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CTE B-LIFT PRO Series Instructions For Use And Maintenance Manual Download Page 57

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a n d   M a i n t e n a n c e

Section

E

5

ALARMS

N. Name

Description

m

e

t

s

y

S

m

r

a

l

a

1

4 alarmSoftwareVersion

Software version not compatible

 

Limiter type not compatible

e

p

y

t

I

M

L

m

r

a

l

a

5
6 alarmE2PROM     

CRC Eeprom parameters control alarm

7 alarmCPU_CALC                   

CPU calculations control alarm

8 alarmRELE_WDO

Watch Dog relay control alarm

111 alarmCB_IOEXT_TRUCK             

CAN-BUS IoExt trolley communication alarm

137 alarmCB_IOM_CAGE1               

CAN-BUS IoMode basket 1 communication alarm

138 alarmCB_IOM_CAGE2               

CAN-BUS IoMode basket 2 communication alarm

141 alarmCB_IDR_TRUCK               

CAN-BUS Idr trolley communication alarm

147 alarmCB_LB_SENSOR_A             

CAN-BUS U2ASA ChA communication alarm

150 alarmCB_LB_SENSOR_B             

CAN-BUS U2ASA ChB communication alarm

181 alarmCB_SLE_SENSOR_A            

CAN-BUS ChA turret rotation encoder communication alarm

184 alarmCB_SLE_SENSOR_B            

CAN-BUS ChB turret rotation encoder communication alarm

223 alarmOutrLFextAincongruence     

ChA left front beams micro switch incongruence alarm

228 alarmOutrRFextAincongruence     

ChA right front beams micro switch incongruence alarm

233 alarmOutrLRextAincongruence     

ChA left rear beam micro switch incongruence alarm

238 alarmOutrRRextAincongruence     

ChA right rear beam micro switch incongruence alarm

243 alarmOutrLFextBincongruence     

ChB left front beam micro switch incongruence alarm

248 alarmOutrRFextBincongruence     

ChB right front beam micro switch incongruence alarm

253 alarmOutrLRextBincongruence     

ChB left rear beam micro switch incongruence alarm

258 alarmOutrRRextBincongruence     

ChB right rear beam micro switch incongruence alarm

300 alarmSleAngAminVal              

ChA turret rotation encoder minimum value alarm

301 alarmSleAngAmaxVal              

ChA turret rotation encoder maximum value alarm

303 alarmSleAngAincongruence        

ChA turret rotation encoder incongruence alarm

310 alarmLbAngAminVal               

ChA boom angle sensor minimum value alarm

311 alarmLbAngAmaxVal               

ChA boom angle sensor maximum value alarm

313 alarmLbAngAincongruence         

ChA boom angle sensor incongruence alarm

315 alarmLbExtAminVal               

ChA boom extension sensor minimum value alarm

316 alarmLbExtAmaxVal               

ChA boom extension sensor maximum value alarm

340 alarmRotAngAminVal              

ChA basket rotation sensor minimum value alarm

341 alarmRotAngAmaxVal              

ChA basket rotation sensor maximum value alarm

350 alarmPtLowAminVal               

ChA bottom side sensor minimum value alarm

351 alarmPtLowAmaxVal               

ChA bottom side sensor maximum value alarm

353 alarmPtLowAincongruence         

ChA bottom side pressure sensor incongruence alarm

System alarm

Summary of Contents for B-LIFT PRO Series

Page 1: ...170 March 10 03 2010 REVISION 00 GB Lifting platform Instructions for Use and Maintenance 38068 ROVERETO TN Via Caproni 7 Z I Tel 39 0464 485050 Fax 39 0464 485099 info ctelift com www ctelift com VER...

Page 2: ...ndment albeit partial of this publication is strictly forbidden without the written authorisation of CTE S P A CTE S P A reserves the right to make changes to the lifting platforms for technical and s...

Page 3: ...hine 14 Delimitation of the operating area boundary 14 Electrical tolerances 15 Vibrations and impact 15 Contaminants 15 Ionising and non ionising radiation 15 Lighting a normal setting 16 Noise risk...

