove all applicable cable ties with a pair of side...

Page 40: ...connection Remove the 2 wires with a flat blade screwdriver 3mm remove the transformer Step 1 Replace previously marked wires back into correct locations on PRIMARY side of transformer with a flat bla...

Page 41: ...river two point Step 4 Replace transformer wires on the PCB using a soldering iron with unleaded solder The order for replacing the transformer wires back onto the PCB from left to right is 1 red 2 wh...

Page 42: ...e wires to allow for easier reconnection IMPORTANT NOTE Power MUST be switched off before removing transformer Disassembly Step 2 Remove the clear tubing covering the blue wire using a soldering iron...

Page 43: ...the right terminal with the green PCB wire on the same terminal Assembly Step 2 Solder the blue transformer wire to the brown PCB wire which connects the transformer to the PCB replace the clear cove...

Page 44: ...Step 2 Remove the screws connecting the Triacs to the chlorinator using a Phillips head screwdriver two point remove the Triacs Step 2 Using a soldering iron reconnect Triac wires to their correct lo...

Page 45: ...mer Step 4 On ESC 36 48 it s also necessary to remove the Triac plug Step 1 On ESC 36 48 reattach the Triac plug to the PCB Disassembly Assembly Step 2 Remove the sanitiser output knob which will allo...

Page 46: ...eft to right on the PCB are as follows first the three transformer cables 1 red 2 white 3 red The cell cables are in the next three slots positioned 4 black 5 black 6 blue The blue cell cable goes to...

Page 47: ...th minimum maximum settings Step 4 Screw the protective cover for the PCB back on using a Phillips head screwdriver one point Step 1 Open the terminal box using a Phillips head screwdriver one point N...

Page 48: ...careful not to bend the terminals on the fuse housing put the clips back in place Use long nose pliers to slide the clips onto the terminals All 220V models From the bottom of the chlorinator the cor...

Page 49: ...rminal on the power switch connected to the top fuse terminal Step 4 Replace the covering on the terminal box using a Phillips head screwdriver one point Step 1 Push down on the fuse twist to the left...

Page 50: ...et in place with a Phillips head screwdriver two point remove the hanging bracket Step 1 Place hanging bracket in position over screw holes replace screws using a Phillips head screwdriver two point D...

Page 51: ...ter removal Part number M1500GRY Step 1 Replace the screws holding down the top panel using a Phillips head screwdriver one point press tabs back into place Part number M1500GRY Step 2 Remove the scre...

Page 52: ...26 Troubleshooting Guides...

Page 53: ...27...

Page 54: ...28...

Page 55: ...29...

Page 56: ...30...

Page 57: ...r or installation Correct diagnosis by phone helps to avoid call out fee s and unnecessary dismantling of units This troubleshooting guide is to assist in assessing a fault by phone by demonstrating t...

Page 58: ...he maintenance of the cell is imperative to ensure that there is no or minimal scale buildup between the plates of the cell If there is scaling occurring white deposit on plates the cell needs to be r...

Page 59: ...em comes from the unit A 1 3 1 Does the digital display of the unit show 100 when the unit operates Make sure that the chlorine production control is at maximum if the display is showing 100 between 9...

Page 60: ...that the chlorine production control is at maximum if the display is showing 100 between 95 and 105 the problem does not come from the unit as it is functioning correctly If this is the case the wate...

Page 61: ...ring A January B February C March D April E May F June G July H August I September J October K November L December Second letter Year of Manufacturing H 2009 I 2008 J 2007 K 2006 L 2005 M 2004 N 2003...

Page 62: ...Scaling of the cell Scaling of the cell can occur when the pH of the water is too high although the units ESC BMSC are self cleaning it is still possible to find the cell full of scales In case of sc...

Page 63: ...of the housing is not transparent anymore Overheating of the cell will result in you no longer being able to see through the cell housing to the cell plates This overheating occurs when the flow thro...

Page 64: ...38 NOTES...

