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2 Engineering

2.8 Safe Torque Off (STO)

Rapid Link 5 · RAMO5 · RASP5

05/20 MN034004EN

www.eaton.com

55

2.8.4.2 STO installation with external supply voltage (24 V DC)

The two connecting cables from the external power supply and the safety 
relay to the pin 4 (STO+) and pin 3 (STO-) must be twisted cables.
This twisted pair must be routed inside a closed cable duct or conduit (ESC) 
and must also be screened, with the corresponding cable screen being 
earthed (PES). 

The external control voltage should meet the following specifications:

Pin 3:

Pin 4:

STO-: 0-V connection to internal control 
voltage

STO+:, logical high signal,
Input = 18 - 30 V DC
from the safety controller

Figure 21:

STO installation with external control voltage

+24 V DC

100 mA

External Power

Supply

0 V

PES

Safety relay

PES

3

1

2

4

Rated control voltage

24 V DC

Voltage for the logical STO high signal

18 - 30 V DC

Current carrying capacity 

100 mA

Summary of Contents for Rapid Link 5

Page 1: ...Manual Rapid Link 5 RAMO5 RASP5 05 20 MN034004EN ...

Page 2: ... a m 6 00 p m EST After Hours Emergency 800 543 7038 6 00 p m 8 00 a m EST Drives Technical Resource Center Voice 877 ETN CARE 386 2273 option 2 option 6 8 00 a m 5 00 p m Central Time U S UTC 6 email TRCDrives Eaton com www eaton com drives Original operating manual The German language edition of this document constitutes the original operating manual Translation of the original operating manual ...

Page 3: ...tomation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate limit switches mechanical interlocks etc During operation and depending on their degree of protection variable frequency drives may have live uninsulated moving and or rotating parts as well as hot sur...

Page 4: ...II ...

Page 5: ...apid Link 5 system 11 1 1 System overview 12 1 2 Checking the delivery 14 1 3 Rating data on the nameplate 15 1 3 1 RAMO5 type key 17 1 3 2 RASP5 type key 18 1 4 Technical data 19 1 5 Compliance with UL standards 22 1 5 1 Excerpts concerning UL conformity 22 1 5 2 RAMO5 25 1 5 3 RASP5 26 1 6 Selection criteria 28 1 6 1 Special features of motor selection for RASP5 29 1 6 2 Synchronous reluctance a...

Page 6: ...ff STO 50 2 8 1 Overview 50 2 8 2 Safe stop and preventing a restart 51 2 8 3 TÜV certification 52 2 8 4 STO compatible installation 53 2 8 5 Direct enable 56 2 8 6 STO function pick up time 57 2 8 7 STO function messages 57 2 8 8 Error Messages 57 2 8 9 STO function checklist 58 2 8 10 Regular maintenance 59 2 8 11 Application of the STO function and safety parameters 60 2 9 Sensor inputs 61 2 10...

Page 7: ...es 106 3 6 3 RASP5 motor feeder 109 3 6 4 Screened motor cable for RASP5 110 3 7 Isolation test 113 4 Operation 115 4 1 Commissioning checklist 115 4 2 Operational warnings 116 4 2 1 Specific hazard warnings for RASP5 117 4 3 Manual control 119 5 RAMO5 motor starter 121 5 1 Designation 121 5 2 Features 122 5 3 Connections 123 5 4 Specific technical data 124 5 5 Block diagrams 125 5 6 LED indicator...

Page 8: ...ommissioning 146 6 7 2 Set the rated motor current P1 08 147 6 7 3 Sensor inputs 148 6 7 4 Quick stop and interlocked manual operation 149 6 7 5 Phase change 152 6 7 6 Motor cable monitoring 152 6 7 7 Stop behavior 153 7 Parameterization 155 7 1 Configuration using the drivesConnect software 158 7 2 Parameterization using OLED operating unit 160 7 2 1 DX KEY OLED operating unit elements 161 7 2 2 ...

Page 9: ...ake and digital inputs 172 8 3 5 Parameter group 5 Communication 173 8 3 6 Parameter group 6 Extended motor control 174 8 4 Parameter groups for RASP5 175 8 4 1 Parameter group 0 Monitor 175 8 4 2 Parameter group 1 Basic 179 8 4 3 Parameter group 2 Extended functions 181 8 4 4 Parameter group 3 Mechanical brake and digital inputs 185 8 4 5 Parameter group 4 Brake chopper and DC brake 186 8 4 6 Par...

Page 10: ...03 9 2 2 Proper use 204 9 2 3 EtherNet IP interface of the Rapid Link 5 module 205 9 2 4 LED indicators for EtherNet IP 206 9 2 5 Integrating Rapid Link 5 into an EtherNet IP network 208 9 2 6 Installation instructions 209 9 2 7 EDS file 210 9 2 8 Configuration 211 9 2 9 Configuring the IP address 213 9 2 10 External 24 V DC control voltage 216 9 2 11 General information regarding the EtherNet IP ...

Page 11: ...ng it We assume that you have a good knowledge of engineering fundamentals and that you are familiar with electrical systems and the applicable principles and are able to read interpret and apply the information contained in techni cal drawings Publication date Page Description New Modifi cation Deleted 05 20 Complete revision 22 UL compliance excerpts in English 202 ff EtherNet IP OP Bus 10 19 Fi...

Page 12: ...ry WARNING Indicates a potentially hazardous situation that may result in death or serious injury DANGER Indicates an imminently hazardous situation that will result in death or serious injury Indicates useful tips The housing as well as other safety relevant parts has been left out in some of the figures in this manual in order to make the figures easier to understand However it is important to n...

Page 13: ...n the Rapid Link topic assembly instructions software manuals catalogs product information DS Default setting EMC Electromagnetic compatibility FWD Forward clockwise rotating field LCD Liquid crystal display PES Functional ground PE connection ground of the Screen cable pk Peak Par No Parameter Number RAMO Rapid Link Motor Starter RASP Rapid Link Speed Control REV Reverse counterclockwise rotating...

Page 14: ... brushless DC motors AP040189 Application Note Notes on programming via Bluetooth IL040025ZU Instruction leaflet DX CBL PC 3M0 IL04012020Z Instruction leaflet DX KEY LED2 DX KEY OLED IL034084ZU Instruction leaflet Instruction leaflet for RAMO5 L034092ZU Instruction leaflet Instruction leaflet for RAMO5 in the EtherNet IP variant IL034085ZU Instruction leaflet Instruction leaflet for RASP5 L034093Z...

Page 15: ...electrical drives to be installed and put into operation much more quickly and cost efficiently than conventional central methods Thanksto a power bus and adata bus that areplugged into every Rapid Link 5 module the system is quick and easy to install The devices of the Rapid Link 5 system are available as customized solutions Electronic DOL and reversing starter RAMO RASP5 frequency controlled sp...

Page 16: ...Rapid Link 5 system 1 1 System overview 12 Rapid Link 5 RAMO5 RASP5 05 20 MN034004EN www eaton com 1 1 System overview Figure 1 Overview of Rapid Link 5 modules 3 AC N PE 50 60Hz M 3 M 3 24 23 21 22 24 23 ...

Page 17: ...able outlet h Power adapter cable to ribbon cable junction i Round cable for 400 480 V AC j Plug in link for round cable k Power adapter cable for pluggable round cable junction l Plug in link for round cable Powerbox m Power adapter cable round cable to power box Data bus n AS Interface o AS Interface flat band conductor p Link for M12 connector cables q Extension cable with M12 plug Motor connec...

Page 18: ...e Open the packaging with adequate tools and inspect the contents immedia tely after receipt in order to ensure that they are complete and undamaged The packaging must contain the following parts Motor starter motor control unit A RAMO5 device Instruction leaflet IL034084ZU or IL034092ZU or Speed controller speed control unit A RASP5 device Instruction leaflet IL034085ZU or IL034093ZU Before openi...

Page 19: ...A Rapid Link Wendestarter bis 6 6 A Démarreur inver Rapid Link jusqu à 6 6A Teleinvertitore Rapid Link fino a 6 6 A 11111111111 780000000000 Article No 654321 Style No RAMO5W402A315120S1 35 w 19 Made in the UK 4 0 1 5 0 8 0 0 0 0 0 0 6 Listed2ADO Ind Conv Eq E172143 001 Eaton Industries Gmbh Hein Moeller Straße 7 11 53115 Bonn Germany RASP Variable Frequency Drive RASP5 2402A31 5120100S1 Rapid Link...

Page 20: ...erational data of mains connection Three phase AC voltage Ue 3 AC Voltage 380 480 V frequency 50 60 Hz input phase current 3 5 A pk Output Load side motor rated operational data Three phase AC voltage 0 500 V output phase current 2 4 A Output frequency 0 500 Hz Assigned motor output 0 75 kW at 400 V 1 HP with 460 V for a four pole internally cooled or surface cooled three phase motor 1500 rpm at 5...

Page 21: ...minals 2 Bottom plug Number of connectors 1 1 power plug Connector type power plug 4 HAN Q4 2 5 HAN Q5 Communication 31 AS i S 7 4 32 AS i S 7 A E Communication options A AS Interface EIP EtherNet IP Control voltage for external motor 0 without external motor brake 1 180 207 V DC 2 230 277 V AC 4 400 480 V AC Number of actuator outputs 0 no actuator output 1 one actuator output Number of sensor in...

Page 22: ... repair switch R with repair switch Position of the power terminals 2 Bottom plug Number of connectors 1 Power plug Connector type power plug 4 HAN Q4 2 5 HAN Q5 Communication 31 ASi S7 4 Communication options A AS Interface EIP EtherNet IP Control voltage for external motor 0 without external motor brake 1 180 207 V DC 2 230 V AC 4 400 V AC Number of actuator outputs 0 no actuator output Number o...

Page 23: ... 12K Mounting position vertical Page 82 vertical Page 82 Ambient temperature range Operation C 10 40 10 40 without derating Storage C 40 70 40 70 Set up altitude H m 0 to 2000 above MSL with 1 power reduction per 100 m over 1000 m 0 to 2000 above MSL with 1 power reduction per 100 m over 1000 m Humidity IEC EN 50178 pw 95 relative humidity non condensing 95 relative humidity non condensing Vibrati...

Page 24: ... B20 or FAZ 3 C20 PKE3 XTUCP 36 FAZ 3 B20 or FAZ 3 C20 Overvoltage category Degree of pollution DIN VDE 0110 III III Rated impulse withstand voltage Uimp kV 4 Leakage current to PE earth EN 50178 IPE mA 3 5 3 5 Power section Instance RAMO5 D Direct on linestarterwith thyristors and bypass contacts Frequency inverter with internal DC Link and IGBT inverter RAMO5 W Reversing starter with relay thyri...

Page 25: ...20 AS Interface specification Total power consumption from AS Inter face power supply unit 30 V I mA 50 160 for sensors 50 160 for sensors Specifications S 7 4 S 7 A E S 7 4 Slave addresses Quantity 31 62 31 I O Code 7 hex 7 hex ID code 4 hex 4 hex 1 Assigned motor power for standard internally and externally ventilated three phase asynchronous motors with 1500 rpm at 50 Hz and 1800 rpm at 60 Hz T...

Page 26: ...g not more than 10 000 rms symmetrical amperes 480 volts maximum Suitable for motor group installation When protected by a circuit breaker having an interrupting rating not less than 10 000 rms symmetrical amperes 480 volts maximum rated 32A Wiring terminals marked to indicate proper connections for the power supply load and control circuit Use 60 75 deg C copper field wiring conductors The ground...

Page 27: ...s solid state motor overload protection Over current function was evaluated Maximum current limit is 150 percent of FLC The adjustable range is 0 to 150 percent of FLC Drive is provided with solid state short circuit protection circuit which is the same throughout the series Current MODEL 400V range INPUT OUTPUT 3 phase 3 phase Frame size Model Number FLA FLA Power kW Power HP 1A RASP5 2 2 4 2 4 0...

Page 28: ...uitable for use on a circuit capable of delivering not more than 10 000 rms symmetrical amperes 480 volts maximum Suitable for motor group installation When protected by circuit breaker having an interrupting rating not less than 10 000 rms symmetrical amperes 480 volts maximum rated 32A Suitable for use on a circuit capable of delivering not more than 10 000 rms symmetrical amperes 480 volts maxi...