Page 4: ...cation of the articulation 5 Turntable lubrification 6 Lubrification of the telescopic elements 7 Gear Motor Oil Level Check Change 8 Hydraulic Oil Replacement 9 Telescopic Elements Clearance And Slid...

Page 5: ...e the platform needs to be carely inspected and overhauled by the manufacturer If the utilisation was particulary heavy the check up should be done by closer break times The recommended inspection s b...

Page 6: ...Instructions for Use and Maintenance Page left empty on purpose...

Page 7: ...rmation on the manual Index Introduction 2 Storage 3 Intended user 3 Personnel for whom this manual is intended 3 Topics not addressed 3 Composition of the manual 4 Information for the buyer 5 Warning...

Page 8: ...ional practical and built to last To ensure it remains reliable and consequently convenient please use original spare parts only You must read and understand the instructions for use and maintenance c...

Page 9: ...zardous situations for the operator and persons exposed 2 construction characteristics description technical data and controls explanation 3 operation and operating use 4 routine maintenance which the...

Page 10: ...nd technical characteristics of the lifting platform Section D describes the function of the controls and tools installed on the lifting platform Section E lists the general and safety devices install...

Page 11: ...inal spare parts or those not authorised by CTE any modifications or tampering even minor relieves the Manufacturer of all liability connected to the correct use correct operation and personal and or...

Page 12: ...d cause vital damages both in terms of personal injury as well as to the structure of the lifting platform itself ATTENTION Triangular pictogram with yellow background and black border This symbol is...

Page 13: ...chine controls are situated In this sector the platform is often incorrectly referred to as the car basket or enclosure Car See platform above synonym basket or enclosure Basket or enclosure See platf...

Page 14: ...Instructions for Use and Maintenance Section A PAGE LEFT EMPTY ON PURPOSE...

Page 15: ...of the procedures 6 Brief outline of directive EC 89 391 7 Definition of the operator positions 8 Operators tasks 10 Personal protection equipment PPE 11 Dangerous areas 12 Risks for persons exposed...

Page 16: ...Date Object Notes The EC directives consulted The lifting platform was designed and built in compliance with the applicable directives in force Norms consulted for the design and construction of the l...

Page 17: ...rm in a different way from which it was foreseen and designed Unauthorised uses Lifting platform It is forbidden to lift loads or perform oblique lifts use the lifting platform to push and or pull obj...

Page 18: ...stated by the manufacturer use accessories connected to independent electrical cables Behaviours Below is a list of behaviours that the design and construction of the lifting platform cannot impede b...

Page 19: ...en warned in advance of the use of the lifting platform Transportation 1 Risk of collision with fixed or mobile infrastructures along the platform s path unless the equipment used for work is not put...

Page 20: ...should have good eyesight even through the use of spectacles or contact lenses good hearing and excellent motor skills mental Operators must not take substances that could alter their physical and me...

Page 21: ...mental criteria for employers and employees to follow in order to prevent accidents In particular article 13 included in section III of the Directive establishes the workers obligations and in particu...

Page 22: ...are of the directives and the relative safety norms provide all the necessary information for the protection of the safety and health of the operator Definition of the operator positions Operating pos...

Page 23: ...erator position This is where the solenoid valves are fitted to be used to perform the operations for the car to return to the ground in the event of a system malfunction and for the lifting platform...

Page 24: ...ituated in the operating area performance of the operations for the lifting platform to return for safe transportation visual inspection of the lifting platform to look for any anomalies verification...

Page 25: ...icks during operation Use of safety footwear to avoid damages caused by materials falling from a height during platform operation Use of suitable protective clothing to avoid it getting caught in movi...

Page 26: ...en the car is loaded with two 2 operators and equipment kg B maximum straddle possible when the car is loaded with one 1 operator only and equipment C maximum operating height The data related to plat...

Page 27: ...he dangerous area and to affix the no entry sign in the dangerous area Dangers for the persons exposed crushing cutting impact or crushing falling on the ground or from a height crushing cutting being...

Page 28: ...tes take special care in positioning the vehicle Wherever possible choose the operating place or workplace of the lifting platform also according to the following suggestions it should be a large enou...