Page 65: ...39...

Page 66: ...9121 Fax 61 3 9753 4248 E mail export davey com au USA Website daveyusa com E mail sales daveyusa com Davey Water Products New Zealand 7 Rockridge Avenue Penrose Auckland 1061 Ph 64 9 570 9135 Fax 64...

Page 67: ...80 Triac ESC ESCpH 36 48 M1904 ECM 451 1022 Switch All ESC ESCpH ESR BMSC Models M2004 ECM 451 1024 Fuse Holder w 3A Fuse ESC ESCpH 16 24 ESR 220V BMSC M2952UL ECM 451 1025 Fuse Holder w 5A Fuse ESC 3...

Page 68: ...ESC SERIES SALT CHLORINATOR...

Page 69: ...EcoSalt BMSC Chlorinator SERVICING INSTRUCTIONS ECOSALT SERVICE GUIDE...

Page 70: ...int Flat blade screwdriver 3mm Long nose pliers Side cutters Soldering iron Solder De soldering tool Universal cell tester Contents Disassembling Assembling the Unit 3 Replacing the Cell Cord Assembly...

Page 71: ...the internal panel is not preventing the unit from closing Disassembly Assembly Step 2 Using both hands lift the top half approximately 15mm up from the chlorinator slide out until the top half is fr...

Page 72: ...or damage the wiring Note position of cable ties for reassembly Disassembly Step 2 Remove the screws holding the protective covering on the PCB using a Phillips head screw driver one point Step 4 Wit...

Page 73: ...ensor which is marked on the PCB with the word Gas Step 3 Place cell cord assembly into appropriate position secure lock in place with the holding plate Secure the holding plate using a Phillips head...

Page 74: ...the nut holding down the green Earth lead from the power point terminal with a spanner 8mm IMPORTANT NOTE Power MUST be switched off before removing power lead Disassembly Step 2 Remove the black whi...

Page 75: ...ing a flat blade screwdriver 3mm replacer any cable ties that were removed BMSC 13 20 26 110V BMSC 13 220V The white wire goes in the first slot on the top left of the terminal strip with the black wi...

Page 76: ...will pull away Use minimal force to avoid breaking the door Step 4 Place the bottom panel in its correct position secure the 4 screws using a Phillips head screwdriver two point Disassembly Assembly S...

Page 77: ...off before removing transformer Disassembly Step 2 Remove the screws holding the protective covering on the PCB using a Phillips head screw driver one point Step 4 With a soldering iron solder sucker...

Page 78: ...ly Step 1 Place transformer over the locating screw Step 3 After feeding the transformer wires through the clear tubing use a soldering iron with unleaded solder to attach the wires to the PCB The ord...

Page 79: ...transformer wires are colored 1 brown 2 light blue 3 purple 4 gray The white black wires in the first two slots are the power cord wires BMSC 13 20 26 110V From left to right on the terminal strip the...

Page 80: ...tive covering on the PCB using a Phillips head screw driver one point IMPORTANT NOTE Power MUST be switched off before removing transformer Disassembly Step 2 Remove the blue brown transformer wires c...

Page 81: ...B so as to enable easier reassembly Assembly Step 2 Place heat dispersion disk over the transformer with the shiny metallic side face up Place flat washer in place over the locating screw tighten the...

Page 82: ...e ties that were removed Step 4 Being careful not to bend the terminals on the fuse housing put the blue brown clips connecting the transformer to the fuse housing back in place Use long nose pliers t...

Page 83: ...er or solder wick remove all the cables connected to the PCB Step 2 Remove the sanitiser output knob which will allow you to move the PCB to the side May need to use two flat blade screwdrivers to lev...

Page 84: ...for the cables to be soldered are 1 red 2 black 3 white which are the transformer wires the cell cable wires are soldered onto the next three slots the order is 4 black 5 blue 6 black The blue cable...