Page 29: ...ives is at the discretion of the AHJ Installation may be limited to NFPA 79 applications Property Value Input voltage 480 V AC Output voltage 480 V AC Rated operational voltage for brake control 180 207 V DC 230 480 V AC 400 480 V AC Input current 6 6 A Output current 6 6 A Phases 3 Frequency 50 60 Hz Control voltage external 24 V DC Field bus input voltage 30 V DC Motor protection integrated Ther...

Page 30: ...Input current 2 4 A RASP5 2 4 1 A RASP5 4 5 3 A RASP5 5 7 8 A RASP5 8 Frequency 50 60 Hz Phases 3 Output frequency 0 320 Hz Field bus input voltage 30 V DC Motor protection integrated at 105 of full load Thermistor monitoring integrated Protection class NEMA 12 NEMA 12K Ambient temperature maximum 40 C without fan 55 C with fan With fuse UL listed Circuit breaker UL listed With built in repair swi...

Page 31: ...act for 480 V using basic or supplementary insulation Only for use with flexible cable connected drives is at the discretion of the AHJ Installation can be limited to NFPA 79 applications Only foruse in a TN earthing system excludingcorner groundedsystems Use 75 C Copper Conductors only Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protecti...

Page 32: ...o the rated motor current For RAMO5 current monitoring must be set to the rated motor current Figure 7 Selection criteria When selecting the drive the following criteria must be known Type of motor three phase asynchronous motor Mains voltage rated operating voltage of the motor e g 3 AC 400 V Rated motor current recommended value dependent on the circuit type and the supply power supply Load Torq...

Page 33: ...t In the case of undersized motors the motor output should not be more than one rating level lower than the rated rating level in order to ensure that the motor will be protected Set Frequency control V Hz mode if the motor output is significantly lower 1 6 2 Synchronous reluctance and PM motors RASP5 speed controllers enable three phase motors to be operated with maximum energy efficiency e g Eff...

Page 34: ...itching off devices to IEC EN 60204 1 must be present Their function must not be limited in any way Effective lightning protection measures must be implemented in the plant to prevent damage to electronic components The units must not be connected to IT grounding systems networks without a ground potential reference because the devices internal filter capacitors connect the supply system to ground...

Page 35: ...ed to the RAMO5 and RASP5 units confirm that the devices comply with the Low Voltage Directive 2014 35 EC and the Electromagnetic Compatibility EMC Directive 2014 30 EC The RASP5 devices with STO function also comply with the Machinery Directive 2006 42 EC The technical data and connection conditions must be observed For details see the rating plate of the RAMO5 or RASP5 and the documenta tion Any...

Page 36: ...mmend that regular checks and the following general maintenance measures be performed at the specified intervals Table 7 Maintenance measures and maintenance intervals RAMO5 or RASP5 units have not been designed to allow individual assem blies of a device to be replaced or repaired Maintenance measures Maintenance interval Clean cooling vents cooling slits RASP5 only please enquire Check the fan f...

Page 37: ...only with plug connectors 1 10 Service and warranty If you have any problems with your RAMO5 or RASP5 device please contact your local distributor When you call have the following data ready the exact part no the date of purchase a detailed description of the problem which has occurred with your RAMO5 or RASP5 If some of the information printed on the rating plate is not legible please state only ...

Page 38: ...1 Rapid Link 5 system 1 10 Service and warranty 34 Rapid Link 5 RAMO5 RASP5 05 20 MN034004EN www eaton com ...

Page 39: ... of the motors Their versions and mounting depend on the required specifications and the local conditions They can be connected to the power and data bus at any point without having to interrupt the bus The example below provides a simplified overview using RAMO5 Figure 8 Example showing how to use a RAMO5 unit a Sensor light barriers b RAMO5 c Motor connection cable d Mains connection on power bu...

Page 40: ...ww eaton com 2 1 1 Versions Examples of externally visible differences between the Rapid Link 5 modules RAMO5 D 0S1 DOL starter without repair switch RAMO5 D RS1 DOL starter with repair switch RAMO5 W RS1 Reversing starter with repair switch RASP5 R with repair switch RASP5 1S1 with fan ...

Page 41: ...O5 Designation Function RAMO5 xxxR Repair switches RAMO5 W Switch for selecting the direction of rotation RAMO5 xx1 Actuator output RAMO5 xxxxA AS Interface 180 V DC 230 277 V AC 400 480 V AC RAMO5 xx1 RAMO5 xxxR RAMO5 xxx1 RAMO5 xxx2 180 V DC 230 277 V AC RAMO5 xxx4 400 480 V AC RAMO5 W RAMO5 4 HAN Q4 2 RAMO5 5 HAN Q5 RAMO5 xxxxA AS i ...

Page 42: ...Designation Function RASP5 xxxR Repair switches RASP5 xxxxA Connection to AS Interface RASP5 xxxxx1x no STO function RASP5 xxxxxx0xx Connection for device fan RASP5 xxxxxx0xx FAN RASP5 xxxxA AS i RASP5 xxxxx1xxx STO RASP5 xxxR RASP5 xxx1 RASP5 4 HAN Q4 2 RASP5 5 HAN Q5 RASP5 xxx2 180 V DC 230 277 V AC RASP5 xxx4 400 480 V AC ...

Page 43: ...ton com 39 2 2 1 Connections in the power section Plug in connections in the power section for RAMO5 and RASP5 Figure 11 Connections in RAMO5 power section Figure 12 Connections in RASP5 power section 5 pin power connector HAN Q5 0 3 AC 400 V 480 V N PE Motor feeder socket DESINA ...

Page 44: ...acitors observe discharge time Dangerous voltage from internal DC Link capacitors observe discharge time Pay attention to hazard warnings CAUTION High heat sink temperature Do not touch For detailed information about the connectors see chapters Section 3 5 Power plug page 97 and Section 3 6 Motor feeder page 105 DANGER 5 MIN ACHTUNG Hohe Temperatur Kühlkörper nicht berühren WARNING HOT SURFACE Do ...

Page 45: ...ge in all three phases Figure 13 Repair switch in position 0 OFF Before operating the repair switch the motor must have stop ped DANGER Before performing maintenance or repair work on RASP5 units make sure to wait until the DC Link voltage discharging time at least five minutes has passed This also applies when handling the motor ATTENTION For RASP5 units the pause between two power on operations ...

Page 46: ... switch Switch position 0 OFF can be locked in place by pulling up the red padlock locking collar If necessary up to two padlocks with a 5 mm diameter bracket can be inser ted into the recess of the padlock locking collar After completion of maintenance or repair work the switch can be released again and returned to position I ON The motor can then be restarted with a start signal in manual or aut...

Page 47: ...ing voltages IEC 60038 VDE017 1 of utility companies guarantee the following conditions at the transition points Deviation from the rated voltage value 10 or less Deviation in the voltage balance 3 or less Deviation from the rated frequency value 4 or less The lower voltage value also makes allowance for the permitted voltage drop of 4 in consumer networks i e a total of ULN 14 400 V 15 400 V 10 3...

Page 48: ...s can cause deviations from the ideal voltage waveform and unbalanced voltages in three phase AC supply systems If this condition is not fulfilled or symmetry at the connection location is not known the use of a main choke in the mains side feeder unit of the power bus is recommended In the project planning consider only AC power networks that handle permitted asymmetric divergences in the mains v...

Page 49: ...oss sections of the cables to be used and the line protection fuses must be selected in accordance with local standards UL approved fuses and approved copper cable that are heat resistant to 60 75 C must be used for installation in line with UL regulations For a permanent installation with insulation use power cables that are suita ble for the specified mains voltages RASP5 requires a fully 360 lo...

Page 50: ...d due to a fault Leakage currents to ground are mainly caused by external capacities in RASP5 between the motor phases and the shielding of the motor cable The size of the leakage currents is mainly dependent upon the length of the motor cable shielding of the motor cable height of the pulse frequency switching frequency of the inverter type of RFI filter grounding measures at the site of the moto...

Page 51: ...ple in the terminal board of the last consumer the upstream safety device must trip The level of short circuit current depends on Cable length Conductor cross section Short circuit current at the incoming point The level of the application specific voltage drop depends on Cable length Conductor cross section Current consumption of motors ATTENTION All devices connected to the apparatus and data bu...

Page 52: ...nding on the power bus length and the configuration of the power branches the total of all RAMO5 and RASP5 supply system currents during continuous operation must not exceed 25 A 4 mm2 power bus l U0 x 1000 Zv Zstub x lstub Irm Zpower bus l Cable length maximum 100 m U0 230 V single phase no load voltage Irm Tripping current of short circuit release zv External supply impedance e g 100 mΩ ZStub 35...

Page 53: ...ical contact across a large surface area With leakage currents greater than 3 5 mA in accordance with VDE 0160 or EN 60335 either the cable cross section of the protective conductor must be 10 mm2 the protective conductor must be open circuit monitored or the second protective conductor must be fitted For an EMC compliant installation we recommend the following measures The unit must be installed ...

Page 54: ... of the corresponding load torque or friction as well as in cases in which uncontrolled run down coasting to a stop has no safety implications v Motor speed t1 STO shutdown Start of the uncontrolled run down Gray run down range of the drive not relevant to safety Figure 19 STO conforming to Stop Category 0 This safety function corresponds to uncontrolled stopping as defined in IEC 60204 1 Stop cat...

Page 55: ... provide sufficient protection against electric shock Additional potential isolation measures may be accordingly required e g switch disconnector DANGER Only the STO function of the drive can be used as a safety function of a machine None of the other functions of the drive can be used to execute a safety function WARNING The STO control inputs act statically and in a similar way to a contactor As...

Page 56: ...tions There are two situations that result in a restart Manual mode After an STO has been triggered the drive does not restart unless a manual reset has been performed using a switch on the device key switch The prerequisite for this is that parameter bit P2 24 for configuring start up behavior is set to the default setting Automatic mode After an STO has been triggered the drive starts again as s...

Page 57: ...safe operating state In order to prevent damage to the variable frequency drive the devices should remain in their original packaging until right before they are installed They must be stored in a dry and clean area with a temperature range of 40 C to 60 C The conductor cross section used for the STO installation must be between 0 75 and 2 5 mm2 The length of the cable connected to the control sig...

Page 58: ... wired individually and installed separately ESC separate mechanical protection with two closed cable ducts or two conduits These two separately wired single cables must be screened and the corresponding cable screen must be earthed PES Pin 1 Pin 2 Pin 3 Pin 4 24 V DC output max 100 mA 0 V STO 0 V connection to internal control voltage STO logical high signal Input 18 30 V DC from the safety contr...

Page 59: ...able duct or conduit ESC and must also be screened with the corresponding cable screen being earthed PES The external control voltage should meet the following specifications Pin 3 Pin 4 STO 0 V connection to internal control voltage STO logical high signal Input 18 30 V DC from the safety controller Figure 21 STO installation with external control voltage 24 V DC 100 mA External Power Supply 0 V ...

Page 60: ...ontrol voltage 24 V DC is connected to pin 3 and pin 4 InHibit will be displayed The STO LED stays off Pin Configuration 1 24 V DC 2 0 V reference potential 3 STO 0 V 4 STO 24 V DC Pin 2 0 V must always be connected to pin 3 STO and pin 4 STO must always be connected to pin 1 24 V WARNING This function is not suitable for continuous operation WARNING For applications without a safety function devi...

Page 61: ...e pick up time from the moment a fault is detected in the STO circuit to the moment Sto F is signaled is less than 20 ms 2 8 7 STO function messages During normal operation supply voltage present there are various options for monitoring the state of the STO inputs If the STO inputs are de energized the STO LED does not light up and InHibt is displayed in the associated operating unit Inhibit Germa...

Page 62: ...at a standstill and a Stop command has been issued to the RASP5 speed controller The STO LED is off 2 The STO inputs are de energized and the RASP5 speed controller receives a Start command InHibit locked state is displayed The motor does not start The STO LED is off 3 The STO inputs are supplied with 24 V DC and the RASP5 speed controller receives a Start command The STO LED lights up green The m...

Page 63: ...o rotate freely The enclosure in which the variable frequency drive is installed must be free of dust and condensation The enclosure fan and air filter must provide the required airflow Check all electrical connections The screw terminals must be properly tightened and the power cables must not show any signs of heat damage DANGER The STO function should always be included in a scheduled maintenan...