Page 29: ...ntaminants The mechanical parts of the lifting platform and the relative electrical equipment are suitably protected against the penetration of liquids and solids in accordance with the intended use o...

Page 30: ...erate in poorly lit areas light the area with fittings installed on columns connected to power supplies which are separate from the machine In this case do not point the additional light fittings dire...

Page 31: ...Section C Description and Technical Data Index Main parts Platform 2 Orientation 3 Identification 4 Data plates 5 Description and technical data 7...

Page 32: ...device 6 Arm moving jack 7 Emergency controls on the turret optional 8 Solenoid valve assembly Main parts Platform 9 Rotation assembly 10 Slewing ring 11 Ground level stabilising controls 12 Stabilise...

Page 33: ...Instructions for Use and Maintenance Section C 3 Orientation Top Bottom Left side Back Right side Front 01GG0133...

Page 34: ...tower too 01193019 PLATAFORMA AEREA Sobre chasis Chasis Max fuerza manual admisible N Altura maxima desde el suelo m Maximo alcance lateral m Velocidad del viento admisible m s N de personas incluidas...

Page 35: ...PROPERLY CORDONED OFF TO PREVENT ACCESS TO UNAUTHORISED PERSONEL AND VEHICLES SWITCH HAZARD BEACONS ON WHEN OPERATING MACHINE ENSURE THE STABILIZERS ARE CORRECTLY DEPLOYED ON FIRM LEVEL GROUND WITH T...

Page 36: ...Instructions for Use and Maintenance Section C 6 PAGE LEFT EMPTY ON PURPOSE...

Page 37: ...Instructions for Use and Maintenance Section C 7 Section C Description and Technical Data THE DATA IN THIS SECTION MAY BE SUBJECT TO MODIFICATION...

Page 38: ...quantity l Max pressure bar type Max pressure bar type type di lubrificante quantity lubricant type lubricant type lubricant type lubricant type Lubricant s specification Turret rotation s gear motor...

Page 39: ...A A A A F A A A F A A F A F A A F A A A A A A A A A A A A C A C A C A C A C S F A F A F A F A F A F A F F F F F F F F F F F F A F F F A F F F F F F F F F F F F F A F A F A F A F A F F A F A F F F F F...

Page 40: ...Instructions for Use and Maintenance Section C 10 PAGE LEFT EMPTY ON PURPOSE...

Page 41: ...Index Stabilising controls 2 Controls frame station 3 Main controls basket station 7 Stabiliser controls at the station in the basket optional 10 Cabin controls 11 Auxiliary electrical motor control...

Page 42: ...ns for Use and Maintenance BL L4 L3 L2 L1 UM1004 Stabilising controls L1 Stabiliser 1 control lever L2 Stabiliser 2 control lever L3 Stabiliser 3 control lever L4 Stabiliser 4 control lever BL Machine...

Page 43: ...BILISATION MANOEUVRES STATION ENABLINGBASKET MANOEUVRES STATION ENABLINGSUBFRAME CONTROL Stop button Emergency button Actuator power deactivation Consent button UM0988_GB Aerial manoeuvres permission...

Page 44: ...t turns on in the presence of a limiting device anomaly The red light associated to an intermittent acou stic signal warns of the extra limiting device blocking The red light associated to a steady ac...

Page 45: ...GHT Numerical values In anomaly or alarm conditions the display indicates their type and reference number The numerical reference can be found in the ALARM WARNING TABLE in Section F ALARM WARNING In...

Page 46: ...right left rotation Three position instable selector with return to centre maintaining the selector pressed upwards the telescopic elements extend maintaining the selector pressed downwards the teles...

Page 47: ...orn Maintaining the selector pressed upward activates the hydraulic inlet In this position the selector will be stable Maintaining the selector pressed downwards activates an acoustic signal on the fr...

Page 48: ...sociated to a steady acoustic signal warns of a limiting device anomaly Limiting device blocking signal HN1 HN2 HN3 The yellow light turns on to signal blocking of the limiting device when at maximum...

Page 49: ...n at the top of the joystick man present The proportionality will be given by the movement of the joystick SJ1 SJ2 RIGHT JOYSTICK Movement selector joystick Basket rotation right 1 left 2 Extension 4...