Page 85: ...wires to assist with reassembly Step 1 Replace the fuse housing Step 3 Remove the fuse housing Note that BMSC 13 20 26 110V has only one fuse whereas all 220V models have 2 fuses Disassembly Assembly...

Page 86: ...3 black wire from the third slot on the terminal strip 4 black wire from the power switches top left terminal BMSC 20 26 220V The correct positioning of the wires on the fuse housing terminals when l...

Page 87: ...lift up to remove fuse from the fuse housing Step 2 Remove the fuse from its holder Step 1 Place fuse back in its holder Step 2 Place fuse into fuse housing pushing gently down twist to the right to...

Page 88: ...screws holding down the top panel using a Phillips head screwdriver two point Step 1 Replace the screws holding down the top panel using a Phillips head screwdriver two point Disassembly Assembly Rep...

Page 89: ...21 Trouble Shooting Guides...

Page 90: ...22...

Page 91: ...23...

Page 92: ...24...

Page 93: ...ring A January B February C March D April E May F June G July H August I September J October K November L December Second letter Year of Manufacturing H 2009 I 2008 J 2007 K 2006 L 2005 M 2004 N 2003...

Page 94: ...Scaling of the cell Scaling of the cell can occur when the pH of the water is too high although the units ESC BMSC are self cleaning it is still possible to find the cell full of scales In case of sc...

Page 95: ...of the housing is not transparent anymore Overheating of the cell will result in you no longer being able to see through the cell housing to the cell plates This overheating occurs when the flow thro...

Page 96: ...9121 Fax 61 3 9753 4248 E mail export davey com au USA Website daveyusa com E mail sales daveyusa com Davey Water Products New Zealand 7 Rockridge Avenue Penrose Auckland 1061 Ph 64 9 570 9135 Fax 64...

Page 97: ...EcoSpa ORP Controlled Sanitising System SERVICING INSTRUCTIONS ECOSPA SERVICE GUIDE...

Page 98: ...lly to avoid personal injury Tools Required 8mm spanner Phillips head screwdriver One point Phillips head screwdriver Two point Flat blade screwdriver 3mm Long nose pliers Side cutters Contents Disass...

Page 99: ...that wiring loom which connects to the PCB is located inside the unit is not preventing the unit from closing Disassembly Assembly Step 2 By hand lift the top half up from the chlorinator slide it ou...

Page 100: ...areful not to damage the control panel IMPORTANT NOTE Power MUST be switched off before removing transformer Note Wiring assembly differs between 110V 220V Ecospa where indicated Disassembly Step 2 Re...

Page 101: ...of the transformer with an 8mm spanner then lift off the black heat dispersion disk which when removed allows for the transformer to be lifted out of the chlorinator When removing heat dispersion dis...

Page 102: ...ed 6 white Note The dark blue brown wires should not be removed when removing the transformer 1 BLACK 2 YELLOW 3 YELLOW 4 RED 5 RED 6 WHITE Step 4 When PCB is in place the ORP control holder will be v...

Page 103: ...uld be filled by the brown light blue wires from the fuse housings 110V EcoSPA Reconnect previously marked transformer wires back to the terminal strip using a flat blade screwdriver 3mm replace any c...

Page 104: ...the wires to enable easier connection on reassembly Disassembly Step 2 Remove the ORP control knob which will allow you to move the PCB to the side May need to use two flat blade screwdrivers to leve...

Page 105: ...wires back in place on the PCB terminals reconnect them using a flat blade screwdriver 3mm From the top of the PCB the order that the wires need to be replaced are 1 black 2 yellow 3 yellow 4 dark blu...

Page 106: ...will be visible poking through the front panelling Reconnect ORP control knob to its holder ensuring it is able to be adjusted to both minimum maximum settings Step 4 Replace the protective covering o...

Page 107: ...iring Note position of cable ties for easier reassembly Step 3 Using a pair of long nose pliers undo the nut holding the fuse housing in place Note 220V EcoSPA is fitted with 2 fuses 110V EcoSPA has 1...