Page 64: ...ax 4000 m IEC max 2000 m UL Relative humidity 95 non condensing The RASP5 speed controller must always be free of frost and moisture DANGER In certain applications additional measuring and monitoring equipment may be needed in order to meet the requirements of the system s safety function The STO function does not include a motor brake and the RASP5 braking function cannot be considered a fail saf...

Page 65: ... RAMO5 and RASP5 Rapid Link 5 modules have two M12 sockets for direct connection of sensors Figure 24 Pin assignment for RASP5 Pin Configuration 1 24 V DC 160 mA output 2 Sensor input 3 0 V reference potential 4 Sensor input 5 Not used SEN I1 I3 PWR FLT I1 SEN I2 I4 I2 I3 I4 STO FAN AS I Data Fault 1 L 2 I3 3 L 4 I1 5 1 3 2 4 5 1 L 2 I4 3 L 4 I2 5 1 3 2 4 5 ...

Page 66: ... can be connected to these two M12 sockets using optional RA XM12 Y Y connectors RA XM12 Y Y connectors Optical or inductive sensors I 160 mA 24 V DC N O closing contact N C opening contact Sensor cable coding Mechanical sensors A coded IEC EN 60947 5 2 1 brown 2 white 3 blue 4 black 1 3 2 4 1 3 2 4 1 3 2 4 1 3 4 1 4 1 4 1 3 4 1 4 1 4 ...

Page 67: ...25 Pin assignment for RAMO5 Pin Configuration 1 24 V DC 160 mA output 2 Not used 3 0 V reference potential 4 Sensor input 5 Not used AS I Data Fault I1 SEN I1 ACT Q1 Q1 SEN I2 I2 PWR FLT 1 24 V DC 160 mA 2 3 0 V 4 I1 5 1 3 2 4 5 AS I Data Fault I1 SEN I1 ACT Q1 Q1 SEN I2 I2 PWR FLT 1 24 V DC 160 mA 2 3 0 V 4 I2 5 1 3 2 4 5 ...

Page 68: ...4 V DC from the RAMO5 and RASP5 Rapid Link modules The total current of all sensors is limited to 160 mA The sensor supply is short circuit proof In the event of an overload or short circuit a group fault signal will be generated and the FLT LED will light up red to indicate this As soon as the fault is fixed the error message can be reset with the RESET command In addition the S1 bit will be set ...

Page 69: ...ed directly in the internal controller of RAMO5 and RASP5 and transmitted to a higher level PLC through the AS Interface The signal adaptation and integration into the controller sequence is carried out via parameter P1 13 Figure 26 Connection to sensor inputs RASP5 as an example SEN I1 I3 AS I Data Fault I1 Q1 I4 I2 I3 SEN I2 I4 STO 20 m 65 6 ft 1 2 ...

Page 70: ... response time is up to 20 ms The permitted length of the connection cable is 20 m Maximum load current The maximum permissible load current is 1 A with external power supply If no external power supply is present the maximum permissible load current is only 100 mA The actuator output is short circuit proof In the event of an overload or short circuit a group fault signal will be genera ted and th...

Page 71: ...factory in the version RASP5 1 S1 Figure 27 Device fan connection The output voltage at the device fan connection is 24 V DC and is automati cally controlled by the RASP5 speed controller Only for RASP A device fan connection is only available for the RASP5 types in the variant RASP5 1S1 1 3 2 4 5 F 4 M F 3 1 Not used 2 Not used 3 0 V Reference potential 4 24 V Output for fan temperature controlle...

Page 72: ... is considered contrary to intended use The device fan starts up briefly when the mains voltage is applied ATTENTION The device fan should always be included in a scheduled main tenance process at least twice per year so that the function will be tested on a regular basis to make sure it is intact and complete especially after changes are made to the safety system and after repairs are made ...

Page 73: ... 155 C maximum continuous temperature should be operated on the frequency controlled RASP5 Four pole motors should preferably be selected synchronous speed 1500 rpm at 50 Hz or 1800 rpm at 60 Hz Operating conditions for S1 operation according to IEC 60034 1 The rated current of the motor and RAMO5orRASP5 should be identical 2 12 2 Motor and circuit type The motor s stator winding can be connected ...

Page 74: ... default settings P6 08 0 a clockwise rotating field is produced with the control command FWD and the setting P6 08 1 produces a counter clockwise rotating field Figure 30 Example showing how to change the phase sequence Table 9 Phase sequence only for RAMO5 W and RASP5 RASP5 2 Rated operational current 2 4 A Other operational characteristics and speeds are only possible with the frequency control...

Page 75: ...ol rising falling for the sensor inputs is defined via parameters RAMO5 P3 06 P3 07 RASP5 P3 06 P3 07 P3 08 P3 09 The input signal at pin 4 rising edge switches the motor output off If the start signal is reset via the PLC falling edge the motor output can be switched on again The FWD or REV LED flashes if the motor output is switched off by a Quick stop and the corresponding rotational direction ...

Page 76: ...y limit the travel path This function also allows adjustment of for example light barriers before automatic con trol through a PLC AS Interface is activated Figure 33 Interlocked manual operation a Internal response time b Selector switch in Manual mode c Output signal As shown in Figure 33 the FWD rotating field direction is disabled in Manual mode when interlocked manual operation is activated a...

Page 77: ... P1 13 the interlocked manual mode is exclusively edge controlled This allows continued manual operation in the same direction after a break point is reached by simply briefly swit ching over to Automatic and back again LED notifications in interlocked Manual mode for RAMO5 and RASP5 The FWD or REV LED lights up if the associated rotation direction is selected using the selector switch The FWD or ...

Page 78: ...Rapid Link 5 modules feature a fast internal electronic switch for powering and actuating the external motor brake It is connected using pin 4 and pin 6 of the motor feeder socket The highest permissible continuous holding current is 0 6 A For releasing the brake up to 6 A are available for up to 120 ms The brake is actuated Automatically with the Start command in Auto and Manual modes in RAMO5 Wi...

Page 79: ...M Level Release Required motor torque level at which the brake may be released Determines the torque in of the rated motor torque which has to be present before the mechanical brake may be released It is used to ensure that the motor is connected and produces sufficient torque to prevent the load dropping on release of the mechanical brake Note This function is not active in V Hz mode P6 01 6 A 0 ...

Page 80: ...are monitored until they reach the level set in P3 04 The brake is released The output frequency remains at the value set in P3 02 for the time delay set in P3 05 The ramps are on the set point The drive continues the ramp up to the setpoint value Normal operation drive is running Stop order The frequency drops and the brake is applied when the output frequency falls below the value set in P3 03 T...

Page 81: ...c travel drives When the motor operates as a generator its braking energy will be fed into the variable frequency drive s DC Link via the inverter The DC Link voltage UDC is increased as a result If the voltage value is too high the RASP5 varia ble frequency drive will disable its inverter after which the motor will coast uncontrolled If a braking chopper is present the braking energy fed back int...

Page 82: ...Parameter function only for devices with internal brake resistors 0 Disabled 1 Active in RUN 2 Active in RUN and STOP 0 2 2 ATTENTION When using RAMO5 or RASP5 units do not connect external brakes directly to U V or W in the motor s terminal box Size Value Resistance R 400 Ω Tolerance 20 Energy E 200 Ws Power P 100 W Isolation voltage Vt 4000 V Maximum barrier layer temperature Tjmax 125 C Switch ...

Page 83: ...b Bridge in the motor terminal box Monitors the plugged in status of the motor connector and the motor cable connection c Thermistor connection Monitors the plugged in status of the motor plug the motor cable connection and the thermistor or temperature switch Thermo Click in the motor Figure 36 Thermistor monitoring Para meter Designation Description Unit Min Max DS P2 27 Action Motor thermistor ...

Page 84: ...2 Engineering 2 15 Thermistor and motor cable monitoring 80 Rapid Link 5 RAMO5 RASP5 05 20 MN034004EN www eaton com ...

Page 85: ...te RAMO5 or RASP5 instruction leaflets for the required installation instructions Instruction leaflet for RAMO5 IL034084ZU IL034092ZU variant EtherNet IP Instruction leaflet for RASP5 IL034085ZU IL034093ZU variant EtherNet IP During installation and mounting cover or tape over the plug in connectors in the control and power sections to prevent foreign bodies from entering them On RASP5 units it is...

Page 86: ... position RAMO5 and RASP5 Rapid Link 5 modules are preferably installed vertically Figure 37 RAMO5 mounting position Maximum inclination in all directions 90 Do not rotate by 180 Figure 38 RASP5 mounting position Maximum inclination in all directions 30 Do not rotate by 180 F 90 F 90 F 90 F 90 F 30 F 30 F 30 F 30 ...

Page 87: ...ir and maintenance switch 25 100 with repair and maintenance switch 150 150 bottom without power connection 25 100 with power connection 100 100 front without fan 15 25 with fan 50 lateral without repair and maintenance switch 01 01 with repair and maintenance switch 150 150 without power connection 01 01 with power connection 100 100 1 At an installation altitude up to 1000 m and at an ambient te...

Page 88: ...ing with screws The permitted maximum tightening torque for the fixing screws is 1 3 Nm 11 5 lb in Mount RAMO5 and RASP5 units on a non flammable mounting base only e g on a metal plate Details of RAMO5 and RASP5 unit weights and dimensions can be found in the corresponding technical data Washer and split washer provide a firm seat during fixing 2x 4x 2x 4x 2x 4x M6 DIN 127 M6 DIN 125 M6 ...

Page 89: ...nsions center Two M6 screws tightening torque 1 3 Nm Figure 40 Fixing dimensions standard and mounting 4 x drill holes with threads for M6 screws When using pre assembled screws there must be a clearance between the mounting surface and the washer of about 12 mm Tighten the screws to a torque of 1 3 Nm 173 mm 6 81 245 0 mm 9 65 3 2 1 1 2 3 110 mm 4 33 110 mm 4 33 245 mm 9 65 ...

Page 90: ...rizontal arrangement center fixing base rotated by 90 Figure 43 Fixing dimensions center Two M6 screws tightening torque 1 3 Nm Drill hole with thread for M6 screw When using pre assembled screws there must be a clearance between the mounting surface and the washer of about 12 mm Tighten the screws to a torque of 1 3 Nm 245 0 mm 9 65 173 mm 6 81 1 3 2 1 2 3 110 mm 4 33 110 mm 4 33 245 mm 9 65 ...

Page 91: ... arrangement of the power connections is vertical and down wards Qualified specialists can create a horizontal arrangement by turning the black enclosure base 90 to the left or right To do this remove the four screws in the enclosure cover Figure 44 Dismantling the enclosure cover Fix the enclosure cover at the side and lift off carefully TORX 30 IP 1 ...

Page 92: ...nclosure cover on the base using the four screws Tighten the screws in two passes in a crosswise pattern For example tighten all four screws to about 2 Nm and then to 3 Nm always working in a crosswise pattern Use a suitable tool TORX 30 IP to tighten the screws with a torque of 3 Nm ATTENTION Do not reach into the opened base or the enclosure cover as this can damage assemblies and connections an...

Page 93: ...ASP5 05 20 MN034004EN www eaton com 89 Figure 46 Mounting the enclosure cover Figure 47 Attaching the M32 screw on cover Tighten the M32 screw on cover using the required tool with a torque of 2 Nm 3 Nm 26 55 lb in TORX 30 IP 5 4 3 Nm 26 55 lb in TORX 30 IP 5 4 ...

Page 94: ...shock Carry out wiring work only if the unit is de energized ATTENTION Fire hazard Only use cables circuit breakers and contactors with the indica ted permissible nominal current value DANGER The components in the RASP5 power section remain energized up to five minutes after the supply voltage has been switched off internal DC Link capacitor discharging time On RASP5 units only disconnect the moto...

Page 95: ...usbar a Hinge 3 4 1 1 Routing the flexible busbar Unwind the flexible busbar cut it to length and route it as necessary There is an inscription on one side of the busbar that is designed to work as a keying guide A metric marker on the jacket aids with cutting to length Where the flexible busbar is not laid within cable ducts secure it to the ground with cable binders or cable clamps L and M are n...

Page 96: ...n module RA C1 VM 7 or a control panel using an RA C1 DF bushing Cut the cable to the desired dimension Figure 50 RA C1 CUT Hand tool for cutting ribbon cables Strip the flexible busbar to the required length For a ribbon cable end piece strip 19 mm for distributor module to 50 mm for control panel as required Figure 51 RA C1 AZ 4 Tool for stripping the cable sheath For cutting to length we recomm...