Page 50: ...the stabilisers Stabiliser selection Momentary contact three position selector with return at the centre Move the SJ1 joystick along the Y axis and press the manual button with the SC12 and SC13 switc...

Page 51: ...ased with the PTO connected Outriggers and or beams out of position light With configuration of outriggers and or beams out of position not totally retracted the red light H3 will be on With the outri...

Page 52: ...LTR E A CHI ESEG UE IL LAVO RO IN COND IZION I DI PART ICOLA RE PERIC OLO DEVE ESSER E IN COND IZION I DI PART ICOLA RE PERIC OLO DEVE ESSER E EVEN TUAL I DERO GHE DEVO NO ESSER E AUTO RIZZA TE DAL EV...

Page 53: ...TAND DESCRIPTION OF WARNINGS ALARMS 4 WARNINGS 4 ALARMS 5 ALARMS 6 Buzzer 7 Outriggers and or beams out of position 8 Stabiliser interblocking 9 Elevating Operations Consent 10 Basket balancing 11 Con...

Page 54: ...hydraulic valves DANGER Before rearming the buttons the causes for its use must be carefully evaluated ATTENTION To reactivate the function of the buttons turn them in the direction indicated by the...

Page 55: ...k area The machine will block every time the internal cylinder pressure exceeds the reference value set on one of the two channels of the control unit The blocking condition signalled by a yellow ligh...

Page 56: ...MERGENCY_PB_CAGE Basket emergency button pressed 23 warningLOW_BAT Battery discharged 24 warningCAGE_OPEN Basket open 30 warningLIM_SLE_CW Stop for clockwise rotation limit 31 warningLIM_SLE_CCW Stop...

Page 57: ...ce alarm 238 alarmOutrRRextAincongruence ChA right rear beam micro switch incongruence alarm 243 alarmOutrLFextBincongruence ChB left front beam micro switch incongruence alarm 248 alarmOutrRFextBinco...

Page 58: ...No power in B extension unit alarm 503 alarmPOWER_C No power in C and D extension unit alarm 510 alarmJ1Y Joystick 1 Y axis incongruence alarm 511 alarmJ1X Joystick 1 X axis incongruence alarm 512 ala...

Page 59: ...on of the PCB or its components sounding continuously In the event of an overload in the basket with respect to the maximum capacity set single operator 120 kg or dual operator 200 kg sounding continu...

Page 60: ...llows the operator to carry out a further check if the platform is in transport conditions In that configuration the light H3 must be off Outriggers and or beams out of position CHECKING THE WORKING O...

Page 61: ...t The system detects the position of the boom through the readings from the sensors present in the system DANGER Once the basket has been lifted from the support plate all operations with the stabilis...

Page 62: ...stabiliser itself is resting on the ground During the machine stabilising phase only when all the feet are resting on the ground will the green indicator light HC3 come on corresponding to the stabili...

Page 63: ...In case of malfunctioning or failure of the basket balance system a further device composed of a mercury bubble causes blockage of balancing correction manoeuvres as well as blocking the manoeuvre whi...

Page 64: ...tch see pic A and B that will block the extension manouvres In that case it is necessary to immediately contact an authorized workshop CTE to change the chains or to replace the chain links The verifi...

Page 65: ...t energetically ATTENTION The action will be effective only after the oil has filled the manual pump completely Manual emergency pump UM0091 UM0075 L SAFETY DEVICE FUNCTIONALITY CHECK Turn off the veh...

Page 66: ...he operators or operator in the car should be hooked It is in fact compulsory to start operation only once the safety harnesses have been hooked onto the purpose provided safety attachments It is advi...

Page 67: ...Section E1 Optional Index Electrical outlets optional 2 Revolving working light 3 Auxiliary service systems 4 Electrical auxiliary motor 5 Battery charger 6...

Page 68: ...onnected to the platform s line which reaches the basket an outlet XP1 for work equipment inside the car The service electrical system is protected by a thermomagnetic differential QF1 12 or 24 volt d...