Page 108: ...dark brown wire from the power switch Step 3 Being careful not to bend the terminals on the fuse housing put the clips to the fuse housing back in place Use long nose pliers to slide the clips onto th...

Page 109: ...13 Step 4 Place cable ties into position holding the fuse wires in place...

Page 110: ...lift up to remove fuse from the fuse housing Step 1 Place fuse back in its holder Disassembly Assembly Step 2 Remove the fuse from its holder Step 2 Place fuse into fuse housing pushing gently down t...

Page 111: ...ter removal Part number M1500GRY Step 1 Replace the screws holding down the top panel using a Phillips head screwdriver two point press tabs back into place Part number M1500GRY Disassembly Assembly S...

Page 112: ...16 Trouble Shooting Guides...

Page 113: ...17...

Page 114: ...18...

Page 115: ...19...

Page 116: ...20...

Page 117: ...21 This page intentionally blank...

Page 118: ...22 NOTES...

Page 119: ...23 NOTES...

Page 120: ...9121 Fax 61 3 9753 4248 E mail export davey com au USA Website daveyusa com E mail sales daveyusa com Davey Water Products New Zealand 7 Rockridge Avenue Penrose Auckland 1061 Ph 64 9 570 9135 Fax 64...

Page 121: ...Salt Water Chlorinators SPARE PARTS GUIDE Salt Water Chlorinators SPARE PARTS GUIDE SPARE PARTS GUIDE...

Page 122: ...MSC MODELS M1561 TRANSPARENT DOOR ECOSPA M1501 FUSE HOLDER COMPLETE WITH 3A FUSE ESC ESCpH 16 24 ESR all 220V BMSC M2952UL FUSE HOLDER COMPLETE WITH 5A FUSE ESC 36 48 M2954UL FUSE HOLDER ECOSPA 32622...

Page 123: ...V M1705 TRANSFORMER 110V BMSC 13 110V M1739 TRANSFORMER 220V BMSC 13 220V M1739 TRANSFORMER 110V BMSC 20 110V M1737 TRANSFORMER 220V BMSC 20 220V M1732UL TRANSFORMER 110V BMSC 26 110V M1738 TRANSFORME...

Page 124: ...ER ECOSPA M1789 PCB ESR 110 M1114110USA PCB ESR 160 M1114160USA PCB ESR 200 M1114200USA PCB ESR 240 M1112240USA PCB ESR 300 M1112300USA PCB ESCpH 16 M1127PH16USA PCB ESCpH 24 M1127PH24USA PCB ESCpH 36...

Page 125: ...BMSC 20 M112020USA PCB BMSC 26 M112026USA PCB ECOSPA M1119PCBA CELL CABLES ALL BMSC M2678 CELL CABLES ALL ESR M2686 CELL CABLES All ESC ESCpH M2679 Cell Cable Plug EcoSpa 32619 THYRISTOR ESR 70 200 M...

Page 126: ...oSpa Models M5113 REPLACEMENT CELL ESR 110 M0741EX REPLACEMENT CELL ESR 160 M0753EX REPLACEMENT CELL ESR 200 M0755EX REPLACEMENT CELL ESR 300 M0759EX REPLACEMENT CELL ESC ESCpH 16 M0656USA REPLACEMENT...

Page 127: ...pH AND ESR MODELS M1219 O RING for CELL HEAD ALL ESC ESCpH AND ESR MODELS M1217 CELL UNION KIT ALL BMSC MODELS 32621 CELL UNION KIT EcoSpa 32620 CELL HEAD REPAIR KIT ALL ESR MODELS M1254 CELL HEAD REP...

Page 128: ...9121 Fax 61 3 9753 4248 E mail export davey com au USA Website daveyusa com E mail sales daveyusa com Davey Water Products New Zealand 7 Rockridge Avenue Penrose Auckland 1061 Ph 64 9 570 9135 Fax 64...

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