Page 97: ...using the two clamping screws Installed correctly the flexible busbar offers degree of protection IP65 Figure 52 RA C1 END1 ribbon cable end piece 3 4 1 4 Flexible busbar junction connections The supply and outgoer modules can be installed at any point along the flexi ble busbar without interrupting the busbar s conductors The connection is made with contact screws Figure 53 Pin assignment of the ...

Page 98: ...d bushing insert etc are included as standard For mounting secure the round pipe outlet on the ground using the appropriate screws M5 Strip the round cables to a length of 130 mm two radial cuts one longi tudinal cut using for example a Weidmüller AM16 stripping tool Cut the seals radially place them around the cable jacket and insert the seals into the U shaped contour provided in the cable outle...

Page 99: ... it rests fully on the base All screws must be turned in all the way Secure the cover with the four screws size POZIDRIVE 2 1 5 to 2 Nm In order to ensure that an IP65 degree of protection is maintained firmly tighten a cable binder 2 around each outer gasket Slot the attached locking clip for the outgoer plug onto the two studs of the bushing housing Figure 55 Round cable connection The open end ...

Page 100: ...cut round cables with a cross section of 2 5 to 6 mm2 with protection class IP65 Figure 56 RA C4 PB65 round cable junction power box Seals RA C4 D Pin Function 1 L1 2 L2 3 L3 4 N 5 24 V1 6 0 V1 Pin Function 1 N 2 L2 3 n c 4 24 V1 5 0 V1 6 L3 7 8 L1 PE PE 1 Not used on RAMO5 and RASP5 1 2 3 4 5 6 The power box s IP65 enclosure is supplied without gaskets RA C4 D or RA CU PB65 required Figure 57 Enc...

Page 101: ...004EN www eaton com 97 3 5 Power plug 3 5 1 RAMO5 Two types of power plugs are available RA C3 for RAMO5 512 Table 17 Pin assignment of the RA C3 power plug of type HANQ5 0 Figure 59 Energy connector RA C3 Pin Function Power plug 1 L1 2 L2 3 L3 4 N 5 PE PE 4 5 3 1 2 e ...

Page 102: ...3 Installation 3 5 Power plug 98 Rapid Link 5 RAMO5 RASP5 05 20 MN034004EN www eaton com RA C3 C1 1 5HF RA C3 C2 1 5HF RA C4 PPB C3 1M5 RA C1 PLF1 RA C2 S1 4 RA C4 PB65 ...

Page 103: ...nk 5 RAMO5 RASP5 05 20 MN034004EN www eaton com 99 RA Q4 for RAMO5 412 Table 18 Pin assignment of the RA Q4 power plug of type HANQ4 2 F Figure 60 Energy connector RA Q4 Pin Function Power plug 1 L1 2 L2 3 L3 4 N 5 PE PE 11 12 3 4 1 2 11 12 ...

Page 104: ...ng the power bus outgoers RA C1 PLF1 RA C2 S1 4 RARA C4 PB65 you can connect the Rapid Link 5 module RAMO5 to the power plug using the assigned power adapter cables RA Q4 C1 1M5 RA Q4 C2 1M5 RA C1 PLF1 RA C2 S1 4 RA C4 PB65 ATTENTION Compatibility with cables from other manufacturers cannot be guaranteed ...

Page 105: ...004EN www eaton com 101 3 5 2 RASP5 Two types of power plugs are available RA C3 for RASP5 512 Table 19 Pin assignment of the RA C3 power plug of type HANQ5 0 Figure 61 Energy connector RA C3 Pin Function Power plug 1 L1 2 L2 3 L3 4 N 5 PE PE DANGER 5 MIN 4 5 3 1 2 e ...

Page 106: ...3 Installation 3 5 Power plug 102 Rapid Link 5 RAMO5 RASP5 05 20 MN034004EN www eaton com RA C3 C1 1 5HF RA C3 C2 1 5HF RA C4 PPB C3 1M5 RA C1 PLF1 RA C2 S1 4 RA C4 PB65 ...

Page 107: ...k 5 RAMO5 RASP5 05 20 MN034004EN www eaton com 103 RA Q4 for RASP5 412 Table 20 Pin assignment of the RA Q4 power plug of type HANQ4 2 F Figure 62 Energy connector RA Q4 Pin Function Power plug 1 L1 2 L2 3 L3 4 N PE PE 11 12 1 3 4 2 11 12 PE ...

Page 108: ...er bus outgoers RA C1 PLF1 RA C2 S1 4 RARA C4 PB65 you can connect the Rapid Link 5 module RASP5 to the power plug using the assigned power adapter cables RA Q4 C1 1M5 RA Q4 C2 1M5 RA C1 PLF1 RA C2 S1 4 RA C4 PB65 ATTENTION Compatibility with cables on plug connectors from other manu facturers cannot be guaranteed ...

Page 109: ...ing a socket connector The pin assignment of this motor feeder socket complies with DESINA specifications for Three phase motor U1 V1 W1 Temperature sensor T1 T2 Motor brake B1 B2 Pin Function Pin arrangement Motor feeder socket Plug connector 1 U1 motor 2 Coding 3 W 1 Motor 4 B2 brake 5 T1 thermistor 6 B1 brake 7 V1 motor 8 T2 thermistor PE PE 1 4 6 3 5 8 PE 7 3 5 8 1 4 6 PE 7 ...

Page 110: ...System The PE connection of the motor feeder socket is always connec ted directly with the PE connection of the power plug RAMO CM1 2MO RAMO CM1 5MO RAMO CM1 10M Plastic connectors for RAMO5 RASP CM2 2MO RASP CM2 5MO RASP CM2 10M Metal connectors for RASP5 Figure 63 Motor cable for connecting the motor starter to the motor ATTENTION Compatibility with cables on plug connectors from other manu fact...

Page 111: ...feeder plug and motor cable monitoring 3 6 2 2 Motor cable with thermistor connection Figure 65 General motor connection with thermistor plug motor feeder plug and motor cable monitoring The cable ends pin 5 and pin 8 on motors with thermistors or thermostats Thermo Click must be connected in the terminal box of the motor T1 T2 For motor cable monitoring and operation without a thermistor the cabl...

Page 112: ...ending on the setting in parameter P2 27 3 6 2 3 Motor cable with connection for motor brake In motors with attached mechanical spring loaded brakes the control unit of the brake can be controlled by RAMO5 or RASP5 depending on the type using the following voltages Table 21 Control with RAMO5 Table 22 Control with RASP5 The connection is made using pin 4 and pin 6 in the motor plug Page 105 Figure...

Page 113: ...tor cable l 20 m When operating without a thermistor the cable ends of pin 5 and pin 8 must be bridged in the terminal box Section 3 6 2 1 Motor cable monitoring page 107 IN RASP5 the motor cable screen braid must only be grounded at the motor PES RASP5 has a metal grounded motor outlet socket The RASP CM2 2M0 motor cable or RASP CM2 5M0 RASP CM2 10M is grounded on the device side ATTENTION The mo...

Page 114: ...al cut Push the screen braid back to reveal the individual conductors The conductors B1 N and B2 L for the external brake as well as T1 and T2 for the thermistor have a sheath and a separate screen braid These conductors must be stripped separately Then slide the outer screen braid of the motor cable back forwards far enough that a large area of the screen braids of conductors B1 B2 and T1 T2 are ...

Page 115: ...the motor cable b Clamp strap with screw for the screen braid Connect the jointly twisted strands U V W and PE and separately twisted strands B1 B2 and T1 T2 to the corresponding terminals in the motor or in the connector The substrate must be free from varnish direct contacting The screen clamp shown in the illustration is an example of a large area ground connection PES Figure 70 Connect the scr...

Page 116: ...3 6 4 2 Operational safety of plug in connectors Figure 71 Secure the motor feeder plug using cable ties To increase the operational safety of the plug in connection inadvertent loosening of the locking clips we recommend securing the plug in connections with a cable binder at the locking clip ...

Page 117: ...g from RAMO5 and RASP5 Rapid Link 5 modules Measure the insulation resistance of the mains cable between the individual phase conductors and between each phase conductor and the protective conductor The insulation resistance must be greater than 1 MΩ Testing the motor insulation The motor cable must be disconnected at all terminals U V W B1 B2 T1 T2 PE and the bridge circuits star or delta open Me...

Page 118: ...3 Installation 3 7 Isolation test 114 Rapid Link 5 RAMO5 RASP5 05 20 MN034004EN www eaton com ...

Page 119: ...to the RAMO5 and RASP5 Rapid Link 5 modules are notshorted and not connected to ground PE except the PE cable 5 The heat sink is correctly earthed PE on the RASP5 speed control unit 6 All electrical connections on the motor are established correctly 7 Each single phase of the supply voltage power bus L1 L2 L3 is protected with a fuse 8 The RAMO5 and RASP5 Rapid Link 5 modules and the motor are ada...

Page 120: ... all PE and earth connections have been establis hed ATTENTION For RASP5 units the pause between two power on operations must be at least one minute DANGER The contacts of the motor feeder sockets may be live when the supply voltage mains voltage is connected The control signal terminals are isolated from the line power potential DANGER RAMO5 unit outputs carry a dangerous voltage whenever the sup...

Page 121: ... Hazard warning heat sink overtemperature DANGER For RASP5 The components and connections in the power section power plug motor socket remain energized up to 5 minutes after the supply voltage has been switched off internal DC Link capacitor discharging time DANGER High temperatures may occur on the heat sink of the RASP5 during operation DANGER 5 MIN Pay attention to hazard war nings ACHTUNG Hohe...

Page 122: ...al warnings 118 Rapid Link 5 RAMO5 RASP5 05 20 MN034004EN www eaton com ATTENTION Make sure that no danger will be caused by starting the motor Disconnect the driven machine if there is a danger in an incor rect operating state ...

Page 123: ...ithin an area secured with limit switches Section 2 9 Sensor inputs page 61 Figure 73 Key operated switch The key switch has three different positions The key is maintained in all switch positions and can be inserted and removed in all positions Position Function Description Automatic mode Automatic operation through Manual mode Local operation even without AS Interface parameters Start enable is ...

Page 124: ...otating field enable L1 U L2 V L3 W REV Reverse Anticlockwise rotating field enable L1 W L2 V L3 U Figure 74 Direction of rotating field The selected and enabled rotating field direction is indicated by the green FWD and REV LEDs The selector switch for the rotating field direction has three positions When the switch is in the OFF position the Rapid Link 5 modules are locked in Manual mode The sel...

Page 125: ...rotating field Forward Run REV Counterclockwise rotating field Reverse Run d LED display for supply voltage e LED display for fault or error messages f LED display for AS Interface g Connection AS Interface M12 connector h LED display for AS Interface communication error i Sensor input I1 M12 socket with LED j Actuator output Q1 M12 connector with LED display only in the version RAMO5 xx1 k Sensor...

Page 126: ...tation RAMO W Reversing starter for two directions of rotation FWD REV After run up the speed of the controlled motor is constant and is determined by the frequency of the supply voltage power bus 50 60 Hz The three phase motor protection allows protected operation of three phase motors in the range from 0 3 A 90 W at 400 V to 6 6 A 3 kW at 400 V This enables the so called thermistor motor protect...

Page 127: ...ion All connections are via plug in connectors Figure 76 Connections on the RAMO5 a Power plug Power supply 3 AC 400 V N PE through a power adapter cable Section 3 5 Power plug page 97 b Data bus for controlling RAMO5 in automatic mode c Motor connection Motor feeder socket according DESINA specifications d Sensor and fan actuators 400 V M 3 3 AC 400 V N PE 50 60 Hz ...

Page 128: ...ram Page 125 Page 126 Rated current Ie Ie A 6 6 Adjustable motor protection A 0 3 6 6 Assigned motor power at 400 V 50 Hz 440 460 V 60 Hz P kW 0 18 3 P HP 0 25 4 Power supply side primary side Number of phases 3 Rated voltage ULN V 380 V 10 480 V 10 45 66 Hz Input current ILN A 0 3 6 6 Braking Control voltage External brake U V RAMO5 xxx1 180 V DC RAMO5 xxx2 230 277 V AC RAMO5 xxx4 400 480 V AC Lo...