Page 69: ...aintenance Section E1 3 The platform can be fitted with a revolving working Light consisting of A Light HP1 HP1 HP1 HP1 HP1 a plug XS3 XS3 XS3 XS3 XS3 and an outletXP3 XP3 XP3 XP3 XP3 Revolving workin...

Page 70: ...with a quick joint connecting it to an external system inside the tower a pipe which reaches the basket an outlet RN1 to plug in equipment inside the basket Auxiliary service systems The platform can...

Page 71: ...r M2 Therefore it can be used with either the vehicle s motor or this auxiliary electrical motor The controls are located on the vehicle platform see section D Controls on the opposite side of the sta...

Page 72: ...ully charged in this away the battery is not damaged and with a system which protects it from overload fuse and overheating The battery charger is located in sight inside a waterproof box and it comes...

Page 73: ...Manual stabilisation manoeuvres with HE cross beams 13 After having assessed the real solidity of the ground where one must work it is necessary 13 Stabilising operations 15 Stabiliser controls at th...

Page 74: ...at you carry out a series of checks both on the machine and on the area in which the machine will be placed In particular to make work easier you must check that the working area is marked off indicat...

Page 75: ...eeping articulations raised without a reason while not working with the lifting platform is prohibited Using the lifting platform under conditions of poor visibility is prohibited When travelling on r...

Page 76: ...mandatory for the operator to use suitable safety harnesses During platform use the control post for emergency interventions must be handled by expert personnel Leaving the platform unguarded in a po...

Page 77: ...l be on Position the magnetic spotlight HR1 on the truck roof and activate it inserting the connector in the lighter plug Adjust engine revs by means of the vehicle s manual regulator at a speed of ab...

Page 78: ...ontrol panel P2 will be on Position the magnetic spotlight HR1 on the truck roof and activate it inserting the connector in the lighter plug Adjust engine revs by means of the vehicle s manual regulat...

Page 79: ...orm s structure could be subjected to excessive mechanical stress ATTENTION The red mushroom shaped emergency button SE3 can be padlocked and therefore can prevent outsiders from using the platform du...

Page 80: ...bination is allowed Based on the stabilisation combination chosen by the operator the system will automatically estimate the corresponding work area depending on the rotation angle of the turret maint...

Page 81: ...re di lavoro con stabilizzatori in sagoma UM1010 Stabilisation work areas with HE beams TAKE INTO CONSIDERATION THE VALUES MENTIONED IN SECTION C AS FAR AS THE WORKING AREA IS CONCERNED Working sector...

Page 82: ...ith HE beams 50 55 270 270 Settore di lavoro con stabilizzatori SX completamente estesi UM1011 TAKE INTO CONSIDERATION THE VALUES MENTIONED IN SECTION C AS FAR AS THE WORKING AREA IS CONCERNED For ver...

Page 83: ...ith HE beams TAKE INTO CONSIDERATION THE VALUES MENTIONED IN SECTION C AS FAR AS THE WORKING AREA IS CONCERNED For version with HE cross beams 50 55 270 270 Settore di lavoro con stabilizzatori DX com...

Page 84: ...as with HE beams TAKE INTO CONSIDERATION THE VALUES MENTIONED IN SECTION C AS FAR AS THE WORKING AREA IS CONCERNED For version with HE cross beams 50 270 270 Settore di lavoro con stabilizzatori compl...

Page 85: ...fter having assessed the real solidity of the ground where one must work it is necessary A A FROM THE INITIAL CONDITION OF OUTRIGGER COMPLETELY REFRAINED UNLOCK THE OUTRIGGER 1 REMOVE THE SAFETY SPLIT...

Page 86: ...T WILL BE NECESSARY TO EXECUTE THIS OPERATION MANUALLY C A AS SOON AS PIVOT A RETURNS TO THE INITIAL CONDITION CONNECT THE SAFETY SPLIT PIN C For version with HE cross beams The procedure indicated ab...

Page 87: ...ically return to the centre ATTENTION For correct stabilisation the vehicle wheels must be lifted from the ground except for when the manufacturer of the vehicle has prescribed to work with the wheels...

Page 88: ...Move the SJ1 joystick along the Y axis and press the manual button to move all the stabilisers simultaneously You can also turn on the SC12 and or the SC13 selector to move each stabiliser separately...

Page 89: ...m the support column inhibits stabilisation movement Therefore if the horizontal position of the platform must be corrected the boom must be brought back onto the column Rotation of the auto platform...

Page 90: ...t the boom Intervene on manoeuvres described in chapter Main controls Section D ATTENTION Carry out manoeuvres individually to keep equipment stress at a minimum Boom lifting from the support column i...

Page 91: ...ng and moving the basket up and down To reach the work position rotate the column aim the boom in the right position lift and then extend until reaching the desired point Do not rotate when at maximum...

Page 92: ...d markers on the turret coincide Position the basket transversally compared to the telescopic boom Rotate the basket by means of SJ1 The basket must be centred to be able to close the platform on the...

Page 93: ...ely with SC3 Orient the telescopic boom perpendicular with the front support column Rotate the column by means of SC4 until the red markers on the turret coincide Position the basket transversally com...

Page 94: ...ur levers L1 L2 L3 L4 If nothing moves it means that the booms of the platform are not in the correct position ATTENTION Check the complete retraction of the outrigger feet placed on the opposite side...

Page 95: ...joystick along the Y axis and press the manual button to move all four stabilisers simultaneously You can also turn on the SC12 and or the SC13 selector to move each stabiliser separately If the actio...

Page 96: ...he light H3 in the cabin is off RELEASE THE OUTRIGGER FROM THE INITIAL CONDITION AND THEREFORE OUTRIGGER COMPLETELY EXTENDED CONDITION 1 REMOVE THE SAFETY SPLIT PIN C 2 TURN 180 DEGREES THE PIVOT A LE...

Page 97: ...the vehicle press the clutch pedal to facilitate disengagement of the hydraulic pump disconnect the PTO by means of the coupling lever PTO Before releasing the clutch make sure that the pump coupling...

Page 98: ...cted 6 bonnets and doors of extensible platform are locked ATTENTION for transport or start up configuration be sure that the safety split pin is connected to the pivot A see picture 01 ATTENTION Do n...

Page 99: ...the ground 6 The covers and doors are closed ATTENTION When you leave the machine in rest mode you must deactivate and remove the contact keys use the keys to lock all doors and covers which are fitte...

Page 100: ...Instructions for Useand M a i n t e n a n c e Section F 28 PAGE LAISSEE VOLONTAIREMENT VIDE...

Page 101: ...Section G Anomalies index Troubleshooting 2...

Page 102: ...telescopic elements The machine does not lift the car The machine lifts but cannot support the load Troubleshooting Cause Hydraulic oil temperature is too low Lack of oil in tank There is air inside...

Page 103: ...king of joints and bushings Stabiliser cylinder seal failure The levers do not control any movement solenoid valves are blocked no voltage Solution Stabilise the vehicle within the tolerance permitted...

Page 104: ...Instructions for Useand M a i n t e n a n c e Section G 4 Page left empty on purpose...

Page 105: ...TURNTABLE SCREW TIGHTENING SUB FRAME SCREW TIGHTENING CHAINS TENSIONING OF ROPES pag 2 pag 3 pag 4 pag 5 pag 6 pag 7 pag 8 pag 9 pag 10 pag 11 pag 12 pag 13 pag 14 pag 15 pag 19 CHECK BALL BEARING CLE...

Page 106: ...boxes and electrical components After cleaning perform lubrification if necessary PRODUCT TO BE USED CLEANING AGENT DAILY FINAL USER AUTHORIZED WORKSHOP POLISHIN MACHINE OR BY HAND PLATFORM CONFIGURAT...

Page 107: ...IL AND GREASE SPECIFICATIONS PLATFORM CONFIGURATION FOR THE OPERATION MAINTENANCE TOOLS PERIODIC INTERVENTION WARNING WHO MAKE THE MAINTENANCE MAINTENANCE Transport configuration DAILY DO NOT ADD DIFF...

Page 108: ...elevating working platform are protected from atmospheric agents by a paint coat or other surface treatment An ongoing check of the paint coat should also be performed since if this is in good conditi...