Page 129: ...Figure 77 Block diagram of RAMO5 D a RAMO5 xxxRxx b RAMO5 xxx2 230 277 V RAMO5 xxx4 400 480 V c RAMO5 xx1 1 2 3 L1 L2 L3 PE 1 2 3 4 5 4 N 1 U V W T1 T2 7 3 PE PE 1 2 24 V 160 m A I1 I2 O3 0 V 3 6 4 B1 B2 5 8 1 2 3 5 5 4 4 M 3 ϑ 2 1 3 4 3 1 4 4 1 2 3 3 4 24 V 1 A ASi ASi 0 V 24 V 1 4 6 3 5 8 PE 7 2 4 5 3 1 400 480 V 230 277 V 5 RJ45 ...

Page 130: ...N www eaton com RAMO5 WxxxA Figure 78 Block diagram RAMO5 W 1 2 3 L1 L2 L3 PE 1 2 3 4 5 4 N 1 U V W T1 T2 7 3 PE PE 24 V 160 m A I1 I2 O1 0 V 6 4 B1 B2 5 8 M 3 ϑ 1 4 6 3 5 8 PE 7 1 3 2 4 24 V 1 A 2 4 5 3 1 ASi ASi 0 V 24 V 3 1 4 3 4 400 480 V 230 277 V 1 2 3 1 2 3 5 5 4 4 2 1 3 4 5 RJ45 ...

Page 131: ...reen flashing controlled but inhibited by the Quick stop function of sensor inputs I1 and I2 But blocked because when the supply voltage was switched on 400 V or ASi the key switch was in the MANUAL position A Reset command required AS I AS Interface Data Off ASi electronics have no supply voltage Check ASi connection cables Check ASi power supply unit head end controller Green Communication activ...

Page 132: ...or overload overcurrent Check the motor and the drive unit Reset when the motor has cooled Short circuit in the motor cable Check parameters Thermistor cable monitoring Check the motor and the drive unit Reset when the motor has cooled No motor cable connected motor outlet socket Bridge T1 T2 in the motor terminal box is missing in motors without temperature sensors Wire jumper with motor cable di...

Page 133: ...ning the RAMO5 motor starter the functions must be adjusted using parameters The screw plug must be opened to adjust the parameters Figure 79 RJ 45 interface The parameterization can be via drivesConnect software Keypad drivesConnect mobile app 230 400 V 4 6 2 6 1 1 0 81 ϕ cos kW min 1 1430 50 Hz A M 3 400 480 V AC ATTENTION The RJ45 interface is not designed for Ethernet communication ...

Page 134: ...e set to the rated motor current using parameter P1 08 Figure 80 Set rated motor current Table 23 Parameter P1 08 ATTENTION Parameter P1 08 can only be changed if the key switch is in the OFF RESET position Switching the key switch during operation may cause the motor to start up accidentally Parameter Description Unit Value range P1 08 Nominal motor current A 0 3 6 6 1410 min 230 400 V 3 2 1 9 A ...

Page 135: ... When using sensors open that switch to zero parameters P3 06 and P3 07 must be set to 1 The signal is then inverted Figure 81 Configuring sensors inputs SEN I1 and SEN I2 SEN I1 SEN I2 1 SEN I1 SEN I2 0 Parameter Designation Description Unit Min Max DS P3 06 SEN I1 logic 0 N O closing contact 1 N C opening contact Note A change only becomes active after POWER ON OFF 0 1 0 P3 07 SEN I2 logic 0 N O...

Page 136: ...tion Functions of SEN I1 and SEN I2 Restart conditions in Manual mode Restart conditions in Auto mode 1 No function 2 SEN I1 stops the motor in both rotation directions in Auto mode Command change via ASi 3 SEN I1 stops the motor in the FWD direction in Auto mode Command change via ASi SEN I2 stops the motor in the REV direction in Auto mode 4 SEN I1 stops the motor in the FWD direction in Auto an...

Page 137: ...o function Manual mode Auto mode P1 13 SI1 SI2 SI1 SI2 0 1 No function No function No function No function 2 No function No function Stop for edge control No function 3 No function No function Stop in FWD mode with edge control Stop in REV mode with edge control 4 Stop in FWD mode for edge or signal control Stop in REV mode for edge or signal control Stop in FWD mode for edge or signal control Sto...

Page 138: ...3 The Quick stop function is enabled via DQ3 ASi Parameter Designation Description Unit Min Max DS P6 05 Action Under load Motor Device response depending on device after Motor underload occurs 0 deactivated 1 Error shutdown 0 1 0 Parameter Designation Description Unit Min Max DS P5 10 Disable quick stop 0 Quick stop via sensors deactivated 1 Quick stop via sensors activated ASi signal active 0 1 ...

Page 139: ...e rotating field Reverse Run d LED indicator for supply voltage e LED indicator for fault or error messages f LED indicator for AS Interface g Connection AS Interface M12 connector h LED indicator for AS Interface communication error i Sensor input I1 I3 M12 plug with LED indicator j Sensor input I2 I4 M12 plug with LED indicator k Fan connection FAN M12 socket with LED indicator l STO input with ...

Page 140: ...le in four rating sizes from 2 4 A to 8 5 A The internal electronic motor protection It controller allows the protected operation of three phase motors in the range from 0 2 A 0 75 kW at 400 V to 8 5 A 4 kW at 400 V The startup current and thus almost proportionally the starting torque of the motor enables values up to 200 for 2 s every 20 s and 150 for 60 s every 600 s In connection with the inte...

Page 141: ...d ready for connection All connections are via plug in connectors Figure 83 Connections on the RASP5 a Power supply 3 AC 400 V N PE through a power adapter cable Section 3 5 Power plug page 97 b Data bus for controlling RASP5 in automatic mode c Motor connection according DESINA specification d Sensor and fan actuators 3 AC 400 V N PE 50 60 Hz 400 V M 3 ...

Page 142: ... at 50 Hz and 1800 rpm at 60 Hz Symbol Unit RASP5 2 RASP5 4 RASP5 5 RASP5 8 Rated current Ie Ie A 2 4 4 3 5 6 8 5 Overload current for 60 s every 600 s at 40 C IL A 3 6 6 5 8 4 12 75 Startup current for 2 s every 20 s at 40 C IL A 4 8 8 6 11 2 17 Apparent power at 400 V rated operation S kVA 1 84 3 27 4 24 6 49 Assigned motor power at 440 V 60 Hz P kW 0 75 1 5 2 2 4 P HP 1 2 3 5 Setting range curr...

Page 143: ... Efficiency η 0 97 0 98 0 98 0 98 Fan internal temperature controlled Device fans on heat sink Fan Output frequency fz Hz 50 60 Hz adjustable 0 320 Hz 1 Fixed frequency P1 12 fz Hz 30 30 30 30 2 Fixed frequency P2 01 fz Hz 40 40 40 40 3 Fixed frequency P2 02 fz Hz 50 50 50 50 4 Fixed frequency P2 03 fz Hz 50 50 50 50 Response time with default settings Motor On automatic 1 tON ms 10 10 10 10 Motor...

Page 144: ...capacity The variable frequency drive modules in the RASP5 speed control unit allow for an overload cycle of 150 Ie for 60 s every 600 s of operation After the overload phase 150 Ie for 60 s or 200 Ie for 2 s 100 of the rated current Ie can be continuously retrieved Figure 84 Overload cycle in operation I 150 Ie Ie t 60 s 600 s ...

Page 145: ...t higher switching frequencies The output current I2N should therefore be reduced derating according to the ambient air temperature when higher switching frequencies are used The following derating curves show the output current in continuous opera tion as a function of the switching frequency fPWM and ambient tempera ture Figure 85 fPWM 8 32 kHz with RASP5 2 RASP5 4 RASP5 5 Figure 86 fPWM 4 32 kH...

Page 146: ... 6 5 Block diagram RASP5 xxxxA 24 V RJ 45 0 V M 1 2 3 L1 L2 L3 PE 1 2 3 4 ASi ASi 0 V 24 V 5 4 N 1 U V W T1 T2 7 3 PE PE 24 V 160 mA I1 I3 I2 I4 F 24 V 100 mA 0 V 6 4 B1 B2 5 8 M 3 ϑ 3 I3 I4 1 I1 I2 3 4 1 4 6 3 5 8 PE 7 2 4 5 3 1 1 2 3 5 4 1 2 3 5 4 2 1 3 4 5 24 V 0 V STO STO 1 2 3 4 STO 4 2 1 3 1 3 2 4 ...

Page 147: ... diagram Rapid Link 5 RAMO5 RASP5 05 20 MN034004EN www eaton com 143 Figure 87 RASP5 block diagram a RASP5 xxxR b RASP5 xx1 180 V DC RASP5 xx2 230 277 V AC RASP5 xx4 400 480 V AC c RASP5 xxxxxx1xx FAN d RASP5 xxx1 e RASP5 xxxxx1xxx STO ...

Page 148: ...ntrolled But inhibited by the Quick stop function of the sensor inputs But blocked because when the supply voltage was switched on 400 V or ASi the key switch was in the MANUAL position Reset command required STO signal present inhibit AS I AS Interface Data Off ASi electronics have no supply voltage Check ASi connection cables Check ASi power supply unit master control Green Communication active ...

Page 149: ...or has been detected and is permanently present for example Check the motor and the drive unit Fault message from the internal frequency converter Error code can be read using the drivesConnect parameter configu ration software Thermistor cable monitoring Check the motor and the drive unit Reset when the motor has cooled No motor cable connected motor output socket Bridge T1 T2 in the motor termin...

Page 150: ...ngs 6 7 1 Commissioning Before commissioning the RASP5 speed controller the functions must be set using parameters The screw plug must be opened to adjust the parame ters Figure 88 RJ 45 interface The parameterization can be done via drivesConnect software Keypad drivesConnect mobile app ATTENTION The RJ45 interface is not designed for Ethernet communication ...

Page 151: ...toring function must be set to the rated motor current Figure 89 Set rated motor current Table 26 Parameter P1 08 ATTENTION Parameter P1 08 can only be changed if the key switch is in the OFF RESET position Switching the key switch during operation may cause the motor to start up accidentally Parameter Description Unit Value range P1 08 Nominal motor current A 0 3 6 6 1410 min 230 400 V 3 2 1 9 A ...

Page 152: ...r inputs SEN I1 SEN I2 SEN I3 SEN I4 SEN I1 SEN I2 SEN I3 SEN I4 1 SEN I1 SEN I2 SEN I3 SEN I4 0 Parameter Designation Description Unit Min Max DS P3 06 SEN I1 logic 0 N O closing contact 1 N C opening contact Note A change only becomes active after POWER ON OFF 0 1 0 P3 07 SEN I2 logic 0 N O closing contact 1 N C opening contact Note A change only becomes active after POWER ON OFF 0 1 0 P3 08 SEN...

Page 153: ...nd 360 turntable 6 Quick stop and creep speed In automatic mode SEN I1 to SEN I4 are activated SEN I1 and SEN I3 are assigned to the clockwise direction of rotation SEN I2 and SEN I4 are assigned to the counterclockwise direction of rotation When SEN I3 SEN I4 is reached RASP5 switches to creep speed FF1 When SEN I1 SEN I2 is reached the drive switches off edge controlled and signal controlled App...

Page 154: ...trol or signal control REV operation with fixed frequency 1 f Fix1 with edge control or signal control Auto mode P1 13 SEN I1 SEN I2 SEN I3 SEN I4 0 1 No function No function No function No function 2 Stop in FWD operation with edge or signal control Stop in REV operation with edge control No function No function 3 Stop in FWD or REV operation with edge or signal control No function No function No...

Page 155: ...e until the limit switch pin 4 of M12 sockets I1 and I2 is reached and the drive stops If the key switch is set from Manual to Auto mode and back the fixed frequency 1 f Fix1 remains set if the signal is still present on pin 2 I3 I4 Otherwise the frequency of f Fix1 applies LED I1 I3 Off I3 green I1 green I3 green I1 green I3 pin 2 I3 pin 4 LED FWD On flashes Off Signal to drive Signal from key an...

Page 156: ...eter P2 27 Parameter P2 27 is set to the value 1 in the factory setting In position 0 the fault message of the thermistor and motor cable monitoring is deactivated Parameters should only be changed by expert users as specified in the manual Parameter Designation Description Unit Min Max DS P6 08 Change Phase sequence Motor Changes the sequence of the output phases This prevents two phases of the m...

Page 157: ...external 24 V DC voltage is removed For this purpose this 24 V DC voltage must be fed in using the M12 AS Interface connector Figure 93 Example of a 24 V DC power connection The following description of the stop behavior applies only to the RASP5 xxxxA variants Parameter Designation Description Unit Min Max DS P3 11 t dec Select B0 Deceleration ramp selection bit 0 External stop function 0 deactiv...

Page 158: ...6 RASP5 speed controller 6 7 Configuration of specific settings 154 Rapid Link 5 RAMO5 RASP5 05 20 MN034004EN www eaton com ...

Page 159: ...e RJ45 socket The socket is located under the screw plug on the front Connection and configuration options 1 Connect the module to the PC using the DX COM STICK3 KIT Bluetooth stick or the DX CBL PC 3M0 connection cable Figure 94 Connection using the DX COM STICK3 KIT Bluetooth stick Figure 95 Connection using the DX CBL PC 3M0 parameterization cable drivesConnect Parameter Editor Drive Control Mo...

Page 160: ...AMO5 RASP5 05 20 MN034004EN www eaton com 2 Connect the module to the tablet or smartphone using the DX COM STICK3 KIT Bluetooth stick Figure 96 Connection using the DX COM STICK3 KIT Bluetooth stick Top for the RAMO5 bottom for the RASP5 ...

Page 161: ...unit using a patch cable with an RJ45 plug RJ45 The components listed here are not included as standard optio nal accessories ATTENTION Changing the parameter range to P1 14 201 requires additio nal configuration and meticulous parameter settings The operation and function of the Rapid Link 5 may considerably deviate from the standard settings of the Rapid Link 5 system and lead to different opera...

Page 162: ...Connect start screen To access one of the four main components simply click on it Parameter Editor Drive control monitor not available with Rapid Link 5 Function block editor not available with Rapid Link 5 Scope data logger Parameter Editor The Parameter Editor contains a list of the parameters of the respective Rapid Link 5 module These parameters can be manually changed and accessed Figure 98 d...

Page 163: ...w eaton com 159 When you open the Parameter Editor the following user interface will be displayed Figure 99 User interface for the Parameter Editor when using RAMO Figure 100 User interface for the Parameter Editor when using RASP More information on the drivesConnect software can be found in the MN040003EN manual ...

Page 164: ...the DX KEY OLED operating unit Figure 101 DX KEY OLED operating unit view Display Buttons The DX KEY OLED operating unit has a multi language plain text display unit OLED organic LED display Activate language selection using the key combination START Display Select Language Change the display language using the and arrow keys The selected language setting can then be saved by pressing the OK butto...

Page 165: ...nts buttons of the DX KEY OLED operating unit Button Command Explanation OK Navigating in parameter mode Opens and closes the parameter interface Press and hold the button for more than two seconds Saves parameter changes START Parameter selection STOP Reset Reset after an error message UP Increment numeric value or parameter number DOWN Decrement numeric value or parameter number ...

Page 166: ... parameter value change As soon as the parameter is displayed the value will have been saved Press the OK button and hold it down for two seconds in order to exit the parameter interface display Stop Switching between two parameter groups The parameters are in sequential order In other words Moving forward from the last parameter in a parameter group will take you to the first parameter in the nex...

Page 167: ...set a fault message The display will show StoP Commands Description Open the extended parameter set Press the OK button and hold it down for two seconds in order to access the parameter interface The display shows the parameter that was used last Use the and buttons to select parameter P1 14 Press the OK button Use the or buttons to select the password set using parameter P2 32 Level 2 default set...

Page 168: ...th the RJ45 socket This is provided under the front locking screw The parameters can be displayed using Bluetooth DX COM STICK KIT for example The components listed here are not included as standard optional accessories For more information on configuring parameters using the app please visit the Eaton Download Center www eaton eu Customer Support Download Center Documentation Enter the search str...

Page 169: ...Basic will be accessible Extended parameter set Level 2 menu P0 to menu P7 can be accessed by entering a password in parameter P1 14 The default passwords are Access to level 2 101 Users can change this password as required Password for level 2 with parameter P2 32 Parameter group Subject RAMO5 RASP5 P0 Monitor P1 Basic P2 Advanced Functions P3 Mechanical brake and digital inputs P4 Brake chopper ...

Page 170: ...ured on the control board C P0 06 Overload Calculated overload in above the current set with P1 08 If the value rises to 100 the device will trip with error message iT Trp P0 07 Output frequency Instantaneous output frequency Hz rpm P0 09 Motor current Instantaneous output current A P0 10 Motor Power Rel Motor Power actual value in kW HP kW P0 13 Trip Log Display of the 4 latest faults P0 17 HOA s...

Page 171: ...f manufacture Displayed in hours minutes and seconds Pressing Δ on the drive keypad will change the display from hours to minutes and seconds hh mm ss P0 32 t Run since Restart Run time since power on or last Reset Total operating time of the drive since the last trip occurred or power down in hours minutes and seconds Pressing Δ on the drive keypad will change the display from hours to minutes an...

Page 172: ...s Input Data PDI received from the fieldbus There are four entries for this parameter PDI1 PDI4 P0 52 Output Data Value Output Data Value Process Output Data PDO received from the fieldbus There are four entries for this parameter PDO1 PDO4 P0 53 Phase U Current Offset Ref Phase U current offset and reference value for diagnosis in case of problems P0 54 Phase V Current Offset Ref Phase V current ...

Page 173: ...e measured motor current exceeds Motor Nom Current the decimal points on the display will flash to indicate an overload condition If this condition persists the drive will eventually trip displaying I t trP preventing thermal overload of the motor Amps 0 3 6 6 6 6 P1 13 SEN Config Select Configuration of sensor inputs with a fix set of combi nations 1 4 1 P1 14 Access key Entry of the password to ...

Page 174: ...ermines the time that will elapse between consecutive drive reset attempts when Auto Reset is enabled in P2 24 s 0 1 60 0 5 P2 27 Action Thermistorfault Motor Device reaction after Thermistorfault Motor occurs Possibilities device dependent 0 1 1 P2 28 Service Interval Time Service Interval Time Defines the number of operating hours after which the service indicator is shown on the display With P2...

Page 175: ...will return to disabled state after a timeout period 10 min 600 sec 0 15 0 P2 35 PLC Operation Enable Enables the use of function blocks which are created with the function block editor 0 Function blocks disabled 1 Function blocks enabled P2 36 Save parameter 24V ext List of defined parameters 0 No function automatically set to 0 1 If control voltage is present the Parameters will be saved After t...

Page 176: ...e is released s 0 2 50 0 P3 05 Brake Apply Delay Determines the time between the signal to close the brake and disabling of the drive s 0 25 0 0 0 P3 06 SEN I1 Logic 0 normally open 1 normally closed Note Change only after POWER ON OFF active 0 1 0 P3 07 SEN I2 Logic 0 normally open 1 normally closed Note Change only after POWER ON OFF active 0 1 0 P3 08 SEN I3 Logic 0 normally open 1 normally clo...

Page 177: ...ation 0 Motor current in A with one decimal place e g 100 10 0 A 1 Output power in kW with two decimal places e g 400 4 00 kW 2 Status of the sensor inputs SEN I Bit 0 status SEN I1 bit 1 status SEN I2 etc 0 6 0 P5 06 NETSendPZD4 Configuration of the 4th process data word PDO 4 from the drive to the network master during cyclic communication 0 Motor current in A with one decimal place e g 100 10 0...

Page 178: ...n Max DS P6 05 Action Underload Motor Device reaction after occuring of Underload Motor Possibilities device dependent 0 deactivated 1 Trip stop 0 1 0 P6 08 Change Phasesequence Motor Changes the sequence of the output phases This prevents two phases of the motor cable having to be changed in case the motor runs in the wrong direction 0 U V W clockwise rotating field 1 U W V counterclockwise rotat...

Page 179: ...wer actual value in kW HP kW P0 11 Motor voltage Instantaneous output voltage V P0 12 Motor torque Motor torque Display 1000 100 P0 13 Trip Log Display of the 4 latest faults P0 14 Magnetizing current Id Calculated magnetizing current Id providing an autotune has been completed successfully A P0 15 Torque current Iq Calculated torque producing current Iq providing an autotune has been completed su...

Page 180: ... Voltage Rating Device voltage Device Voltage Rating DeviceType Device type P0 30 Serial number Serial Number of the device P0 31 t Run Total operating time of the drive since the date of manufacture Displayed in hours minutes and seconds Pressing Δ on the drive keypad will change the display from hours to minutes and seconds hh mm ss P0 32 t Run since Restart Run time since power on or last Reset...

Page 181: ...nts how often Internal Fault IO occurred P0 48 FaultCounter Internal Fault DSP Counts how often Internal Fault DSP occurred P0 49 FaultCounter Local COM Loss Counts how often Local COM Loss occurred P0 50 FaultCounter Communication Loss Counts how often Communication Loss occurred P0 51 Input Data Value Input Data Value Process Input Data PDI received from the fieldbus There are four entries for t...

Page 182: ...mp time received via fieldbus interface s P0 63 f Ref Interface0 Speed reference received via fieldbus interface Hz rpm P0 64 Actual switching frequency Current switching frequency The value may be less than the one set with P2 22 See also P2 23 kHz P0 65 System Software Version System software version Parameter Designation Description Unit ...

Page 183: ...d Possible values 0 Coast to stop When the enable signal is removed the drive output is immediately disabled and the motor will coast freewheel to stop 1 Ramp to stop When the enable signal is removed the drive will ramp to stop with the ramp time set by t dec P1 04 2 AC flux braking When stopping the drive AC flux braking is used to reduce the stopping time In this mode the brake chopper is disab...

Page 184: ... improve low speed and starting torque Excessive voltage boost levels may result in incre ased motor current and temperature and forced ventilation may be required An automatic setting Auto is also possible whereby the drive will automatically adjust this parameter based on the motor parameters measured during an Autotune Note This parameter will only be enabled when using speed control extended V...

Page 185: ...2 07 f Fix8 Preset Fixed Frequency 8 Value can be adjusted between f min and f max Selection via a digital control signal Hz rpm P1 02 P1 01 25 Hz P2 08 t SRamp1 Curve shape temporal S shape Linear acceleration and deceleration time according to P1 03 and P1 04 Timed slurred Transition to Start and End of Acceleration P1 03 and Deceleration Ramps P1 04 The time set here applies for both ramps 0 0 ...

Page 186: ... in steady state to avoid mechanical reso nances in the application Lower limit P2 17 P2 18 2 Upper limit P2 17 P2 18 2 The definition applies for both senses of rotation Hz rpm 0 P1 01 0 P2 19 V f Characteristic V f Characteristic Characteristic 0 Linear characteristic 1 Square characteristic 2 parameterizable via P2 20 and P2 21 0 2 0 P2 20 f MidV f Frequency to shape V f curve When operating in...

Page 187: ...o reset delay Determines the time that will elapse between consecutive drive reset attempts when Auto Reset is enabled in P2 24 s 0 1 60 0 5 P2 27 Action Thermistor fault Motor Device reaction after Thermistorfault Motor occurs Possibilities device dependent 0 deactivated 1 activated 0 1 1 P2 28 Service Interval Time Service Interval Time Defines the number of operating hours after which the servi...

Page 188: ...1xb TFTP FTP server enable x1xxb reserved 0 15 0 P2 35 P2 36 Save parameter 24V ext List of defined parameters 1 If control voltage is present the Parameters will be saved After that the parameter is automatically set to 0 0 1 0 P2 37 Spin Start Enable Spin Start Enable The drive starts from the detected motor speed A short start delay is possible if the rotor is stationary 0 Spin Start Off 1 Spin...

Page 189: ...e in of the rated motor torque which has to be present before the mechanical brake may be released It is used to ensure that the motor is connected and produces sufficient torque to prevent the load dropping on release of the mechanical brake This function is not active in V f mode P6 01 6 A 0 P1 07 0 P3 05 Brake release delay Determines the time before the mechanical brake is released s 0 320 0 P...

Page 190: ... coast to stop is selected DC injection is executed just after receiving the stop command 0 100 0 P4 02 t DCBrake Start Duration of DC braking before Start s 0 600 0 P4 03 f DCBrake Stop Output frequency in Hz at which DC braking starts during the deceleration phase Hz 0 10 1 5 P4 04 t DCBrake Stop Duration of DC braking at Stop s 0 600 0 P4 05 Brake chopper mode Parameter function only for device...