Page 109: ...cators Clean all the parts removing if possible the exhausted grease poured out from the joint points The damage or obstructed lubrificators must be replaced OIL AND GREASE SPECIFICATIONS PLATFORM CON...

Page 110: ...E TURNTABLE AND PINION TEETH FINAL USER AUTHORIZED WORKSHOP A Lubricate turntable teeth using a brush and inject grease trough the special balls lubricators Remove protection A and lubricate the teeth...

Page 111: ...other machine to work along the boom JIB LUBRIFICATION to lubrificate the jib extend it completely PLASTIC SPATULA BRUSH PAY ATTENTION TO NOT HIT THE BOOM WITH THE SECOND MACHINE AUTHORIZED WORKSHOP...

Page 112: ...he oil Pour in the oil through the hole of the cap B until the oil is visible in the hole B Change of oil Unscrew the cap B open the cap C wait until the oil leaks out completely clean the cap C and s...

Page 113: ...s out completely Close the faucet B Pour in oil through the faucet A until it reaches the normal level Close the faucet A When the hydraulic oil undergoes deterioration as well as for contaminating ag...

Page 114: ...ubular elements when telescopic elements are completely returned ADJUSTABLE SLIDE BLOCKS B Check the clearance between telescopic elements and if necessary adjust them to do it unscrew the lock and sc...

Page 115: ...ridge and replace with a new one screw the cup B TOOL PLATFORM CONFIGURATION FOR THE OPERATION MAINTENANCE PERIODIC INTERVENTION WHO MAKE THE MAINTENANCE MAINTENANCE Transport configuration THE EQUIPM...

Page 116: ...side the filter box pull out the filter cartridge and replace with a new one TOOL PLATFORM CONFIGURATION FOR THE OPERATION MAINTENANCE PERIODIC INTERVENTION WHO MAKE THE MAINTENANCE MAINTENANCE Transp...

Page 117: ...OR EACH MONTH AND GENERALLY EACH 1 MONTH OR 1000 WORKING HOURS WARNING Do not overcome the indicated torque AUTHORIZED WORKSHOP Adjustable torque spanner manual Adjustable torque spanner electric Red...

Page 118: ...or electric EACH 1 MONTH OR 1000 WORKING HOURS WARNING Do not overcome the indicated torque AUTHORIZED WORKSHOP Adjustable torque spanner electric Adjustable torque spanner manual Tightening moments...

Page 119: ...15 Section H CHAINS LUBRIFICATION CHAINS TIGHTNESS ADJUSTMENT CHAIN WEAR CHECK CHAINS MAINTENANCE pag 16 pag 17 pag 18...

Page 120: ...f extending the telescopic sections FREQUENCY OF LUBRICATION The frequency of lubrication jobs depends on factors such as frequency of operation type of lubrication and work environment In this sense...

Page 121: ...at there is no more margin for ordinary tensioning of the chains ADJUSTABLE TORQUE WRENCH EVERY 1 MONTHS OR 1000 HOURS OPERATION TOOLS OPERATION FREQUENCY CAUTION WHO PERFORMS MAINTENANCE PLATFORM POS...

Page 122: ...s hard to reach This type of check must make sure the chain structure has not been modified or deformed with respect to original condition with the formation of cracks chinks evident wear of both the...

Page 123: ...s using the TF tools and the TORQUE wrench Return ROPES Tighten the nuts using an Allen key and the TORQUE wrench The ends of the ties connected to the return and extension ropes are red An area free...

Page 124: ...zzochi workshop After positioning as above proceed by measuring the first value a The value obtained by subtracting the values a and b must be considered as the actual ball bearing clearance MAINTENAN...

Page 125: ...rk or 1 year the most restrictive condition authorized workshop Turntable lubrification Gearmotor oil level check change Lubrification of the articulations pins Safety device check authorized workshop...

Page 126: ...22 Section H PAGE INTENTIONALLY BLANK...

Page 127: ...Section index Demolition 2 Elimination 3 Section H1 Maintenance...