Page 191: ...onfiguration of the 3rd process data word PDO 3 from the drive to the network master during cyclic communication 0 Motor current in A with one decimal place e g 100 10 0 A 1 Output power in kW with two decimal places e g 400 4 00 kW 2 Status of the sensor inputs SEN I Bit 0 status SEN II1 bit 1 status SEN I2 etc 3 Internal temperature 500 1500 50 150 C 0 6 0 P5 06 NETSendPZD4 Configuration of the ...

Page 192: ... in conjunction with the Function Block Editor 0 200 0 P5 10 Disable QuickStop 0 Quick stop via sensors deactivated 1 Quick stop activated via sensors DQ3 signal active 0 1 0 P5 11 AS i command confi guration Configuration of the 4 AS Interface outputs DQ0 DQ3 0 Clockwise rotation anticlockwise rotation FF1 FF4 binary coded via Select f Fix Bit0 1 FWD REV Reset 1 Clockwise rotation FF1 FF8 binary ...

Page 193: ...ed 2 Trip stop 0 1 0 P6 06 M Min f Ref 5Hz Limit Minimum torque required when the output frequency is above 5 Hz in the motor range 10 150 50 P6 07 M Min f P1 09 Limit Minimum torque required when the output frequency is above the field weakening point 5 150 10 P6 08 Change Phasese quence Motor Changes the sequence of the output phases This prevents two phases of the motor cable having to be chang...

Page 194: ...signal for the drive Too low values can cause an over current trip if the accele ration ramp is very short PM motors P6 01 2 3 This value is used to align the rotor flux on enable ms 0 5000 Mod Dep P6 15 Torque Boost Torque Boost at low speeds Set in of the motor rated current P1 08 At lower speeds a current is injected into the motor to achieve an effective operation Parameter P6 16 determines up...

Page 195: ...cosϕ of the motor When operating with vector control P7 02 1 this para meter must be set to the value of the power factor stated on the motor name plate 0 50 1 00 0 85 P7 03 Motor Stator Resis tance R1 Stator resistance of the motor For induction and PM motors phase to phase resistance value Rs in Ohms Ohms 0 655 35 Mod Dep P7 04 Motor Rotor Resis tance R2 Rotor resistance of the motor For inducti...

Page 196: ...8 Parameter list 8 4 Parameter groups for RASP5 192 Rapid Link 5 RAMO5 RASP5 05 20 MN034004EN www eaton com ...

Page 197: ... Status of the AS I LED SEN I1 I3 PWR FLT I1 SEN I2 I4 I2 I3 I4 STO FAN AS I Data Fault 1 AS Interface 2 3 AS Interface 4 2 4 1 3 LED State Description Data Off ASi electronics have no supply voltage Check ASi connection cables Check ASi power supply unit head end controller Green Communication active normal operation Red No communication Head end controller master in STOP mode RAMO5 not entered o...

Page 198: ...ect individual cores Rapid Link 5 function modules can be installed and removed any number of times at various locations The AS Interface ribbon cable is self healing dust tight and resistant to sprayed water The network can have a star linear or tree structure 9 1 3 ASi profile 9 1 3 1 ASi profile with standard addressing range RAMO5 xxxxA31 has the ASi profile S 7 4 RASP5 has the ASi profile S 7...

Page 199: ...ion to the field bus and handles all communication in the AS Interface line as the master 9 1 5 Cable length The maximum cable length is 100 m in all segments of the ASi circuit The distance between an ASi gateway and an ASi slave of the network can be extended by two repeaters of 100 m each to a maximum of 300 m 9 1 6 Addressing Every slave must be assigned an address before data can be transmitt...

Page 200: ...an position M12 branches ZB2 100 AZ1 at any point along the ASi ribbon cable Both the mechanical and electrical connections are carried out in one operation Release the black union nut until the contact tips no longer protrude Insert the two wire profile ribbon cable and clip the junction shut Retighten the black union nut The device or module is now ready for operation Figure 105 Junction M12 ord...

Page 201: ...ted via parameter P3 11 The ramp time second ramp is set using parameter P2 13 Figure 106 RA XAZ2 1M ASi branch Figure 107 Connection example for quick stop 9 1 10 Extension cable Extension cable RA XM12 1M can be used to connect the M12 junction ZB2 100 A21 with Rapid Link 5 modules RAMO5 or RASP5 This 1 m long connection cable is prefabricated with an M12 socket connection to RAMO or RASP and an...

Page 202: ...binders Signal and power cables should as far as possible cross at right angles This increases their interference immu nity EMC and therefore operational reliability Further measures are neces sary to ensure EMC compliant installation of the frequency controlled RASP5 Figure 109 Laying of signal and power cables a Power cable Mains connection power bus adaptor cable motor cable b Control cables AS...

Page 203: ... Q1 to High or Low Function Signal to RAMO5 AS Interface outputs AS Interface inputs DQ0 DQ1 DQ2 DQ3 DI0 DI1 DI2 DI3 Zero speed 0 0 Anticlockwise rotating field REV 0 1 Clockwise rotating field FWD 1 0 Zero Speed reset 1 1 Actuator output High 1 Actuator output Low 0 Quick stop ON 0 Quick stop OFF 1 Automatic mode 1 No automatic mode 0 Accumulative error 0 No accumulative error 1 External input SE...

Page 204: ...ugh outputs DQ2 and DQ3 If DQ2 and DQ3 are not activated the frequency set in f Fix1 is issued Function Signal to RASP5 Outputs Inputs DQ0 DQ1 DQ2 DQ3 DI0 DI1 DI2 DI3 No controller enable 0 0 Anticlockwise rotating field REV 0 1 Clockwise rotating field FWD 1 0 No controller enable reset 1 1 f Fix1 P1 12 10 Hz 0 0 f Fix2 P2 01 30 Hz 1 0 f Fix3 P2 02 40 Hz 0 1 f Fix4 P2 03 50 Hz 1 1 Automatic mode ...

Page 205: ... LED lights up red Turn the key switch to the OFF position to reset the error message Hold the switch in this position for at least one second so that the RAMO5 unit will detect the command The Reset signal from ASi provides an additional reset option in case the unit cannot be locally reset due to accessibility issues The local reset via the keyswitch remains the main application as each diagnosi...

Page 206: ...4EN www eaton com 9 2 EtherNet IP Figure 110 EtherNet IP connections for Rapid Link 5 The following section only concerns the device variants RAMO5 xxxxEIP and RASP5 xxxxEIP EtherNet IP ACT Q1 2 I3 SEN I1 I3 I1 Q2 Q1 P2 A 24V I4 SEN I2 I4 I2 P2 S P2 P1 A P1 S P1 NS MS FLT PWR ...

Page 207: ...s to each other as well as to have these devices communicate with each other The EtherNet IP protocol supports communications between various control products enabling devices to transfer time critical application data between each other in an industrial environment The spectrum of supported devices ranges from simple I O devices e g sensors to complex controllers EtherNet IP supports the TCP IP p...

Page 208: ...To make it easier to understand some of the images included in this manual the housing and other safety relevant parts have been left out The components described here must be used only with a properly fitted housing and all necessary safety relevant parts Please take note of the installation information in the instruction leaflet IL034092ZU for RAMO5 xxxxEIP or IL034093ZU for RASP5 xxxxEIP All th...

Page 209: ...The following figure shows the EtherNet IP interface of the Rapid Link 5 module with two M12 sockets Figure 111 EtherNet IP interface Generally connection cables with M12 plugs for EtherNet IP are available as standard ready to use cables They can also be prepared individually This will require the connections shown below Observe pin assignment Figure 112 Pin assignment E IP P1 AND E IP P2 1 TD 2 ...

Page 210: ...apid Link 5 module s LED indicators are used to indicate operating and network statuses and to allow problems to be quickly diagnosed Figure 113 LEDs The following tables show the meaning of the LED indicators for communica tion via EtherNet IP ACT Q1 2 I3 SEN I1 I3 I1 Q2 Q1 P2 A 24V I4 SEN I2 I4 I2 P2 S P2 P1 A P1 S P1 NS MS FLT PWR ...

Page 211: ...t initialization LED state Description Off No supply voltage or device not turned on Green flashing Configuration error or module in standby mode Green illuminating Connection to EtherNet IP controller established Red flashing A reversible error has occurred1 illuminated red Fatal error detected2 Green red flashing Self test initialization 1 Reversible errors can be reset by means of a reset or by...

Page 212: ...a daisy chain Figure 114 Integrating Rapid Link 5 into an EtherNet IP network a PC b Head controller I O controller c Switch d EtherNet IP cable e Rapid Link 5 modules f Motor s Rapid Link 5 is not a device for household use and is designed exclusively for use in commercial applications Observe the technical data and connection requirements descri bed in this manual Any other usage constitutes imp...

Page 213: ...ables and energy carrying mains and motor cables must be greater than 30 cm Cables should always intersect at right angles Figure 115 Cable routing for EtherNet IP and mains motor cables If the system requires a parallel routing in cable ducts a partition must be installed between the field bus cable and the mains and motor cable in order to prevent electromagnetic interference on the field bus Fi...

Page 214: ... of an EtherNet IP module are described in the corresponding EDS file This file is required to integrate a Rapid Link 5 module into an EtherNet IP network You can find the EDS file called Eatn69122 eds online on the Eaton website at www eaton eu Customer Support Download Center Software Enter the search term Eatn69122 eds ...

Page 215: ...nection cable d Mains connection on power bus e EtherNet IP cable f RAMO5 D g RAMO5 W h Head end controller PLC Switch on the device switch on the power supply L1 L3 400 V AC or power supply 24 DC via socket M12 Address the Rapid Link 5 modules i e assign IP addresses Section 9 2 9 Configuring the IP address page 213 Now configure the project For information on a detailed configuration please cons...

Page 216: ...k the data sizes may be affected For example deviations caused by a configuration mismatch are indicated by the status display of the Rapid Link 5 module on the EtherNet IP interface If this happens transfer the modified project back to the Rapid Link 5 module and update the details in the aforementi oned dialog box as necessary ...

Page 217: ... instructions describe how to configure the IP address of the Rapid Link 5 module The configuration is carried out using the software Molex Perform the following instructions Connect the Rapid Link 5 module and the PC on the network side Switch on the device Open the Molex program Click on the Options button Figure 118 Options button Select the PC network adapter and confirm using OK Figure 119 Se...

Page 218: ...munication 9 2 EtherNet IP 214 Rapid Link 5 RAMO5 RASP5 05 20 MN034004EN www eaton com Click on the List Identity tab Select Broadcast Click Send List Identity Request on UDP Figure 120 The List identity tab ...

Page 219: ... the station Select the station on the right hand side RASP5 Now click on the 0xF5 TCP IP tab Figure 122 The 0xF5 TCP IP tab Select Interface configuration attr 5 Get attribute The current IP address will be displayed Figure 123 The current IP address Now set an IP address Confirm the information by clicking Set Attribute You can now close the Molex program ...

Page 220: ...External 24 V DC control voltage If the power is supplied by an external power supply unit the control board of the Rapid Link 5 module and the RJ45 interface will be active The external control voltage 24 V DC must be able to handle a load of at least 100 mA The residual ripple of this external control voltage must be less than 5 ΔUa Ua ACT Q1 2 I3 SEN I1 I3 I1 Q2 Q1 P2 A 24V I4 SEN I2 I4 I2 P2 S...

Page 221: ...r P2 36 must be set to 1 Read measured values and error registers Address and read out parameters via the RJ45 interface the parameterization software drivesConnect and field buses Control control level functions without the power section being powered Status LED Description Off External 24 V DC voltage not present Green illuminating External 24 V DC voltage present ...

Page 222: ...e manufactu rer etc as well as access to cyclic input output data Standard CIP object classes The following standard EtherNet IP classes are supported in accordance with the CIP Specification Class Object name Description 01 0x01 Identity object Information about the device such as the manufacturer device model etc 02 0x02 Message Router Object Communication interface that can be used to generate ...

Page 223: ...ead_Holding_Registers 0x50 Write_Holding_Registers 0x18 Get_Member 0x19 Set_Member Attribute number Attribute name Access right ro rw Data type Description 1 0x01 VENDOR ro UINT Manufacturer s code 2 0x02 DEVICE TYPE ro UINT Classifies the product as a communica tion adapter 3 0x03 PRODUCT CODE ro UINT Order number 4 0x04 REVISION MAJOR MINOR ro STRUCT of USINT USINT Device version 5 0x05 DEVICE S...

Page 224: ...r commissioning the Rapid Link 5 module described in the previous chapter Check the settings and installations for the switching on the EtherNet IP fieldbus system that are described in this manual ATTENTION Ensure that no danger will be caused by starting the motor Disconnect the driven machine if an incorrect operating status is causing a hazard ...

Page 225: ... Data exchange 9 2 14 1 Input process data NETReceivePDZ Figure 127 Input process data Master Rapid Link 5 There are 4 items of input process data NETReceivePDZ x x 1 2 3 4 available NETReceivePDZ 1 control word The two following tables break down the control word NETReceivePDZ 1 NETReceivePDZ Explanation NETReceivePDZ 1 Status word NETReceivePDZ 2 Frequency reference Note RASP5 only NETReceivePDZ...

Page 226: ...used 8 Action actuator 1 off Action actuator 1 9 Action actuator 2 off Action actuator 2 10 Not used 11 Not used 12 Not used 13 Not used 14 Not used 15 Not used Bit no Function Value 0 Function Value 1 0 Stop Start 1 Clockwise rotating field FWD Anticlockwise rotating field REV 2 No action Reset fault 3 No action Free run down 4 Not used 5 No action Quick stop ramp 6 No action Fixed frequency 1 f ...

Page 227: ... P1 01 maximum frequency This value will be scaled by a factor of 0 1 in the application NETReceivePDZ 3 field bus ramp time RASP5 only The acceptable values range from 0 to 3000 seconds The values are set using parameter P5 07 The enable is issued using para meter P5 04 This value will be scaled by a factor of 0 01 in the application Example 500 5 00 s NETReceivePDZ 4 NETReceivePDZ 4 has no funct...

Page 228: ...of output process data NETSendPDZ x x 1 2 3 4 5 6 available NETSendPDZ Explanation NETSendPDZ 1 Status word NETSendPDZ 2 Actual frequency NETSendPDZ 3 In the default setting Current Setting options can be selected via parameter P5 05 NETSendPDZ 4 In the default setting Heatsink temperature Setting options can be selected via parameter P5 06 NETSendPDZ 5 Motor Power NETSendPDZ 6 Current error messa...

Page 229: ...sor 4 on 12 Reserved Reserved 13 Mains voltage not present Mains voltage present 14 24 V DC voltage not present 24 V DC voltage present 15 Reserved Reserved Bit no Function Value 0 Function Value 1 0 Drive not ready fault present or OFF Ready for operation READY 1 Stop drive not started Operation RUN 2 Clockwise rotating field FWD Anticlockwise rotating field REV 3 No fault Fault detected FAULT 4 ...

Page 230: ...ter The value is displayed with one decimal place example 34 3 4 A NETSendPDZ 6 error message NETSendPDZ 6 returns the corresponding error code when an error occurs NETSendPZD3 Values Configuration of the 3rd process data word PDO 3 from the drive to the network master during cyclic communication 0 Motor current in A with one decimal place e g 100 10 0 A 1 Output power in kW with two decimal place...

Page 231: ...e Delivers the contents of a single attribute 0x10 Set_Attribute_Single Modifies a single attribute 0x44 Modbus 0x4E Read_Holding_Registers Delivers the contents of the class or instance of the relevant object 0x50 Write_Holding_Registers Modifies the contents of the instance or the class attributes of the relevant object 0x04 Assembly 0x18 Get_Member Delivers the contents of the class or instance...

Page 232: ...ersion 15 R 0x04 0x18 0 U16 0 65535 100 1 00 P0 28 2 System Version 16 R 0x04 0x18 0 U16 0 65535 100 1 00 P0 29 1 Device type 17 R 0x04 0x18 0 U16 0 65535 P0 02 Thermistor input1 21 R 0x04 0x18 0 U16 0 1 P0 20 DC Link voltage 23 R 0x04 0x18 0 U16 0 65535 100 100 V DC P0 30 Serial number 25 R 0x04 0x18 0 U16 0 65535 26 R 0x04 0x18 0 U16 0 65535 27 R 0x04 0x18 0 U16 0 65535 28 R 0x04 0x18 0 U16 0 65...

Page 233: ... U16 0 25 00 s 2500 25 00 s 0 00 s P3 06 SEN I1 logic 306 R W 0x04 0x18 0x19 1 U16 0 1 0 P3 07 SEN I2 logic 307 R W 0x04 0x18 0x19 1 U16 0 1 0 P5 01 RS485 0 Address 501 R W 0x04 0x18 0x19 1 U16 1 63 2 P5 02 COM Loss Timeout 502 R W 0x04 0x18 0x19 1 U16 0 0 5 0 s 50 5 s 2 0 s P5 03 Action Communication Loss 503 R W 0x04 0x18 0x19 1 U16 0 2 0 P5 05 NETSendPZD3 505 R W 0x04 0x18 0x19 1 U16 0 Current ...

Page 234: ...0 U16 0 65535 100 1 00 kW Fault message 11 R 0x04 0x18 0 U16 P0 29 Drive size rating 12 R 0x04 0x18 0 U16 0 65535 P0 29 Power Ue 13 R 0x04 0x18 0 U16 0 65535 100 1 00 Voltage rating 14 R 0x04 0x18 0 U16 P0 28 Application Version 15 R 0x04 0x18 0 U16 0 65535 100 1 00 System Version 16 R 0x04 0x18 0 U16 0 65535 100 1 00 P0 29 DeviceType 17 R 0x04 0x18 0 U16 0 65535 Scope channel 1 data 18 R 0x04 0x1...

Page 235: ...Hz 50 0 Hz P1 02 f min 102 R W 0x04 0x18 0x19 3 U16 0 0 50 0 Hz 0 3000 0 50 Hz 0 0 Hz P1 03 t acc 103 R W 0x04 0x18 0x19 2 U16 0 1 3000 0 s 300 30 0 s 5 0 s P1 04 t dec 104 R W 0x04 0x18 0x19 1 U16 0 1 3000 0 s 300 30 0 s 2 0 s P1 05 Stop mode 105 R W 0x04 0x18 0x19 1 U16 0 2 1 P1 07 Motor Nom Voltage 107 R W 0x04 0x18 0x19 1 U16 0 20 500 V 230 230 V 400 V P1 08 Motor Nom Current 108 R W 0x04 0x18...

Page 236: ... P2 17 f Skip2 217 R W 0x04 0x18 0x19 1 U16 0 0 P1 01 0 3000 0 50 Hz 0 0 Hz P2 18 f SkipBand2 218 R W 0x04 0x18 0x19 1 U16 0 0 P1 01 0 3000 0 50 Hz 0 0 Hz P2 19 V f Characteristic 219 R W 0x04 0x18 0x19 1 U16 0 2 0 P2 20 f MidV f 220 R W 0x04 0x18 0x19 1 U16 0 0 100 0 00 P2 21 V MidV f 221 R W 0x04 0x18 0x19 1 U16 0 0 100 0 00 P2 22 Switching frequency 222 R W 0x04 0x18 0x19 1 U16 0 5 0 1 P2 23 Au...

Page 237: ...1 5 Hz P4 04 t DCBrake Stop 404 R W 0x04 0x18 0x19 1 U16 0 0 600 0 0 0 s P4 05 Brake chopper mode 405 R W 0x04 0x18 0x19 1 U16 0 2 2 P4 06 Brake resistor 406 R W 0x04 0x18 0x19 1 U16 50 500 400 Ω P4 07 P Brake resistor 407 R W 0x04 0x18 0x19 1 U16 0 00 20 00 kW 0 10 kW P4 08 Brake Chopper ED Heat Up 408 R W 0x04 0x18 0x19 1 U16 0 0 20 0 2 00 P5 01 RS485 0 Address 501 R W 0x04 0x18 0x19 1 U16 1 63 ...

Page 238: ...rtiaFactor 613 R W 0x04 0x18 0x19 1 U16 0 600 10 P6 14 t Excitation V f 614 R W 0x04 0x18 0x19 1 U16 0 5000 ms 30 ms P6 15 Torque Boost 615 R W 0x04 0x18 0x19 1 U16 0 0 100 0 0 00 P6 16 f Torque Boost Limit 616 R W 0x04 0x18 0x19 1 U16 0 0 50 0 0 00 P6 17 PM MotorSignalInLevel 617 R W 0x04 0x18 0x19 1 U16 0 200 0 P6 18 Overmodulation 618 R W 0x04 0x18 0x19 1 U16 0 1 0 P7 01 Motor identification 70...

Page 239: ...d with the most recent one in the first place Fault messages can be read from the monitor parameter P0 13 The values will not be deleted if the variable frequency drive is reset to its default settings 10 1 2 Acknowledge fault Reset Acknowledge and reset the current error message as follows Switch off the supply voltage Press the STOP button DX KEY OLED Set key switch to OFF RESET 10 1 3 Automatic...

Page 240: ...o make sure that the supply voltage falls within the range for which the variable frequency drive is sized V Volt 07 Undervoltage in DC link Note Generally this message will appear when the supply voltage is switched off on the device and the DC Link voltage dies away In this case there is no fault If the message appears during operation Check whether the power supply voltage is too low Check all ...

Page 241: ...ated motor current this error message appears OVt Ph 49 A phase in the motor cable is not connected or is disconnected Sc FO1 50 No valid field bus telegram was received within the time specified in P5 02 Check to make sure that the network master is working correctly Check connecting cables Increase the value of P5 02 to an acceptable value OF 01 60 No internal connection to an optional card OF 0...

Page 242: ...ed mechanically Motor with mechanical brake Check whether this has been triggered Check the connection configuration star delta Check to make sure that the motor data was entered correctly in P1 07 P1 08 and P1 09 In vector mode P6 01 1 Check whether the value cos ϕ P7 02 has been entered correctly and a motor identification run has been successfully performed Increase the acceleration ramp time t...

Page 243: ...c to make sure they are connected properly and have an adequate contact resistance O t 08 Overtemperature at heat sink The drive is too hot The heat sink temperature can be viewed by using P0 21 P0 38 contains a fault register with the last values before the unit was switched off sample time 30 s Check to make sure that the variable frequency drive is being operated within the ambient temperature ...

Page 244: ...contact your nearest Eaton sales branch V torqM 30 Underload in the motor range V torqW 32 Underload in the field weakening range AtF 01 40 Motor identification failed The measured stator resistance varies between the phases Make sure that the motor is connected properly and working correctly Check the motor windings to make sure they have the same resistance values AtF 02 41 Motor identification ...

Page 245: ... bus telegram was received within the time specified in P5 02 Check to make sure that the network master is working correctly Check connecting cables Increase the value of P5 02 to an acceptable value OF 01 60 No internal connection to an optional card OF 02 61 Optional module in undefined operating state OF 10 69 Sensor fault overload or short circuit Message Error no dec Possible cause and remed...

Page 246: ...10 Error Messages 10 2 Error Messages 242 Rapid Link 5 RAMO5 RASP5 05 20 MN034004EN www eaton com ...

Page 247: ...l Protocol 218 Configuration 211 Connections on the RAMO5 37 123 RASP5 38 137 Connections pluggable in power section 117 Current monitoring 28 Cutting to length flexible busbar 92 Cyber security 7 Cyclic data 221 D Daisy Chain 208 Data cable 194 DC Link voltage 77 Derating 141 Designation RAMO5 121 RASP5 135 Device fan connection 67 Diagnostics 134 Direction of rotating field 120 Direction reversa...

Page 248: ...erational safety of plug in connectors 109 112 Output process data 224 Overload capacity 140 P Padlock locking collar 42 Parameter Editor 158 Parameter Groups 165 Parameter list 165 Parameter set extended 163 Parameterization 155 using OLED 160 using software 158 Pause time between power on operations 41 PE conductor 45 Permanent magnet motors 29 Phase reversal switches 152 PLC 211 Power box RA C4...

Page 249: ...rds 52 IEC 60364 I IEC 60364 4 41 I IEC EN 60204 1 I Start signal 199 200 Starting torque 28 Status word 225 STO 11 STO function 50 STO compatible installation 53 Supply voltage 28 90 Symbols 9 Synchronous reluctance motors 29 System overview 12 T Thermistor monitoring 25 Trip Log 235 Troubleshooting 201 U UL 508 25 UL 61800 5 26 Units of measurement 10 V Voltage balance 44 Voltage drop 47 VSC 218...

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