Page 128: ...should be separated in different containers WARNING Don t disperse the liquids in the environment Keep attention to the recovery and separation of the potentially dangerous materials utilized for the...

Page 129: ...rubber electric cables should be separated in different containers WARNING Pay attention to the recovery and separation of the potentially dangerous materials utilized for the construction of the var...

Page 130: ...Use and Maintenance instructions 4 Section H PAGE LEFT EMPTY ON PURPOSE...

Page 131: ...ssistance and guarantee Index Guarantee 2 Maintenance and transfer register 2 Delivery to the owner 3 Transfers of ownership 4 Maintenance charts 5 Maintenance charts 6 Maintenance charts 7 Maintenanc...

Page 132: ...the life of the machine must be recorded on the register transfers of ownership replacements of motors mechanisms structural elements electrical components hydraulic components safety devices and rela...

Page 133: ...FIRST OWNER Working platform type serial number year of manufacture referred to in the present Control Register was delivered to CTE on the to headquartered in according to the conditions agreed upon...

Page 134: ...ual comply with those that were originally established and that any variations have been recorded on this Register The seller The buyer Chart B subsequent transfers of ownership On the The ownership o...

Page 135: ...nance Section L 5 The user is under the obligation to observe the control and maintenance programme described in the present instruction manual Hours worked Date Element Description of work carried ou...

Page 136: ...ns for Use and Maintenance Section L 6 Hours worked Date Element Description of work carried out Signature Maintenance c Maintenance c Maintenance c Maintenance c Maintenance char har har har harts ts...

Page 137: ...ns for Use and Maintenance Section L 7 Hours worked Date Element Description of work carried out Signature Maintenance c Maintenance c Maintenance c Maintenance c Maintenance char har har har harts ts...

Page 138: ...ns for Use and Maintenance Section L 8 Hours worked Date Element Description of work carried out Signature Maintenance c Maintenance c Maintenance c Maintenance c Maintenance char har har har harts ts...

Page 139: ...troduction 2 Possible conditions for using emergency manoeuvres 3 ME1 Electrical system malfunctioning use of the solenoid valve in the turret 4 ME2 Hydraulic system malfunctioning Using the hand pump...

Page 140: ...s listed occur this will be considered to be a dangerous situation and it is the operators obligation to suspend work and return the platform to its transportation mode Using the solenoid valves WARNI...

Page 141: ...ESSURE TO THE RELATI VE PUMP PTO AND THE RESULTING BLOCK OF PLATFORM MANOEUVRES THAT PREVENT IT FROM CLOSING MALFUNCTIONING OF THE ELECTRICAL AND HYDRAULIC SYSTEMS AND THE RESULTING BLOCK OF PLATFORM...

Page 142: ...G Y3B OR Y3A AND THE Y8A HANDWHEEL AT THE SAME TIME B A Y3 SLOWLY ROTATE THE Y8B HAND WHEELIN ORDER TO ACHIEVE A SLOW AND UNIFORM MANOEUVRE Y8A SLOWLY ROTATE THE Y8A HAND WHEELIN ORDER TO ACHIEVE A SL...

Page 143: ...PM1 emergency hand pump Manually act on lever of the PM1 emergency hand pump Simultaneously activating the hand pump will be activated maneuvers want PM1 ME2 Hydraulic system malfunctioning Using the...

Page 144: ...Maintenance 6 Section N ME3 Malfunctioning of the electrical and the hydraulic systems In this condition it will be necessary to work manually on turret emergency manoeuvres ME1 and at the same time a...

Page 145: ...Section S Certificates Index CE DECLARATION OF CONFORMITY 2 Outcome of aerial platform testing before delivery to the client 4...

Page 146: ...ith internal combustion engine that agrees with definition n 1 of attachment I Dir 2000 14 CE Procedure applied to evaluate conformity Attachment V of Dir 2000 14 CE Measured sound level LwA 89 dB A G...

Page 147: ...ation carried out on the basis of a specific report final machine testing plan positive negative Safety device testing verification of correct operation positive negative Functioning testing 110 of th...

Page 148: ...4 Section S Instructions for Use and Maintenance PAGE LEFT EMPTY ON PURPOSE...

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